CN208037999U - A kind of servo bottle placer for sticky material - Google Patents

A kind of servo bottle placer for sticky material Download PDF

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Publication number
CN208037999U
CN208037999U CN201721809464.2U CN201721809464U CN208037999U CN 208037999 U CN208037999 U CN 208037999U CN 201721809464 U CN201721809464 U CN 201721809464U CN 208037999 U CN208037999 U CN 208037999U
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nozzle
filling
storage vat
rotary valve
metering pump
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Inventor
王兵
刘加兴
秦玉峰
焦守明
雷朋
刘秋丽
宋来恒
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Dong E E Jiao Co Ltd
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Dong E E Jiao Co Ltd
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Abstract

The utility model provides a kind of servo bottle placer for sticky material:Automatic control portion, rabbling mechanism, storage vat, feed mechanism, rotary valve and filling mechanism;Automatic control portion controls the operation of rabbling mechanism, feed mechanism and filling mechanism;Rabbling mechanism is located in storage vat, is equipped in storage vat and is controlled its heat-insulation system of interior temperature of charge at 25 DEG C or more, the mixed material completed for storing rabbling mechanism stirring;Feed mechanism includes metering pump and servo drive motor, and storage vat is connected to by tremie pipe with metering pump, and servo drive motor and metering pump are drivingly connected by transmission mechanism;Filling mechanism includes needle tube type filling nozzle, nozzle jacking system;One end of rotary valve is equipped with three-way pipe, and the other end of rotary valve is connected to the arrival end of metering pump, and three-way pipe is connected to by tremie pipe and feed pipe with storage vat and filling nozzle respectively;Nozzle jacking system is connect with filling nozzle, driving filling nozzle lifting.

