CN108685078B - Preparation device and preparation method of bagged nutritional nut mixture - Google Patents

Preparation device and preparation method of bagged nutritional nut mixture Download PDF

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Publication number
CN108685078B
CN108685078B CN201810387734.8A CN201810387734A CN108685078B CN 108685078 B CN108685078 B CN 108685078B CN 201810387734 A CN201810387734 A CN 201810387734A CN 108685078 B CN108685078 B CN 108685078B
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baking
chamber
sterilizing
cleaning
dividing groove
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CN108685078A (en
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陈立元
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Shengyuan Tianjin Biological Engineering Co ltd
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Shengyuan Tianjin Biological Engineering Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L25/00Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
    • A23L25/20Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof consisting of whole seeds or seed fragments
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/21Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames

Abstract

The invention relates to a bagged nutritional nut mixture which is prepared from the following raw materials in parts by weight: 10-20 parts of cashew kernels, 20-30 parts of pumpkin seed kernels, 35-45 parts of almond kernels, 3-7 parts of red pine nuts and 10-20 parts of walnut kernels, and a preparation device for producing the bagged nutritional nut mixture. The invention realizes the balanced proportion of the fatty acid and the function of preparing the nut mixture, and has the advantages of simple processing, balanced proportion of the fatty acid and the like.

Description

Preparation device and preparation method of bagged nutritional nut mixture
Technical Field
The invention relates to the technical field of mixed nuts, in particular to a preparation device and a preparation method of a bagged nutritional nut mixture.
Background
The nuts are the essence of plants and have high nutritive value. The nuts are rich in fatty acids which are respectively saturated fatty acid, monounsaturated fatty acid and polyunsaturated fatty acid, and whether the absorption of the fatty acids of a human body is balanced or not is the key of nutrition and health. The perfect ratio of the three fatty acids in the human diet recommended by the authorities such as the world health organization, the food and agriculture organization of the United nations, the Chinese society of Nutrition and the like is 1: 1. Chinese people need vegetable oil with low content of saturated fatty acid, aiming at the diet law of common Chinese people, meat and other foods with excessive saturated fatty acid are often ingested, and if the saturated fatty acid is ingested too much, the diseases such as cholesterol increase in the body, high blood pressure, coronary heart disease, diabetes, obesity and the like are easy to occur; the excessive intake of polyunsaturated fatty acids is also harmful to the body, because polyunsaturated fatty acids are easily oxidized in the body to produce peroxides, which have a potential carcinogenic effect.
In the newly published Chinese resident dietary nutrient reference intake scale (Dris) in 2014, the percentage of the intake of adult fat in the total energy is firstly suggested to be 20-30%, balanced saturated fatty acid, monounsaturated fatty acid and polyunsaturated fatty acid need to be taken by human bodies, and specific guidance suggestions are given for the current situation that the intake of saturated fatty acid in the dietary fat of Chinese residents is excessive, the intake of monounsaturated fatty acid and polyunsaturated fatty acid is insufficient, the Chinese residents eat more vegetable oil, the intake of unsaturated fatty acid in the vegetable oil is larger, the intake of meat and other foods contains more saturated fatty acid and the intake of saturated fatty acid is excessive, so that the intake of saturated fatty acid is reduced when the fatty acid is obtained through other ways such as nuts and the like, the intake proportion of monounsaturated fatty acid and polyunsaturated fatty acid is increased, the intake ratio of the three fatty acids is more close to the recommended value of the Chinese nutrition society.
