CN108691286B - Dumper unloading method and docking car thereof - Google Patents

Dumper unloading method and docking car thereof Download PDF

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Publication number
CN108691286B
CN108691286B CN201810272161.4A CN201810272161A CN108691286B CN 108691286 B CN108691286 B CN 108691286B CN 201810272161 A CN201810272161 A CN 201810272161A CN 108691286 B CN108691286 B CN 108691286B
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China
Prior art keywords
garbage
vehicle
box body
hopper
butt
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CN201810272161.4A
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Chinese (zh)
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CN108691286A (en
Inventor
李伟文
熊鸿华
姜振灿
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Fulongma Group Co Ltd
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Fujian Longma Environmental Sanitation Equipment Co Ltd
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Priority to CN201810272161.4A priority Critical patent/CN108691286B/en
Publication of CN108691286A publication Critical patent/CN108691286A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/24Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle
    • B65F3/26Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle by tipping the tank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F9/00Transferring of refuse between vehicles or containers with intermediate storage or pressing

Abstract

The invention discloses a dumper unloading method and a butt-joint vehicle thereof, wherein a communicating pipe of the butt-joint vehicle is connected with the dumper to carry out sewage filtration and circulation treatment, the communicating pipe is recovered after the treatment, a hopper is lowered by the butt-joint vehicle and dumps garbage in the dumper into the hopper of the butt-joint vehicle, the hopper is lifted into a box body through a first lifting arm, the garbage is scraped off by a scraper to completely fall into a garbage box, and the box body is dumped by a dumping mechanism when reaching a garbage station, so that the garbage is dumped from the box body to a garbage station garbage recycling position. The invention solves the problems of low garbage discharging efficiency and high energy consumption of the cleaning vehicle, and reduces the discharging turnover distance and time of the cleaning vehicle.

