CN108689368A - A kind of full-automatic filling apparatus - Google Patents
A kind of full-automatic filling apparatus Download PDFInfo
- Publication number
- CN108689368A CN108689368A CN201810751033.8A CN201810751033A CN108689368A CN 108689368 A CN108689368 A CN 108689368A CN 201810751033 A CN201810751033 A CN 201810751033A CN 108689368 A CN108689368 A CN 108689368A
- Authority
- CN
- China
- Prior art keywords
- batch
- filling
- full
- filling apparatus
- automatic filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
Abstract
The present invention discloses a kind of full-automatic filling apparatus, including rack, bottle conveyer belt, batch can, and the electric rotating machine being arranged on the batch can is connected with the stirring rod in the batch can;Discharge port is offered at the minimum point for the V-type bottom plate being arranged inside the batch can;The discharge port is correspondingly arranged with the filling area being arranged on the bottle conveyer belt;The both ends of filling pipeline are connected with filling exit and the discharge port respectively;It is equipped with Electromagnetic Control operated pneumatic valve, electronic flowmeter, liquid switching device, volumetric flowmeter, leakage resistant valve on the filling pipeline successively from top to bottom, the liquid switching device is used for out liquid conversion;The PLC controller of the batch can side setting is electrically connected with setting PH sensor, concentration sensor, temperature sensor and the Electromagnetic Control operated pneumatic valve inside the batch can;The batch can side is additionally provided with feed inlet.The present apparatus is simple in structure, can quantitative filling, no leakage, and the material situation in batch can be monitored in real time.
Description
Technical field
The invention belongs to beverage production device technical fields, and in particular to a kind of full-automatic filling apparatus.
Background technology
It is filling by carrying out orange juice born of the same parents and orange juice mixing preparation and being put into after batch can in orange juice born of the same parents' beverage production process, it fills
Often there are orange juice born of the same parents during dress and be deposited in orange juice born of the same parents content unevenness in the product that batch can bottom causes priority filling, influences to produce
The global consistency of product and the sensory experience of user;Existing batch can is when filling there exists a further problem in that can not real-time monitor
Beverage concentration, PH in batch can and temperature, in continuous production process or production break down caused by stand-by time compared with
When long, therefore the beverage situation being unable to judge accurately in batch can also can not timely and effectively prevent beverage in batch can from going bad to life
Produce the loss brought.
CN201720884913.3 discloses a kind of full-automatic filling apparatus, including rack, bottle conveyer belt, batch can, described
Filling area is set on bottle conveyer belt, and filling exit is arranged in batch can bottom, and filling area is correspondingly arranged with filling exit, inside the batch can
Vertical pivot is arranged in center, is along the circumferential direction uniformly arranged horizontal paddle on vertical pivot, elevating mechanism is then arranged in batch can top outer, institute
Vertical pivot is stated to connect at the top of batch can and with elevating mechanism.The present apparatus is while auto-filling, for the difference of container filling
And the liquid-leakage preventing of filling amount difference and filling device after the completion cannot be satisfied.
Invention content
In response to the problems existing in the prior art, the purpose of the present invention is to provide a kind of full-automatic filling apparatus, simple in structure,
Can quantitative filling, no leakage, and the material situation in batch can be monitored in real time.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of full-automatic filling apparatus, including rack, bottle conveyer belt, batch can are equipped with the bottle in the rack
Filling area is arranged on the bottle conveyer belt in conveyer belt, and the filling area is corresponding with the discharge port that the batch can bottom is arranged to be set
It sets;The batch can center upper portion is equipped with electric rotating machine, and the output shaft of the electric rotating machine is connected with a stirring rod, the stirring rod
Lower end extend into inside the batch can;Setting PH sensor, concentration sensor and temperature sensor, institute inside the batch can
It states bottom in batch can and is provided with a V-type bottom plate tilted down, the discharge port is offered at the V-type bottom plate minimum point;Institute
It states discharge port with one end of filling pipeline to be connected, the other end of the filling pipeline is connected with filling exit, the filling tube
It is equipped with Electromagnetic Control operated pneumatic valve on road successively from top to bottom, electronic flowmeter, liquid switching device, volumetric flowmeter, prevents
Valve is leaked, the liquid switching device includes valve pocket and spool, and the spool is equipped with T-type runner hole, and T-type runner hole is used
In carrying out out liquid conversion to the liquid on the filling pipeline, the filling pipeline is equipped with and is matched with T-type runner hole
Through-hole;The batch can side setting PLC controller and feed inlet, the PH sensor, the concentration sensor, the temperature
Sensor, the Electromagnetic Control operated pneumatic valve are electrically connected with PLC controller.
