CN108685157A - A kind of production method of the uniform pipe tobacco of length - Google Patents
A kind of production method of the uniform pipe tobacco of length Download PDFInfo
- Publication number
- CN108685157A CN108685157A CN201810518977.0A CN201810518977A CN108685157A CN 108685157 A CN108685157 A CN 108685157A CN 201810518977 A CN201810518977 A CN 201810518977A CN 108685157 A CN108685157 A CN 108685157A
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- China
- Prior art keywords
- leaf
- plume
- length
- pipe tobacco
- redrying
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
Abstract
The invention discloses a kind of production methods of the uniform pipe tobacco of length, blade cutting is leaf base and leaf tip by logical, and slitting processing is carried out to leaf tip, tip segment is cut into the width uniform plume consistent with cutter spacing, I section of leaf tip plays the smoked sheet mixing redrying after leaf removes stalk, vanning with leaf base, the plume that II section of leaf tip is with Belt Conveying and falls into successively in foraminous conveyer card slot, using net belt type redrying drying equipment to casing respectively by length after plume redrying.Plume case is sent into throwing link after being refined according to normal smoked sheet alcoholization mode, and chopping is carried out according to width direction parallel cutters direction after unpacking, heating moisture regain, and finished cut tobacco is made using processes such as leaf thread material feeding, baking silks.The production method of the uniform pipe tobacco of the length, starts with from beating and double roasting process, by adjusting pipe tobacco manufacture craft, pipe tobacco length homogeneity is made to significantly improve, and length concentration degree greatly improves, and the quality and stability of cigarette product significantly improve.
Description
Technical field
The invention belongs to cigarette shreds processing technique field, more particularly to the production method of a kind of uniform pipe tobacco of length.
Background technology
The pipe tobacco that the distribution of lengths of pipe tobacco refers to various length accounts for the ratio of overall quality, super long filament rate or short in finished cut tobacco
Rate is excessively high that blending uniformity can be caused poor for silk, influences the physics matter such as density of tobacco rod, resistance to suction, hardness, end tobacco-falling quantity of cigarette
Figureofmerit, and then influence the organoleptic quality of cigarette.Therefore, the super long filament rate of pipe tobacco and short silk rate are reduced, it is uniform to make distribution of lengths
Pipe tobacco be of great significance for improving cigarette physical quality and sucking quality.
Currently, improving the means of pipe tobacco distribution of lengths uniformity mainly by knife blade of filament cutter transformation, multiple cut type chopping work
The methods of skill or raising beating and double roasting blade construction uniformity.Patent No. CN104770856B, which is disclosed, a kind of can control cigarette
The chopping method and blade of silk distribution of lengths, by tobacco the cutting by existing flat mouth blade less than 20mm but more than 6mm
Silk machine carries out chopping, is carried out by a kind of filament cutter that can control pipe tobacco distribution of lengths diffusion knife more than the tobacco of 20mm
Chopping uses the notch and edge of a knife repeated arrangement of a variety of different in width on diffusion knife.Patent No. CN201602123U is disclosed
The reciprocating filament cutter of controllable pipe tobacco length, shredding knife carries the sheet knife of transverse cuts blade using side, in shredding knife
Knife spine surface on be provided perpendicular to multiple parallel longitudinal blades of transverse cuts blade, pass through and select cutting for different size
Silk knife, can get different length distribution cuts rear cut tobacco.Patent No. CN107198263A, which is disclosed, a kind of reducing pipe tobacco length
Smoked sheet processing equipment sieves the smoked sheet after slice loosening and gaining moisture, and large stretch of smoked sheet is reprocessed before chopping, is improved
Long filament rate after chopping.It is broken that above several pipe tobacco length control modes can cause pipe tobacco excessively to be made in use, causes
Short silk rate, filament broken rate are high, not only increase consumption, will also result in the fluctuation of cigarette quality.Patent No. CN103892431A is disclosed
Based on the beating and double roasting process for cutting leaf mode and improving smoked sheet structural homogeneity, use screening plant tobacco leaf screening for conjunction
Lattice smoked sheet and shape full-size are more than the big smoked sheet of 10mm, and leaf mode is cut in the use of big smoked sheet is cut into qualified smoked sheet, improves
Smoked sheet structural homogeneity, but since charging angle of smoked sheet during chopping is inconsistent, cause to cut the uniform of rear pipe tobacco length
Property still can not largely improve.
