CN108688911A - A kind of honeycomb briquette automatic packaging production line - Google Patents
A kind of honeycomb briquette automatic packaging production line Download PDFInfo
- Publication number
- CN108688911A CN108688911A CN201810373355.3A CN201810373355A CN108688911A CN 108688911 A CN108688911 A CN 108688911A CN 201810373355 A CN201810373355 A CN 201810373355A CN 108688911 A CN108688911 A CN 108688911A
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- machine
- honeycomb
- honeycomb briquette
- production line
- automatic packaging
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- 239000004484 Briquette Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 21
- 239000003245 coal Substances 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims description 73
- 230000005540 biological transmission Effects 0.000 claims description 38
- 230000009467 reduction Effects 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 16
- 210000004907 gland Anatomy 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 230000033001 locomotion Effects 0.000 abstract description 6
- 239000003818 cinder Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 15
- 230000032258 transport Effects 0.000 description 15
- 230000008569 process Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 239000000428 dust Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 230000001737 promoting effect Effects 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 235000013405 beer Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000002817 coal dust Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/02—Driving gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/04—Mechanisms for converting a continuous rotary motion to intermittent rotary motion, e.g. Geneva drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The invention belongs to honeycomb briquette production equipment technologies, a kind of honeycomb briquette automatic packaging production line proposed, honeycomb briquet forming machine, code coal machine, covering machine, heat shrink wrapping machine and entrucking flat rubber belting conveyer including passing sequentially through conveying band connection, it further include feeder, honeycomb briquet forming machine is arranged between feeder and code coal machine, and the hopper of honeycomb briquet forming machine is in immediately below the discharge port of feeder;Covering machine includes the first rack, it is provided with feeding platform in first rack, it is provided with feeding web on feeding platform and pushes away pile device, pile device is pushed away to be arranged in the side of feeding web, and it pushes away pile device and is arranged above feeding web, it pushes away pile device to connect with the power plant for being arranged in feeding platform bottom, the sliding slot for pushing away the movement of pile device is provided on feeding platform.Present inventive concept is ingenious, easy to operate, solves in the prior art the technical issues of honeycomb briquette coal cinder need to be carried repeatedly, easily damage, cause unnecessary waste and economic loss.
Description
Technical field
The invention belongs to honeycomb briquette production equipment technologies, are related to a kind of honeycomb briquette automatic packaging production line.
Background technology
Existing honeycomb briquette is produced as pattern in bulk:I.e. after honeycomb briquette punch forming, direct entrucking transport directly uses.From
It is needed during production and sales, transport, storage, use by repeatedly moving, since honeycomb briquette coal cinder intensity itself is not high, dust
More, transport is inconvenient, and environmental protection is not up to standard, easily damages, causes unnecessary waste and economic loss.
Invention content
The present invention proposes a kind of honeycomb briquette automatic packaging production line, and solving honeycomb briquette coal cinder in the prior art need to repeatedly remove
Fortune, dust is more, and transport is inconvenient, environmentally friendly not up to standard, the technical issues of easily damaging, cause unnecessary waste and economic loss.
The technical proposal of the invention is realized in this way:
A kind of honeycomb briquette automatic packaging production line, including pass sequentially through the conveying honeycomb briquet forming machine of band connection, code coal machine,
Covering machine, heat shrink wrapping machine and entrucking flat rubber belting conveyer,
Further include feeder, the honeycomb briquet forming machine is arranged between the feeder and the code coal machine, and described
The hopper of honeycomb briquet forming machine is in immediately below the discharge port of the feeder.
As further technical solution, the covering machine includes the first rack, and charging is provided in first rack
Platform is provided with feeding web on the feeding platform and pushes away pile device,
The pile device that pushes away is arranged in the side of the feeding web, and described to push away the setting of pile device defeated in the charging
Band top, the pile device that pushes away is sent to connect with the power plant for being arranged in the feeding platform bottom, set on the feeding platform
It is equipped with the sliding slot that the movement of pile device is pushed away described in supplying.
As further technical solution, it is described push away pile device include be arranged above the feeding platform push away pile plate,
The pile plate that pushes away is connect by connector with the power plant, and the connector is arranged in the sliding slot.