The electric rotating machine drives the stirring rod to be rotated in the batch can, so that the liquid to be filled in batch can is mixed equal
It is even, for the fruit juice containing fruit, it can effectively avoid the particulate matter precipitation in fruit juice, it is ensured that the one of every bottle of beverage after filling
Cause property;Fruit juice is after the discharge port flows into the liquid switching device, and T-type runner hole coordinates with the through-hole, to institute
State the control that the fruit juice on filling pipeline carries out out liquid conversion;The electronic flowmeter control flows through the fruit juice of the filling pipeline
Flow;The fruit juice for flowing through the liquid switching device flows out to container filling through the filling exit;The volumetric flowmeter
Metering is flowed into the amount of the fruit juice in container filling.Leakage resistant valve is installed on the filling exit, this can after the completion of filling,
Prevent fruit juice from leaking out after closing the Electromagnetic Control operated pneumatic valve.The leakage resistant valve is described since the gravity of upper liquid is less than
The elastic force of spring on leakage resistant valve will be shut automatically.The aperture opposite with the through-hole by adjusting T-type runner hole
Size, control flow through the liquid switching device fruit juice flow velocity;By controlling T-type runner hole and the through-hole phase
To time control filling amount.The volumetric flowmeter coordinates with the liquid switching device, realizes quantitative filling.
Preferably, the stirring rod is along the circumferential direction uniformly arranged horizontal paddle.It will be deposited in the fruit juice particle of bottom,
If the orange juice on orange juice born of the same parents and top stirs evenly rapidly, compared to traditional only in the agitating mode phase of batch can lower circumference rotation
Than that preferably the feed liquid of top and the bottom can be stirred evenly, to which there is no successively filling in traditional pouring process in pouring process
Product in its orange juice born of the same parents' content inconsistent influence mouthfeel the phenomenon that occur.
Preferably, fixing bracket is arranged in the batch can bottom, and elevating mechanism is arranged in the frame bottom.Utilize the lifting
The height of batch can described in institutional adjustment, to meet different height container filling demand.
It is highly preferred that the elevating mechanism is made of hydraulic cylinder, the holder bottom is fixed at the top of the hydraulic cylinder
Portion.
It is highly preferred that the elevating mechanism is lifting cylinder, the frame bottom is fixed at the top of the lifting cylinder.
Preferably, the valve pocket is equipped with control cabinet, and controller, servo motor, the control are equipped in the control cabinet
Case surface is equipped with display screen, button and switch;It is the controller and the servo motor, the display screen, the button, described
Switch electrical connection;The output shaft of the servo motor is connected with one end of the spool.By the button, the servo is set
Corner, rotating speed and the rotation time of motor;The controller controls the forward/reverse of the servo motor according to setting value
Time, the angle of rotation, rate of rotation etc., to control T-type runner hole time opposite with the through-hole and opposite
The size in aperture, to which the amount of the fruit juice of the liquid switching device, the i.e. filling amount of fruit juice are flowed through in control.
Preferably, sealing ring is housed on the leakage resistant valve.Prevent liquid from leaking out.