Description

Dumper unloading method and docking car thereof
Technical Field
The invention relates to the field of environmental sanitation machinery, in particular to a dumper unloading method and a butt-joint dumper thereof.
Background
The existing sweeping and cleaning vehicles such as a sweeping machine, a washing and sweeping vehicle and a dust collection vehicle need special places for discharging the garbage, and the garbage can needs to consume part of clear water when the sewage and the garbage in the garbage can of the sweeping and cleaning vehicle are directly discharged. The garbage unloading place of a cleaning vehicle in a part of regions is directly selected to be a relatively remote garbage landfill, so that the garbage can be transferred for a long time, the efficiency is low, and time and oil are consumed. Or the solid garbage is transported to a special landfill site through a transfer vehicle again, so that time and energy are consumed.
Disclosure of Invention
Therefore, the dumper unloading method and the docking vehicle thereof are needed to be provided, and the aim is to solve the problems, reduce the unloading turnover distance and time of the cleaning dumper and improve the unloading efficiency.
A docking vehicle preferably comprises a chassis and a box body, wherein the box body is arranged on the chassis, the chassis further comprises an engine, a transmission shaft, a water pump and a communicating pipe, the engine is connected with the transmission shaft, the water pump is connected with the transmission shaft, the input end of the water pump is connected with the communicating pipe, the box body also comprises a purifying device, a first lifting mechanism, a first lifting arm, a door plate, a hopper, a tipping mechanism, a second lifting arm and a scraper, the output end of the water pump is connected with the purifying device, the tipping mechanism is fixed on the chassis and connected with the box body, the tipping mechanism is used for lifting the box body, one end of the first lifting arm is fixed at one side outside the box body, the hopper is fixedly connected with the other end of the first lifting arm, the door plate is movably connected with the first lifting arm, the scraper blade is hinged to a second lifting arm, and the second lifting arm is fixed to the top in the box body.
Further optimization: the chassis further comprises a coupler, and the water pump is connected to the transmission shaft through the coupler.
Further optimization: the number of the communicating pipes is at least two.
Further optimization: the door plate is hinged with the first lifting arm in a connection relationship.
Be different from prior art, above-mentioned technical scheme has solved the problem that dumper rubbish is unloaded inefficiency, and the power consumption is big and need transport many times. The invention firstly connects the connecting pipe of the docking vehicle with the cleaning vehicle to carry out primary sewage filtration and cyclic treatment, the connecting pipe is recovered after the treatment, the docking vehicle lowers the hopper and dumps the garbage in the cleaning vehicle into the hopper of the docking vehicle, the hopper is lifted into the box body through the first lifting arm, the garbage is scraped down by the scraper plate to completely fall into the garbage box, and the box body is dumped by the dumping mechanism when reaching a garbage station, so that the garbage is dumped from the box body to the garbage recovery position of the garbage station.
Drawings
FIG. 1 is a flow chart of the steps of the discharging method of the present invention;
FIG. 2 is a schematic view of a docking cart according to an embodiment of the present invention;
FIG. 3 is a schematic view of the sewage recycling process according to the embodiment of the present invention;
FIG. 4 is a schematic view of a garbage transfer operation of the docking cart according to an embodiment of the present invention;
fig. 5 is a schematic view of the operation of dumping garbage by the docking vehicle according to the embodiment of the present invention.
Description of reference numerals:
1. a chassis;
11. an engine;
12. a drive shaft;
13. a water pump;
14. a communicating pipe;
2. a box body;
21. a purification device;
22. a tipping mechanism;
23. a first lifting mechanism;
231. first lifting arm
24. A second lifting arm;
25. a door panel;
26. a hopper;
27. a scraper.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
Before reading this specification it should be understood that: the docking vehicle is a vehicle for transferring garbage, the cleaning vehicle is a vehicle for loading garbage, the box volume of the docking vehicle is far larger than that of the cleaning vehicle, the cleaning vehicle can be docked and transferred for many times, and the lifting mechanism can be manually controlled or automatically controlled.
Referring to fig. 1 to 5, the inventor provides a dumper unloading method, which preferably comprises the following steps:
s101: starting a purification device, and performing sewage filtration and cyclic treatment on the garbage;
s103: and starting the garbage bin, and dumping the garbage in the bin of the cleaning vehicle into the box body 2 of the butt-joint vehicle.
