CN108691092A - A kind of vertical cotton production technology and system - Google Patents
A kind of vertical cotton production technology and system Download PDFInfo
- Publication number
- CN108691092A CN108691092A CN201810673101.3A CN201810673101A CN108691092A CN 108691092 A CN108691092 A CN 108691092A CN 201810673101 A CN201810673101 A CN 201810673101A CN 108691092 A CN108691092 A CN 108691092A
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- China
- Prior art keywords
- opener
- cotton
- carding machine
- machine
- vertical
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/76—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres otherwise than in a plane, e.g. in a tubular way
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of vertical cotton production technology and system, technique includes pre- shredding, opener, smart shredding, first time combs networking, step is batched in second combing networking, baking.Present invention process advantages of simple, the vertical cotton of output is compared with traditional handicraft product, and the fibre web uniformity improves 15%, and web strength improves 20%, and the vertically and horizontally specific thrust for standing cotton reduces 20%, effectively improves vertical woolliness energy and quality, improves production efficiency;Present device is reasonable for structure, simple operation, is suitable for enterprise's batch synchronization production, highly practical, has larger suitable for promotional value.
Description
Technical field
The invention belongs to textile technology fields, specifically, being related to a kind of vertical cotton production technology and system.
Background technology
Upright cotton is a kind of non-woven cubic materials of novel environment-friendly type, by forming the research and development of astral ray science and technology.Material has such as
Upright fibres web frame or cellular fibers web frame of spongiform 3 D stereo construction etc., are different from traditional non-woven materials
Parallel fibers web frame, because its special physique has numerous sponges and incomparable excellent of other general fibre materials
Gesture, such as recyclable recycling use, are not easily decomposed, are not easy to turn to be yellow, not will produce noxious material, and flame retardant property is strong, height rebound, highly resistance
Pressure, lightweight sense is will never change colour, can be recycled, highly-breathable, high sewage, easy to clean, easy drying are unlikely to deform, are not easy to grow
It the features such as raw harmful bacteria, operability is strong, and autgmentability is strong, has a extensive future.The production technology of upright cotton is traditional at present,
The uniformity, the intensity of the upright cotton fibre web of production are to be improved.
In view of this special to propose the present invention.
Invention content
The technical problem to be solved in the present invention is to overcome the deficiencies of the prior art and provide a kind of vertical cotton production technology and is
System, in order to solve the above technical problems, the present invention is using the basic conception of technical solution:
A kind of vertical cotton production technology, includes the following steps:
Step S1, pre- shredding arrange in pairs or groups plurality of raw materials fiber in proportion, are uniformly opened with opener scattered fluffy;
The fiber of pre- shredding is carried out abundant opener by step S2, opener with opener;
Step S3, smart shredding process the fiber after opener with refined opener, abundant fibrillation, fluffy;
Step S4 combs networking for the first time, and fiber is combed into density, thickness uniformly with the first carding machine and is interweaved
Cotton net;
Step S5, second of combing networking, secondary combing networking is carried out with the second carding machine by cotton net, obtains vertical cotton net;
Step S6, baking are batched, and vertical cotton net is dried with oven, and coiling machine rolled is used after cooling, are obtained target and are stood cotton.
Further, first carding machine combs width of the width not less than the second carding machine combing cotton net of cotton net.
Further, first carding machine is double Cylinder Carding machines, and second carding machine is combed for double cylinder and double doffer
Reason machine, two pass husband are big doffer and small doffer.
A kind of vertical cotton production system, for executing such as above-mentioned vertical cotton production technology.
Further, including sequentially connected opener, opener, refined opener, the first carding machine, lapping machine, second
Carding machine, lapping machine, oven, coiling machine.
Further, the ratio between hired roughneck's rotating speed of hired roughneck's rotating speed of the refined opener and opener is 8:5.
Further, first carding machine is double Cylinder Carding machines, and second carding machine is combed for double cylinder and double doffer
Reason machine, two pass husband are big doffer and small doffer.
After adopting the above technical scheme, the present invention has the advantages that compared with prior art.
Present invention process advantages of simple, the vertical cotton of output is compared with traditional handicraft product, and the fibre web uniformity improves 15%, fibre
Net intensity improves 20%, and the vertically and horizontally specific thrust for standing cotton reduces 20%, effectively improves vertical woolliness energy and quality, improves production efficiency
It is high.
