CN108700281B - Lamp system, lighting device, method for manufacturing lamp system, and method for assembling lighting device - Google Patents
Lamp system, lighting device, method for manufacturing lamp system, and method for assembling lighting device Download PDFInfo
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- CN108700281B CN108700281B CN201780011922.4A CN201780011922A CN108700281B CN 108700281 B CN108700281 B CN 108700281B CN 201780011922 A CN201780011922 A CN 201780011922A CN 108700281 B CN108700281 B CN 108700281B
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- locking portion
- lamp
- lamp system
- starter
- illumination lamp
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
Abstract
The lighting device of the present invention includes: a lighting fixture having a lighting device having a specification for lighting a fluorescent lamp in a glow starter type lighting device, a first connection section adapted to be connected to the fluorescent lamp, and a second connection section adapted to be connected to the glow starter; an illumination lamp which is mounted on the first connection portion and includes a semiconductor light emitting element; and a dummy starter attached to the second connection portion and configured to turn on the second connection portion.
Description
Technical Field
The present invention relates to a lamp system, an illumination device, a method for manufacturing the lamp system, and a method for assembling the illumination device, and relates to an LED lamp system that can be applied to a glow starter type illumination fixture for a fluorescent lamp, and an LED illumination device using the LED lamp system.
Background
Prior art documents
Patent document
Patent document 1: japanese laid-open patent publication No. 2004-192833
Patent document 2: japanese patent laid-open No. 2008-103304
Patent document 3: japanese patent laid-open No. 2008-277188
Non-patent document
Non-patent document 1: IEC62776Edition 1.02014-12
Disclosure of Invention
Summary of the invention
Problems to be solved by the invention
None of the LED lighting devices disclosed in patent documents 1 to 3 is a lighting device based on the international standard disclosed in non-patent document 1. When an LED lighting device is configured using a glow starter type lighting device that turns on a fluorescent lamp based on international standards (IEC62776Edition 1.02014-12), the fluorescent lamp is replaced with an LED lamp. Then, the glow starter was removed, and a dummy starter having a function of conducting a portion connected to the glow starter was attached (japanese: ダミースタータ). I.e. the glow starter is replaced by a dummy starter. In such a configuration and method, a user may easily forget to replace the glow starter and the dummy starter when assembling the LED lighting device. Here, if the glow starter and the dummy starter are forgotten to be replaced, a high voltage may be applied to the LED lamp. At this time, the lighting device may have a high temperature.
The present invention has been made to solve the above-described problems, and a first object of the present invention is to obtain a lighting device which can be safely used by reliably attaching an illumination lamp including a semiconductor light emitting element to a glow starter lighting fixture for a fluorescent lamp based on international standard (IEC62776Edition 1.02014-12).
A second object is to obtain a lamp system for constituting a lighting device which can reliably mount an illumination lamp provided with a semiconductor light emitting element to a glow starter lighting fixture for a fluorescent lamp based on international standard (IEC62776Edition 1.02014-12) and can be safely used.
A third object is to achieve a lamp system that enables a user to be prompted to replace the glow starter with a virtual starter.
A fourth object is to obtain a lighting device using a lamp system that prompts the user to replace the glow starter with a virtual starter.
A fifth object is to achieve a method of manufacturing a lamp system that enables a user to be prompted to replace the glow starter with a virtual starter.
A sixth object is to obtain a method of assembling a lighting device using a lamp system that prompts the user to replace the glow starter with a virtual starter.
Means for solving the problems
The lighting device of the present invention includes: a lighting fixture having a lighting device having a specification for lighting a fluorescent lamp in a glow starter type lighting device, a first connection section adapted to be connected to the fluorescent lamp, and a second connection section adapted to be connected to a glow starter; an illumination lamp attached to the first connection portion and including a semiconductor light emitting element; and a dummy starter attached to the second connection portion and configured to make the second connection portion conductive.
The lamp system of the invention comprises: an illumination lamp which is attachable to a glow starter type illumination fixture for lighting a fluorescent lamp and which includes a semiconductor light emitting element; a virtual starter that is attachable to a second connection portion for attaching a glow starter provided in the lighting fixture, and that is configured to make the second connection portion conductive; and a packaging member that houses the illumination lamp and the virtual starter and is provided so that the virtual starter is taken out prior to the illumination lamp.
The method for manufacturing a lamp system of the present invention comprises: a first locking portion forming step of forming a first locking portion having a structure for preventing opening of a tubular packaging member; a step of storing an illumination lamp in a first storage section adjacent to the first locking section in the packaging member; a second locking portion forming step of forming a second locking portion in the packaging member at an end of the first receiving portion opposite to the first locking portion; a step of storing a dummy actuator in a second storage section adjacent to the second locking section in the packaging member; and a third locking portion forming step of forming a third locking portion at an end portion of the second housing portion opposite to the second locking portion, the first locking portion forming step, the second locking portion forming step, and the third locking portion forming step including a step of forming a convex portion by projecting a side wall of the packaging member toward an inner side, the third locking portion being provided so that the dummy starter can be taken out by pulling back the convex portion, the second locking portion being provided so that the illumination lamp can be taken out by pulling back the convex portion, the illumination lamp being attachable to a glow starter type lighting fixture for lighting a fluorescent lamp, the dummy starter being attachable to a second connecting portion provided to the lighting fixture for attaching the glow starter.
Effects of the invention
In the lighting device of the present invention, the illumination lamp is connected to a first connection portion adapted to be connected to the fluorescent lamp, and the dummy starter is connected to a second connection portion adapted to be connected to the glow starter. The virtual starter has a function of conducting the second connection portion. Therefore, the illumination lamp including the semiconductor light emitting element can be reliably mounted on a glow starter type lighting fixture for a fluorescent lamp based on international standards (IEC62776Edition 1.02014-12), and can be safely used.