In one embodiment, the docking vehicle is firstly communicated with a sewage pipe of the cleaning vehicle, that is, the communicating pipe 14 of the docking vehicle is connected to a reservoir of the cleaning vehicle, a coarse water filter is connected in front of the communicating pipe 14 requiring attention to sewage extraction for preliminary filtration, the reservoir is generally used for collecting sewage or garbage sediment, step S101 is executed after the communication, that is, the sewage in the cleaning vehicle is extracted to a purifying device 21 by a water pump 13 in the docking vehicle for filtration, impurities such as garbage sediment are filtered by the purifying device 21 and left in the purifying device 21, and the filtered clean water is conveyed back to a clean water tank of the cleaning vehicle through another channel of the communicating pipe 14 to realize sewage recycling, and attention is paid to that two channels exist inside the communicating pipe 14 in fig. 3, one channel is a sewage suction channel, and the other channel is a channel for returning to the clean water tank of the cleaning vehicle after the clean water is filtered, realizes the cyclic utilization of the waste water and effectively saves water resources.
In other embodiments, step S101 is performed, i.e., the waste water in the cart is filtered and recycled, and then the communicating pipe 14 is retracted, the communicating pipe 14 can be a hose for coiling, and then step S103 is performed, the cart lowers the garbage can, as shown in FIG. 4, i.e., the garbage in the bin of the cart is dumped into the hopper 26 of the docking cart, specifically, when the first lifting arm 231 controls the hopper 26 to descend to the maximum extent, i.e., parallel to the ground, which is most beneficial for dumping, the cart body 2 is tilted increasingly and dumped into the hopper 26, the hopper 26 is set to be larger in size for convenience, but lifted, preferably, the hopper 26 in FIG. 4, after dumping is completed, the hopper 26 is lifted by the lifting arm to be retracted into the cart body 2, and the garbage in the hopper 26 is scraped off by the scraper 27, the next time of loading of the hopper 26 is facilitated, and quick unloading is realized.
In a preferred embodiment, a step of lowering the hopper to tilt the garbage of the garbage truck to the hopper and then retracting the hopper by the docking car to complete the garbage transfer can be further optimally arranged between the step S101 and the step S103, and the opening of the door plate of the docking car can be controlled to dump the garbage into the box body of the docking car through the direct tilting of the garbage truck, that is, the garbage can be transferred in a mode that the garbage truck directly tilts into the box body of the docking car or tilts onto the hopper and then returns into the box body of the docking car.
In a further preferred embodiment: the sewage filtration and the circular treatment of the garbage specifically comprise: the purification device 21 performs circulating filtration treatment on sewage and the cleaning vehicle pumps clean water back to the clean water tank, referring to fig. 3, the left side in fig. 3 is a docking vehicle, the right side is the cleaning vehicle, the docking vehicle is connected with the cleaning vehicle through a middle communicating pipe 14, the communicating pipe 14 is used for recycling the sewage, specifically, a water pump 13 of the docking vehicle pumps the sewage of the cleaning vehicle into the purification device 21 for filtration treatment, and after filtration treatment, clean water is conveyed to the clean water tank of the cleaning vehicle through a passage additionally arranged in the communicating pipe 14, so that sewage filtration treatment and reasonable utilization are realized.
In the specific embodiment: the loading capacity of the docking vehicle is large, that is, one docking vehicle can complete multiple docking of the cleaning vehicle and convey the cleaning vehicle to a garbage main station for dumping after the multiple docking, and the lifting arm is the first lifting arm 231 arranged outside the box body 2.
The inventor also provides a docking vehicle, which preferably comprises a chassis 1 and a box body 2, wherein the box body 2 is arranged on the chassis 1, the chassis 1 further comprises an engine 11, a transmission shaft 12, a water pump 13 and a communicating pipe 14, the engine 11 is connected to the transmission shaft 12, the water pump 13 is connected to the transmission shaft 12, the input end of the water pump 13 is connected to the communicating pipe 14, the box body 2 further comprises a purifying device 21, a first lifting mechanism 23, a first lifting arm 231, a door panel 25, a hopper 26, a tipping mechanism 22, a second lifting arm 24 and a scraper 27, the output end of the water pump 13 is connected with the purifying device 21, the tipping mechanism 22 is fixed on the chassis 1 and connected with the box body 2, the tipping mechanism 22 is used for lifting the box body 2, one end of the first lifting arm 231 is hinged on one side outside the box body 2, the hopper 26 is fixedly connected with the other end of the first lifting arm 231, first lifting mechanism 23 is used for controlling lift hopper 26, door plant 25 is articulated with first lifting arm 231, and door plant 25 can upwards open for when butt joint car is unloaded to the parking lot, lift box 2 through tilting mechanism 22 and accomplish the rubbish operation of dumping, scraper blade 27 is connected in second lifting arm 24, second lifting arm 24 is fixed in the top of box 2, and scraper blade 27 is used for scraping the interior remaining rubbish of hopper 26 and falls to in the box 2.
