CN108686394A - Waste ink processing apparatus - Google Patents

Waste ink processing apparatus Download PDF

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Publication number
CN108686394A
CN108686394A CN201810952659.5A CN201810952659A CN108686394A CN 108686394 A CN108686394 A CN 108686394A CN 201810952659 A CN201810952659 A CN 201810952659A CN 108686394 A CN108686394 A CN 108686394A
Authority
CN
China
Prior art keywords
steam
nitrogen
babinet
spent ink
processing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810952659.5A
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Chinese (zh)
Inventor
申海燕
段新虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaozuo Zhuoli Membrane Materials Co ltd
Original Assignee
Zhuoli Imaging Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuoli Imaging Technology Co ltd filed Critical Zhuoli Imaging Technology Co ltd
Priority to CN201810952659.5A priority Critical patent/CN108686394A/en
Publication of CN108686394A publication Critical patent/CN108686394A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/42Regulation; Control

Abstract

The invention discloses a waste ink treatment device, which comprises an evaporation box, a steam heating mechanism and a condensation mechanism, wherein the evaporation box is arranged in the evaporation box; the evaporation box is divided into a plurality of evaporation layers from top to bottom, a support frame is arranged in each evaporation layer and horizontally arranged, the support frames are fixedly connected with the box body, and one or more material trays are placed on the support frames; the condensing mechanism is communicated with the inside of the evaporation box; the steam heating mechanism comprises a steam air source, a steam inlet pipeline, steam coil pipes which correspond to the evaporation layers one by one, a drain pipeline and a liquid collecting mechanism; the steam coil is arranged between the support frame and the material tray in the corresponding evaporation layer; the inlet of each steam coil pipe is communicated with a steam air source, and the outlet of each steam coil pipe is communicated with a liquid collecting mechanism. The invention can uniformly heat the waste printing ink, quickly evaporate the waste printing ink and is easy to clean.

Description

A kind of spent ink processing unit
Technical field
The present invention relates to vaporising device technical field more particularly to a kind of spent ink processing units.
Background technology
Currently, in coating and printing industry, ink or outsourcing ink no matter are made by oneself, can all generate in process of production big Measure spent ink.Spent ink using being mainly added in reaction kettle by existing spent ink retracting device, using the side of Conventional espresso Method is handled, and reaction kettle heating surface area is small, and evaporation efficiency is low, and spent ink residue be easy it is solid in reactor bottom and inner wall It is not easily cleaned, results in waste of resources, and spent ink is mixed by multi-solvents, there is corrosivity, intensity of workers Height, safety are poor.
Invention content
The object of the present invention is to provide a kind of spent ink processing units, can be evenly heated spent ink, and easy to clean.
The technical solution adopted by the present invention is:
A kind of spent ink processing unit, including evaporation tank, the steam heating mechanism for promoting temperature in evaporation tank and freezing machine Structure;The evaporation tank includes babinet, and chamber door is provided on the babinet;Being horizontally disposed with from top to bottom in the babinet has Multiple supporting racks are placed with one or more charging trays on each supporting rack;The top of the babinet is provided with solvent gas outlet, The condensing mechanism is exported by solvent gas and is connected to inside evaporation tank;
The steam heating mechanism includes steam air source, admission passage and the one-to-one steam pipe coil of evaporation layer, drain pipe Road and liquid collecting mechanism;The steam pipe coil is set in corresponding evaporation layer between supporting rack and charging tray;Each steam pipe coil Import is connected to steam air source by admission passage, and the outlet of each steam pipe coil is connected to liquid collecting mechanism by hydrophobic pipeline; It is provided with steam cock valve on the admission passage, hydrophobic switch valve is provided on the hydrophobic pipeline.
Steam heating mechanism described in the spent ink processing unit further includes steam reducing valve and pressure gauge, described Steam reducing valve and pressure gauge may be contained on admission passage.
The spent ink processing unit further includes temperature control mechanism, and the temperature control mechanism includes giving up for acquiring in charging tray Temperature sensor, controller and the internally piloted valve of ink temperature, the temperature sensor are positioned in any charging tray, the temperature Spend the signal input part of the signal output end connection controller of sensor, the control of the signal output end connection internally piloted valve of controller End.
The temperature control mechanism further includes anticorrosion casing, and the anticorrosion casing is sheathed on outside temperature sensor.