In the lamp system according to the present invention, the package member is provided so that the dummy starter is taken out before the illumination lamp. Therefore, when the lighting device is assembled, the user can easily recognize the presence of the virtual actuator. Thus, the user can be prompted to replace the glow starter with the dummy starter.
In the method for manufacturing a lamp system according to the present invention, the first locking portion that closes the end portion of the first housing portion that houses the illumination lamp is provided so as to prevent the opening. Therefore, when the lighting device is assembled, the user is prompted to open the packaging member from the second housing portion side in which the dummy actuator is housed. Therefore, the virtual starter can be easily taken out before the illumination lamp. Therefore, the user can easily recognize the presence of the virtual initiator. Thus, the user can be prompted to replace the glow starter with the dummy starter.
Drawings
Fig. 1 is a block diagram of a fluorescent lighting system of the glow starter type.
Fig. 2 is a block diagram of an LED lighting system according to embodiment 1 of the present invention.
Fig. 3 is a circuit block diagram of an illumination lamp according to embodiment 1 of the present invention.
Fig. 4A is a plan view of the illumination lamp according to embodiment 1 of the present invention.
Fig. 4B is a front view of the illumination lamp according to embodiment 1 of the present invention.
Fig. 4C is a bottom view of the illumination lamp according to embodiment 1 of the present invention.
Fig. 4D is a left side view of the illumination lamp of embodiment 1 of the present invention.
Fig. 4E is a right side view of the illumination lamp of embodiment 1 of the present invention.
Fig. 5A is a plan view showing the structure of an illumination lamp according to embodiment 1 of the present invention.
Fig. 5B is a front view showing the structure of the illumination lamp according to embodiment 1 of the present invention.
Fig. 5C is a bottom view showing the structure of the illumination lamp according to embodiment 1 of the present invention.
Fig. 5D is a left side view showing the structure of the illumination lamp according to embodiment 1 of the present invention.
Fig. 5E is a right side view showing the structure of the illumination lamp according to embodiment 1 of the present invention.
Fig. 6 is an external view of a virtual initiator according to embodiment 1 of the present invention.
Fig. 7A is a left side view showing the structure of a virtual starter according to embodiment 1 of the present invention.
Fig. 7B is a front view showing the structure of a virtual initiator according to embodiment 1 of the present invention.
Fig. 7C is a sectional view showing the structure of a virtual starter according to embodiment 1 of the present invention.
Fig. 7D is a right side view showing the structure of the virtual starter according to embodiment 1 of the present invention.
Fig. 7E is a plan view showing the structure of the virtual starter according to embodiment 1 of the present invention.
Fig. 7F is a bottom view showing the structure of the virtual starter according to embodiment 1 of the present invention.
Fig. 8 is (a) an external view of the lamp system according to embodiment 1 of the present invention.
Fig. 9 is an external view of the lamp system according to embodiment 1 of the present invention (second).
Fig. 10 is (a) a flowchart showing a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 11A is (a) a diagram illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 11B is (a) a diagram illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 11C is (a) a diagram illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 12A is a diagram (second) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 12B is a diagram (second) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 12C is a diagram (second) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 13 is a flowchart showing a method of manufacturing a lamp system according to a modification of embodiment 1 of the present invention.
Fig. 14 is a flowchart showing an assembling method of the lighting device according to embodiment 1 of the present invention.
Fig. 15 is a flowchart (second) showing a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 16A is a diagram (third) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 16B is a diagram (third) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 16C is a diagram (third) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 17A is a diagram (fourth) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 17B is a diagram (fourth) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 17C is a diagram (fourth) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 17D is a diagram (fourth) illustrating a method of manufacturing a lamp system according to embodiment 1 of the present invention.
Fig. 18 is an external view of the lamp system of embodiment 2.
Fig. 19 is an external view of the lamp system of embodiment 3.
Fig. 20 is an external view of a lamp system according to a modification of embodiment 3.
Fig. 21 is an external view of the lamp system of embodiment 4.
Detailed Description
A lamp system, an illumination device, a method for manufacturing the lamp system, and a method for assembling the illumination device according to embodiments of the present invention will be described with reference to the drawings. The same or corresponding components are denoted by the same reference numerals, and redundant description may be omitted.
Fig. 1 is a block diagram of a fluorescent lighting system 88 of the glow starter type. In the fluorescent lighting system 88, electric power is supplied from the external power supply 50 to the glow starter type lighting device 80. The external power supply 50 is a commercial ac power supply. In general, the glow starter type lighting apparatus 80 is configured by connecting a fluorescent lamp 900 and a glow starter 820 to a glow starter type lighting fixture 100 for lighting the fluorescent lamp 900.
The lighting fixture 100 includes the lighting device 110, a first connection portion 840, and a second connection portion 824. The lighting device 110 includes a ballast having a specification for lighting the fluorescent lamp 900 in the glow starter type fluorescent lighting system 88. The fluorescent lamp 900 is connected to the first connection portion 840. In the present embodiment, the fluorescent lamp 900 is a straight tube fluorescent lamp. The first connection part 840 is a lamp socket having a shape suitable for connection with the fluorescent lamp 900. Further, a glow starter 820 is connected to the second connection section 824. The second connection 824 is a glow starter socket of a shape suitable for connection with the glow starter 820. In the present embodiment, the lighting fixture 100 has a groove shape (japanese: トラフ type), an umbrella shape (japanese: hat pair き), an inverted fuji type (for both lamps), or an embedded shape.