In one embodiment, as shown in fig. 2, the tank 2 is disposed on the chassis 1, the chassis 1 further includes an engine 11, a transmission shaft 12, a water pump 13, and a communication pipe 14, the engine 11 is connected to the water pump 13 through the transmission shaft 12, the engine 11 is configured to provide high-speed operation power for the water pump 13, the engine 11 is also configured to provide driving force for the chassis 1, the transmission shaft 12 is disposed here, the transmission shaft 12 transmits power to the water pump 13, the water pump 13 is configured to provide suction force, an input end of the water pump 13 is connected to the communication pipe 14, an output end of the water pump 13 is connected to an input end of the purification apparatus 21, and the water pump 13 is applied to the present invention by connecting the input end of the water pump 13 to the communication pipe; the box body 2 further comprises a purifying device 21, a first lifting mechanism 23, a first lifting arm 231, a door panel 25, a hopper 26, a tilting mechanism 22, a second lifting arm 24 and a scraper 27, wherein the purifying device 21 is arranged at the front part of the box body 2 as shown in fig. 2, the purifying device 21 is used for filtering and purifying sewage pumped by the water pump 13, the tilting mechanism 22 is arranged between the box body 2 and the chassis 1 and is used for lifting the box body 2 upwards, and the specific application is to pour the collected garbage when being conveyed to a garbage station, one end of the first lifting arm 231 is arranged at the outer side of the box body 2 and is used for lifting or lowering the hopper 26, the hopper 26 is arranged at the other end of the first lifting arm 231 and is used for loading the garbage poured by the cleaning vehicle, the door panel 25 is hinged with the second lifting arm 24, the second lifting arm 24 is fixed at the top part of the box body 2, the door panel 25 is used for completely scraping the residual hopper 26 in the hopper 26 to fall to the box body 2 when the hopper 26 is lifted into the box body 2, the hopper 26 is convenient for next butt joint, the quick butt joint and treatment of the garbage are realized, the hopper 26 is used for loading the garbage dumped by the cleaning vehicle, and the operation can be continued after the garbage is dumped.
In a further preferred embodiment: the chassis 1 further comprises a coupler, the water pump 13 is connected to the transmission shaft 12 through the coupler, the coupler is used for connecting a power shaft of the water pump 13 with the transmission shaft 12, the overload work of the water pump 13 is mainly protected, and meanwhile the work efficiency of pumping of the water pump 13 cannot be influenced.
In a further preferred embodiment: the number of the communicating pipes 14 may be two, which means that a plurality of paths may be provided inside the communicating pipe 14, as shown in fig. 3, although the drawing may look like only a single communicating pipe 14, it is needless to say that a plurality of communicating pipes may be erected into one communicating pipe, and only the connection of the two ends with the corresponding connectors is required to realize the corresponding function, a plurality of paths may be provided inside the communicating pipe, for example, two paths may be provided, one path is connected to the input end of the water pump 13 for sucking the sewage of the garbage truck, the other path is connected to the output end of the purifying device 21 for outputting the purified clean water, and the communicating pipe 14 may be a hose for easy.
In a further preferred embodiment: chassis 1 can be wheeled chassis 1, wheeled chassis is convenient for load the high capacity device and is walked relatively fast on comparatively mild highway, chassis 1 still can be crawler-type chassis, when the butt joint car dock to disaster area or the relatively poor area of topography, wheeled chassis 1 tasting meets and hinders and can't go forward, hinder the ability more, topography adaptive capacity is poor, turning efficiency is low or the outer radius of commentaries on classics is big, this just needs crawler-type chassis 1, crawler-type chassis 1 hinders the ability more, topography adaptive capacity is strong, chassis 1 is optional, as long as satisfy this butt joint car can freely walk and dock the garbage truck and realize sewage filtration recycle and rubbish transportation in the adaptation environment.
In the preferred embodiment, when the garbage transfer is carried out, the garbage can of the cleaning vehicle is firstly communicated with the butt-joint vehicle through the communicating pipe 14, wherein the sewage is extracted by a coarse water filter connected in front of the butt-joint pipe for preliminary filtration, the transmission shaft 12 drives the water pump 13 to extract the sewage to enter the purifying device 21 for purification and filtration, and then the sewage is extracted by the water pump 13 on the cleaning vehicle through the communicating pipe 14 on the other side to the clean water tank of the cleaning vehicle to complete the sewage recycling.
The garbage truck is also called as a garbage truck, and has smaller general capacity, but the butt-joint truck has larger capacity than the general garbage truck, can realize multiple butt-joint, and can dump to a garbage main station after the multiple butt-joint is completed, thereby saving energy consumption, avoiding multiple transfer of the general transfer truck, filtering and recycling sewage when in each butt-joint, meeting the strategic purpose of sustainable development, and effectively saving manpower and material resources.
The invention solves the problems of low garbage unloading efficiency, large energy consumption and multiple transportation of the sanitation vehicle, and the invention firstly connects the sanitation vehicle with the communicating pipe 14 of the docking vehicle to carry out sewage filtration and circulation treatment, recovers the communicating pipe 14 after treatment, lowers the hopper 26 of the docking vehicle, pours the garbage in the sanitation vehicle into the hopper 26 of the docking vehicle, lifts the hopper 26 into the box body 2 through the first lifting arm 24, scrapes the garbage by the scraper 27 to fall into the garbage box completely, and pours the box body 2 by the lifting mechanism when reaching the garbage station, so that the garbage is poured into the garbage recovery part of the garbage station from the box body 2.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.