The temperature sensor is thermocouple, and the controller is temp controlled meter.
The material of the spent ink processing unit, the anticorrosion casing is polytetrafluoroethylene (PTFE).
The spent ink processing unit further includes nitrogen charging mechanism, the nitrogen charging mechanism include nitrogen source, nitrogen pipeline, Nitrogen pressure reducing valve and nitrogen switch valve composition, the nitrogen source connects the nitrogen inlet on evaporation tank by nitrogen pipeline, described Nitrogen pressure reducing valve and nitrogen switch valve be set in nitrogen pipeline;The nitrogen inlet is set to the bottom of the babinet of evaporation tank End.
The spent ink processing unit, further includes pollution discharge mechanism, and the pollution discharge mechanism includes blow-off line, blowdown valve With soiling solution collecting mechanism;The soiling solution collecting mechanism connects the soiling solution on evaporation tank by blow-off line and exports, the row Dirty valve is set on blow-off line, and soiling solution outlet is set to the bottom end of the babinet of evaporation tank.
The chamber door includes preceding chamber door and rear chamber door, and the preceding chamber door is opened in the front panel of babinet, described Chamber door is opened on the squab panel of babinet afterwards, and the preceding chamber door is fixedly installed sealing strip with babinet joint place;Chamber door after described It is fixedly installed sealing strip with babinet joint place.
It is provided with thermal insulation board on the side wall of the babinet.
The present invention by the multiple charging trays of spent ink separating device, and by be set to the steam pipe coil of charging tray bottom to charging tray into Row heating so that spent ink is heated evenly, and heating surface area is big, to improve spent ink organic efficiency, and is adhered on charging tray Spent ink residue quite convenient for cleaning.
Further, temperature control mechanism is set, the temperature in charging tray is detected by temperature sensor, judges whether spent ink is complete Evaporation, and being automatically closed for internally piloted valve is realized by controller, after the completion of realizing spent ink evaporation, admission passage is cut automatically It is disconnected, it realizes that heating process is automatically stopped, greatly improves the automation performance of spent ink processing unit, alleviate staff's Workload improves working efficiency to improve the safety of staff.
Description of the drawings
Fig. 1 is the structure chart of the present invention;
Fig. 2 is the sectional view along A-A of Fig. 1;
Fig. 3 is the enlarged diagram of B in Fig. 1.
Specific implementation mode
As shown in Figure 1, Figure 2 and Figure 3, the present invention includes evaporation tank 1, is heated for promoting the steam of temperature in evaporation tank 1 Mechanism and condensing mechanism 2;The evaporation tank 1 includes being provided with chamber door, the chamber door on babinet 1-1, the babinet 1-1 Including preceding chamber door 1-2 and rear chamber door 1-3, the preceding chamber door 1-2 is opened in the front panel of babinet 1-1, the rear chamber door 1-3 is opened on the squab panel of babinet 1-1, and the preceding chamber door 1-2 is fixedly installed sealing strip 1-4 with the joint places babinet 1-1;Institute It states rear chamber door 1-3 and is fixedly installed sealing strip 1-4 with the joint places babinet 1-1.
Being horizontally disposed with from top to bottom in the babinet 1-1 has multiple supporting racks 3, on each supporting rack 3 there are one placements Or multiple charging trays 4;The top of the babinet 1-1 is provided with solvent gas outlet, and the condensing mechanism 2 is exported by solvent gas It is connected to 1 inside of evaporation tank;
The steam heating mechanism includes steam air source 5, admission passage 6 and the one-to-one steam pipe coil 7 of evaporation layer, dredges Water lines 8 and liquid collecting mechanism 9;The steam pipe coil 7 is set in corresponding evaporation layer between supporting rack 3 and charging tray 4, Mei Gezheng The import of vapour coil pipe 7 is connected to steam air source 5 by admission passage 6, and steam cock valve is provided on the admission passage 6 10, the steam heating mechanism further includes steam reducing valve 11 and pressure gauge 12, the steam reducing valve 11 and pressure gauge 12 may be contained on admission passage 6;
Steam reducing valve 11 and pressure gauge 12 are used cooperatively, and pressure gauge 12 monitors the steam pressure in admission passage 6, and passes through steaming Vapour pressure reducing valve 11 adjusts the pressure for entering the steam in steam pipe coil 7 so that and the steam flow rate in steam pipe coil 7 is steady, suitable, Ensure that the heat in steam pipe coil 7 is fully distributed into evaporation tank 1, avoids causing heat waste;
The outlet of each steam pipe coil 7 is connected to liquid collecting mechanism 9 by hydrophobic pipeline 8;It is provided on the hydrophobic pipeline 8 thin Taps valve 13.