As further technical solution, side shield and material-blocking device, the side shield are additionally provided on the feeding platform
It is arranged above the feeding web with the material-blocking device,
Material-blocking device setting the side shield and it is described push away pile device between,
The side shield is located at the feeding web both sides, and the material-blocking device is located at the feeding web side, institute
It states material-blocking device and stretches out obstruction material.
As further technical solution, the material-blocking device includes the Linear Driving dress being arranged on the feeding platform
It sets, the linear actuating device driving resistance material baffle or material stopping bar stop material.
As further technical solution, there are gap, the resistance material baffle to wear between the side shield and the material-blocking device
It crosses gap and intercepts material.
As further technical solution, several grooves are provided on the side shield, the material stopping bar passes through the groove
Intercept material.
As further technical solution, the code coal machine includes the second rack, and transmission is provided in second rack
Device, the transmission device include reduction box, and the reduction box input terminal is connect with decelerating motor, output end by transmission chain with
Spline axis connection, the splined shaft is by gear set and promotes chain power axis connection, and chain is provided on the promotion chain line shaft
Wheel,
The gear set is two with promotion chain line shaft,
The gear set be bevel reduction gear set or orthogonal bevel gear set, the gear set by intermeshing driving wheel and by
Driving wheel forms, and the driving wheel is arranged on the splined shaft, and the follower is arranged on the promotion chain line shaft.
As further technical solution, the reduction box includes babinet, is provided in the babinet and is arranged in parallel and leads to
The first transmission shaft and second driving shaft of Geneva mechanism interconnection are crossed, first transmission shaft passes through connector and the deceleration
Motor connects, and the second driving shaft passes through the transmission chain and the spline axis connection.
As further technical solution, it is arranged with gland outside the driving wheel, described gland one end passes through bearing and institute
Driving wheel connection is stated, the other end is set on the splined shaft.
It uses principle of the present invention and has the beneficial effect that:
1, the problem of present invention is in the presence of existing honeycomb briquette production storage and transportation flow, response national environmental protection is administered whole
Change measure, in conjunction with many years of experience of the our company in terms of lathe production, the correlation of storage and transportation flow is produced to the honeycomb briquette of honeycomb briquette
Process equipment makes larger improvement, realizes and packs honeycomb lump coal as beer packed, effectively reduces honeycomb briquette and produced
Dust Capacity in journey improves the convenience of honeycomb briquette transport, has reached environmental protection standard, reduced honeycomb briquette production and transport process
In the risk that is damaged.This production line is flat comprising feeder, honeycomb briquet forming machine, code coal machine, covering machine, heat shrink wrapping machine, entrucking
Band conveyer forms.This set honeycomb briquette automatic packaging production line covers raw material supply, whole processes that production is packed, finished product is got on the bus
And function.The discharge outlet of feeder places honeycomb briquet forming machine, and the hopper of honeycomb briquet forming machine is in feeder discharging
Below mouthful, the belt that produces coal into coal belt face honeycomb briquet forming machine of code coal machine, and upper plane is concordant, and code coal machine passes through
PVC belts are connected with covering machine, and covering machine rear portion is directly connected to heat shrink wrapping machine, and pyrocondensation drive end unit connects entrucking flat rubber belting conveyer.Its
In, feeder, honeycomb briquet forming machine and code coal machine can be set as one or more, improve the throughput rate of production line.
Feeder is by being arranged the material surplus that the Material Sensor on honeycomb briquet forming machine hopper is detected when use
Automatically it starts or stops, the operating of feeder belt conveyor ensures that raw material is abundant in honeycomb briquet forming machine hopper, realizes continuous
Production.The coal dust prepared is pressed by honeycomb briquet forming machine by the up and down motion of the intermittent rotary and punch of rotary table
Type.Honeycomb briquette that honeycomb briquet forming machine suppresses at pile and is shifted onto according to the quantity code set by control program and turns pile by code coal machine
On conveyer belt.Turn pile conveyer belt and the good dump of stacking is delivered to covering machine workbench, counting device is passed through in centre, according to control
Quantity and stacking form set by processing procedure sequence are sent into packing work platform, complete set membrane process, and heat shrink wrapping machine utilizes infrared stone later
English pipe heats, and the heating of packaged coal packet packaging film is tightened, pyrocondensation process is completed.Later, entrucking flat rubber belting conveyer will be packed
Good coal packet, which directly transports, gets on the bus or is transferred to transfer memory block.