Fig. 2 is a block diagram of the LED lighting system 11 according to embodiment 1 of the present invention. In the LED lighting system 11, power is supplied from the external power supply 50 to the lighting device 10. The lighting apparatus 10 is configured by attaching the illumination lamp 300 and the dummy starter 120 to the glow starter type lighting fixture 100 described above. The illumination lamp 300 is mounted with a semiconductor light emitting element. In this embodiment mode, the semiconductor light emitting element is an LED element.
The illumination lamp 300 includes a base that can be attached to the first connection portion 840. The base includes a first base 350 connected to the external power supply 50 side and a second base 356 connected to the lighting device 110 side. The illumination lamp 300 is fixed to the illumination fixture 100 by the first base 350 and the second base 356. The first base 350 is provided with a pair of terminals 351. The second lamp holder 356 is provided with a terminal pair 357. The terminal pair 351, 357 is connected to the first connection portion 840.
The dummy initiator 120 is mounted to conduct the second connection section 824. The dummy initiator 120 includes a terminal corresponding to the second connection section 824. One end of the terminal is connected to the first base 350 side of the illumination lamp 300. The other end of the virtual starter 120 is connected to the second base 356 side of the illumination lamp 300.
In the present embodiment, the illumination lamp 300 is a straight tube LED lamp. The illumination lamp 300 includes: a power supply unit 320 for lighting the semiconductor light emitting element 311, and a light emitting unit 310 and a housing unit 360 on which the semiconductor light emitting element 311 is mounted. The outer shell 360 is formed by the cap 340, the first base 350, and the second base 356. The power supply unit 320 and the light emitting unit 310 are disposed inside the outer housing 360. The cover 340 has light-transmitting properties.
The inside of the terminal pair 357 provided in the second base 356 is conducted through the fuse 336. Therefore, the terminal pair 357 has a function of conducting the lighting device 110 and the virtual starter 120.
Fig. 3 is a circuit block diagram of illumination lamp 300 according to embodiment 1 of the present invention. Power is supplied from an external power supply 50 to the terminal pair 351. Thus, the first base 350 becomes a power supply base. The power supply unit 320 is connected to the terminal pair 351. The power supply unit 320 receives ac power via a power supply wiring member 332. The ac power is input to the rectifier 324 via the input 323. The rectifying unit 324 converts the ac power into dc power. The output power of the rectifying unit 324 is smoothed by the smoothing unit 325 and is input to the output unit 326.
The detection unit 328 is notified of the input power and the output power of the output unit 326. Control unit 327 controls output unit 326 based on the power value notified from detection unit 328. As a result, constant current control is performed so that the output current of the output unit 326 becomes constant. Therefore, the power supply unit 320 serves as a constant current circuit. Power is supplied from the power supply unit 320 to the light emitting unit 310 as a load circuit via the light source wiring member 333. As a result, the semiconductor light emitting element 311 mounted on the light emitting section 310 is supplied with electric power for lighting.
Fig. 4A is a plan view of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 4B is a front view of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 4C is a bottom view of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 4D is a left side view of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 4E is a right side view of illumination lamp 300 of embodiment 1 of the present invention. The first base 350 is composed of a pair of terminals 351 and a cylindrical housing 352. The second base 356 includes a pair of terminals 357 and a cylindrical frame 358. The first base 350 and the second base 356 are configured to be fitted to a lamp socket serving as the first connection portion 840. The terminal pair 351, 357 may have a terminal shape corresponding to a lamp socket. As the terminal pair 351, 357, a G13 type, a GX16 type, or the like shown in fig. 4A to 4E can be used.
Fig. 5A is a plan view showing the structure of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 5B is a front view showing the structure of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 5C is a bottom view showing the structure of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 5D is a left side view showing the structure of illumination lamp 300 according to embodiment 1 of the present invention. Fig. 5E is a right side view showing the structure of illumination lamp 300 according to embodiment 1 of the present invention. The power supply unit 320 includes a power supply board 322 and a circuit component 321 mounted on the power supply board 322. A wiring pattern is formed on the power supply substrate 322. The wiring pattern and the circuit member 321 constitute a constant current circuit.
The power supply substrate 322 is disposed such that the normal direction of the power supply substrate 322 is perpendicular to the longitudinal direction of the illumination lamp 300. In this case, as shown in fig. 5A to 5E, the mounting surface of the power supply substrate 322 is arranged along the longitudinal direction of the illumination lamp 300. In a state of being held by the housing 352, a part of the power supply unit 320 is housed inside the first base 350. The portion of the power supply unit 320 exposed from the first base 350 is housed inside the cover 340. In this configuration, the area of the power supply substrate 322 can be increased as compared with a case where the power supply unit 320 is disposed so as to be completely accommodated in the first base 350. Therefore, the space between the circuit components 321 disposed on the power supply board 322 can be secured to a large extent. Therefore, heat dissipation is improved, and the generation of operating heat of the power supply unit 320 can be dispersed.
In the illumination lamp 300, resin may be used for the housings 352 and 358 and the cover 340. In the present embodiment, the area of the power supply substrate 322 is increased, thereby suppressing heat generation of the power supply unit 320. Therefore, the amount of heat received by the resin portion can be suppressed. Further, the space between the components can be made wider by increasing the area of the power supply board 322. Accordingly, the insulation resistance against high voltage interference that enters from the outside of the illumination lamp 300 is improved.
