CN105731083A - Novel stacking system for coiled material - Google Patents

Novel stacking system for coiled material Download PDF

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Publication number
CN105731083A
CN105731083A CN201610222217.6A CN201610222217A CN105731083A CN 105731083 A CN105731083 A CN 105731083A CN 201610222217 A CN201610222217 A CN 201610222217A CN 105731083 A CN105731083 A CN 105731083A
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CN
China
Prior art keywords
coiled
pallet
pipeline
cylinder
transfer
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Pending
Application number
CN201610222217.6A
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Chinese (zh)
Inventor
吴坚
Original Assignee
吴坚
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Priority to CN201610222217.6A priority Critical patent/CN105731083A/en
Publication of CN105731083A publication Critical patent/CN105731083A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets

Abstract

The invention discloses a novel stacking system for a coiled material. The novel stacking system is composed of a slope conveying line, a turnover mechanism, a move loading mechanism, a tray station, an empty tray conveying line and two full-load coiled material tray conveying lines. According to the novel stacking system for the coiled material, the structure is simple, the design is reasonable, the strength is high, the rigidity is good, and the operation precision and the stability of the equipment are ensured maximally; the novel stacking system is controlled through a programmable controller and is an automatic control system integrating electricity with gas, and linkage control over the novel stacking system and other devices on a production line can be achieved; the design of the processes of conveying, overturning, move loading and the like is reasonable, the connecting performance is high, and the working efficiency of a stacking machine is ensured to the greatest extent; the tray station is in link fit with the move loading mechanism, and empty trays do not need to be placed repeatedly, so that the whole machine automation degree is high; and overturning of the turnover mechanism is stable, the in-place position is accurate, and the service life is long.