Invention content
The purpose of the present invention is the deficiencies for currently available technology, provide a kind of production method of the uniform pipe tobacco of length,
Start with from beating and double roasting process, improves the uniformity of pipe tobacco length.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of production method of the uniform pipe tobacco of length, includes the following steps:
1) it is sliced:After stem-butts vacuum conditioning according to blade tip inwardly, the direction of phyllopodium outwardly be placed in paving Ye Taishang, by offal
It is cutting point that diameter, which starts the position less than 1.5mm, and upper vertical arranges slicer in stem-butts direction at cutting point, by stem-butts
Cutting is leaf tip and leaf base, and leaf base carries out beating and double roasting processing;
2) it cuts:It is evenly arranged above leaf tip operation belt and perpendicular to blade master pulse direction more adjustable in pitch
Cutter sets cutter spacing, leaf tip is cut into the width uniform plume consistent with cutter spacing, and define blade tip top
Initially cutting section is I section of leaf tip, and with leaf base mixing redrying, remaining leaf tip is II section of leaf tip;
3) feeding:Feeding guipure is provided with multiple broad-adjustable transfer passages, and is equipped in transfer passage long with plume
Spend the card slot to match;II section of leaf tip slitting treated plume with accurately being fallen into card slot successively after operation belt blanking,
And it is delivered to redrying drying equipment;
4) plume redrying:Step 3) treated plume will be passed through using net belt type redrying and carry out redrying drying, redrying is cold
But plume moisture is 11.0%~13.5% after, and plume is cased respectively according to plume length then, is refined;
5) moisture regain is heated:The plume after step 4) alcoholization is carried out heating moisture regain, water after moisture regain using vacuum conditioning
It is 17%~19% to divide content, and temperature is 40~60 DEG C;
6) chopping:The plume handled by step 5) puts it according to the width direction mode parallel with cutter direction,
And be delivered to filament cutter and carry out chopping, it cuts after rear pipe tobacco is fed using leaf thread material feeding mode and carries out baking silk, roll.
Leaf base carries out beating and double roasting according to beating and double roasting flow.
The spacing adjusting range of cutter is 10~20mm.
The cutting point is located at away from the total strong point of 1/4~1/3 smoked sheet of blade tip.
The beneficial effects of the invention are as follows:(1) production method of the uniform pipe tobacco of the length, starts with from beating and double roasting process, leads to
Adjustment pipe tobacco manufacture craft is crossed, pipe tobacco length homogeneity is made to significantly improve, length concentration degree greatly improves;2) pipe tobacco length can
It is adjusted by adjusting plume cutter interval, it is convenient and efficient;(3) process is not necessarily to multistage wind dispensing processing, and flow is significantly simple
Change, production cost is remarkably decreased;(4) pipe tobacco length homogeneity improves, and stalk label content reduces, and Cigarette processing efficiency improves, cigarette
The quality and stability of product significantly improve.
Description of the drawings
Fig. 1 is the process flow chart of the present invention;
Fig. 2 is the slice schematic diagram of the present invention;
Fig. 3 is the slitting schematic diagram of leaf tip;
Fig. 4 is feeding guipure card slot schematic diagram;
Fig. 5 chopping schematic diagrames.
Specific implementation mode
Illustrate that embodiments of the present invention, those skilled in the art can be by this explanations by particular specific embodiment below
Content disclosed by book understands other advantages and effect of the present invention easily.
It please refers to Fig.1 to Fig. 5.It should be clear that structure, ratio, size etc. depicted in this specification institute accompanying drawings, only to
Coordinate the revealed content of specification, so that those skilled in the art understands and reads, being not limited to the present invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, should all still fall in disclosed skill
Art content obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and
The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness
It is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable scope of the present invention.