The light emitting section 310 includes a semiconductor light emitting element 311, a light source substrate 312, and a base 313. The light source substrate 312 is disposed adjacent to the power supply substrate 322. The light source substrate 312 is disposed on the surface of the base 313. The base 313 is a heat sink having a heat dissipation function. The semiconductor light emitting element 311 is mounted on the surface of the light source substrate 312. The light emitting unit 310 is housed in the cover 340 while being held by the inner wall of the cover 340. The light source substrate 312 may be made of any of phenol paper, glass, metal, and a mixture thereof. The light source substrate 312 may be rigid or flexible. In this embodiment, the semiconductor light emitting element 311 is an LED element. On the other hand, the semiconductor light emitting element 311 may be an organic EL element or a semiconductor laser.
Fig. 6 is an external view of the virtual initiator 120 according to embodiment 1 of the present invention. The dummy starter 120 includes a terminal 122 and a housing 121. The dummy starter 120 may have a configuration corresponding to the outer shape of the glow starter socket as the second connection section 824. In addition, the terminals 122 are configured to be mounted to a glow starter socket. As the terminal 122, a P-type or E-type terminal shown in fig. 6 can be used.
Fig. 7A is a left side view showing the structure of the virtual initiator 120 according to embodiment 1 of the present invention. Fig. 7B is a front view showing the structure of the virtual initiator 120 according to embodiment 1 of the present invention. Fig. 7C is a sectional view showing the structure of the dummy starter 120 according to embodiment 1 of the present invention. Fig. 7D is a right side view showing the structure of the virtual initiator 120 according to embodiment 1 of the present invention. Fig. 7E is a plan view showing the structure of the virtual initiator 120 according to embodiment 1 of the present invention. Fig. 7F is a bottom view showing the structure of the dummy actuator 120 according to embodiment 1 of the present invention. In the dummy starter 120, two terminals 122 are connected inside the housing 121. Therefore, by mounting the dummy starter 120 to the glow starter socket as the second connection section 824, the glow starter socket can be turned on. In addition, the two terminals 122 are connected via a fuse 123.
Fig. 8 is (a) an external view of a lamp system 60 according to embodiment 1 of the present invention. The lamp system is composed of the illumination lamp 300, the virtual starter 120, and a package member 600 that houses the illumination lamp 300 and the virtual starter 120. The packaging unit 600 is provided with a product label 616 attached to a surface. A product model number and the like are printed on the product label 616.
The packing member 600 has a cylindrical shape. The cross-sectional shape in the short side direction of the packing member 600 is a quadrangle. The packing member 600 has a first locking portion 613 at one end. In addition, the packing member 600 is provided with a third locking portion 615 at the other end. Between the first locking portion 613 and the third locking portion 615, the packing member 600 is provided with a second locking portion 614. The first locking portion 613, the second locking portion 614, and the third locking portion 615 include protrusions 623, 624, and 625, respectively, which protrude inward from the side wall of the package member 600.
In the present embodiment, the convex portions 623, 624, and 625 are each formed by folding two opposing corners of four corners included in the quadrangular cross-sectional shape of the package member 600 inward. In the first locking portion 613, the peak portions of the convex portions 623 formed at the two opposite corners are in contact with each other. The same applies to the second locking portion 614 and the third locking portion 615. Accordingly, the inside of the packing member 600 is divided at the first locking part 613, the second locking part 614, and the third locking part 615.
The first receiving portion 611 is a space sandwiched between the first locking portion 613 and the second locking portion 614. The second receiving portion 612 is a space sandwiched between the second locking portion 614 and the third locking portion 615. The second receiving portion 612 and the first receiving portion 611 are provided adjacent to each other in the longitudinal direction of the packing member 600. The first housing portion 611 houses the illumination lamp 300. The second storage unit 612 stores the virtual initiator 120. The second locking part 614 is provided to avoid the illumination lamp 300 from contacting the virtual actuator 120. This can prevent the illumination lamp 300 and the dummy starter 120 housed in the package member 600 from being damaged during transportation.
The first locking portion 613, the second locking portion 614, and the third locking portion 615 can be closed by pressing the protrusions 623, 624, 625 in. Here, the first locking portion 613 is an irreversible locking mechanism that is sealed so as not to be unsealed. The first locking portion 613 has a structure that prevents unsealing. On the other hand, the second locking portion 614 and the third locking portion 615 are reversible locking mechanisms that can be opened by pressing the protrusions 624 and 625 back. The second locking portion 614 and the third locking portion 615 may be configured to be opened by pulling back the protruding portions 624 and 625.
In the present embodiment, the third locking portion 615 is provided such that the convex portion 625 is disposed at the end of the packing member 600. Therefore, the second receiving portion 612 is unsealed by pressing back the convex portion 625. Therefore, the virtual initiator 120 stored in the second storage section 612 can be taken out. In contrast, in the first locking portion 613, the protrusion 623 is disposed at a constant interval from the end of the packing member 600. In the packaging member 600, the end portion on the side where the first locking portion 613 is formed is closed. Therefore, even if the convex portion 625 is pressed back, the first receiving portion 611 cannot be opened. In order to take out the illumination lamp 300 stored in the first storage portion 611, after the dummy actuator 120 is taken out, the second locking portion 614 needs to be opened to take out the illumination lamp 300.
From the above, in the present embodiment, the first locking portion 613 is provided to be difficult to open compared to the second locking portion 614 and the third locking portion 615. Thus, the user of the lamp system 60 is prompted to remove the virtual starter 120 prior to the illumination lamp 300.
When the illumination lamp 300 is attached to the glow starter type illumination device 80 to constitute the illumination device 10, the fluorescent lamp 900 is replaced with the illumination lamp 300. Furthermore, the glow starter 820 needs to be removed and the virtual starter 120 installed. In such a configuration, the user is likely to forget to replace the glow starter and the dummy starter.