Description

A kind of novel coiled material palletizing system
Technical field
The present invention relates to package packing machine field, especially relate to a kind of novel coiled material palletizing system.
Background technology
Along with the development of package packing machine industry, enterprise's Production requirement constantly expands, highlighting of each resources advantage, relies on tradition manpower transfer, stacks coiled material and enterprise's realistic development requires that contradiction intensifies day by day.It is unreasonable to there is structural design in old-fashioned coiled materials stacking machine, and power of motor loss is big, and machine runs slowly, and coiled material piling efficiency is low, and pallet needs to repeat to place, the problems such as automaticity is low.It was verified that whole piling process flow is not optimized by old-fashioned stacking machine when being designed, operation is imperfect, palletizing system each inter process connecting is not high, tray position layout is indefinite, and needed for switching mechanism, bearing capacity is excessive, transplanter equipment fluctuation of service.For the above-mentioned problems in the prior art, a kind of novel coiled material palletizing system arises at the historic moment.
Summary of the invention
It is an object of the invention to provide a kind of novel coiled material palletizing system, by slope pipeline, switching mechanism, transfer mechanism, pallet station, empty pallet pipeline, and two fully loaded coiled material pallet pipeline six major part compositions, the end of described slope pipeline arranges switching mechanism, the end of described switching mechanism arranges transfer mechanism, the side of described transfer mechanism arranges empty pallet pipeline, the side of described empty pallet pipeline arranges pallet station, and the opposite side of described transfer mechanism arranges fully loaded coiled material pallet pipeline.
The novel coiled material palletizing system of above-mentioned one, wherein: described slope pipeline includes delivery chain, described delivery chain arranges baffle plate, described delivery chain is arranged below realizing the gear of engaged transmission, described gear provides power by servomotor, described delivery chain be arranged below regulating wheel, described regulating wheel is fixed by tensioning shaft bearing, described delivery chain be arranged below belt tensioning drum, described belt tensioning drum is fixed by belt tensioning drum seat.
The novel coiled material palletizing system of above-mentioned one, wherein: described switching mechanism includes cylinder, and described cylinder is arranged below cylinder;Arranging clamping device between described cylinder, described clamping device realizes clamping by the cylinder horizontal direction piston movement arranged;Also including the motor being arranged on cylinder side, described motor provides upset power by arranging gear;Also including the pallet body being arranged on cylinder bottom, described pallet body includes fixing seat, arranges gear and guiding tooth bar, described gear and guiding tooth bar and engage each other in described fixing seat.
The novel coiled material palletizing system of above-mentioned one, wherein: described empty pallet pipeline includes conveying cylinder and conveyer belt.
The novel coiled material palletizing system of above-mentioned one, wherein: described fully loaded coiled material pallet pipeline includes conveying cylinder and conveyer belt.
The novel coiled material palletizing system of above-mentioned one, wherein: described transfer mechanism can be divided into the operation in both direction;Horizontal direction accepts the conveying of empty pallet pipeline, carries to two strip transmission lines of terminal after completing reception coiled material pallet;Vertical direction accepts fully loaded coiled material pallet pipeline conveying;Described transfer mechanism includes transfer plate, described transfer plate be arranged below reductor, described transfer plate be arranged below light rail;Described transfer mechanism also includes blocking mechanism, and described blocking mechanism is made up of the baffle plate two of cylinder and air cylinder driven;Described transfer mechanism also includes motor two and the gear two coordinated with motor two, tooth bar.
nullThe novel coiled material palletizing system of above-mentioned one,Wherein: the conveying of transfer mechanism horizontal direction is carried by the pipeline bottom pallet station,Power is provided by reductor bottom pipeline,Coiled material arrives transfer mechanism position,Blocking mechanism utilizes cylinder action baffle plate two to carry out stopping reception empty pallet,Now blocking mechanism bottom motors is run,Cylinder resets,Transfer mechanism is driven to move to switching mechanism direction,Move to terminal location to stop receiving first row coiled material,Accept complete,Photoelectric support senses,Transfer mechanism is to reverse direction operation to single web width distance,Prepare to receive second row coiled material,Treat that pallet accepts coiled material complete,Transfer mechanism runs to initial position,It is now placed in the reductor bottom transfer mechanism to run,Take pipeline to rotate,Fully loaded coiled material pallet is carried to terminal pipeline,The move mode employing pulley of transfer mechanism and coordinating of light rail.
The novel coiled material palletizing system of above-mentioned one, wherein: described pallet station includes several empty pallet, bottom described empty pallet, cylinder is set, four Angle Position of described empty pallet arrange tongue mechanism, described tongue mechanism includes plate, for the cylinder driven, bottomed cylinder assembly for resetting, described empty pallet be arranged below bottom pipeline, and provide power reducing motor.
The novel coiled material palletizing system of above-mentioned one, wherein: switching mechanism runs and is divided into two stages, first stage makes the upper angled of switching mechanism accept the coiled material that slope pipeline gets off by bottom by three cylinders, controlled by optoelectronic induction and PLC program, treat top prop up coiled material complete after, resetted by cylinder, the top of switching mechanism is horizontal, clamping device senses, by bottomed cylinder horizontal direction piston movement horizontal-clamping coiled material;Second stage motor rotation, driven gear rotates, and whole switching mechanism carries out flip-flop movement, and bottom tray mechanism realizes shrinking the piling regulated to meet different size coiled material with the cooperation of engaging of guiding tooth bar by fixing seat internal gear.
The novel coiled material palletizing system of above-mentioned one, wherein: bottom several empty pallets, hold up whole empty tray by two cylinder actions, the tongue mechanism being positioned at four angles of empty pallet utilizes cylinder moving to insert second empty pallet in bottom, bottomed cylinder assembly resets, bottommost empty pallet falls on the pipeline of bottom, reducing motor drives pipeline operating, and empty pallet is transported in transplanter.
The present invention has the advantages that relative to prior art
Simple in construction, reasonable in design, intensity is high, and good rigidly ensure that the running precision of equipment and stability to greatest extent;Adopting Controlled by Programmable Controller, current collection, gas are in the automation control system of one, and can realize and the coordinated signals of other equipment on production line;The process step design such as conveying, upset, transplanting are reasonable, and connecting is high, farthest ensure that the work efficiency of stacking machine;Pallet station links with transfer mechanism and coordinates, it is not necessary to repeating to place empty pallet, complete machine automaticity is high always;Switching mechanism tilt-stable, the position that puts in place is accurate, long service life.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of novel coiled material palletizing system.