The setting of preceding chamber door 1-2, rear chamber door 1-3 are convenient for putting multiple rows of charging tray 4 in every layer of supporting rack 3, promote work just Profit, to promote working efficiency.Sealing strip 1-4 between preceding chamber door 1-2, rear chamber door 1-3 and babinet 1-1 greatly improves steaming The sealing performance for sending out case 1, the mixed solvent gas overflowing after preventing spent ink from evaporating, results in waste of resources, causes security risk, It is also prevented from thermal energy spilling, has saved steam resource.
Preferably, the outlet of each steam pipe coil 7 connects hydrophobic pipeline 8, each steam pipe coil 7 by first flange 14 Import pass through first flange 14 connect admission passage 6.Flanged joint convenient disassembly, intensity height, good seal performance, prevent from steaming Vapour leaks, and burn staff, avoids the steam wasting of resources.
The spent ink processing unit, further includes temperature control mechanism, and the temperature control mechanism includes temperature sensor 15, control Device 16, internally piloted valve 17 and anticorrosion casing 18 processed, the temperature sensor 15 sealing are positioned over inside anticorrosion casing 18, and Conducting wire, the signal wire being connected with temperature sensor 15 are also sheathed in the anticorrosion casing 18 being adapted to.Mounting temperature sensor Sensor mounting hole is provided on the side wall of 15 charging trays 4, anticorrosion casing 18 is inserted into from sensor mounting hole in charging tray 4.It is described Temperature sensor 15 signal output end connection controller 16 signal input part, controller 16 signal output end connection from Control the control terminal of valve 17.
It is always the temperature of spent ink for the temperature that guarantee temperature sensor 15 measures, promotes the accuracy of temperature control mechanism, Anticorrosion casing 18 is inserted into from the bottom of 4 outer patch charging tray 4 of charging tray in charging tray, and one end end is leaked outside charging tray 4, is convenient for wiring.
In the present embodiment, the temperature sensor 15 is thermocouple, and the controller 16 is temp controlled meter, thermocouple Model PT100, the model PXR5NCY11W of temp controlled meter.
The material of the anticorrosion casing 18 is polytetrafluoroethylene (PTFE).Polytetrafluoroethylene (PTFE) has excellent chemical stability, Corrosion resistance is strong, leakproofness is high, electrical insulating property is strong, ageing resistance is strong, and can adequately protect temperature sensor 15 and conducting wire, signal wire Do not corroded by 1 high temperature solvent mixed gas of evaporation tank, liquid, extends the service life of temperature control mechanism.Polytetrafluoroethylene (PTFE) has There is high lubrication non-stick, 18 adhesion spent ink of anticorrosion casing can be prevented, ensures that the spent ink in charging tray 4 is fully evaporated.
The course of work of the present invention is as follows:The chamber door for opening evaporation tank 1, several charging trays 4 are divided in by spent ink It is interior, charging tray 4 is put on the steam pipe coil 7 in evaporation cabinet, the chamber door of evaporation tank 1 is closed.Pass through temp controlled meter set temperature, setting The value of temperature is highest evaporating temperature, and highest evaporating temperature higher than the boiling temperature of maximum boiling point solvent in spent ink about 5 is Celsius Degree.Steam cock valve 10 is opened, and the steam pressure in admission passage 6 is read by pressure gauge 12, passes through steam reducing valve 11 The steam pressure entered in steam pipe coil 7 is adjusted, charging tray 4 is begun to warm up.
The solvent in spent ink in charging tray 4 gradually evaporates, and the solvent evaporated becomes mixing hot gas, rises to evaporation 1 upper end of case, solvent gas vent enter condensing mechanism 2, and cohesion again is clean solvent, recycles, realizes resource Recycling.Enter in liquid collecting mechanism 9 from hydrophobic pipeline 8 after steam condensation.