In contrast, in the lamp system 60 of the present embodiment, the user is prompted to take out the virtual starter 120 before taking out the illumination lamp 300. Therefore, when the lighting device 10 is assembled, the user can easily recognize the presence of the virtual actuator 120. Therefore, according to the present embodiment, the user can be prompted to replace the glow starter 820 and the dummy starter 120. Therefore, the possibility of performing unreliable construction such as replacing only the illumination lamp 300 can be suppressed.
In the present embodiment, the packing member 600 has a structure having a quadrangular cross-sectional shape. On the other hand, the packing member 600 may have a circular, triangular or other polygonal cross-sectional shape as long as it is cylindrical. The first locking portion 613, the second locking portion 614, and the third locking portion 615 may have other structures as long as the interior of the packing member 600 can be divided. The protrusions 623, 624, 625 may have other structures as long as the side walls of the packing member 600 protrude inward.
The first locking portion 613 is configured as follows: by disposing the protruding portion 623 at a predetermined distance from the end of the packaging member 600, the first receiving portion 611 cannot be opened even if the protruding portion 623 is pushed back. In contrast, the first locking portion 613 may have another structure as long as it has a structure that prevents unsealing. For example, the end portion on the first accommodation portion 611 side may be closed with an adhesive tape. The protrusion 623 may be fixed by an adhesive so as not to be opened.
Fig. 9 is an external view of the lamp system according to embodiment 1 of the present invention (second). The longitudinal length L60 of the packaging member 600 is greater than the sum of the length L1 of the illumination lamp 300 and the length L10 of the virtual starter 120 (L60> L1+ L10). In addition, the length dimension L61 of the first receiving part 611 is greater than the length dimension of the portion of the illumination lamp 300 other than the terminal pair 351, 357 (L61> L1-2 × L5). In addition, the length dimension L62 of the second receiving portion 612 is greater than the length dimension L11 of the portion of the dummy starter 120 other than the terminals 122 (L62> L11).
The first and second storage parts 611 and 612 are adjusted in length to a size that can stably hold the illumination lamp 300 and the dummy actuator 120. By closing the first locking portion 613 and the second locking portion 614, the illumination lamp 300 is stably held in the first housing portion 611. By closing the second locking portion 614 and the third locking portion 615, the dummy actuator 120 is stably held in the second accommodation portion 612. As described above, the illumination lamp 300 and the dummy starter 120 housed in the package member 600 can be prevented from being damaged when being transported from a manufacturing site to a construction site.
Here, the length dimension L61 of the first housing portion 611 may be set to be greater than the length dimension of the portion of the illumination lamp 300 other than the terminal pair 351, 357 and smaller than the length dimension L1 of the illumination lamp 300 (L1> L61> L1-2 × L5). The length L62 of the second housing 612 may be set to be greater than the length L11 of the portion of the dummy actuator 120 other than the terminals 122 and smaller than the length L10 of the dummy actuator 120 (L10> L62> L11). In this configuration, the range in which the illumination lamp 300 and the dummy actuator 120 can move inside the package member 600 can be limited. Therefore, the possibility that the illumination lamp 300 and the virtual starter 120 are damaged during transportation can be suppressed.
Fig. 10 is (a) a flowchart showing a method of manufacturing the lamp system 60 according to embodiment 1 of the present invention. Fig. 11A to 11C are (a) diagrams illustrating a method of manufacturing a lamp system 60 according to embodiment 1 of the present invention. Fig. 12A to 12C are diagrams (second) illustrating a method of manufacturing the lamp system 60 according to embodiment 1 of the present invention. A method of manufacturing the lamp system 60 will be described with reference to fig. 10, fig. 11A to 11C, and fig. 12A to 12C.
First, a first locking portion forming step is performed. In the first locking portion forming step, the first locking portion 613 provided in the packing member 600 is closed (S101). At this time, the protrusion 623 is provided to prevent the first locking portion 613 from being opened. Next, the illumination lamp 300 is housed in the first housing portion 611 (S102). Next, a second lock portion forming process is performed. In the second locking portion forming process, the second locking portions 614 are folded to form the convex portions 624 (S103). Next, the virtual initiator 120 is housed in the second housing section 612 (S104). Next, a third lock portion forming process is performed. In the third locking part forming process, the third locking parts 615 are folded to form the convex parts 625 (S105).
Fig. 13 is a flowchart showing a method of manufacturing a lamp system 60 according to a modification of embodiment 1 of the present invention. The lamp system 60 can be assembled in the following order. First, the third locking portion 615 provided in the packing member 600 is folded to form the convex portion 625 (S105). Next, the virtual initiator 120 is housed in the second housing section 612 (S104). Next, the second locking portions 614 are folded to form the convex portions 624 (S103). Next, the illumination lamp 300 is housed in the first housing portion 611 (S102). Next, the first locking portion 613 is blocked (S101). At this time, the protrusion 623 is provided to prevent the first locking portion 613 from being opened.
Fig. 14 is a flowchart showing an assembling method of the lighting device 10 according to embodiment 1 of the present invention. A method of assembling the lighting device 10 using the lamp system 60 of the present embodiment will be described below. First, the third locking part 615 is opened (S201). Next, the virtual initiator is taken out from the second housing section 612 (S202). Next, the second locking portion 614 is opened (S203). Next, the illumination lamp 300 is taken out (S204).