This automatic assembly line is controlled by PLC, and number of package quantity and form can utilize heat shrinkage film heat by user's sets itself
The honeycomb briquette in bulk of monolithic is packaged into the coal packet of block number and specification set by user by the characteristic of contraction, in order to produce and long distance
From transport.It is frangible present in the previous honeycomb briquette production and transportation of effective solution of the present invention, easily fall, dust is more, Bu Nengchang
The problems such as way is transported adapts to the Policy Demand that country promotes environment protection clean moulded coal, is convenient for centralized production, unified to dispense.Through testing,
Mechanism of the present invention operates steadily, and adjustment is simple, reasonable for structure.It can also be formed on honeycomb briquette code to pallet in bulk
Then one meter or so of cube is wrapped being externally wrapped with winding film, forms an entirety.
2, the present invention changes the natural mode for driving the power plant for pushing away the movement of pile device to be arranged above feeding platform,
It has been disposed at below feeding platform, has effectively reduced and push away the space that pile device occupies feeding platform so that feeding web
Wider conveyer belt can be used, place large volume of honeycomb dump on it, easily realize separate unit code coal machine, two code coal machines and
The switching of the operating modes such as artificial loading improves honeycomb dump packaging rate.Push away pile plate setting increase push away pile device with
The contact area of honeycomb dump ensure that the stability that larger volume honeycomb dump pushes.Import of the present invention in feeding platform
Place increases the device (side shield and material-blocking device) that can be used for arranging dump, convenient for user according to the tool of dump on feeding web
Body situation arranges it, meets the requirement of set membrane process, reduces the working strength manually adjusted.
In use, feeding web conveying material advances, during conveying material, side shield can be to the transmission of material
Play the role of guiding, prevent the dump in transmit process from moving left and right or being slid from feeding web, when material-blocking device works
Side shield can be coordinated to stop material to move on, while feeding clearing system to extend the charging transport portion of covering machine,
Buffer time and space are provided for charging, finds that bad products can start or push the bad production of material-blocking device obstruction in worker
Product, and bad products are rejected in time, the automatic degree and reliability of equipment are improved, setting is scientific and reasonable.
Optoelectronic switch can be also arranged in the present invention on feeding platform, and for detecting different zones on feeding web, whether there is or not coals
Pile, and then realize the accurate action of material-blocking device, the degree of automation of equipment entirety is improved, working efficiency is improved.In the present invention, resistance
Linear actuating device driving material stopping bar or resistance material baffle advance when glassware works, and material stopping bar and resistance material baffle can will be on conveyer belts
Material intercepted, make material stop at material-blocking device, when material-blocking device is stopped, linear actuating device drive material stopping bar or
Resistance material baffle retracts, and material stopping bar and resistance material baffle retreat to feeding web side, and the material on clearance feeding web improves
The degree of automation of equipment, setting are scientific and reasonable.
There is the gap passed through for resistance material baffle in the present invention between side shield and material-blocking device, when use can be according to honeycomb briquette
The mantle situation of pile flexibly controls the stretching or retraction of resistance material baffle, and then realizes the smooth transport or pause of honeycomb dump, this
One setting effectively ensures the stationarity of honeycomb dump operating.In the present invention, groove is provided on side shield, slot opening to
Under, the setting of material stopping bar increases the frictional force between material and feeding web, reduces the impact suffered by resistance material baffle
Power ensure that degree of stability when material is intercepted, setting are scientific and reasonable.
3, in use, transmission device is installed in rack, decelerating motor drives the rotation of reduction box internal mechanism, output end
It drives splined shaft rotation, splined shaft that two sleeve gear groups is driven to rotate synchronously by transmission chain, power is transmitted to the promotion of two sets of left and right
Chain line shaft, and then realize the rotation for promoting chain, and then dump is driven to be promoted, complete code coal operation.