Preferably, the bottom of the rack is equipped with non-slip mat.It avoids in pouring process, causes device because machine shakes
Sliding.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention can quickly carry out liquid filling;By the liquid switching device and volumetric flowmeter to filling
Amount is rationally controlled, and is rationally controlled filling speed by Electromagnetic Control operated pneumatic valve and electronic flowmeter, it is ensured that
The stability and controllability of pouring process;By leakage resistant valve, the waste after fruit juice pouring process is effectively avoided;It is sensed by PH
The setting of device, concentration sensor and temperature sensor monitors the material situation in batch can in real time, ensures the matter of filling rear product
Amount.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of full-automatic filling apparatus described in the embodiment of the present invention 1;
Fig. 2 is a kind of structural schematic diagram of full-automatic filling apparatus described in the embodiment of the present invention 2;
Fig. 3 is the connection structure of each component in control cabinet in a kind of full-automatic filling apparatus described in the embodiment of the present invention 2
Schematic diagram;
Fig. 4 be the embodiment of the present invention 2 described in a kind of full-automatic filling apparatus in each component in control cabinet surface connection knot
Structure schematic diagram;
When Fig. 5 is opposite with through-hole for T-type runner hole in a kind of full-automatic filling apparatus described in the embodiment of the present invention 1~2
Structural schematic diagram;
Fig. 6 is perpendicular for T-type runner hole in a kind of full-automatic filling apparatus described in the embodiment of the present invention 1~2 and through-hole
When structural schematic diagram;
In figure:1, Electromagnetic Control operated pneumatic valve;2, electronic flowmeter;3, liquid switching device;31, valve pocket;32, spool;
33, T-type runner hole;34, control cabinet;3401, controller;3402, servo motor;3403, display screen;3404, button;3405,
Switch;35, handle;4, volumetric flowmeter;5, leakage resistant valve;51, sealing ring;6, filling exit;7, rack;71, holder;72,
Elevating mechanism;8, bottle conveyer belt;81, filling area;9, batch can;91, feed inlet;92, discharge port;93, V-type bottom plate;10, it rotates
Motor;11, stirring rod;1101, paddle;12, filling pipeline;1201, through-hole;13, PLC controller.
Specific implementation mode
Below in conjunction with the attached drawing in the present invention, technical scheme of the present invention is clearly and completely described, it is clear that
Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the implementation in the present invention
Example, all other embodiment that those of ordinary skill in the art are obtained under the conditions of not making creative work belong to
The scope of protection of the invention.
Embodiment 1
A kind of full-automatic filling apparatus described in the present embodiment, illustrates in conjunction with Fig. 1, including rack 7, bottle conveyer belt
8, batch can 9 are equipped with bottle conveyer belt 8 in rack 7, and filling area 81, filling area 81 and 9 bottom of batch can are arranged on bottle conveyer belt 8
The discharge port 92 of portion's setting is correspondingly arranged;9 center upper portion of batch can is equipped with electric rotating machine 10, the output shaft of electric rotating machine 10 and stirring
Stick 11 is connected, and the lower end of stirring rod 11 is extend into inside batch can 9;9 inside setting PH sensor of batch can, concentration sensor and temperature
Sensor is spent, bottom is provided with a V-type bottom plate 93 tilted down in batch can 9, and discharge port is offered at 93 minimum point of V-type bottom plate
92;Discharge port 92 is connected with one end of filling pipeline 12, and the other end of filling pipeline 12 is connected with filling exit 6, filling tube
It is equipped with Electromagnetic Control operated pneumatic valve 1, electronic flowmeter 2, liquid switching device 3, volumetric flow on road 12 successively from top to bottom
Meter 4, leakage resistant valve 5, liquid switching device 3 include valve pocket 31 and spool 32, and T-type runner hole 33, T-type runner are equipped in spool 32
Hole 33 is used to carry out out liquid conversion to the liquid on filling pipeline 12, and filling pipeline 12 is equipped with matched with T-type runner hole 33
Through-hole 1201;Valve pocket 31 is equipped with handle 35, and handle 35 is fixedly connected with one end of spool 32;9 side of batch can is arranged PLC and controls
Device 13 and feed inlet 91, the PH sensor, the concentration sensor, the temperature sensor, Electromagnetic Control operated pneumatic valve 1 are equal
It is electrically connected with PLC controller 13.
Fixing bracket 71 is arranged in 9 bottom of batch can, and elevating mechanism 72 is arranged in 71 bottom of holder, and elevating mechanism 72 is by hydraulic cylinder
Composition, the hydraulic cylinder top are fixed on the bottom of holder 71;Sealing ring 51 is housed on leakage resistant valve 5;The bottom of rack 7 is set
There is non-slip mat.