Nuts are mostly seeds of plants, and are rich in various proteins and fatty acids which are beneficial to health, so the nuts are once selected as one of ten best healthy foods by the American journal, and 2016 recommended by the Chinese resident dietary guidance: the bean product is eaten frequently, the nuts are eaten in a proper amount, and 25-35 g of the soybeans and the nuts are recommended every day. A large amount of nutritional ingredients are stored in nuts in the form of fat, the content of fatty acid is generally over 50%, different types of nuts have obvious difference, as the consumption level of residents is improved, more and more consumers in China select nut products as important sources of leisure food and nutrition supplement, the nutritional ingredients, particularly the content of fatty acid, of different types of nuts are different, and for example, red pinenut kernels and walnut kernels are rich in polyunsaturated fatty acid; cashew kernel and almond kernel are rich in monounsaturated fatty acid; the pumpkin seed kernels are more balanced in fatty acid content, mixed nuts are favored by more and more consumers, but the mixed nuts in the market are mixed with fish and dragon, the quality is uneven, the balance of dietary fatty acid is promoted, and the balance of nutritional ingredients is less.
Disclosure of Invention
In order to solve the problems, the invention provides a preparation device and a preparation method of a bagged nutritional nut mixture, which can be processed into the bagged nutritional nut mixture through a feeding mechanism, a cleaning mechanism, a blanking mechanism, an air drying mechanism and a baking and sterilizing chamber in sequence to balance nutritional ingredients.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a bagged nutritional nut mixture preparation device is used for producing bagged nutritional nut mixtures and comprises a bottom plate and five baking and sterilizing chambers, wherein the upper end of the bottom plate is sequentially and fixedly connected with a feeding mechanism, a cleaning mechanism, a discharging mechanism and an air drying mechanism, the feeding mechanism comprises a feeding conveyor belt support frame and a feeding dividing groove support frame which are fixed at the upper end of the bottom plate, a feeding conveyor belt is obliquely arranged on the feeding conveyor belt support frame, a feeding dividing groove is obliquely and fixedly connected at the upper end of the feeding dividing groove support frame, the feeding dividing groove is positioned at the upper end of the feeding conveyor belt, the cleaning mechanism is positioned at the lower end of the upper part of the feeding conveyor belt, the five baking and sterilizing chambers are all fixed above a horizontal dividing groove, nuts are conveyed to the cleaning mechanism through the feeding conveyor belt for cleaning, and the height difference between the feeding dividing groove and the feeding conveyor belt is 1-3 mm, the feeding conveying belt is separated from the feeding dividing groove, five sub-channels are divided in the feeding dividing groove, each nut is divided through one sub-channel, and all nuts are conveyed to the cleaning mechanism through the feeding conveying belt to be cleaned.
Further, wiper mechanism including fixing the purge chamber support frame in the bottom plate upper end, purge chamber support frame upper end linked firmly the purge chamber, the purge chamber outside linked firmly the washing motor, the purge chamber in be provided with the (mixing) shaft, the (mixing) shaft link firmly with the washing motor, the (mixing) shaft on be provided with the washing blade, the purge chamber in total five independent sub-purge chambers, every sub-purge chamber all is located a subchannel under, in the sub-purge chamber in the subchannel of every material loading cut-apart groove falls into the sub-purge chamber in a corresponding purge chamber respectively, five kinds of nuts fall into corresponding five sub-purge chambers respectively, the washing motor drives the (mixing) shaft and rotates, washs the nut in the sub-purge chamber through wasing the blade.
Furthermore, the blanking mechanism is positioned below the cleaning chamber, the air drying mechanism comprises a blanking chute fixedly connected below the cleaning chamber, the blanking chute comprises an inclined blanking chute and a horizontal dividing groove, the blanking chute comprises five sub-blanking chutes, each sub-blanking chute corresponds to one sub-cleaning chamber, the inclined blanking chute is provided with a blanking hole, the horizontal dividing groove is fixed at the upper end of the bottom plate through a horizontal dividing groove support frame, the lower end of the horizontal dividing groove is provided with a horizontal transmission belt which is fixed at the upper end of the bottom plate through a horizontal transmission belt support frame, nuts in the cleaning chamber slide down from the inclined blanking chute, wherein the cleaning liquid leaks from a water draining leak hole on the inclined blanking chute, and each kind of nuts are separated by a horizontal dividing groove respectively, move on a horizontal conveying belt and pass below the baking and sterilizing chamber.