Fig. 15 is a flowchart (second) showing a method of manufacturing the lamp system 60 according to embodiment 1 of the present invention. Fig. 16A to 16C are diagrams (third) illustrating a method of manufacturing the lamp system 60 according to embodiment 1 of the present invention. Fig. 17A to 17D are diagrams (fourth) illustrating a method of manufacturing the lamp system 60 according to embodiment 1 of the present invention. In the lamp system 60, the instruction manual 361 and the seal tape 362 are attached to the illumination lamp 300. The method of attaching the seal tape 362 and the description 361 will be described with reference to fig. 15, fig. 16A to 16C, and fig. 17A to 17D.
First, the steps described below are performed. In the description attaching step, the description 361 is wound around the illumination lamp 300 (S301). The description 361 is an operating description of the lamp system 60. As shown in fig. 16A to 16C, the manual 361 is attached so as to be wound around the cover 340 of the illumination lamp 300. The illumination lamp 300 includes a first base 350 and a second base 356 at both ends thereof. The outer circumferences of the first and second bases 350 and 356 are larger than the outer circumference of the cap 340. Therefore, by winding the manual around cover 340, manual 361 can be prevented from coming off the end of illumination lamp 300.
Next, a tape sealing step is performed. In the tape sealing step, as shown in fig. 17A to 17C, a tape 362 is wound around the direction 361 (S302). Next, the tape 362 is fixed using the tape 363 (S303). By fixing the cover tape 362 from the outside, the state in which the manual 361 is wound around the cover 340 can be maintained. In addition, the manual 361 can be fixed without attaching the fixing tape 363 to the manual 361. In this embodiment, the sealing tape 362 is fixed by the tape 363. In contrast, the seal tape 362 may be fixed by an adhesive.
The packing member 600a has a cylindrical shape. The cross-sectional shape of the packing member 600a in the short side direction is a quadrangle. The packing member 600a is a packing member of a form called B-type. In addition, the packing member 600a is also a packing member of a form called a caramel box type (Japanese: キャラメルタイプ). The packing member 600a is provided with a first locking portion 613a at one end in the longitudinal direction. The first locking portion 613a is a bottom surface formed by assembling a lock bottom.
In addition, a third locking portion 615a is provided at the other end in the longitudinal direction of the packing member 600 a. The third locking portion 615a includes a flap (japanese: フラップ) that can be opened and closed. The flap is a lid portion of the package member 600 a. Between the first locking portion 613a and the third locking portion 615a, the packing member 600a is provided with a second locking portion 614. The second locking portion 614 is a protrusion 624 formed by protruding the side wall of the packing member 600a toward the inside. The second locking portion 614 is provided so that the illumination lamp 300 can be taken out by pulling back the convex portion 624.
In the present embodiment, the third locking portion 615a provided at the other end of the packing member 600a is easily opened and closed. On the other hand, the first locking portion 613a is assembled to the bottom of the lock and is difficult to open and close. Therefore, the user is prompted to open the second locking portion 614 and take out the illumination lamp 300 accommodated in the first accommodation portion 611a after taking out the dummy actuator 120 accommodated in the second accommodation portion 612 a.
In the present embodiment, the first locking portion 613a is provided to be difficult to open compared to the second locking portion 614 and the third locking portion 615 a. Thus, the user of the lamp system 60a is prompted to remove the virtual starter 120 prior to the illumination lamp 300.
Embodiment 3.
Embodiment 3 will be described with reference to fig. 19. Note that the description will be mainly focused on portions different from embodiment 1, and portions common to embodiment 1 will not be described. Fig. 19 is an external view of a lamp system 60b of embodiment 3. The lamp system 60b differs from embodiment 1 in that a packing member 600b is used.
The packing member 600b has a cylindrical shape. The cross-sectional shape of the packing member 600b in the short side direction is a quadrangle. The packing member 600B is a packing member of a form called B-type. In addition, the packing member 600b is also a packing member of a form called a caramel box type. The packing member 600b is provided with a first locking portion 613a at one end in the longitudinal direction, and the first locking portion 613a is a bottom surface formed by assembling a lock bottom. A third locking portion 615a is provided at the other end of the packing member 600b, and the third locking portion 615a is a flap that can be opened and closed.
In the present embodiment, the packing member 600b includes a partition member 670 that partitions the first receiving portion 611b and the second receiving portion 612 b. The partition member 670 is disposed between the illumination lamp 300 and the dummy actuator 120 in a state where the illumination lamp 300 and the dummy actuator 120 are accommodated in the package member 600 b. In the present embodiment, the first receiving portion 611b is a space sandwiched between the first locking portion 613a and the partition member 670. The second receiving portion 612b is a space sandwiched between the partition member 670 and the third locking portion 615 a. In the present embodiment, the packing member 600b does not have the second locking portion 614 as shown in embodiment 1 or 2 between the first locking portion 613a and the third locking portion 615 a.
In the present embodiment, the third locking portion 615a provided on the other end side of the packing member 600b is easily opened and closed, whereas the first locking portion 613a is assembled to the bottom of the lock and is difficult to open and close. Therefore, the user is prompted to take out the dummy starter 120 accommodated in the second accommodation portion 612b, then take out the partition member 670, and then take out the illumination lamp 300 accommodated in the first accommodation portion 611 b.
In the present embodiment, the first locking portion 613a is provided to be difficult to open compared to the third locking portion 615 a. Thus, the user of the lamp system 60b is prompted to remove the virtual starter 120 prior to the illumination lamp 300. In addition, the packing member 600b does not have the second locking portion 614. Therefore, the entire packing member 600b is closed. Therefore, it is possible to prevent dust and foreign matter from entering the inside of the packing member 600 b. Therefore, the illumination lamp 300 and the virtual starter 120 can be protected from contamination and damage.