Description

A kind of servo bottle placer for sticky material
Technical field
The utility model is related to dope plant-scale equipment technical fields, and in particular to one kind containing particulate matter for producing The larger material of donkey-hide gelatin class viscosity servo bottle placer.
Background technology
Donkey-hide gelatin production when due to its viscosity it is larger, it is higher for filling machine equipment requirement.And because production Product are not only sticky and containing the walnut kernel and the ingredients such as donkey-hide gelatin concentrate after Semen sesami nigrum, crushing, and body interior is due to particulate matter In the presence of and will produce internal cohesion, further reduced donkey-hide gelatin inherently not high mobility, cause to hold in pouring process The problems such as being also easy to produce tomography and filling water clock, and when filling temperature of charge is relatively low, or even can be solidified to can not auto-filling. For this purpose, when the donkey-hide gelatin production of 70g, using speed of production only 5 bottles/min per capita when manual filling, labor intensity is big and production effect Rate is low.
Chinese patent CN102838069B discloses a kind of sticky material dosing filling machine, including rack, revolving platform, revolution All sides of platform and material cylinder, the material cylinder are equipped with filling valve, by forming a rail being obliquely installed by upper ring and a lower ring Material in material cylinder is alternately pumped into material cavity using the orbits controlling piston or extrudes the material in material cavity by road Bottle is poured into, while coordinating and being worked using sensor control driving mechanism, so that swing rod is opened or closes rising passway, to make It obtains between feeding-passage connection feed inlet and material cavity or between filling passageway connection filling exit and material cavity, effectively controls object The output of material prevents accidentally filling.
Above-mentioned patent can solve the problems, such as that mistake is filling to a certain extent, and still, structure is relative complex, especially in production ring In the more demanding donkey-hide gelatin production in border, needs device structure relatively easy, reduce the pollution to material as far as possible, meanwhile, also The easily disassembled cleaning of equipment is needed, to meet high-quality donkey-hide gelatin production requirement, it is clear that above-mentioned patent can not well solve State problem.
Utility model content
The purpose of this utility model is to provide a kind of for producing the larger object of donkey-hide gelatin class viscosity containing particulate matter The servo bottle placer of material.
The concrete scheme of the utility model is as follows:
A kind of servo bottle placer for sticky material, including:Automatic control portion, rabbling mechanism, storage vat, feed mechanism, rotation Rotary valve and filling mechanism;
The automatic control portion controls the operation of the rabbling mechanism, feed mechanism and filling mechanism;
The rabbling mechanism is located in the storage vat, in the storage vat be equipped with control its interior temperature of charge 25 DEG C with On heat-insulation system, the mixed material completed for storing rabbling mechanism stirring;
The feed mechanism includes metering pump and servo drive motor, and the storage vat passes through tremie pipe and the metering pump Connection, the servo drive motor and the metering pump are drivingly connected by transmission mechanism;
The filling mechanism includes needle tube type filling nozzle, nozzle jacking system;One end of the rotary valve is equipped with three Siphunculus, the other end of the rotary valve are connected to the arrival end of the metering pump, and the three-way pipe passes through the tremie pipe respectively It is connected to feed pipe with the storage vat and the filling nozzle;The nozzle jacking system is connect with the filling nozzle, is driven The dynamic filling nozzle lifting.
Further, the automatic control portion includes PLC control panels and electrical control cabinet, the PLC control panels with it is described Servo drive motor, the electrical connection of nozzle jacking system;The electrical control cabinet and the servo drive motor, nozzle jacking system It is pneumatically connected.
Further, further include the nozzle plug control system blocked for detecting jet hole, the nozzle plug control System is located at the lower section of the nozzle, and the nozzle plug control system is electrically connected with the PLC control panels.
Further, further include nozzle driving mechanism, the top that the nozzle driving mechanism is located at the filling nozzle pushes away Piston lifts in filling nozzle described in dynamic or pull, and the side wall of the filling nozzle is equipped with feed inlet, the feed pipe Port is fixed on feed inlet;
The nozzle driving mechanism is communicated to connect with the PLC control panels, is pneumatically connected with the electrical control cabinet.
Further, the Interface detection sensor for detecting its interior material interface, the boundary are equipped in the storage vat Face detection sensor and PLC control panels electrical connection.
Further, further include control of additive raw material mechanism, the control of additive raw material mechanism is electrically connected with the PLC control panels, The interface signals that the PLC control panels are detected according to the Interface detection sensor control the control of additive raw material mechanism to institute State feed supplement in storage vat.
Further, further include for detecting whether the filling nozzle lower end has the inductive pick-up of container filling, institute Inductive pick-up and PLC control panels electrical connection are stated, the PLC control panels are believed according to the detection of the inductive pick-up Number control nozzle driving mechanism push or pull described in piston motion in filling nozzle.
Further, the metering pump includes multiple, and the rotary valve and the metering pump correspond mating setting, more A metering pump is connected to by the rotary valve and tremie pipe with the storage vat respectively;