Furthermore, each of the roasting and sterilizing chambers comprises a first roasting and sterilizing chamber and a second roasting and sterilizing chamber which are symmetrically arranged, the first roasting and sterilizing chamber and the second roasting and sterilizing chamber are positioned at the upper end of a horizontal conveyor belt, each roasting and sterilizing chamber comprises a roasting chamber, a fan for roasting, a heater, a temperature sensor, a roasting chamber surrounding curtain, a heater connecting rod and a drying chamber nozzle, the fan for roasting is fixed at the upper end of the roasting chamber, a roasting chamber bottom plate is arranged at the bottom of the roasting chamber, a hot air containing cavity is formed between the roasting chamber and the roasting chamber bottom plate, the lower end of a top plate of the roasting chamber is provided with the heater connecting rod, the lower end of the heater connecting rod is connected with the heater, the roasting chamber bottom plate is provided with a plurality of roasting chamber nozzles, the upper end of the roasting chamber bottom plate is also provided with the temperature sensor, the bottom of a side plate of the roasting chamber is fixedly connected with the roasting chamber surrounding curtain, and the horizontal conveyor belt drives five kinds of nuts to move through the lower part of the roasting and sterilizing chamber, firstly, the nuts are roasted and sterilized through the first roasting and sterilizing chamber and the second roasting and sterilizing chamber, and the roasting and sterilizing effects of the nuts are improved by respectively controlling different temperatures in the two roasting and sterilizing chambers.
Further, air-dry mechanism is including air-drying support frame, backup pad and air dryer, the backup pad fix in the bottom plate upper end through air-drying the support frame, the backup pad slope sets up, is located slope unloading spout upper end, the backup pad on be fixed with one row of air dryer, the air dryer is to air-drying along the nut of slope unloading spout gliding.
A method of making a bagged nutritional nut mixture using a bagged nutritional nut mixture making apparatus, comprising the steps of:
(1) selecting materials: weighing appropriate amount of five nuts including cashew nut, pumpkin seed kernel, almond kernel, red pine nut kernel and walnut kernel;
(2) cleaning and drying: respectively pouring the five raw materials selected in the step 1 into a feeding mechanism, conveying the raw materials into a cleaning mechanism by the feeding mechanism for cleaning, and then airing the raw materials by an air drying mechanism;
(3) and (3) sterilization and baking: opening a blanking mechanism, and sterilizing and baking the five nuts cleaned and air-dried in the step 2 in a baking and sterilizing chamber; baking and sterilizing the red pine nuts for 8 minutes at the temperature of 100 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts, and baking and sterilizing for 5 minutes at the temperature of 120 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts; the pumpkin seeds are baked and sterilized for 10 minutes at the temperature of 110 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove, and baked and sterilized for 8 minutes at the temperature of 145 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove; baking and sterilizing the almond in a first baking and sterilizing chamber above the horizontal dividing groove at the temperature of 100 ℃ for 10 minutes, and baking and sterilizing in a second baking and sterilizing chamber above the horizontal dividing groove at the temperature of 130 ℃ for 20 minutes; respectively baking and sterilizing cashew nut and walnut kernel in corresponding baking and sterilizing chambers; the five kinds of nuts are cured, and the special fragrance and the crisp mouthfeel of the nuts are realized through the Maillard reaction.
(4) Packaging: and (4) distributing the sterilized and baked raw materials in the step (3) according to a formula ratio, and then carrying out aseptic packaging to obtain a bagged nutritional nut mixture.
The invention has the beneficial effects that:
1. 10-20 parts of cashew nut, 20-30 parts of pumpkin seed kernel, 35-45 parts of almond kernel, 3-7 parts of red pine nut kernel and 10-20 parts of walnut kernel in the designed bagged nutritional nut mixture, and through scientific proportioning of five kinds of nuts, the content of three fatty acids, namely saturated fatty acid, monounsaturated fatty acid and polyunsaturated fatty acid in the nut mixture reaches the proportion of 0.29:1: 0.9.