Temperature in 15 real-time detecting material disk 4 of temperature sensor, and temperature signal is transmitted in temp controlled meter.Temp controlled meter will Real time temperature in charging tray 4 is compared with set temperature.
During evaporation of the solvent in spent ink, the solvent that the heat in charging tray 4 is evaporated is taken away, therefore, charging tray 4 In temperature be maintained at lower temperature.After the completion of the evaporation of the solvent in charging tray 4, thermal reservoir in charging tray 4, on temperature is rapid It rises.When the real time temperature in charging tray 4 rises to set temperature, the signal output end of temp controlled meter sends triggering letter to internally piloted valve 17 Number, internally piloted valve 17 is automatically closed, and steam stops entering in steam pipe coil 7, and 4 heating process of charging tray ends automatically.
The present invention is by the multiple charging trays of spent ink separating device 4, and by being set to the steam pipe coil 7 of 4 bottom of charging tray to material Disk 4 is heated so that and spent ink is heated evenly, and 4 heating surface area of charging tray is big, and the evaporation efficiency of spent ink greatly improves, and The spent ink residue on charging tray 4 is adhered to quite convenient for cleaning.
Further, temperature control mechanism is set, the temperature in charging tray 4 is detected by temperature sensor 15, whether judges spent ink Evaporating completely, and being automatically closed for internally piloted valve 17 is realized by controller 16, after the completion of realizing spent ink evaporation, admission passage 6 automatically cut off, and realize that heating process is automatically stopped, greatly improve the automation performance of spent ink processing unit, alleviate work The workload for making personnel, improves working efficiency.
It is provided with thermal insulation board on the side wall of the babinet 1-1, reduces the heat exchange inside and outside evaporation tank 1, improves steam Utilization rate, saved resource.
The spent ink processing unit further includes nitrogen charging mechanism, and the nitrogen charging mechanism includes nitrogen source 19, nitrogen pipeline 20, nitrogen pressure reducing valve 21 and nitrogen switch valve 22 form, and the nitrogen source 19 connects the nitrogen on evaporation tank 1 by nitrogen pipeline 20 Gas import, the nitrogen pressure reducing valve 21 and nitrogen switch valve 22 are set in nitrogen pipeline 20;The nitrogen inlet setting In the bottom end of the babinet 1-1 of evaporation tank 1.
Preferably, nitrogen pipeline 20 is fixedly connected with nitrogen inlet by nitrogen pipeline connecting flange 23.
After internally piloted valve 17 is closed, not in entering evaporation tank 1, the temperature in evaporation tank 1 is gradually reduced steam, at this point, Remaining spent ink solvent mixed gas in evaporation tank 1 is that pressure declines, and cannot enter back into condensing mechanism 2, and is stayed in evaporation In case 1.
At this point, opening the nitrogen switch valve 22 in nitrogen pipeline 20, and nitrogen pressure is adjusted by nitrogen pressure reducing valve 21, made It obtains nitrogen to be filled with from bottom to top in evaporation tank 1, the remaining spent ink solvent mixed gas in evaporation tank 1 is pushed into condensing mechanism 2 In, overflowed in nitrogen autocondensation mechanism 2, to reduce condensed again by remaining spent ink solvent mixed gas made of liquid Body had both improved the recovery utilization rate of spent ink, had been greatly reduced the cleaning difficulty of evaporation tank 1.