The present invention provides a kind of production methods of the uniform pipe tobacco of length, as shown in Figures 1 to 5, concrete technology flow process figure
It is shown in Figure 1.The production method of the uniform pipe tobacco of the length, includes the following steps:
1) it is sliced:After stem-butts vacuum conditioning according to blade tip inwardly, the direction of phyllopodium outwardly be placed in paving Ye Taishang, by offal
Diameter starts the position less than 1.5mm and is set to cutting point 3, as shown in Fig. 2, and being cut perpendicular to stem-butts direction arrangement at cutting point
Stem-butts cutting is leaf tip 1 and leaf base 2 by knife.Preferably, it is that 1/4~1/3 smoked sheet is total that the cutting point 3, which is located at away from blade tip,
Strong point, it is ensured that the leaf tip cut be free of offal, and leaf base according to original beating and double roasting process flow carry out beat leaf go stalk,
Redrying and vanning.
2) it cuts:Above leaf tip operation belt, it has been evenly arranged perpendicular to blade master pulse direction how that spacing is adjustable
Cutter, set cutter spacing, leaf tip be cut into the width uniform plume consistent with cutter spacing, and definition blade tip top
Initial cutting section be I section 4 of leaf tip, mix redrying with leaf base 2, remaining leaf tip be II section 5 of leaf tip, such as Fig. 3 institutes
Show, it is preferred that according to the pipe tobacco length requirement that technology for making tobacco threds is suitable for rolling, the spacing A adjusting ranges of cutter are 10~20mm.
3) feeding:Feeding guipure is provided with multiple broad-adjustable transfer passages, and is equipped in transfer passage long with plume
The card slot to match is spent, card slot length is defined as B, as shown in Figure 4.After II section of slitting treated plume is with operation belt blanking
It accurately falls into card slot successively, and is delivered to redrying drying equipment,
4) plume redrying:Redrying processing is dried to the plume after II section of cutting of leaf tip using net belt type redrying, it is multiple
Plume moisture is 11.0%~13.5% after roasting cooling, and plume is cased respectively according to plume length then, is refined.
5) moisture regain is heated:The plume after step 4) alcoholization is carried out heating moisture regain, water after moisture regain using vacuum conditioning
It is 17%~19% to divide content, and temperature is 40~60 DEG C.
6) chopping:The plume handled by step 5) is put according to the width direction mode parallel with cutter direction, and defeated
It send to filament cutter and carries out chopping, in chopping direction such as Fig. 5 shown in arrow direction, cut after rear pipe tobacco fed using leaf thread material feeding mode
It carries out baking silk, roll.
In actual production process, after stem-butts is according to leaf base outwardly direction stem-butts laying, cutter is from cutting point by blade minute
It is cut to leaf base and leaf tip, it is the total strong point of 1/4~1/3 smoked sheet that cutting point, which is frequently located in away from blade tip, as shown in Fig. 2.Leaf base is pressed
According to normal beating and double roasting process flow processing, leaf tip carries out slitting processing, and the initial cutting section for defining blade tip top is
I section of leaf tip, remaining leaf tip are II section of leaf tip, and II section of leaf tip is uniformly cut into the strip of width 10-20mm, such as
Shown in Fig. 3.Wherein, I section of leaf tip plays the smoked sheet mixing redrying after leaf removes stalk, vanning with leaf base, and II section of leaf tip is using step
It is rapid 3) to 6) being handled.The plume that II section of leaf tip is with Belt Conveying and falls into successively in foraminous conveyer card slot, using guipure
Formula redrying drying equipment will respectively case after the moisture redrying to 11.0%-13.5% of plume by length.Plume case is according to normal
Smoked sheet alcoholization mode refined after be sent into throwing link, through unpack, heat moisture regain after according to width direction parallel cutters side
To chopping is carried out, finished cut tobacco is made using processes such as leaf thread material feeding, baking silks.
Implement example one
Nanping, Fujian C3F tobacco leaves are sliced after spreading leaf stem-butts laying, are taken blade tip 15cm (about 1/3 length of blade), are adjusted slitting knife
Spacing is 10mm, and it is 15 parts that leaf tip, which is uniformly cut, is fed forward with belt conveyor, foraminous conveyer card slot is fallen into, using net
Belt redrying will respectively be cased after plume redrying to moisture 11.5%, be refined.Use vacuum conditioning equipment by cigarette after the completion of alcoholization
Item gets damp again to 19% or so chopping of moisture, charging, dries silk, rolls after flavoring, detect accounting that length in pipe tobacco is 10mm pipe tobaccos,
Pipe tobacco amount containing label, Cigarette Draw Resistance mark partially, operation quantity and the beating and double roasting processing indexs such as fragment rate, test knot is processed with former technique
Fruit is control, the results are shown in Table 1.