2. The nutrition nut mixture preparation facilities in bags of design includes feed mechanism, wiper mechanism, unloading mechanism, air-dry mechanism and toast the retort room, cut apart the transmission band through feed mechanism with five kinds of nuts and transport and wash respectively in the wiper mechanism, make five kinds of nuts loop through air-dry mechanism and toast the retort room through unloading mechanism, air-dry the nut through air-dry mechanism, toast respectively and disinfect the nut through five toast the retort rooms, obtain the finished product of five kinds of nuts.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of a packaged nutritional nut mixture preparation apparatus;
FIG. 2 is a schematic perspective view of a bagged nutritional nut mixture preparation apparatus;
FIG. 3 is a schematic perspective view of the device of FIG. 1 with the feed mechanism removed;
fig. 4 is a sectional view of the bake sterilizing chamber 53 in fig. 1.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
A bagged nutritional nut mixture comprises the following raw materials in parts by weight: 10-20 parts of cashew nut, 20-30 parts of pumpkin seed kernel, 35-45 parts of almond kernel, 3-7 parts of red pine nut kernel, 10-20 parts of walnut kernel, and the red pine nut kernel and the walnut kernel are rich in polyunsaturated fatty acid; cashew kernel and almond kernel are rich in monounsaturated fatty acid; the pumpkin seed kernel has more balanced fatty acid content, the content of three fatty acids of saturated fatty acid, monounsaturated fatty acid and polyunsaturated fatty acid in the nut mixture reaches the ratio of 0.29:1:0.9 through scientific proportioning of five nuts, the intake ratio of the saturated fatty acid is reduced by combining the characteristic that the content of the saturated fatty acid in vegetable oil and fat ingested by residents in China is higher, the intake ratio of the monounsaturated fatty acid and the polyunsaturated fatty acid is increased, the overall intake ratio of the three fatty acids of a human body after eating the nut mixture is closer to 1:1:1, the nutrition intake ratio of the three dietary fatty acids is improved, the nutrition intake ratio is close to the content of the fatty acid in the mixed oil of golden ratio of the famous golden dragon fish in the vegetable oil in China, which is formulated according to the dietary habit reference intake scale (Dris) of residents in China and the Chinese people, has scientific property.
As shown in fig. 1 to 4, a preparation device of bagged nutritional nut mixture for producing bagged nutritional nut mixture comprises a bottom plate 1 and five baking and sterilizing chambers 53, wherein the upper end of the bottom plate 1 is sequentially and fixedly connected with a feeding mechanism, a cleaning mechanism, a discharging mechanism and an air drying mechanism, the feeding mechanism comprises a feeding conveyor belt support frame 21 and a feeding dividing groove support frame 24 which are fixed on the upper end of the bottom plate 1, a feeding conveyor belt 22 is obliquely arranged on the feeding conveyor belt support frame 21, a feeding dividing groove 23 is obliquely and fixedly connected on the upper end of the feeding dividing groove support frame 24, the feeding dividing groove 23 is positioned on the upper end of the feeding conveyor belt 22, the cleaning mechanism is positioned on the lower end of the upper part of the feeding conveyor belt 22, the five baking and sterilizing chambers 53 are all fixed above a horizontal dividing groove, and nuts are transported to the cleaning mechanism through the feeding conveyor belt 22 for cleaning, the height difference between the feeding dividing groove 23 and the feeding transmission belt 22 is 1-3 mm, so that the feeding transmission belt 22 and the feeding dividing groove 23 are kept separated, five sub-channels are divided in the feeding dividing groove 23, each nut is divided through one sub-channel, and all nuts are conveyed to the cleaning mechanism through the feeding transmission belt 22 to be cleaned.