Present device is reasonable for structure, simple operation, is suitable for enterprise's batch synchronization production, highly practical, has larger suitable
In promotional value.
The specific implementation mode of the present invention is described in further detail below in conjunction with the accompanying drawings.
Description of the drawings
A part of the attached drawing as the application, for providing further understanding of the invention, of the invention is schematic
Embodiment and its explanation do not constitute inappropriate limitation of the present invention for explaining the present invention.Obviously, the accompanying drawings in the following description
Only some embodiments to those skilled in the art without creative efforts, can be with
Other accompanying drawings can also be obtained according to these attached drawings.In the accompanying drawings:
Fig. 1 is present invention process flow diagram;
Fig. 2 is present device connection diagram.
It should be noted that these attached drawings and verbal description are not intended to the design model limiting the invention in any way
It encloses, but is that those skilled in the art illustrate idea of the invention by referring to specific embodiments.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in embodiment is clearly and completely described, following embodiment for illustrating the present invention, but
It is not limited to the scope of the present invention.
In the description of the present invention, it should be noted that term "upper", "front", "rear", "left", "right", " is erected at "lower"
Directly ", the orientation or positional relationship of the instructions such as "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just
In the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation, with
Specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
Can also be electrical connection to be mechanical connection;It can be directly connected, it can also be indirectly connected through an intermediary.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Embodiment one
As shown in Figure 1 and Figure 2, a kind of vertical cotton production technology described in the present embodiment, including pre- shredding, opener, smart shredding, the
It is primary to comb networking, comb networking for second, toast and batch step, implement to found cotton production system used in this technique comprising according to
The opener of secondary connection, refined opener, the first carding machine, lapping machine, the second carding machine, lapping machine, oven, batches opener
Machine.Specifically production stage is:
Step S1, pre- shredding arrange in pairs or groups plurality of raw materials fiber in proportion, are uniformly opened with opener scattered fluffy.It will be former
Material fiber is thrown to pre- open and send in machine in proportion, and raw fibre can scatter fluffy after shredding.
The fiber of pre- shredding is carried out abundant opener by step S2, opener with opener.
Step S3, smart shredding process the fiber after opener with refined opener, abundant fibrillation, fluffy.Refined opener is beaten
Hand rotating speed is very fast, can enhance the Beating Strength to cotton layer, the ratio between hired roughneck's rotating speed of refined opener and hired roughneck's rotating speed of opener
It is 8:5.
Step S4 combs networking for the first time, and fiber is combed into density, thickness uniformly with the first carding machine and is interweaved
Cotton net.It is combed with the first carding machine after smart shredding, the first carding machine is the bis- Cylinder Carding machines of 2.3m.
Step S5, second of combing networking, secondary combing networking is carried out with the second carding machine by cotton net, obtains vertical cotton net.
Second carding machine is double cylinder and double doffer carding machine, and two pass husband is big doffer and small doffer.Wherein, the first carding machine combs cotton net
Width not less than the second carding machine comb cotton net width, ensure density into the net when secondary combing.It can be protected with secondary combing
The uniformity and density of cotton net are demonstrate,proved, is improved into cotton intensity.
Step S6, baking are batched, and vertical cotton net is dried with oven, and coiling machine rolled is used after cooling, are obtained target and are stood cotton.
Present invention process advantages of simple, the vertical cotton of output is compared with traditional handicraft product, and the fibre web uniformity improves 15%, fibre
Net intensity improves 20%, and the vertically and horizontally specific thrust for standing cotton reduces 20%, effectively improves vertical woolliness energy and quality, improves production efficiency
It is high.
Structure of the invention is reasonable, simple operation, is suitable for enterprise's batch synchronization production, highly practical, has larger suitable for pushing away
Wide value.
The above is only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, though
So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this patent
Member without departing from the scope of the present invention, when the technology contents using above-mentioned prompt make it is a little change or be modified to
The equivalent embodiment of equivalent variations, it is right according to the technical essence of the invention as long as being the content without departing from technical solution of the present invention
Any simple modification, equivalent change and modification made by above example, in the range of still falling within the present invention program.