1 embodiment of table, one process ration test result
Implement example two
Nanping, Fujian C3F tobacco leaves are sliced after spreading leaf stem-butts laying, take blade tip 15cm (about 1/3 length of blade), are adjusted between cutter
Away from for 15mm, it is 10 parts that leaf tip, which is uniformly cut, is fed forward with belt conveyor, foraminous conveyer card slot is fallen into, using guipure
Formula redrying by plume redrying to moisture be 11.5% after case, refine respectively.Vacuum conditioning equipment is used after the completion of alcoholization
It is 19% or so that plume, which is got damp again to moisture, and chopping, charging roll after drying silk, flavoring, and it is 15mm to detect length in pipe tobacco
The accounting of pipe tobacco, pipe tobacco amount containing label, Cigarette Draw Resistance mark partially, the indexs such as operation quantity and beating and double roasting processing fragment rate, with former work
It is control that skill, which processes test result, the results are shown in Table 2.
2 embodiment of table, two process ration test result
Implement example three
Nanping, Fujian C3F tobacco leaves are sliced after spreading leaf stem-butts laying, take blade tip 20cm (about 1/3 length of blade), are adjusted between cutter
Away from for 20mm, it is 10 parts that leaf tip, which is uniformly cut, is fed forward with belt conveyor, foraminous conveyer card slot is fallen into, using guipure
Formula redrying by plume redrying to moisture be 11.5% after case, refine respectively.Vacuum conditioning equipment is used after the completion of alcoholization
It is 19% or so that plume, which is got damp again to moisture, and chopping, charging roll after drying silk, flavoring, and it is 20mm to detect length in pipe tobacco
The accounting of pipe tobacco, pipe tobacco amount containing label, Cigarette Draw Resistance mark partially, the indexs such as operation quantity and beating and double roasting processing fragment rate, with former work
It is control that skill, which processes test result, the results are shown in Table 3.
3 embodiment of table, three process ration test result
The production method of the uniform pipe tobacco of the length, starts with from beating and double roasting process, by adjusting pipe tobacco manufacture craft so that
Pipe tobacco length homogeneity significantly improves, and length concentration degree greatly improves;Meanwhile pipe tobacco length can be by adjusting plume cutter interval
It adjusts, it is convenient and efficient;Process is not necessarily to multistage wind dispensing and handles, and flow greatly simplifies, and production cost is remarkably decreased;Pipe tobacco
Length homogeneity improves, and stalk label content reduces, and Cigarette processing efficiency improves, and the quality and stability of cigarette product significantly improve.
The words such as " first ", " second " have been used in this patent come if limiting parts, those skilled in the art should
Know:The use of " first ", " second " is intended merely to facilitate the description present invention and simplifies description, and there is no special for above-mentioned word
Meaning.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes
Change and improvement is both fallen within the scope of claimed invention.The claimed scope of the invention is by appended claims and is equal
Object defines.
In the description of the present invention, it is to be understood that, term "front", "rear", "left", "right", "center", etc. instructions
Orientation or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is only that the present invention is described with simplified for ease of description,
Rather than instruction or imply signified device or element must have a particular orientation, be specific azimuth configuration and operation, because
And it should not be understood as the limitation to present invention protection content.
Claims (4)
1. a kind of production method of the uniform pipe tobacco of length, which is characterized in that include the following steps:
1)Slice:After stem-butts vacuum conditioning according to blade tip inwardly, the direction of phyllopodium outwardly be placed in paving Ye Taishang, by offal diameter
It is cutting point to start the position less than 1.5mm, and upper vertical arranges slicer in stem-butts direction at cutting point, and stem-butts is cut
For leaf tip and leaf base, leaf base carries out beating and double roasting processing;
2)Slitting:It is evenly arranged above leaf tip operation belt and perpendicular to blade master pulse direction and more is cut adjustable in pitch
Knife sets cutter spacing, leaf tip is cut into the width uniform plume consistent with cutter spacing, and define blade tip top most
Just cutting section is I section of leaf tip, and with leaf base mixing redrying, remaining leaf tip is II section of leaf tip;
3)Feeding:Feeding guipure is provided with multiple broad-adjustable transfer passages, and is equipped with and plume length phase in transfer passage
Matched card slot;II section of leaf tip slitting treated plume is and defeated with accurately being fallen into card slot successively after operation belt blanking
It send to redrying drying equipment;
4)Plume redrying:Step 3 will be passed through using net belt type redrying)Treated, and plume carries out redrying drying, after redrying cooling
Plume moisture is 11.0% ~ 13.5%, and plume is cased respectively according to plume length then, is refined;
5)Heat moisture regain:Using vacuum conditioning to passing through step 4)Plume after alcoholization carries out heating moisture regain, and moisture contains after moisture regain
Amount is 17% ~ 19%, and temperature is 40 ~ 60 DEG C;
6)Chopping:By step 5)The plume of processing puts it according to the width direction mode parallel with cutter direction, and defeated
It send to filament cutter and carries out chopping, cut after rear pipe tobacco is fed using leaf thread material feeding mode and carry out baking silk, roll.