Further, wiper mechanism including fixing the purge chamber support frame 31 in 1 upper end of bottom plate, purge chamber support frame 31 upper end linked firmly purge chamber 32, the purge chamber 32 outside linked firmly cleaning motor 33, purge chamber 32 in be provided with (mixing) shaft 34, (mixing) shaft 34 link firmly with cleaning motor 33, (mixing) shaft 34 on be provided with cleaning blade 35, purge chamber 32 in have five independent sub-purge chambers altogether, every sub-purge chamber all is located a subchannel under, the nut in the subchannel of every material loading cut-apart groove 23 falls into the sub-purge chamber in the purge chamber 32 that corresponds respectively, five kinds of nuts fall into corresponding five sub-purge chambers respectively in, cleaning motor 33 drives (mixing) shaft 34 and rotates, washs the nut in the sub-purge chamber through cleaning blade 35.
Further, the blanking mechanism is located below the cleaning chamber 32, the air drying mechanism comprises a blanking chute 43 fixedly connected below the cleaning chamber 32, the blanking chute 43 comprises an inclined blanking chute and a horizontal dividing groove, the blanking chute 43 comprises five sub-blanking chutes, each sub-blanking chute corresponds to one sub-cleaning chamber, a lower water leakage hole is formed in the inclined blanking chute, the horizontal dividing groove is fixed at the upper end of the bottom plate 1 through a horizontal dividing groove support frame 47, a horizontal transmission belt 52 is arranged at the lower end of the horizontal dividing groove, the horizontal transmission belt 52 is fixed at the upper end of the bottom plate 1 through a horizontal transmission belt support frame 51, nuts in the cleaning chamber 32 slide down from the inclined blanking chute, cleaning liquid leaks down from the lower water leakage hole in the inclined blanking chute, and each nut is separated through the horizontal dividing groove and moves on the horizontal transmission belt 52, passing under the bake sterilizing chamber 53.
Furthermore, each of the baking and sterilizing chambers (53) comprises a first baking and sterilizing chamber and a second baking and sterilizing chamber which are symmetrically arranged, the first baking and sterilizing chamber and the second baking and sterilizing chamber are positioned at the upper end of the horizontal conveyor belt 52, each baking and sterilizing chamber comprises a baking chamber 62, a baking fan 63, a heater 64, a temperature sensor 65, a baking chamber curtain 66, a heater connecting rod 67 and drying chamber nozzles 69, the baking fan 63 is fixed at the upper end of the baking chamber 62, a baking chamber bottom plate 61 is arranged at the bottom of the baking chamber 62, a hot air cavity is formed between the baking chamber 62 and the baking chamber bottom plate 61, the heater connecting rod 67 is arranged at the lower end of the top plate of the baking chamber 62, the heater 64 is connected at the lower end of the heater connecting rod 67, a plurality of baking chamber nozzles 69 are arranged on the baking chamber bottom plate 61, the temperature sensor 65 is also arranged at the upper end of the baking chamber bottom plate 61, roast room 62 curb plate bottom has linked firmly roast room curtain 66, horizontal transmission band 52 drives five kinds of nut motions and passes through roast retort 53 below, at first through first roast retort, roast for 62 upper ends of roast room in the first roast retort use fan 63 to blow into roast room 62 with external wind, heater 64 heats it, temperature sensor 65 detects the temperature, steam that steam holds in the chamber blows to toasting the nut on horizontal transmission band 52 through roast room nozzle 69 and toasts the sterilization, the roast room curtain 6 that encloses of roast room 62 curb plate bottom makes the temperature on the horizontal transmission band 52 more stable, improve the toast bactericidal effect of nut, nut rethread second after first roast retort toasts the sterilization room and toasts the sterilization, through controlling two different temperatures in the retort of toasting respectively, improve the toast bactericidal effect of nut.
Further, air-dry mechanism is including air-drying support frame 41, backup pad 46 and air dryer 42, backup pad 46 fix in bottom plate 1 upper end through air-drying support frame 41, backup pad 46 slope sets up, is located slope unloading spout upper end, backup pad 46 on be fixed with one row of air dryer 42, air dryer 42 air-dries the nut along slope unloading spout gliding.