Claims (7)
1. a kind of vertical cotton production technology, which is characterized in that include the following steps:
Step S1, pre- shredding arrange in pairs or groups plurality of raw materials fiber in proportion, are uniformly opened with opener scattered fluffy;
The fiber of pre- shredding is carried out abundant opener by step S2, opener with opener;
Step S3, smart shredding process the fiber after opener with refined opener, abundant fibrillation, fluffy;
Step S4 combs networking for the first time, the cotton that fiber is combed into density, thickness uniformly and is interweaved with the first carding machine
Net;
Step S5, second of combing networking, secondary combing networking is carried out with the second carding machine by cotton net, obtains vertical cotton net;
Step S6, baking are batched, and vertical cotton net is dried with oven, and coiling machine rolled is used after cooling, are obtained target and are stood cotton.
2. a kind of vertical cotton production technology according to claim 1, which is characterized in that first carding machine combs cotton net
Width combs the width of cotton net not less than the second carding machine.
3. a kind of vertical cotton production technology according to claim 1, which is characterized in that first carding machine is that double cylinders are combed
Reason machine, second carding machine are double cylinder and double doffer carding machine, and two pass husband is big doffer and small doffer.
4. a kind of vertical cotton production system, which is characterized in that found cotton production work as described in claim any one of 1-3 for executing
Skill.
5. a kind of vertical cotton production system according to claim 4, which is characterized in that including sequentially connected opener, open
Cotton machine, refined opener, the first carding machine, lapping machine, the second carding machine, lapping machine, oven, coiling machine.
6. a kind of vertical cotton production system according to claim 5, which is characterized in that hired roughneck's rotating speed of the refined opener with
The ratio between hired roughneck's rotating speed of opener is 8:5.
7. a kind of vertical cotton production system according to claim 5, which is characterized in that first carding machine is that double cylinders are combed
Reason machine, second carding machine are double cylinder and double doffer carding machine, and two pass husband is big doffer and small doffer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810673101.3A CN108691092A (en) | 2018-06-26 | 2018-06-26 | A kind of vertical cotton production technology and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810673101.3A CN108691092A (en) | 2018-06-26 | 2018-06-26 | A kind of vertical cotton production technology and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108691092A true CN108691092A (en) | 2018-10-23 |
Family
ID=63849088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810673101.3A Pending CN108691092A (en) | 2018-06-26 | 2018-06-26 | A kind of vertical cotton production technology and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108691092A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN103074735A (en) * | 2013-01-07 | 2013-05-01 | 安徽小小神童无纺制品有限公司 | Preparation method of non glue cotton |
| CN104313797A (en) * | 2014-09-20 | 2015-01-28 | 丹阳市超超服饰有限公司 | Preparation method of highly elastic vertical cotton |
| TW201723260A (en) * | 2015-12-21 | 2017-07-01 | Dong Guan Aconic Fiber Co Ltd | Vertical cotton and preparation method thereof having applications to filtration, heat insulation, and sound absorption |
| WO2018040610A1 (en) * | 2016-08-31 | 2018-03-08 | 苏州美山子制衣有限公司 | Vertical cotton crawling mat |
-
2018
- 2018-06-26 CN CN201810673101.3A patent/CN108691092A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN103074735A (en) * | 2013-01-07 | 2013-05-01 | 安徽小小神童无纺制品有限公司 | Preparation method of non glue cotton |
| CN104313797A (en) * | 2014-09-20 | 2015-01-28 | 丹阳市超超服饰有限公司 | Preparation method of highly elastic vertical cotton |
| TW201723260A (en) * | 2015-12-21 | 2017-07-01 | Dong Guan Aconic Fiber Co Ltd | Vertical cotton and preparation method thereof having applications to filtration, heat insulation, and sound absorption |
| WO2018040610A1 (en) * | 2016-08-31 | 2018-03-08 | 苏州美山子制衣有限公司 | Vertical cotton crawling mat |
Non-Patent Citations (2)
| Title |
|---|
| 蒋耀兴等: "《纺织概论》", 28 February 2005, 中国纺织出版社 * |
| 马建伟等: "《非织造布技术概论》", 30 April 2004, 中国纺织出版社 * |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181023 |
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| RJ01 | Rejection of invention patent application after publication |