When blanking, rotary valve feed inlet side is opened, and the material from the storage vat exists by the rotary valve The servo drive motor driving is lower to be entered in the metering pump.
Further, the filling nozzle includes multiple, and multiple filling nozzles pass through multiple feed pipes respectively And rotary valve is respectively communicated with multiple metering pumps;
When filling, rotary valve discharge port side is opened, under servo drive motor driving in the metering pump Material correspond by the rotary valve enter the filling nozzle in.
Further, further include rack, the storage vat is located at the frame upper end, and the rack is equipped with for fixing The filling nozzle and the fixed cross beam that rack moves up and down described in nozzle jacking system driving lower edge, it is described fixed horizontal Beam is located at below the storage vat, and filling bottle conveyer belt is equipped with below the fixed cross beam, and the bottom of the frame is equipped with the electricity Gas switch board.
A kind of servo bottle placer for sticky material provided by the utility model, not only structure is relatively easy, is easy to tear open The occurrence of unloading cleaning, and the larger material of viscosity can be promoted smoothly filling, prevent putty or filling suspension.
Description of the drawings
Fig. 1 is the front view of servo bottle placer provided by the utility model;
Fig. 2 is the right view of Fig. 1;
1. rabbling mechanism, 2. storage vats, 3. feed openings, 4. filling nozzles, 5. rotary valves, 6. metering pumps, 7. servo-drives Motor, 8. fixed cross beams, 9. nozzle lifting mechanisms, 10.PLC control panels, 11. electrical control cabinets, 12. racks.
Specific implementation mode
The servo bottle placer for sticky material of one embodiment of the utility model, passes through electrical control and communication system System controls to realize the drive control to equipment, reduces machine driving, improves the electric automatization effect of equipment.Including blender Structure, feed mechanism, filling mechanism and automatic control portion, automatic control portion therein is for controlling rabbling mechanism, feed mechanism and filling mechanism Operation.Rabbling mechanism is located inside storage vat, since the viscosity of sticky material is larger, especially as the product of donkey-hide gelatin etc, If also having other additional nutrients, such as Semen sesami nigrum and walnut pulverized particles in material, in this way, more increasing material Viscosity, reduce the mobility of material, so, in storage vat be equipped with heat preservation system of the control material temperature at 25 DEG C or more System, the mixed material that storage rabbling mechanism stirring is completed, improves the mobility of material, it is ensured that material smooth flow and can be realized It is filling.
After the completion of material is mixed in rabbling mechanism, into storage vat, feed mechanism is by the mixing in storage vat Material is delivered in filling mechanism.Feed mechanism therein includes metering pump and servo drive motor, since metering pump not only may be used Convey while can also be measured and be adjusted, so, the volume of metering pump is determined according to the volume size of filling bottle Size.It being connected to metering pump by tremie pipe in storage vat, servo drive motor and metering pump are drivingly connected by transmission mechanism, The sticky material in feed mechanism is promoted to enter in metering pump by servo drive motor driving measuring pump moves.
For the material in disengaging metering pump, by rotating valve regulation, it is passed in and out, and one end of rotary valve is equipped with three-way pipe, The other end of rotary valve is connected to the arrival end of metering pump, three-way pipe by tremie pipe and feed pipe respectively with storage vat and filling Nozzle is connected to, and when blanking, rotary valve is opened to feed inlet side, the sticky material to get off from storage vat is entered by rotary valve In metering pump.After being filled with the sticky material of predetermined amount in metering pump, automatic control portion controls servo drive motor and stops, and stops to metering Continue to be filled with material in pump.When filling, rotary valve is opened to discharge port side, under the driving of servo drive motor, metering Material in pump enters filling nozzle by rotary valve and feed pipe, and then carries out filling.
Filling mechanism includes needle tube type filling nozzle and nozzle jacking system, and the conveyer belt upload below filling nozzle passes through The filling bottle come enters below filling nozzle, and is limited fixation by screens cylinder, according to the height of filling bottle, passes through spray Mouth jacking system adjusts filling nozzle to proper height, and everything is ready, and automatic control portion controls servo drive motor action, by metering pump In material release, filling nozzle start it is filling, after the completion of filling, automatic control portion control servo drive motor stopping action, metering Material in pump, which is filled, to be finished, and the volume being arranged in metering pump is equal with the volume in filling bottle, and entire filling process is completed, Followed by blanking again, cycle carries out above-mentioned filling process.
The servo bottle placer for sticky material of one embodiment of the utility model, automatic control portion include PLC control planes Plate and electrical control cabinet, PLC control panels are electrically connected with servo drive motor and nozzle jacking system, are realized according to predetermined system Driving to servo drive motor and nozzle jacking system, and then realize the auto-control for metering pump and filling nozzle.Electricity Gas switch board is pneumatically connected with servo drive motor, nozzle jacking system, realizes the promotion driving of cylinder.