A method of making a bagged nutritional nut mixture using a bagged nutritional nut mixture making apparatus, comprising the steps of:
(1) selecting materials: weighing appropriate amount of five nuts including cashew nut, pumpkin seed kernel, almond kernel, red pine nut kernel and walnut kernel;
(2) cleaning and drying: respectively pouring the five raw materials selected in the step 1 into a feeding mechanism, conveying the raw materials into a cleaning mechanism by the feeding mechanism for cleaning, and then airing the raw materials by an air drying mechanism;
(3) and (3) sterilization and baking: opening a blanking mechanism, and sterilizing and baking the five nuts cleaned and air-dried in the step 2 in a baking and sterilizing chamber; baking and sterilizing the red pine nuts for 8 minutes at the temperature of 100 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts, and baking and sterilizing for 5 minutes at the temperature of 120 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts; the pumpkin seeds are baked and sterilized for 10 minutes at the temperature of 110 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove, and baked and sterilized for 8 minutes at the temperature of 145 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove; baking and sterilizing the almond in a first baking and sterilizing chamber above the horizontal dividing groove at the temperature of 100 ℃ for 10 minutes, and baking and sterilizing in a second baking and sterilizing chamber above the horizontal dividing groove at the temperature of 130 ℃ for 20 minutes; the cashew nut and the walnut kernel are respectively baked and sterilized in the corresponding baking and sterilizing chambers, so that the five nuts are cured, and the unique fragrance and the crisp mouthfeel of the nuts are realized through Maillard reaction.
(4) Packaging: and (4) distributing the sterilized and baked raw materials in the step (3) according to a formula ratio, and then carrying out aseptic packaging to obtain a bagged nutritional nut mixture.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (2)

1. A nutrition nut mixture preparation facilities in bags which characterized in that: the baking and sterilizing device comprises a bottom plate (1) and five baking and sterilizing chambers (53), wherein the upper end of the bottom plate (1) is fixedly connected with a feeding mechanism, a cleaning mechanism, a discharging mechanism and an air drying mechanism in sequence, the feeding mechanism comprises a feeding conveyor belt support frame (21) and a feeding dividing groove support (24) which are fixed on the upper end of the bottom plate (1), a feeding conveyor belt (22) is obliquely arranged on the feeding conveyor belt support frame (21), a feeding dividing groove (23) is obliquely and fixedly connected on the upper end of the feeding dividing groove support frame (24), the feeding dividing groove (23) is positioned on the upper end of the feeding conveyor belt (22), the cleaning mechanism is positioned at the lower end of the upper part of the feeding conveyor belt (22), and the five baking and sterilizing chambers (53) are all fixed above a horizontal dividing groove;
the cleaning mechanism comprises a cleaning chamber support frame (31) fixed at the upper end of the bottom plate (1), the upper end of the cleaning chamber support frame (31) is fixedly connected with a cleaning chamber (32), the outer side of the cleaning chamber (32) is fixedly connected with a cleaning motor (33), a stirring shaft (34) is arranged in the cleaning chamber (32), the stirring shaft (34) is fixedly connected with the cleaning motor (33), and cleaning blades (35) are arranged on the stirring shaft (34);
the automatic cleaning device is characterized in that the blanking mechanism is positioned below the cleaning chamber (32), the air drying mechanism comprises a blanking chute (43) fixedly connected below the cleaning chamber (32), the blanking chute (43) comprises an inclined blanking chute and a horizontal dividing groove, the blanking chute (43) comprises five sub-blanking chutes, each sub-blanking chute corresponds to one sub-cleaning chamber, a blanking leakage hole is formed in the inclined blanking chute, the horizontal dividing groove is fixed to the upper end of the bottom plate (1) through a horizontal dividing groove support frame (47), a horizontal transmission belt (52) is arranged at the lower end of the horizontal dividing groove, and the horizontal transmission belt (52) is fixed to the upper end of the bottom plate (1) through a horizontal transmission belt support frame (51);