Fig. 2 is the structural representation of slope pipeline.
Fig. 3 is the structural representation of switching mechanism.
Fig. 4 is the structural representation at pallet station.
Fig. 5 is the structural representation of transfer mechanism.
In figure:
Bottom 1 slope pipeline 11 delivery chain 12 baffle plate 13 servomotor 14 tensioning shaft bearing 15 belt tensioning drum seat 2 switching mechanism 21 cylinder 22 cylinder 23 clamping device 24 motor 25 gear 26 pallet body 3 transfer mechanism 31 transfer plate 32 blocking mechanism 33 reductor 34 light rail 35 gear 2 36 tooth bar 37 motor 2 38 baffle plate 24 pallet station 41 empty pallet 42 tongue mechanism 43 bottomed cylinder assembly 44, pipeline 45 reducing motor 5 empty pallet pipeline 6 is fully loaded with coiled material pallet pipeline
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
The novel coiled material palletizing system of one provided by the invention is by slope pipeline 1, switching mechanism 2, transfer mechanism 3, pallet station 4, empty pallet pipeline 5, and two fully loaded coiled material pallet pipeline 6 six major part compositions, the end of described slope pipeline 1 arranges switching mechanism 2, the end of described switching mechanism 2 arranges transfer mechanism 3, the side of described transfer mechanism 3 arranges empty pallet pipeline 5, the side of described empty pallet pipeline 5 arranges pallet station 4, and the opposite side of described transfer mechanism 3 arranges fully loaded coiled material pallet pipeline 6.
Workflow: the coiled material packed enters slope pipeline 1 and is delivered to switching mechanism 2, treats that the whole coiled material of pallet loads complete, and switching mechanism 2 accepts signal and implements upset, and transfer mechanism 3 accepts single coiled material.Treating that pallet accepts whole coiled materials complete, transfer mechanism 3 moves to empty pallet pipeline 5 position at light rail 34, and transfer machine top pipeline runs, and connects fully loaded coiled material pallet pipeline 6.A considerable amount of empty pallet 51 can be placed in pallet station 4, and tongue mechanism 52 is set in second tray position in bottom, utilizes pallet station 4 bottomed cylinder assembly 53, is that nethermost pallet is delivered to transfer mechanism 3 forever.
The primary drive part of a kind of novel coiled material palletizing system provided by the invention adopts worm-gear speed reducer, servomotor and cylinder to control.
Described slope pipeline 1 includes delivery chain 11, described delivery chain 11 arranges baffle plate 12, described delivery chain 11 is arranged below realizing the gear of engaged transmission, described gear provides power by servomotor 13, described delivery chain 11 be arranged below regulating wheel, described regulating wheel is fixed by tensioning shaft bearing 14, described delivery chain 11 be arranged below belt tensioning drum, described belt tensioning drum is fixed by belt tensioning drum seat 15, is realized the operating of slope pipeline 1 by the engaged transmission of delivery chain 11 with gear.
Described switching mechanism 2 includes cylinder 21, and described cylinder 21 is arranged below cylinder 22;Arranging clamping device 23 between described cylinder 21, described clamping device 23 realizes clamping by the cylinder 22 horizontal direction piston movement arranged;Also including the motor 24 being arranged on cylinder 21 side, described motor 24 provides upset power by arranging gear;Also including the pallet body 26 being arranged on bottom cylinder 21, described pallet body 26 includes fixing seat, arranges gear and guiding tooth bar, described gear and guiding tooth bar and engage each other in described fixing seat.Switching mechanism 2 runs and is divided into two stages, first stage makes the upper angled of switching mechanism 2 accept the coiled material that slope pipeline 1 gets off by bottom by three cylinders 22, controlled by optoelectronic induction and PLC program, treat top prop up coiled material complete after, resetted by cylinder 22, the top of switching mechanism 2 is horizontal, and clamping device 23 senses, by bottomed cylinder 22 horizontal direction piston movement horizontal-clamping coiled material;Second stage motor 24 operates, and driven gear 25 rotates, and whole switching mechanism 2 carries out flip-flop movement, and bottom tray mechanism 26 coordinates realization to shrink the piling regulated to meet different size coiled material by fixing seat internal gear with engaging of guiding tooth bar.
Described empty pallet pipeline 5 includes conveying cylinder and conveyer belt.Described fully loaded coiled material pallet pipeline 6 includes conveying cylinder and conveyer belt.
Described transfer mechanism 3 can be divided into the operation in both direction;Horizontal direction accepts the conveying of empty pallet pipeline 5, carries to two strip transmission lines of terminal after completing reception coiled material pallet;Vertical direction accepts fully loaded coiled material pallet pipeline 6 and carries;Described transfer mechanism 3 includes transfer plate 31, described transfer plate 31 be arranged below reductor 33, described transfer plate 31 be arranged below light rail 34;Described transfer mechanism 3 also includes blocking mechanism 32, and described blocking mechanism 32 is made up of the baffle plate 2 38 of cylinder and air cylinder driven;Described transfer mechanism 3 also includes motor 2 37 and the gear 2 35 coordinated with motor 2 37, tooth bar 36.
nullThe conveying of transfer mechanism 3 horizontal direction is carried by the pipeline bottom pallet station 4,Power is provided by reductor bottom pipeline 33,Coiled material arrives transfer mechanism 3 position,Blocking mechanism 32 utilizes cylinder action baffle plate 2 38 to carry out stopping reception empty pallet 51,Now blocking mechanism 32 bottom motors is run,Cylinder resets,Transfer mechanism 3 is driven to move to switching mechanism 2 direction,Move to terminal location to stop receiving first row coiled material,Accept complete,Photoelectric support senses,Transfer mechanism 3 is to reverse direction operation to single web width distance,Prepare to receive second row coiled material,Treat that pallet accepts coiled material complete,Transfer mechanism 3 runs to initial position,It is now placed in the reductor 33 bottom transfer mechanism 3 to run,Take pipeline to rotate,Fully loaded coiled material pallet is carried to terminal pipeline,The move mode employing pulley of transfer mechanism 3 and coordinating of light rail.
Described pallet station 4 includes several empty pallet 51, bottom described empty pallet 51, cylinder is set, four Angle Position of described empty pallet 51 arrange tongue mechanism 52, described tongue mechanism 52 includes plate, for the cylinder driven, bottomed cylinder assembly 53 for resetting, described empty pallet 51 be arranged below bottom pipeline 54, and provide power reducing motor 55.
Whole empty tray 51 is held up by two cylinder actions bottom several empty pallets 51, the tongue mechanism 52 being positioned at 51 4 angles of empty pallet utilizes cylinder moving to insert second empty pallet 51 in bottom, bottomed cylinder assembly 53 resets, bottommost empty pallet 51 falls on the pipeline 54 of bottom, reducing motor 55 drives pipeline to operate, and empty pallet 51 is transported in transfer machine.
Although the present invention discloses as above with preferred embodiment; so it is not limited to the present invention, any those skilled in the art, without departing from the spirit and scope of the present invention; when doing a little amendment and perfect, therefore protection scope of the present invention is when with being as the criterion that claims define.