Fig. 20 is an external view of a lamp system 60c according to a modification of embodiment 3. The packing member 600c of the present modification is provided with a third locking portion 615 c. The third locking portion 615c is a flap that can be opened and closed. The present modification differs from embodiment 3 in that a part of the third lock portion 615c also serves as the partition member 670 c. The third locking portion 615c is provided with a partition member 670 c. The partition member 670c is integrated with the other end of the packing member 600 c. With such a configuration, the partition member 670c can be reliably disposed in the manufacturing process of the lamp system 60 c. Therefore, the illumination lamp 300 and the virtual starter 120 can be protected from impact or the like.
The packing member 600d has a cylindrical shape. The cross-sectional shape of the packing member 600d in the short side direction is a quadrangle. The packing member 600d is a packing member of a form called B-type. In addition, the packing member 600d is also a packing member of a form called a caramel box type. A first locking portion 613a is provided at one end in the longitudinal direction of the packing member 600d, and the first locking portion 613a is a bottom surface in which a lock bottom is assembled. A third locking portion 615a is provided at the other end of the packing member 600d, and the third locking portion 615a is a flap that can be opened and closed.
In the present embodiment, the virtual initiator 120 is individually packaged by the second packaging member 617. The dummy actuator 120 is housed in the packaging member 600d in a state of being packaged by the second packaging member 617. The illumination lamp 300 and the dummy actuator 120 are arranged in a state of being housed in the package member 600d and partitioned by the second package member 617. Therefore, in the present embodiment, the second wrapping member 617 also has a function of partitioning the first accommodation portion 611d and the second accommodation portion 612 d. In the present embodiment, the inside of the second wrapping member 617 is the second receiving portion 612 d.
In the present embodiment, the third locking portion 615a is easy to open and close, whereas the first locking portion 613a is difficult to open and close by being bottom-fitted. Therefore, the user is prompted to take out the illumination lamp 300 accommodated in the first accommodation portion 611d after taking out the virtual starter 120 accommodated in the second accommodation portion 612 d.
In the present embodiment, the first locking portion 613a is provided to be difficult to open compared to the third locking portion 615 a. Thus, the user of the lamp system 60d is prompted to remove the virtual starter 120 prior to the illumination lamp 300. In addition, the packing member 600d does not have the second locking portion 614. Therefore, the entire packing member 600d is closed. Therefore, it is possible to prevent dust and foreign matter from entering the inside of the packing member 600 d. Therefore, the illumination lamp 300 and the virtual starter 120 can be protected from contamination and damage.
The technical features described in the embodiments may be combined and used as appropriate.
Description of the reference numerals
10 lighting device, 60 lamp system, 80 glow starter type lighting device, 100 lighting fixture, 110 lighting device, 120 virtual starter, 300 lighting lamp, 311 semiconductor light emitting element, 312 light source substrate, 322 power supply substrate, 340 cover, 350 first base, 356 second base, 360 outline part, 361 specification, 362 sealing tape, 600a, 600b, 600c, 600d packaging member, 611 first receiving part, 612 second receiving part, 613a first locking part, 614 second locking part, 615a, 615c third locking part, 670c partition member, 617 second packaging member, 623, 624, 625 convex part, 820 glow starter, 824 second connecting part, 840 first connecting part, 900 fluorescent lamp
Claims (20)
1. A lamp system in which, in order to,
the lamp system is provided with:
a lighting apparatus having a lighting device having a specification for lighting a fluorescent lamp in a glow starter type lighting apparatus, a first connection section adapted to be connected to the fluorescent lamp, and a second connection section adapted to be connected to a glow starter;
an illumination lamp attached to the first connection portion and including a semiconductor light emitting element;
a virtual starter attached to the second connection portion and configured to turn on the second connection portion; and
a packaging member for housing the illumination lamp and the virtual starter.
2. A lamp system according to claim 1,
the illumination lamp is provided with:
a power supply substrate provided with a circuit for lighting the semiconductor light emitting element;
a light source substrate on which the semiconductor light emitting element is mounted; and
a housing portion having a translucent cover and first and second bases arranged at both ends of the cover, the power supply substrate and the light source substrate being housed therein,
the power supply substrate is arranged at a position adjacent to the light source substrate so that the mounting surface of the power supply substrate is along the long side direction of the illuminating lamp,
supplying power from the outside to the power supply substrate via the first base,
the first base and the second base are configured to be connectable to the first connection portion.
3. A lamp system according to claim 2,
a part of the power supply substrate is accommodated in the first lamp cap, and a part of the power supply substrate is accommodated in the cover.
4. A lamp system in which, in order to,
the lamp system is provided with:
an illumination lamp which is attachable to a glow starter type illumination fixture for lighting a fluorescent lamp and which includes a semiconductor light emitting element;
a virtual starter that is attachable to a second connection portion for attaching a glow starter provided in the lighting fixture, and that is configured to make the second connection portion conductive; and
a packaging member that houses the illumination lamp and the virtual starter, and is provided so that the virtual starter is taken out prior to the illumination lamp.
5. A lamp system according to any one of claims 1 to 4,
the packaging member is cylindrical and has a first storage portion for storing the illumination lamp and a second storage portion for storing the virtual starter,
the first receiving portion and the second receiving portion are provided adjacent to each other in a longitudinal direction of the packaging member,
the packing member is provided to be unsealed from the second receiving portion side.
6. A lamp system according to claim 5,
the packaging member has a structure that prevents opening of the packaging member on the first storage portion side.