Specific implementation process is:Cider is delivered to batch can 9 through feed inlet 91;Electric rotating machine 10 is opened, stirring rod 11 exists
It is constantly rotated under the action of electric rotating machine 10, the cider in batch can 9 is stirred;Cider flows into out through V-type bottom plate 93
Material mouth 92;PLC controller 13 controls Electromagnetic Control operated pneumatic valve 1 and opens, and cider flows into filling pipeline 12, electronic flowmeter 2
Control flows through the flow of the cider of filling pipeline 12;Then handle 35 is utilized to control T-type runner hole 33 and through-hole 1201 relatively,
As shown in figure 5, cider flows out to filling exit 6 through liquid switching device 3, the cider flow warp of liquid switching device 3 is flowed through
Volumetric flowmeter 4 measures;When the metering display of volumetric flowmeter 4 is filling amount, rotational handle 35 makes T-type runner hole
33 is perpendicular with through-hole 1201, as shown in fig. 6, to separate the flowing of cider, completes expendable.It is equipped on filling exit 6
Leakage resistant valve 5, this can prevent cider from leaking out after the completion of filling after closing Electromagnetic Control operated pneumatic valve 1.Leakage resistant valve 5
Since the gravity of upper liquid is less than the elastic force of the spring on leakage resistant valve 5, will shut automatically.
In pouring process, i.e. by it is filled at when, control T-type runner hole 33 with through-hole 1201 by each other using handle 35
It gradually goes to relatively vertically, so that filling amount is slowly reduced, to improve filling accuracy, avoid wasting.It is described in pouring process
PH sensor, the concentration sensor, the temperature sensor are real by the pH value of the fruit juice in batch can 9, concentration and temperature information
When pass to PLC controller 13 and be monitored.
Embodiment 2
A kind of full-automatic filling apparatus described in the present embodiment is substantially the same manner as Example 1, difference combination Fig. 2~figure
4 illustrate, and further include:Valve pocket 31 is equipped with control cabinet 34, and controller 3401, servo motor 3402 are equipped in control cabinet 34,
34 surface of control cabinet is equipped with display screen 3403, button 3404 and switch 3405;Controller 3401 and servo motor 3402, display screen
3403, button 3404, switch 3405 are electrically connected;The output shaft of servo motor 3402 is connected with one end of spool 32;9 bottom of batch can
Fixing bracket 71 is set, and elevating mechanism 72 is arranged in 71 bottom of holder, and elevating mechanism 72 is lifting cylinder, the lifting cylinder top
It is fixed on the bottom of holder 71;Stirring rod 11 is along the circumferential direction uniformly arranged horizontal paddle 1101.
Specific implementation process is:Orange juice is delivered to batch can 9 through feed inlet 91;Electric rotating machine 10 is opened, stirring rod 11 is being revolved
It is constantly rotated under the action of rotating motor 10, paddle 1101 is stirred the orange juice in batch can 9, prevents the fruit in orange juice heavy
It forms sediment;Orange juice flows into discharge port 92 through V-type bottom plate 93.Electromagnetic Control operated pneumatic valve 1 is opened, orange juice flows into filling pipeline 12, electronics
Flowmeter 2 controls the flow for the orange juice for flowing through filling pipeline 12;3405 are turned on the switch, servo motor 3402 is acted in setting program
Lower movement keeps T-type runner hole 33 opposite with through-hole 1201, as shown in figure 5, orange juice flows out to filling exit through liquid switching device 3
6, the orange juice flow for flowing through liquid switching device 3 is measured through volumetric flowmeter 4, and when reaching filling amount, servo motor 3402 exists
The lower movement of setting program effect keeps T-type runner hole 33 perpendicular with through-hole 1201, as shown in fig. 6, completing expendable.Filling exit
Leakage resistant valve 5 is installed, this can prevent liquid from leaking out after the completion of filling after closing Electromagnetic Control operated pneumatic valve 1 on 6.It is anti-
Valve 5 is leaked since the gravity of upper liquid is less than the elastic force of the spring on leakage resistant valve 5, will be shut automatically.