The present invention is for the problems of existing code coal machine transmission device in market, in conjunction with our company in terms of lathe production
Many years of experience, larger improvement is made to the transmission system of such equipment.Pass through splined shaft and gear set (bevel reduction gear set or just
Hand over bevel gear set) transmission mechanism of composition, solve when such previous equipment uses chain drive that running noise is big, adjustment is numerous
Trivial, the problems such as chain sprocket is easy to jump tooth, through experiment, mechanism used by this product operates steadily, and adjustment is simple, and structure is closed
Reason.Wherein, decelerating motor provides lifting system operation power as power source, and reduction box uses interrupted output reduction box, passes through
Power interrupted output when power persistently inputs is realized in the effect of internal mechanism, and ensures reliably to stop when shutting down, and machine is not
Understand backwards rotation under the action of self-weight.Power can be transmitted to splined shaft by the setting of transmission chain by interrupted output reduction box.Flower
Key shaft driven gear group rotates, and is persistently exported when gear set adjusts position.Gear set uses bevel reduction gear set or orthogonal helical teeth
Wheel group drives two sets to promote chain line shaft and rotates synchronously, it can be achieved that commutation.
Reduction box uses interrupted output reduction box, output end to realize interrupted output, wherein Geneva mechanism structure in the present invention
Simply, easy processing, reliable operation, corner is accurate, and mechanical efficiency is high.The setting of gland ensure that driving wheel and flower during use
The stability of connection structure between key axis so that driving wheel is engaged with follower always, and then ensure on splined shaft power to
The smoothness and stability for promoting the transmission of chain line shaft, effectively reduce the energy loss in kinetic energy transmit process.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the structural schematic diagram of feeder in the present invention;
Fig. 3 is the structural schematic diagram of the second rack in the present invention;
Fig. 4 is the structural schematic diagram of entrucking flat rubber belting conveyer in the present invention;
Fig. 5 is the structural schematic diagram of code coal machine in the present invention;
Fig. 6 is the structural schematic diagram of transmission device in the present invention;
Fig. 7 is the structural schematic diagram of covering machine in the present invention;
Fig. 8 is the structural schematic diagram of further groove of the present invention;
Fig. 9 is the structural schematic diagram of power plant in the present invention;
In figure:1- honeycomb briquet forming machines, 2- code coal machines, the second racks of 21-, 22- transmission devices, 221- reduction boxes, 2211-
Babinet, 2212- Geneva mechanisms, the first transmission shafts of 2213-, 2214- second driving shafts, 2215- connectors, 222- decelerating motors,
223- transmission chains, 224- splined shafts, 225- gear sets, 2251- driving wheels, 2252- followers, 226- promote chain line shaft,
227- sprocket wheels, 228- glands, 3- covering machines, the first racks of 31-, 32- feeding platforms, 33- feeding webs, 34- push away pile device,
341- pushes away pile plate, 342- connectors, 35- power plants, 36- sliding slots, 37- side shields, 38- material-blocking devices, 381- Linear Drivings dress
It sets, 382- resistance material baffles, 383- material stopping bars, 310- grooves, 4- heat shrink wrapping machines, 5- entrucking flat rubber belting conveyers, 6- feeders.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1~9, a kind of honeycomb briquette automatic packaging production line proposed by the present invention, including pass sequentially through conveyer belt
Honeycomb briquet forming machine 1, code coal machine 2, covering machine 3, heat shrink wrapping machine 4 and the entrucking flat rubber belting conveyer 5 of connection,
Further include feeder 6, honeycomb briquet forming machine 1 is arranged between feeder 6 and code coal machine 2, and honeycomb briquet forming machine 1
Hopper be in immediately below the discharge port of feeder 6.