2. a kind of production method of the uniform pipe tobacco of length according to claim 1, it is characterised in that:Leaf base is according to beating leaf
Redrying flow carries out beating and double roasting.
3. a kind of production method of the uniform pipe tobacco of length according to claim 1, it is characterised in that:The spacing of cutter adjusts
Ranging from 10 ~ 20mm.
4. a kind of production method of the uniform pipe tobacco of length according to any one of claims 1 to 3, it is characterised in that:Described point
Point of contact is located at away from the total strong point of 1/4 ~ 1/3 smoked sheet of blade tip.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810518977.0A CN108685157B (en) | 2018-05-25 | 2018-05-25 | Method for manufacturing tobacco shreds with uniform length |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810518977.0A CN108685157B (en) | 2018-05-25 | 2018-05-25 | Method for manufacturing tobacco shreds with uniform length |
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| CN108685157A true CN108685157A (en) | 2018-10-23 |
| CN108685157B CN108685157B (en) | 2021-03-19 |
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| CN201810518977.0A Active CN108685157B (en) | 2018-05-25 | 2018-05-25 | Method for manufacturing tobacco shreds with uniform length |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112438422A (en) * | 2020-12-09 | 2021-03-05 | 河南中烟工业有限责任公司 | Method for online regulating and controlling tobacco shred structure |
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| DE2856786A1 (en) * | 1978-01-06 | 1979-07-19 | Skandinavisk Tobakskomp | METHOD OF CUTTING TWO LEAVES FROM A TOBACCO LEAF AND DEVICE FOR EXECUTING THE METHOD |
| CN101999752A (en) * | 2010-10-22 | 2011-04-06 | 红塔烟草(集团)有限责任公司 | Method for slitting, striking and redrying tobacco |
| CN102349695A (en) * | 2011-07-15 | 2012-02-15 | 中国烟草总公司郑州烟草研究院 | Slice tobacco thread making process based on slice shredding |
| CN102640983A (en) * | 2012-04-16 | 2012-08-22 | 红云红河烟草(集团)有限责任公司 | Cutting method for tobacco leaf section threshing redrying |
| CN105935150A (en) * | 2016-06-06 | 2016-09-14 | 河南中烟工业有限责任公司 | Using method for tobacco leaf slitting |
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2018
- 2018-05-25 CN CN201810518977.0A patent/CN108685157B/en active Active
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|---|---|---|---|---|
| DE2856786A1 (en) * | 1978-01-06 | 1979-07-19 | Skandinavisk Tobakskomp | METHOD OF CUTTING TWO LEAVES FROM A TOBACCO LEAF AND DEVICE FOR EXECUTING THE METHOD |
| CN101999752A (en) * | 2010-10-22 | 2011-04-06 | 红塔烟草(集团)有限责任公司 | Method for slitting, striking and redrying tobacco |
| CN102349695A (en) * | 2011-07-15 | 2012-02-15 | 中国烟草总公司郑州烟草研究院 | Slice tobacco thread making process based on slice shredding |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112438422A (en) * | 2020-12-09 | 2021-03-05 | 河南中烟工业有限责任公司 | Method for online regulating and controlling tobacco shred structure |
| CN112438422B (en) * | 2020-12-09 | 2022-04-19 | 河南中烟工业有限责任公司 | Method for online regulating and controlling tobacco shred structure |
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| CN108685157B (en) | 2021-03-19 |
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