The servo bottle placer for sticky material of one embodiment of the utility model, filling nozzle is stifled in order to prevent Plug, has been arranged nozzle plug control system, which can be detected by sensor, for example filled to filling nozzle It fills and infrared induction sensor is set on the conveyer belt of the lower section filling bottle of nozzle, the infrared induction sensor and automatic control portion communication link It connects, can be in company with the logical movement of filling bottle one, when detecting that filling nozzle is unplugged normal, the infrared induction sensor is to automatic control Portion sends confirmation signal, and later, automatic control portion drives servo drive system, filling beginning.After filling nozzle is blocked, infrared sense Inductive sensing device sends jam signal to automatic control portion, and automatic control portion drives servo drive motor to carry out no-load running, promotes filling nozzle It is unimpeded.Or a dredging needle, after automatic control portion receives jam signal, driving dredging can be set above filling nozzle It is about to filling nozzle dredging under needle.The dredging needle is located at right over filling nozzle, and diameter is less than the filling nozzle Internal diameter.
Since material viscosity is larger in donkey-hide gelatin, granule materials especially therein can increase material viscosity, deteriorate material stream Nozzle driving mechanism, such as one driving of setting can be arranged in order to promote material smooth filling in dynamic property above filling nozzle Motor drives a cylinder, the cylinder to be connect with piston in filling nozzle, directly drives the piston lifting in filling nozzle, Feed inlet is set on the side wall of filling nozzle, the port for the feed pipe being connect with metering pump is fixed on feed inlet, realizes object Expect filling.
In order to prevent in storage vat material use up stop it is filling, preferably in storage vat be arranged for detecting its interior material circle The Interface detection sensor in face, Interface detection sensor and PLC control panels electrical connection.When the material interface in storage vat When maintaining on preset value, PLC control system continues that servo drive motor is driven persistently to fill according to the confirmation signal received Dress.When Interface detection sensor detects that material interface drops to preset value in storage vat, can be carried to the transmission of PLC control panels Awake information, monitoring personnel is by PLC control panel adjusting control control of additive raw material mechanism, and control control of additive raw material mechanism is into storage vat Feed supplement.The control of additive raw material mechanism can be the electromagnetic valve being located on rabbling mechanism, and storage vat is contained according to volume size and stirred Part of the mixed material in mechanism opens electromagnetic valve, in rabbling mechanism after the mixed material in storage vat has been filled The mixed material being stirred enters storage vat.Or control of additive raw material mechanism is blanking valve, various raw materials are stored in feed bin It is interior, after the mixed material in rabbling mechanism is completely into storage vat, blanking valve is opened, the raw material in feed bin, which enters, to be stirred It mixes mechanism to be mixed, required mixed material is made.
The servo bottle placer for sticky material of one embodiment of the utility model, it is accidentally filling in order to prevent, preferably Setting is for detecting whether filling nozzle lower end has the induction of container filling to sense on filling bottle conveyer belt below filling nozzle Device, the inductive pick-up and the electrical connection of PLC control panels, PLC control panels are controlled according to the detection signal of inductive pick-up to be sprayed Piston motion in the promotion of mouth driving mechanism or pull filling nozzle.
Metering pump can be arranged multiple, and rotary valve and metering pump correspond mating setting, and multiple metering pumps pass through respectively Rotary valve and tremie pipe are connected to storage vat.When blanking, rotary valve feed inlet side is opened, and the material from storage vat passes through Rotary valve enters under servo drive motor driving in metering pump.
Filling nozzle can be arranged multiple, and multiple filling nozzles pass through multiple feed pipes and rotary valve and multiple meters respectively Amount pump is respectively communicated with.When filling, rotary valve discharge port side is opened, the material one under servo drive motor driving in metering pump One correspondence is entered by rotary valve in filling nozzle.
The servo bottle placer for sticky material of one embodiment of the utility model, further includes rack, in storage vat Portion is equipped with rabbling mechanism, is located at frame upper end, is equipped with feed opening in storing bottom of the barrel, is equipped with below storage vat and is filled for fixed The fixed cross beam of nozzle is filled, multiple filling nozzles are fixed on fixed cross beam vertically, which weighs upper and nozzle lifting mechanism Connection, nozzle lifting mechanism drive fixed cross beam to be slided up and down along the vertical strut of rack, and then drive filling spray thereon Mouth lifts, and then adjusts the height of canned nozzle.It is equipped with filling bottle conveyer belt below filling nozzle, is conveyed through the filling bottle come Stop carrying out immediately below filling nozzle filling.In order to improve the compact of entire mechanism, electrical control is set in bottom of the frame Cabinet, and PLC control panels can be located at the middle part of rack by connecting rod, in order to operating personnel's operation.
More than, although the description of several embodiments of the utility model, but these embodiments are intended only as example It proposes, is not intended to limit the scope of the utility model.For these new embodiments, can with various other ways into Row is implemented, and in the range of not departing from the main idea of the utility model, can carry out various omissions, displacement and change.These are implemented Mode and its deformation, while being contained in the scope of the utility model and main idea, are also contained in described in claim In utility model and its equivalency range.