The problem of present invention is in the presence of existing honeycomb briquette production storage and transportation flow, the rectification that response national environmental protection is administered
Measure produces the honeycomb briquette of honeycomb briquette the related work of storage and transportation flow in conjunction with many years of experience of the our company in terms of lathe production
Skill equipment makes larger improvement, realizes and packs honeycomb lump coal as beer packed, effectively reduces honeycomb briquette production process
Middle Dust Capacity improves the convenience of honeycomb briquette transport, has reached environmental protection standard, during reducing honeycomb briquette production and transport
The risk being damaged.This production line includes feeder 6, honeycomb briquet forming machine 1, code coal machine 2, covering machine 3, heat shrink wrapping machine 4, entrucking
Flat rubber belting conveyer 5 forms.This set honeycomb briquette automatic packaging production line covers raw material supply, the whole that production is packed, finished product is got on the bus
Process and function.The discharge outlet of feeder 6 places honeycomb briquet forming machine 1, and the hopper of honeycomb briquet forming machine 1 is in feeding
Below 1 discharge port of machine, the belt that produces coal into coal belt face honeycomb briquet forming machine 1 of code coal machine 2, and upper plane is concordant, code
Coal machine 2 is connected by PVC belts with covering machine 3, and 3 rear portion of covering machine is directly connected to heat shrink wrapping machine 4, and 4 tail portion of heat shrink wrapping machine connects entrucking
Flat rubber belting conveyer 5.Wherein, feeder 6, honeycomb briquet forming machine 1 and code coal machine 2 can be set as one or more, improve production line
Throughput rate.
Feeder 6 is by being arranged more than the material that the Material Sensor on 1 hopper of honeycomb briquet forming machine is detected when use
Amount starts or stops automatically, and the operating of 6 belt conveyor of feeder ensures that raw material is abundant in 1 hopper of honeycomb briquet forming machine, realization
Continuous production.The coal dust pressure that honeycomb briquet forming machine 1 will be prepared by the up and down motion of the intermittent rotary and punch of rotary table
Type is made.Code coal machine 2 at pile and pushes away the honeycomb briquette that honeycomb briquet forming machine 1 suppresses according to the quantity code set by control program
To turning on pile conveyer belt.Turn pile conveyer belt and the good dump of stacking is delivered to 3 workbench of covering machine, centre is by counting dress
It sets, according to the quantity and stacking form feeding packing work platform set by control program, completes set membrane process, later heat shrink wrapping machine 4
It is heated using infrared quartz pipe, the heating of packaged coal packet packaging film is tightened, pyrocondensation process is completed.Later, entrucking flat rubber belting is defeated
It send machine 5 to directly transport packaged coal packet and gets on the bus or be transferred to transfer memory block.
This automatic assembly line is controlled by PLC, and number of package quantity and form can utilize heat shrinkage film heat by user's sets itself
The honeycomb briquette in bulk of monolithic is packaged into the coal packet of block number and specification set by user by the characteristic of contraction, in order to produce and long distance
From transport.It is frangible present in the previous honeycomb briquette production and transportation of effective solution of the present invention, easily fall, dust is more, Bu Nengchang
The problems such as way is transported adapts to the Policy Demand that country promotes environment protection clean moulded coal, is convenient for centralized production, unified to dispense.Through testing,
Mechanism of the present invention operates steadily, and adjustment is simple, reasonable for structure.It can also be formed on honeycomb briquette code to pallet in bulk
Then one meter or so of cube is wrapped being externally wrapped with winding film, forms an entirety.
Further, covering machine 3 includes the first rack 31, and feeding platform 32, feeding platform 32 are provided in the first rack 31
On be provided with and feeding web 33 and push away pile device 34,
It pushes away pile device 34 to be arranged in the side of feeding web 33, and pushes away pile device 34 and be arranged on feeding web 33
Side, the power plant 35 for pushing away pile device 34 and being arranged in 32 bottom of feeding platform are connect, and confession is provided on feeding platform 32 and pushes away pile
The sliding slot 36 that device 34 moves.
The present invention change drive push away pile device 34 movement power plant 35 be arranged it is intrinsic above feeding platform 32
Pattern has been disposed at 32 lower section of feeding platform, has effectively reduced and push away the space that pile device 34 occupies feeding platform 32 so that
Wider conveyer belt can be used in feeding web 33, places large volume of honeycomb dump on it, light realization separate unit code coal machine,
The switching of the operating modes such as two code coal machines and artificial loading improves honeycomb dump packaging rate.