The spent ink processing unit further includes pollution discharge mechanism, and the pollution discharge mechanism includes blow-off line 24, blowdown Valve 25 and soiling solution collecting mechanism 26;The soiling solution collecting mechanism 26 connects the soiling solution on evaporation tank 1 by blow-off line 24 and goes out Mouthful, the blowdown valve 25 is set on blow-off line 24, and soiling solution outlet is set to the bottom of the babinet 1-1 of evaporation tank 1 End.After heating stops, some spent ink mixed gas condenses again becomes liquid, can not clearly be blown and clean by nitrogen. Therefore, after nitrogen blows over journey clearly, blowdown valve 25 is opened, this part of spent ink liquid is discharged into dirt from blow-off line 24 Liquid collecting mechanism 26 is also achieved and is cleared up again in evaporation tank 1 convenient for recycling again, improves the clean journey of evaporation tank 1 Degree.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that:Its according to So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into Row equivalent replacement;And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of spent ink processing unit, it is characterised in that:It is heated including evaporation tank, for promoting the steam of temperature in evaporation tank Mechanism and condensing mechanism;The evaporation tank includes babinet, and chamber door is provided on the babinet;In the babinet from upper and Lower be horizontally disposed with has multiple supporting racks, and one or more charging trays are placed on each supporting rack;The top of the babinet is provided with Solvent gas exports, and the condensing mechanism is exported by solvent gas and is connected to inside evaporation tank;
The steam heating mechanism includes steam air source, admission passage and the one-to-one steam pipe coil of evaporation layer, drain pipe Road and liquid collecting mechanism;The steam pipe coil is set in corresponding evaporation layer between supporting rack and charging tray;Each steam pipe coil Import is connected to steam air source by admission passage, and the outlet of each steam pipe coil is connected to liquid collecting mechanism by hydrophobic pipeline; It is provided with steam cock valve on the admission passage, hydrophobic switch valve is provided on the hydrophobic pipeline.
2. spent ink processing unit according to claim 1, it is characterised in that:The steam heating mechanism further includes steaming Vapour pressure reducing valve and pressure gauge, the steam reducing valve and pressure gauge may be contained on admission passage.
3. spent ink processing unit according to claim 1 or 2, it is characterised in that:Further include temperature control mechanism, the temperature Control mechanism includes the temperature sensor, controller and internally piloted valve for acquiring spent ink temperature in charging tray, the temperature sensing Device is positioned in any charging tray, the signal input part of the signal output end connection controller of the temperature sensor, controller Signal output end connection internally piloted valve control terminal.
4. spent ink processing unit according to claim 3, it is characterised in that:The temperature control mechanism further includes anticorrosion Casing, the anticorrosion casing are sheathed on outside temperature sensor.
5. spent ink processing unit according to claim 4, it is characterised in that:The temperature sensor is thermocouple, The controller is temp controlled meter.
6. spent ink processing unit according to claim 4, it is characterised in that:The material of the anticorrosion casing is poly- Tetrafluoroethene.
7. spent ink processing unit according to claim 1, it is characterised in that:Further include nitrogen charging mechanism, the nitrogen charging Mechanism includes nitrogen source, nitrogen pipeline, nitrogen pressure reducing valve and nitrogen switch valve composition, and the nitrogen source is connected by nitrogen pipeline steams The nitrogen inlet on case is sent out, the nitrogen pressure reducing valve and nitrogen switch valve are set in nitrogen pipeline;The nitrogen inlet It is set to the bottom end of the babinet of evaporation tank.
8. spent ink processing unit according to claim 1, it is characterised in that:Further include pollution discharge mechanism, the blowdown Mechanism includes blow-off line, blowdown valve and soiling solution collecting mechanism;The soiling solution collecting mechanism is connected by blow-off line to be evaporated Soiling solution outlet on case, the blowdown valve are set on blow-off line, and the soiling solution exports the babinet for being set to evaporation tank Bottom end.
9. spent ink processing unit according to claim 1, it is characterised in that:The chamber door includes preceding chamber door and rear cabinet Door, the preceding chamber door are opened in the front panel of babinet, and the rear chamber door is opened on the squab panel of babinet, the preceding case Door is fixedly installed sealing strip with babinet joint place;Chamber door is fixedly installed sealing strip with babinet joint place after described.
10. spent ink processing unit according to claim 1, it is characterised in that:It is provided on the side wall of the babinet Thermal insulation board.
CN201810952659.5A 2018-08-21 2018-08-21 Waste ink processing apparatus Withdrawn CN108686394A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114247164A (en) * 2021-12-22 2022-03-29 增和包装股份有限公司 Waste ink pretreatment device and printing production line with waste ink pretreatment

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CN205576062U (en) * 2016-04-29 2016-09-14 罗江县德金种植协会 Stills for draw cinnamomum micranthum hagata oil in succession
CN206027123U (en) * 2016-08-31 2017-03-22 云南云岭涂料有限公司 Waste solvent recoverer suitable for coating processing
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CN107270692A (en) * 2017-07-18 2017-10-20 杨正清 A kind of tray dryer machine
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CN208726771U (en) * 2018-08-21 2019-04-12 河南卓立膜材料股份有限公司 A kind of spent ink processing unit
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