Claims (10)

1. a kind of servo bottle placer for sticky material, which is characterized in that including:Automatic control portion, storage vat, is sent rabbling mechanism Expect mechanism, rotary valve and filling mechanism;
The automatic control portion controls the operation of the rabbling mechanism, feed mechanism and filling mechanism;
The rabbling mechanism is located in the storage vat, is equipped in the storage vat and is controlled its interior temperature of charge at 25 DEG C or more Heat-insulation system, the mixed material completed for storing the rabbling mechanism stirring;
The feed mechanism includes metering pump and servo drive motor, and the storage vat is connected by tremie pipe and the metering pump Logical, the servo drive motor and the metering pump are drivingly connected by transmission mechanism;
The filling mechanism includes needle tube type filling nozzle, nozzle jacking system;One end of the rotary valve is equipped with three-way pipe, The other end of the rotary valve is connected to the arrival end of the metering pump, and the three-way pipe passes through the tremie pipe and charging respectively Pipe is connected to the storage vat and the filling nozzle;The nozzle jacking system is connect with the filling nozzle, described in driving Filling nozzle lifts.
2. servo bottle placer according to claim 1, which is characterized in that the automatic control portion includes PLC control panels and electricity Gas switch board, the PLC control panels are electrically connected with the servo drive motor, nozzle jacking system;The electrical control cabinet It is pneumatically connected with the servo drive motor, nozzle jacking system.
3. servo bottle placer according to claim 2, which is characterized in that further include the nozzle for detecting jet hole blocking Plug control system, the nozzle plug control system are located at the lower section of the nozzle, the nozzle plug control system and institute State the electrical connection of PLC control panels.
4. servo bottle placer according to claim 2, which is characterized in that further include nozzle driving mechanism, the nozzle drives Motivation structure be located at the filling nozzle top push or pull described in filling nozzle piston lift, the filling nozzle Side wall is equipped with feed inlet, and the port of the feed pipe is fixed on feed inlet;
The nozzle driving mechanism is communicated to connect with the PLC control panels, is pneumatically connected with the electrical control cabinet.
5. servo bottle placer according to claim 2, which is characterized in that be equipped in the storage vat for detecting its interior object Expect the Interface detection sensor at interface, the Interface detection sensor and PLC control panels electrical connection.
6. servo bottle placer according to claim 5, which is characterized in that further include control of additive raw material mechanism, the feed supplement control Mechanism processed is electrically connected with the PLC control panels, the interface that the PLC control panels are detected according to the Interface detection sensor Signal controls control of additive raw material mechanism feed supplement into the storage vat.
7. servo bottle placer according to claim 4, which is characterized in that further include for detecting the filling nozzle lower end Whether the inductive pick-up of container filling, the inductive pick-up and PLC control panel electrical connection, the PLC control are had Panel controls filling nozzle described in the nozzle driving mechanism promotion or pull according to the detection signal of the inductive pick-up In piston motion.
8. servo bottle placer according to claim 2, which is characterized in that the metering pump includes multiple, the rotary valve Correspond mating setting with the metering pump, multiple metering pumps respectively by the rotary valve and tremie pipe with it is described Storage vat is connected to;
When blanking, rotary valve feed inlet side is opened, and the material from the storage vat is by the rotary valve described Servo drive motor driving is lower to be entered in the metering pump.
9. servo bottle placer according to claim 8, which is characterized in that the filling nozzle include it is multiple, it is multiple described Filling nozzle is respectively communicated with by multiple feed pipes and rotary valve with multiple metering pumps respectively;
When filling, rotary valve discharge port side is opened, the object under servo drive motor driving in the metering pump Material, which is corresponded, to be entered by the rotary valve in the filling nozzle.
10. according to claim 2-9 any one of them servo bottle placers, which is characterized in that further include rack, the storage vat Positioned at the frame upper end, the rack is equipped with for fixing the filling nozzle and under nozzle jacking system driving The fixed cross beam moved up and down along the rack, the fixed cross beam are located at below the storage vat, below the fixed cross beam Equipped with filling bottle conveyer belt, the bottom of the frame is equipped with the electrical control cabinet.
CN201721809464.2U 2017-12-22 2017-12-22 A kind of servo bottle placer for sticky material Active CN208037999U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721809464.2U CN208037999U (en) 2017-12-22 2017-12-22 A kind of servo bottle placer for sticky material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721809464.2U CN208037999U (en) 2017-12-22 2017-12-22 A kind of servo bottle placer for sticky material

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046194A (en) * 2017-12-22 2018-05-18 东阿阿胶股份有限公司 A kind of servo bottle placer for sticky material
CN110294155A (en) * 2019-07-01 2019-10-01 温州昱龙智能机械科技有限公司 A kind of wind-heat lotion servo bottle placer
CN110615146A (en) * 2019-10-12 2019-12-27 徐飞 Automatic change chemical reagent liquid filling machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046194A (en) * 2017-12-22 2018-05-18 东阿阿胶股份有限公司 A kind of servo bottle placer for sticky material
CN110294155A (en) * 2019-07-01 2019-10-01 温州昱龙智能机械科技有限公司 A kind of wind-heat lotion servo bottle placer
CN110615146A (en) * 2019-10-12 2019-12-27 徐飞 Automatic change chemical reagent liquid filling machine

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