Further, it pushes away pile device 34 and pushes away pile plate 341 including what is be arranged above feeding platform 32, push away pile plate 341 and pass through company
Fitting 342 is connect with power plant 35, and connector 342 is arranged in sliding slot 36.
The setting for pushing away pile plate 3381 increases the contact area for pushing away pile device 34 and honeycomb dump, ensure that larger volume bee
The stability that nest dump pushes.
Further, side shield 37 and material-blocking device 38 are additionally provided on feeding platform 32, side shield 37 and material-blocking device 38 are all provided with
It sets above feeding web 33,
Material-blocking device 38 is arranged in side shield 37 and between pushing away pile device 34,
Side shield 37 is located at 33 both sides of feeding web, and material-blocking device 38 is located at 33 side of feeding web, and material-blocking device 38 is stretched
Go out to stop material.
The present invention increases device (side shield 37 and the material-blocking device that can be used for arranging dump in the entrance of feeding platform 32
38), it is arranged according to the concrete condition of dump on feeding web 33 convenient for user, the use for meeting set membrane process is wanted
It asks, reduces the working strength manually adjusted.
Advance in use, feeding web 33 conveys material, during conveying material, side shield 37 can be to material
Guiding is played the role of in transmission, prevents the dump in transmit process from moving left and right or being slid from feeding web 33, material-blocking device
Side shield 37 can be coordinated to stop material when 38 work to move on, while feeding clearing system to extend the charging of covering machine
Transport portion provides buffer time and space for charging, finds that bad products can start or push material-blocking device 38 in worker
Bad products are stopped, and bad products are rejected in time, improve the automatic degree and reliability of equipment, setting is scientific and reasonable.
Also optoelectronic switch can be arranged on feeding platform 32 in the present invention, have for detecting different zones on feeding web 33
It without dump, and then realizes the accurate action of material-blocking device 38, improves the degree of automation of equipment entirety, improve working efficiency.
Further, material-blocking device 38 includes the linear actuating device 381 being arranged on feeding platform 32, linear actuating device
381 driving resistance material baffles 382 or material stopping bar 383 stop material.
In the present invention, linear actuating device 381 drives material stopping bar 383 or resistance material baffle 382 to advance when material-blocking device 38 works,
Material stopping bar 383 and resistance material baffle 382 can intercept the material on conveyer belt, make material stop at material-blocking device 38, resistance
When glassware 38 is stopped, 381 driving device of linear actuating device drives material stopping bar 383 or resistance material baffle 382 to retract, material stopping bar
383 and resistance material baffle 382 retreat to 33 side of feeding web, the material on clearance feeding web 33, improve equipment from
Dynamicization degree, setting are scientific and reasonable.
Further, there are gap, resistance material baffle 382 that gap is passed through to intercept material between side shield 37 and material-blocking device 38.
There is the gap passed through for resistance material baffle 382 in the present invention between side shield 37 and material-blocking device 38, when use can root
According to the mantle situation of honeycomb dump, the stretching or retraction of resistance material baffle 382 are flexibly controlled, and then realize the smooth fortune of honeycomb dump
Defeated or pause, this setting effectively ensure the stationarity of honeycomb dump operating.
Further, groove 310 is provided on side shield 37, material stopping bar 383 passes through groove 310 to intercept material.
In the present invention, it is provided with groove 310 on side shield 37, Open Side Down for groove 310, and the setting of material stopping bar 383 increases
Frictional force between material and feeding web 33, reduces the impact force suffered by resistance material baffle 382, ensure that material quilt
Degree of stability when interception, setting are scientific and reasonable.
Further, code coal machine 2 includes the second rack 21, and transmission device 22, transmission device 22 are provided in the second rack 21
Including reduction box 221,221 input terminal of reduction box is connect with decelerating motor 222, and output end passes through transmission chain 223 and splined shaft 224
Connection, splined shaft 224 are connect by gear set 225 with chain line shaft 226 is promoted, and are promoted and are provided with sprocket wheel on chain line shaft 226
227,
Gear set 225 is two with promotion chain line shaft 226,
Gear set 225 is bevel reduction gear set or orthogonal bevel gear set, and gear set 225 is by 2251 He of intermeshing driving wheel
Follower 2252 forms, and driving wheel 2251 is arranged on splined shaft 224, and the setting of follower 2252 is on promoting chain line shaft 226.