each baking and sterilizing chamber (53) comprises a first baking and sterilizing chamber and a second baking and sterilizing chamber which are symmetrically arranged, the first baking and sterilizing chamber and the second baking and sterilizing chamber are positioned at the upper end of a horizontal conveyor belt (52), each baking and sterilizing chamber comprises a baking chamber (62), a baking fan (63), a heater (64), a temperature sensor (65), a baking chamber curtain (66), a heater connecting rod (67) and drying chamber nozzles (69), the baking fan (63) is fixed at the upper end of the baking chamber (62), a baking chamber bottom plate (61) is arranged at the bottom of the baking chamber (62), a hot air cavity is formed between the baking chamber (62) and the baking chamber bottom plate (61), a heater connecting rod (67) is arranged at the lower end of a top plate of the baking chamber (62), the heater connecting rod (67) is connected with the heater (64), and a plurality of baking chamber nozzles (69) are arranged on the baking chamber bottom plate (61), the upper end of the baking chamber bottom plate (61) is also provided with a temperature sensor (65), and the bottom of the side plate of the baking chamber (62) is fixedly connected with a baking chamber curtain (66);
the air drying mechanism comprises an air drying support frame (41), a support plate (46) and an air dryer (42), the support plate (46) is fixed at the upper end of the bottom plate (1) through the air drying support frame (41), the support plate (46) is obliquely arranged and is positioned at the upper end of the oblique blanking chute, and a row of air dryers (42) is fixed on the support plate (46);
the height difference between the feeding dividing groove (23) and the feeding conveying belt (22) is 1-3 mm;
five sub-channels are divided in the feeding dividing groove (23);
the cleaning chamber (32) is provided with five independent sub cleaning chambers, and each sub cleaning chamber is positioned right below one sub channel.
2. A method of preparing a bagged nutritional nut mixture, the apparatus of claim 1 for producing a nut mixture, the method comprising: the method comprises the following steps:
(1) selecting materials: weighing proper amount of fructus Anacardii, semen Cucurbitae, semen Persicae, semen pini koraiensis and semen Juglandis;
(2) cleaning and drying: respectively pouring the raw materials selected in the step (1) into a cleaning mechanism for cleaning, and then airing through an air drying mechanism;
(3) and (3) sterilization and baking: sterilizing and baking the cleaned and air-dried raw materials in the step (2) in a baking and sterilizing chamber respectively, wherein the red pine nuts are baked and sterilized for 8 minutes at the temperature of 100 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts, and baked and sterilized for 5 minutes at the temperature of 120 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove of the red pine nuts; the pumpkin seeds are baked and sterilized for 10 minutes at the temperature of 110 ℃ in a first baking and sterilizing chamber above the horizontal dividing groove, and baked and sterilized for 8 minutes at the temperature of 145 ℃ in a second baking and sterilizing chamber above the horizontal dividing groove; baking and sterilizing the almond in a first baking and sterilizing chamber above the horizontal dividing groove at the temperature of 100 ℃ for 10 minutes, and baking and sterilizing in a second baking and sterilizing chamber above the horizontal dividing groove at the temperature of 130 ℃ for 20 minutes; the cashew nut and the walnut kernel are respectively baked and sterilized in the baking and sterilizing chambers corresponding to the cashew nut and the walnut kernel.
(4) Packaging: and (4) distributing the sterilized and baked raw materials in the step (3) according to a formula ratio through a distributor, and then carrying out aseptic packaging to obtain a bagged nutritional nut mixture.
CN201810387734.8A 2018-04-26 2018-04-26 Preparation device and preparation method of bagged nutritional nut mixture Active CN108685078B (en)

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CN108685078B true CN108685078B (en) 2022-03-04

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