Claims (6)

1. The dumper unloading method is characterized by comprising the following steps:
the butt-joint vehicle is communicated with a cleaning vehicle through a sewage pipe, a communicating pipe of the butt-joint vehicle is connected to a reservoir of the cleaning vehicle, a coarse water filter is connected to the communicating pipe for primary filtration, and the reservoir of the cleaning vehicle is used for collecting sewage or garbage sediments;
after the garbage is communicated, starting the purification device, pumping sewage in a water storage tank of the cleaning vehicle into the purification device of the docking vehicle by a water pump in the docking vehicle for filtration, and filtering garbage sediments by the purification device and keeping the garbage sediments in the purification device;
the filtered clean water is conveyed back to the clean water tank of the cleaning vehicle through the other channel of the communicating pipe, so that the sewage in the cleaning vehicle is filtered and circularly treated, and the waste water is recycled;
the communicating pipe is retracted, the garbage bin is started, and the garbage in the bin of the cleaning vehicle is dumped into the garbage bin body of the butt-joint vehicle;
the butt joint vehicle comprises a chassis and a box body, and the box body is arranged on the chassis; the chassis comprises an engine, a transmission shaft, a water pump and a communicating pipe, wherein the engine is connected with the transmission shaft, the water pump is connected with the transmission shaft, and the input end of the water pump is connected with the communicating pipe;
the box body comprises a purification device, a first lifting mechanism, a first lifting arm, a door plate, a hopper, a tipping mechanism, a second lifting arm and a scraper blade, the output end of the water pump is connected with the purification device, the tipping mechanism is fixed on the chassis and connected with the box body, the tipping mechanism is used for lifting the box body, one end of the first lifting arm is fixed on one side outside the box body, the hopper is fixedly connected with the other end of the first lifting arm, the door plate is movably connected with the first lifting arm, the scraper blade is hinged to the second lifting arm, and the second lifting arm is fixed at the top inside the box body;
the chassis is at least provided with two communicating pipes, one of which is used for being connected with a reservoir of an external cleaning vehicle, sewage in the cleaning vehicle is pumped into a purifying device by a water pump of the butt-joint vehicle for filtering, the other communicating pipe is used for being connected with the outside a clean water tank of the cleaning vehicle, and the other communicating pipe is used for conveying the filtered clean water to the clean water tank of the cleaning vehicle.
2. The dumper unloading method according to claim 1, characterized in that:
the step of dumping the garbage in the garbage box of the cleaning vehicle into the garbage box body of the butt-joint vehicle is as follows:
the first lifting arm of the butt joint vehicle controls the hopper to descend to be parallel to the ground, garbage in the cleaning vehicle bin is dumped into the hopper of the butt joint vehicle, after unloading is completed, the first lifting arm of the butt joint vehicle lifts the hopper to retract the hopper into the box body, and the garbage in the hopper is scraped off by the scraper of the butt joint vehicle to complete unloading.
3. The dumper unloading method according to claim 1, characterized in that:
the step of dumping the garbage in the garbage box of the cleaning vehicle into the garbage box body of the butt-joint vehicle is as follows:
the door plate of the docking car is controlled to be opened, and the garbage is directly dumped into the garbage bin body of the docking car by tipping the bin of the cleaning car.
4. The dumper unloading method according to claim 1, characterized in that: the upper loading capacity of the docking vehicle is larger than that of the cleaning vehicles, and one docking vehicle can complete docking of a plurality of cleaning vehicles and convey the cleaning vehicles to a garbage main station for dumping after completing multi-docking.
5. The dumper unloading method according to claim 1, characterized in that: the chassis further comprises a coupler, and the water pump is connected to the transmission shaft through the coupler.
6. The dumper unloading method according to claim 1, characterized in that: the door plate is hinged with the first lifting arm in a connection relationship.
CN201810272161.4A 2018-03-29 2018-03-29 Dumper unloading method and docking car thereof Active CN108691286B (en)

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CN108691286B true CN108691286B (en) 2021-04-23

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112833899B (en) * 2020-12-31 2022-02-15 吉林大学 Full-coverage path planning method for unmanned sanitation vehicle
CN114457865B (en) * 2022-03-09 2023-04-28 中建三局绿色产业投资有限公司 Underwater dredging robot hopper without stacking

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Publication number Priority date Publication date Assignee Title
CN2928774Y (en) * 2006-06-23 2007-08-01 江西江铃专用车辆厂 Light back loading compression type garbage truck
EP1972576A1 (en) * 2007-03-22 2008-09-24 Glasdon Group Limited A waste receptacle
CN201424262Y (en) * 2009-05-11 2010-03-17 陈厦贞 Self-loading and self-unloading garbage truck
CN202247746U (en) * 2011-04-19 2012-05-30 中联重科股份有限公司 Dustbin assembly of cleaning trolley
CN103029937A (en) * 2012-12-13 2013-04-10 董伟 Sanitation vehicle for immediately treating kitchen waste

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2928774Y (en) * 2006-06-23 2007-08-01 江西江铃专用车辆厂 Light back loading compression type garbage truck
EP1972576A1 (en) * 2007-03-22 2008-09-24 Glasdon Group Limited A waste receptacle
CN201424262Y (en) * 2009-05-11 2010-03-17 陈厦贞 Self-loading and self-unloading garbage truck
CN202247746U (en) * 2011-04-19 2012-05-30 中联重科股份有限公司 Dustbin assembly of cleaning trolley
CN103029937A (en) * 2012-12-13 2013-04-10 董伟 Sanitation vehicle for immediately treating kitchen waste

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Address after: 364028 No. 42, Longteng South Road, Donghua community, Dongxiao Town, Xinluo District, Longyan City, Fujian Province

Patentee after: Fulongma Group Co.,Ltd.

Address before: 364000 Longyan Economic Development Zone, Longyan City, Fujian Province

Patentee before: FUJIAN LONGMA ENVIRONMENTAL SANITATION EQUIPMENT Co.,Ltd.