Claims (10)

1. a novel coiled material palletizing system, it is characterized in that: by slope pipeline, switching mechanism, transfer mechanism, pallet station, empty pallet pipeline, and two fully loaded coiled material pallet pipeline six major part compositions, the end of described slope pipeline arranges switching mechanism, the end of described switching mechanism arranges transfer mechanism, the side of described transfer mechanism arranges empty pallet pipeline, the side of described empty pallet pipeline arranges pallet station, and the opposite side of described transfer mechanism arranges fully loaded coiled material pallet pipeline.
2. a kind of novel coiled material palletizing system as claimed in claim 1, it is characterized in that: described slope pipeline includes delivery chain, described delivery chain arranges baffle plate, described delivery chain is arranged below realizing the gear of engaged transmission, described gear provides power by servomotor, described delivery chain be arranged below regulating wheel, described regulating wheel is fixed by tensioning shaft bearing, described delivery chain be arranged below belt tensioning drum, described belt tensioning drum is fixed by belt tensioning drum seat.
3. a kind of novel coiled material palletizing system as claimed in claim 2, it is characterised in that: described switching mechanism includes cylinder, and described cylinder is arranged below cylinder;Arranging clamping device between described cylinder, described clamping device realizes clamping by the cylinder horizontal direction piston movement arranged;Also including the motor being arranged on cylinder side, described motor provides upset power by arranging gear;Also including the pallet body being arranged on cylinder bottom, described pallet body includes fixing seat, arranges gear and guiding tooth bar, described gear and guiding tooth bar and engage each other in described fixing seat.
4. a kind of novel coiled material palletizing system as claimed in claim 3, it is characterised in that: described empty pallet pipeline includes conveying cylinder and conveyer belt.
5. a kind of novel coiled material palletizing system as claimed in claim 4, it is characterised in that: described fully loaded coiled material pallet pipeline includes conveying cylinder and conveyer belt.
6. a kind of novel coiled material palletizing system as claimed in claim 5, it is characterised in that: described transfer mechanism can be divided into the operation in both direction;Horizontal direction accepts the conveying of empty pallet pipeline, carries to two strip transmission lines of terminal after completing reception coiled material pallet;Vertical direction accepts fully loaded coiled material pallet pipeline conveying;Described transfer mechanism includes transfer plate, described transfer plate be arranged below reductor, described transfer plate be arranged below light rail;Described transfer mechanism also includes blocking mechanism, and described blocking mechanism is made up of the baffle plate two of cylinder and air cylinder driven;Described transfer mechanism also includes motor two and the gear two coordinated with motor two, tooth bar.
null7. a kind of novel coiled material palletizing system as claimed in claim 6,It is characterized in that: the conveying of transfer mechanism horizontal direction is carried by the pipeline bottom pallet station,Power is provided by reductor bottom pipeline,Coiled material arrives transfer mechanism position,Blocking mechanism utilizes cylinder action baffle plate two to carry out stopping reception empty pallet,Now blocking mechanism bottom motors is run,Cylinder resets,Transfer mechanism is driven to move to switching mechanism direction,Move to terminal location to stop receiving first row coiled material,Accept complete,Photoelectric support senses,Transfer mechanism is to reverse direction operation to single web width distance,Prepare to receive second row coiled material,Treat that pallet accepts coiled material complete,Transfer mechanism runs to initial position,It is now placed in the reductor bottom transfer mechanism to run,Take pipeline to rotate,Fully loaded coiled material pallet is carried to terminal pipeline,The move mode employing pulley of transfer mechanism and coordinating of light rail.
8. a kind of novel coiled material palletizing system as claimed in claim 7, it is characterized in that: described pallet station includes several empty pallet, bottom described empty pallet, cylinder is set, four Angle Position of described empty pallet arrange tongue mechanism, described tongue mechanism includes plate, for the cylinder driven, bottomed cylinder assembly for resetting, described empty pallet be arranged below bottom pipeline, and provide power reducing motor.
9. a kind of novel coiled material palletizing system as claimed in claim 8, it is characterized in that: switching mechanism runs and is divided into two stages, first stage makes the upper angled of switching mechanism accept the coiled material that slope pipeline gets off by bottom by three cylinders, controlled by optoelectronic induction and PLC program, treat top prop up coiled material complete after, resetted by cylinder, the top of switching mechanism is horizontal, clamping device senses, by bottomed cylinder horizontal direction piston movement horizontal-clamping coiled material;Second stage motor rotation, driven gear rotates, and whole switching mechanism carries out flip-flop movement, and bottom tray mechanism realizes shrinking the piling regulated to meet different size coiled material with the cooperation of engaging of guiding tooth bar by fixing seat internal gear.
10. a kind of novel coiled material palletizing system as claimed in claim 9, it is characterized in that: bottom several empty pallets, hold up whole empty tray by two cylinder actions, the tongue mechanism being positioned at four angles of empty pallet utilizes cylinder moving to insert second empty pallet in bottom, bottomed cylinder assembly resets, bottommost empty pallet falls on the pipeline of bottom, reducing motor drives pipeline operating, and empty pallet is transported in transfer machine.
CN201610222217.6A 2016-04-11 2016-04-11 Novel stacking system for coiled material Pending CN105731083A (en)