In use, transmission device is installed in rack 21, decelerating motor 222 drives the rotation of 221 internal mechanism of reduction box,
Output end drives splined shaft 224 to rotate by transmission chain 22323, and splined shaft 224 drives two sleeve gear groups 225 to rotate synchronously, will
Power is transmitted to two sets of left and right and promotes chain line shaft 226, and then realizes the rotation for promoting chain, and then dump is driven to be promoted, and completes code
Coal operation.
The present invention is for the problems of existing code coal machine transmission device in market, in conjunction with our company in terms of lathe production
Many years of experience, larger improvement is made to the transmission system of such equipment.Pass through 225 (bevel gear of splined shaft 224 and gear set
Group or orthogonal bevel gear set) composition transmission mechanism, solve when such previous equipment uses chain drive that running noise is big, adjust
Whole cumbersome, the problems such as chain sprocket is easy to jump tooth, through experiment, mechanism used by this product operates steadily, and adjustment is simple, structure
Rationally.Wherein, decelerating motor 222 is used as power source, provides lifting system operation power, and reduction box 221 is subtracted using interrupted output
Fast case realizes power interrupted output when power persistently inputs by the effect of internal mechanism, and ensures reliably to stop when shutting down
Only, machine will not backwards rotation under the action of self-weight.The setting of transmission chain 223 can be by power by interrupted output reduction box 221
It is transmitted to splined shaft 224.Splined shaft 224 drives gear set 225 to rotate, and is persistently exported when gear set 225 adjusts position.Gear
Group 225 is using bevel reduction gear set or orthogonal bevel gear set, it can be achieved that commutation, drives two sets to promote chain line shaft 226 and rotate synchronously.
Further, reduction box 221 includes babinet 2211, is provided in babinet 2211 and is arranged in parallel and passes through Geneva mechanism
2212 be connected with each other the first transmission shafts 2213 and second driving shaft 2214, the first transmission shaft 2213 by connector 2215 with subtract
Speed motor 222 connects, and second driving shaft 2214 is connect by transmission chain 223 with splined shaft 224.
Reduction box 221 uses interrupted output reduction box, output end to realize interrupted output, wherein Geneva mechanism in the present invention
2212 is simple in structure, and easy processing, reliable operation, corner is accurate, and mechanical efficiency is high.
Further, it being arranged with gland 228 outside driving wheel 2251,228 one end of gland is connect by bearing with driving wheel 2251,
The other end is set on splined shaft 224.
The setting of gland 228 ensure that the stabilization of connection structure between driving wheel 2251 and splined shaft 224 during use
Property so that driving wheel 2251 is engaged with follower 2252 always, and then ensures on splined shaft 224 power to promoting chain line shaft
The smoothness and stability of 226 transmission, effectively reduce the energy loss in kinetic energy transmit process.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (10)
1. a kind of honeycomb briquette automatic packaging production line, which is characterized in that the honeycomb briquet moulding including passing sequentially through conveying band connection
Machine (1), code coal machine (2), covering machine (3) and heat shrink wrapping machine (4),
Further include feeder (6), the honeycomb briquet forming machine (1) setting the feeder (6) and the code coal machine (2) it
Between, and the hopper of the honeycomb briquet forming machine (1) is in immediately below the discharge port of the feeder (6).
2. a kind of honeycomb briquette automatic packaging production line according to claim 1, which is characterized in that covering machine (3) packet
The first rack (31) is included, feeding platform (32) is provided on first rack (31), is provided on the feeding platform (32)
Feeding web (33) and pile device (34) is pushed away,
It is described to push away pile device (34) setting in the side of the feeding web (33), and the pile device (34) that pushes away is arranged in institute
It states above feeding web (33), the power plant for pushing away pile device (34) with setting in the feeding platform (32) bottom
(35) it connects, is provided on the feeding platform (32) described in supplying and pushes away the mobile sliding slot (36) of pile device (34).