In pouring process, the PH sensor, the concentration sensor, the temperature sensor are by the fruit juice in batch can 9
PH value, concentration and temperature information real-time delivery be monitored to PLC controller 13.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of full-automatic filling apparatus, which is characterized in that including rack, bottle conveyer belt, batch can, be equipped in the rack
Filling area, the discharging in the filling area and batch can bottom setting are arranged on the bottle conveyer belt for the bottle conveyer belt
Mouth is correspondingly arranged;The batch can center upper portion is equipped with electric rotating machine, and the output shaft of the electric rotating machine is connected with a stirring rod, institute
The lower end for stating stirring rod is extend into inside the batch can;Setting PH sensor, concentration sensor and temperature inside the batch can
Sensor, bottom is provided with a V-type bottom plate tilted down in the batch can, is offered at the V-type bottom plate minimum point described
Discharge port;The discharge port is connected with one end of filling pipeline, and the other end of the filling pipeline is connected with filling exit, institute
It states and is equipped with Electromagnetic Control operated pneumatic valve, electronic flowmeter, liquid switching device, positive displacement stream on filling pipeline successively from top to bottom
Gauge, leakage resistant valve, the liquid switching device include valve pocket and spool, and the spool is equipped with T-type runner hole, the T-type
Runner hole is used to carry out out liquid conversion to the liquid on the filling pipeline, and the filling pipeline is equipped with and the T-type runner
The matched through-hole in hole;Batch can side setting PLC controller and feed inlet, the PH sensor, the concentration sensor,
The temperature sensor, the Electromagnetic Control operated pneumatic valve are electrically connected with the PLC controller.
2. a kind of full-automatic filling apparatus according to claim 1, which is characterized in that the stirring rod is along the circumferential direction equal
The even horizontal paddle of setting.
3. a kind of full-automatic filling apparatus according to claim 1, which is characterized in that the fixed branch of batch can bottom setting
Elevating mechanism is arranged in frame, the frame bottom.
4. a kind of full-automatic filling apparatus according to claim 3, which is characterized in that the elevating mechanism is by hydraulic cylinder
Composition, the hydraulic cylinder top are fixed on the frame bottom.
5. a kind of full-automatic filling apparatus according to claim 3, which is characterized in that the elevating mechanism is lifting air
Cylinder, the lifting cylinder top are fixed on the frame bottom.
6. a kind of full-automatic filling apparatus according to claim 1, which is characterized in that the valve pocket is equipped with control cabinet,
Controller, servo motor are equipped in the control cabinet, the control cabinet surface is equipped with display screen, button and switch;The control
Device is electrically connected with the servo motor, the display screen, the button, the switch;The output shaft of the servo motor and institute
The one end for stating spool is connected.
7. a kind of full-automatic filling apparatus according to claim 1, which is characterized in that equipped with sealing on the leakage resistant valve
Circle.
8. a kind of full-automatic filling apparatus according to claim 1, which is characterized in that the bottom of the rack is equipped with anti-skidding
Pad.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810751033.8A CN108689368A (en) | 2018-07-10 | 2018-07-10 | A kind of full-automatic filling apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810751033.8A CN108689368A (en) | 2018-07-10 | 2018-07-10 | A kind of full-automatic filling apparatus |
Publications (1)
Publication Number | Publication Date |
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CN108689368A true CN108689368A (en) | 2018-10-23 |
Family
ID=63850471
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Application Number | Title | Priority Date | Filing Date |
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CN201810751033.8A Withdrawn CN108689368A (en) | 2018-07-10 | 2018-07-10 | A kind of full-automatic filling apparatus |
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CN (1) | CN108689368A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110683497A (en) * | 2019-10-31 | 2020-01-14 | 湖南海联食品有限责任公司 | Dripping mechanism of honeysuckle extracting solution based on canned orange processing |
-
2018
- 2018-07-10 CN CN201810751033.8A patent/CN108689368A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110683497A (en) * | 2019-10-31 | 2020-01-14 | 湖南海联食品有限责任公司 | Dripping mechanism of honeysuckle extracting solution based on canned orange processing |
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181023 |
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