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Application Number Priority Date Filing Date Title
CN201610222217.6A CN105731083A (en) 2016-04-11 2016-04-11 Novel stacking system for coiled material

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Application Number Priority Date Filing Date Title
CN201610222217.6A CN105731083A (en) 2016-04-11 2016-04-11 Novel stacking system for coiled material

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CN105731083A true CN105731083A (en) 2016-07-06

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241396A (en) * 2016-10-17 2016-12-21 百耐尔河北建材科技有限公司 Coiled material piling streamline
CN106276173A (en) * 2016-08-23 2017-01-04 江苏哈工药机科技股份有限公司 A kind of polyester film roll automatic stacking system with air-expanding shaft handgrip
CN106429342A (en) * 2016-11-28 2017-02-22 四川长虹电器股份有限公司 Refrigerator overturning-to-standing and automatic base assembling device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106276173A (en) * 2016-08-23 2017-01-04 江苏哈工药机科技股份有限公司 A kind of polyester film roll automatic stacking system with air-expanding shaft handgrip
CN106276173B (en) * 2016-08-23 2018-11-23 江苏哈工药机科技股份有限公司 A kind of polyester film roll automatic stacking system with air-expanding shaft handgrip
CN106241396A (en) * 2016-10-17 2016-12-21 百耐尔河北建材科技有限公司 Coiled material piling streamline
CN106429342A (en) * 2016-11-28 2017-02-22 四川长虹电器股份有限公司 Refrigerator overturning-to-standing and automatic base assembling device
CN106429342B (en) * 2016-11-28 2018-10-02 四川长虹电器股份有限公司 A kind of equipment of the automatic upper bed-plate of refrigerator tipped upright

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