3. a kind of honeycomb briquette automatic packaging production line according to claim 2, which is characterized in that described to push away pile device (34)
Push away pile plate (341) including what is be arranged above the feeding platform (32), it is described push away pile plate (341) by connector (342) with
Power plant (35) connection, connector (342) setting is in the sliding slot (36).
4. according to a kind of honeycomb briquette automatic packaging production line of claims 1 to 3 any one of them, which is characterized in that it is described into
It is additionally provided with side shield (37) and material-blocking device (38) on material platform (32), the side shield (37) and the material-blocking device (38) are all provided with
It sets above the feeding web (33),
The material-blocking device (38) setting the side shield (37) and it is described push away pile device (34) between,
The side shield (37) is located at the feeding web (33) both sides, and the material-blocking device (38) is located at the feeding web
(33) side, the material-blocking device (38), which is stretched out, stops material.
5. a kind of honeycomb briquette automatic packaging production line according to claim 4, which is characterized in that material-blocking device (38) packet
Include the linear actuating device (381) being arranged on the feeding platform (32), linear actuating device (381) the driving resistance material gear
Plate (382) or material stopping bar (383) stop material.
6. a kind of honeycomb briquette automatic packaging production line according to claim 5, which is characterized in that the side shield (37) and
There are gap, the resistance material baffle (382) that gap is passed through to intercept material between the material-blocking device (38).
7. a kind of honeycomb briquette automatic packaging production line according to claim 5, which is characterized in that on the side shield (37)
Several grooves (310) are provided with, the material stopping bar (383) passes through the groove (310) to intercept material.
8. according to claims 1 to 3, a kind of honeycomb briquette automatic packaging production line of 5~7 any one of them, which is characterized in that institute
It includes the second rack (21) to state yard coal machine (2), and transmission device (22), the transmission device are provided on second rack (21)
(22) include reduction box (221), reduction box (221) input terminal is connect with decelerating motor (222), and output end passes through transmission chain
(223) it being connect with splined shaft (224), the splined shaft (224) is connect by gear set (225) with chain line shaft (226) is promoted,
It is provided with sprocket wheel (227) on the promotion chain line shaft (226),
The gear set (225) is two with promotion chain line shaft (226),
The gear set (225) is bevel reduction gear set or orthogonal bevel gear set, and the gear set (225) is by intermeshing active
(2251) and follower (2252) composition are taken turns, the driving wheel (2251) is arranged on the splined shaft (224), the follower
(2252) it is arranged on the promotion chain line shaft (226).
9. a kind of honeycomb briquette automatic packaging production line according to claim 8, which is characterized in that the reduction box (221)
The for being arranged in parallel and being connected with each other by Geneva mechanism (2212) is provided with including babinet (2211), in the babinet (2211)
One transmission shaft (2213) and second driving shaft (2214), first transmission shaft (2213) are subtracted by connector (2215) with described
Speed motor (222) connects, and the second driving shaft (2214) is connect by the transmission chain (223) with the splined shaft (224).
10. a kind of honeycomb briquette automatic packaging production line according to claim 9, which is characterized in that the driving wheel
(2251) it is arranged with gland (228) outside, described gland (228) one end is connect by bearing with the driving wheel (2251), another
End cap is located on the splined shaft (224).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810373355.3A CN108688911B (en) | 2018-04-24 | 2018-04-24 | Automatic honeycomb briquette packaging production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810373355.3A CN108688911B (en) | 2018-04-24 | 2018-04-24 | Automatic honeycomb briquette packaging production line |
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| CN108688911A true CN108688911A (en) | 2018-10-23 |
| CN108688911B CN108688911B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810373355.3A Active CN108688911B (en) | 2018-04-24 | 2018-04-24 | Automatic honeycomb briquette packaging production line |
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| CN112143538A (en) * | 2020-09-03 | 2020-12-29 | 台州学院 | Automatic honeycomb briquette production line |
| CN113291562A (en) * | 2021-06-12 | 2021-08-24 | 宁夏盛鼎丰新材料有限公司 | A bagging-off, packing production system for producing ferrosilicon alloy in bags |
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| Publication number | Publication date |
|---|---|
| CN108688911B (en) | 2023-11-28 |
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