7. A lamp system according to claim 5,
the packaging member includes a first locking portion, a second locking portion, and a third locking portion, the first locking portion, the second locking portion, and the third locking portion include a protrusion having a side wall protruding inward,
the first receiving portion is a space sandwiched between the first locking portion and the second locking portion,
the second receiving portion is a space sandwiched between the second locking portion and the third locking portion,
the third locking portion is configured to enable the virtual actuator to be taken out by pulling back the convex portion,
the second locking portion is provided to enable the illumination lamp to be taken out by pulling back the convex portion,
the first locking portion is provided to be difficult to open than the second locking portion and the third locking portion.
8. A lamp system according to claim 7,
the first locking portion is provided so as not to be openable.
9. A lamp system according to claim 7,
the second locking portion is provided to avoid the illumination lamp received in the packing member from coming into contact with the virtual starter.
10. A lamp system according to claim 7,
the packing member has a quadrangular sectional shape,
the convex portion is formed by folding inward two opposing corners of the corners included in the quadrangle.
11. A lamp system according to any one of claims 1 to 4,
the dummy actuator includes a terminal having a shape corresponding to the second connection portion.
12. A lamp system according to any one of claims 1 to 4,
the illumination lamp includes a base that can be attached to a lamp socket provided in the illumination fixture for mounting the fluorescent lamp.
13. A lamp system according to any one of claims 1 to 4,
the lamp system is provided with instructions wrapped around the illumination lamp.
14. The lamp system of claim 13,
the lamp system is provided with a sealing tape wound outside the specification.
15. The lamp system of claim 14,
the seal tape is fixed so as not to fall off the illumination lamp.
16. A lamp system according to claim 5,
the packaging member is provided with:
a first locking portion provided at one end of the packing member and having a lock bottom assembled;
a third locking portion provided at the other end of the packaging member and including a flap; and
a second locking portion provided between the first locking portion and the third locking portion and including a convex portion whose side wall protrudes inward,
the first receiving portion is a space sandwiched between the first locking portion and the second locking portion,
the second receiving portion is a space sandwiched between the second locking portion and the third locking portion,
the second locking portion can take out the illumination lamp by pulling back the convex portion.
17. A lamp system according to claim 5,
the packaging member is provided with:
a first locking portion provided at one end of the packing member and having a lock bottom assembled;
a third locking portion provided at the other end of the packaging member and including a flap; and
the partition member is provided with a partition member,
the first receiving portion is a space sandwiched between the first locking portion and the partition member,
the second receiving portion is a space sandwiched between the partition member and the third locking portion.
18. The lamp system of claim 17,
the partition member is integrated with the other end of the packing member.
19. A lamp system according to claim 5,
the packaging member is provided with:
a first locking portion provided at one end of the packing member and having a lock bottom assembled;
a third locking portion provided at the other end of the packaging member and including a flap; and
a second packaging member that houses the virtual activator,
the second receiving portion is formed by the second packing member,
the first receiving portion is a space sandwiched between the second packaging member and the first locking portion.
20. A lighting device is provided, wherein,
the lighting device is provided with: the lamp system as defined in any one of claims 1 to 19, wherein the lighting device, the virtual starter, and the lighting fixture are provided.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016-033387 | 2016-02-24 | ||
| JP2016033388 | 2016-02-24 | ||
| JP2016033387 | 2016-02-24 | ||
| JP2016-033388 | 2016-02-24 | ||
| PCT/JP2017/006400 WO2017146056A1 (en) | 2016-02-24 | 2017-02-21 | Lamp system, illumination device, method for manufacturing lamp system, and method for assembling illumination device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108700281A CN108700281A (en) | 2018-10-23 |
| CN108700281B true CN108700281B (en) | 2020-09-18 |
Family
ID=59685187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201780011922.4A Expired - Fee Related CN108700281B (en) | 2016-02-24 | 2017-02-21 | Lamp system, lighting device, method for manufacturing lamp system, and method for assembling lighting device |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6468396B2 (en) |
| CN (1) | CN108700281B (en) |
| WO (1) | WO2017146056A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7007859B2 (en) * | 2017-10-30 | 2022-01-25 | 株式会社ノダ | Packing body |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11349053A (en) * | 1998-06-09 | 1999-12-21 | Nec Home Electron Ltd | Packaging case for fluorescent lamp |
| JP2013244973A (en) * | 2012-05-23 | 2013-12-09 | Funai Electric Co Ltd | Packing material for lighting fixture |
| CN202542166U (en) * | 2012-07-03 | 2012-11-21 | 中山市澳克士照明电器有限公司 | Energy-saving lamp packing box |
| CN203686680U (en) * | 2012-09-26 | 2014-07-02 | 松下电器产业株式会社 | Lighting light source and lighting device |
| CN202897021U (en) * | 2012-10-26 | 2013-04-24 | 赵永红 | Novel lantern string light packaging box |
| CN202940217U (en) * | 2012-11-13 | 2013-05-15 | 徐建章 | Xenon lamp |
| JP5969362B2 (en) * | 2012-11-26 | 2016-08-17 | レンゴー株式会社 | Straight tube lamp packaging box |
| US9380654B2 (en) * | 2013-07-11 | 2016-06-28 | General Electric Company | Light emitting diode (LED) lamp replacement driver for linear fluorescent lamps |
-
2017
- 2017-02-21 CN CN201780011922.4A patent/CN108700281B/en not_active Expired - Fee Related
- 2017-02-21 WO PCT/JP2017/006400 patent/WO2017146056A1/en active Application Filing
- 2017-02-21 JP JP2018501708A patent/JP6468396B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2017146056A1 (en) | 2018-09-27 |
| CN108700281A (en) | 2018-10-23 |
| WO2017146056A1 (en) | 2017-08-31 |
| JP6468396B2 (en) | 2019-02-13 |
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Granted publication date: 20200918 |