CN108679473A - A kind of LEDbulb lamp automatic assembly line - Google Patents
A kind of LEDbulb lamp automatic assembly line Download PDFInfo
- Publication number
- CN108679473A CN108679473A CN201810728053.3A CN201810728053A CN108679473A CN 108679473 A CN108679473 A CN 108679473A CN 201810728053 A CN201810728053 A CN 201810728053A CN 108679473 A CN108679473 A CN 108679473A
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- China
- Prior art keywords
- station
- driving
- lamp
- riveting
- fixed
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The present invention relates to LEDbulb lamp automatic assembly line fields, a kind of LEDbulb lamp automatic assembly lines of especially, LED light transmitting device, Lamp cup carrier positioning device including rack, with chain, the assembly station being sequentially arranged along LED light direction of transfer, the power plant for driving LED light transmitting device, it is characterised in that：The power plant includes：One active wheel disc, dry driven wheel disc of promise, the wheel disc are rotatably mounted on by taking turns dish axle in the bearing block with rolling bearing, and bearing block is fixed on the rack；The wheel dish axle lower end of the active wheel disc is connected with the shaft coupling being installed on motor reducer, and motor reducer drives chain by driving active wheel disc；Chain drives the driven wheel disc rotation of dry of the promise that is in contact with it, effective solution of the present invention the problems such as efficiency of assembling existing for existing LEDbulb lamp process units is low, and equipment is of high cost, energy consumption is big, and the fixation of assembly work unit is difficult to be transformed on the market at present.
Description
Technical field
The invention belongs to field of mechanical technique, are related to a kind of automatic assembly line, and especially a kind of LEDbulb lamp produces automatically
Line.
Background technology
LEDbulb lamp gradually replaces conventional incandescent and electricity with the advantages that its energy conservation and environmental protection, long-life durable, high luminous efficiency
Sub- energy-saving lamp becomes the only choosing of novel green illumination, and with the increase of demand, automatic production line comes into being, but
It is often there are problems that when producing LEDbulb lamp：Common automatic production line is unlubricated friction between chain and line rail
It wipes, energy loss is big, under efficiency, needs to consume a large amount of power, while the assembly in the big multistation of LEDbulb lamp production line
Or using the pipeline system assembly assembled by hand, the degree of automation is low, larger to manpower demand, constrains LED ball bubble
The production efficiency of lamp；And the production line of high degree of automation often disc rotary table machine, although intensive degree
Very high essence is needed between the part that height, a large amount of assembly stations can be concentrated on arranging on disk, but be assembled needed for also resulting in
Degree, to improve the maintenance cost of machine；Moreover, the power transmission of disc rotary table machine must be through multiple converting means
It sets, is transmitted on the assembly device on each different assembly station, causes kinetic equation loss serious；Again because of all assembly stations
It all concentrates on disk, station is fixed, and the later stage generally requires purchase of equipment again if necessary to change technique, of a high price.
Invention content
The present invention is directed to the problem of existing LEDbulb lamp production line, provides a kind of LEDbulb lamp automatic assembly line, specifically
There is low, the high degree of automation that consumes energy, the characteristics of late stage process change is transformed, reduces cost accordingly can be had more.
The specific technical solution of the present invention is：
A kind of LEDbulb lamp automatic assembly line, including rack I, the LEDbulb lamp transmitting device with chain, Lamp cup carrier
Positioning device, the assembly station being sequentially arranged along LEDbulb lamp direction of transfer, the power dress for driving LEDbulb lamp transmitting device
It sets, it is characterised in that：The power plant includes：One drive sprocket, n driven sprocket, n >=1, the driving and driven sprocket wheel
Upper surface, which is equipped with, to be coordinated with chain following table by gear；Sprocket shaft, the installation that the driving and driven sprocket wheel is rotated by sprocket shaft
It sets in the bearing block of rolling bearing inside, the bearing block is fixed in rack I, the lower axial end connection of the drive sprocket axle
There is driving device I that drive sprocket is driven to rotate, drives transmission chain movement；The chain of movement drives the driven chain being in contact with it
Wheel rotation.Advantage is：Dry friction between chain and line rail is converted in rolling bearing between rolling ring and roller
Rolling friction, reduce the loss of chain energy in transmission process, reduce the demand to power of motor.
Further, the LEDbulb lamp transmitting device includes the line rail for being installed on rack upper surface, the line trackside wall
It is bonded with chain two sides, advantage is：Effectively chain is limited in online rail and is moved, and then can limit and fall
The running orbit of position and the Lamp cup carrier on chain, facilitates positioning of the Lamp cup carrier positioning device to Lamp cup carrier.
Further, the LEDbulb lamp transmitting device further includes Lamp cup carrier, and the Lamp cup carrier includes being equipped with to be oriented to
The support plate of location hole, the Lamp cup mounting base for being fixed on support plate upper surface, the nylon block for being fixed on support plate lower surface, the nylon block
For diameter and line track slot semicircular structure of same size；The Lamp cup carrier dropping place is on the carrier bar of chain.It is beneficial to effect
Fruit is：Limitation nylon block dropping place is not swung after line rail, is effectively raised Lamp cup carrier and is determined in automatic assembly line
Position precision, and ensure that the process corner area that Lamp cup carrier can smooth out, without Caton phenomenon.
Further, the assembly station includes：Manually upper Lamp cup station, point heat-conducting glue station, manually upper wiring board work
Station, manually upper lamp cap folding N lines station, lineation station, trimming broken line station, riveting lamp are turned in position, riveting wiring board station, Lamp cup
Head station, the bright station of examination, lock lamp cap station, Lamp cup station turning, dot encapsulation glue station, manually upper light bulb station, light bulb compress
Station, lower lamp station, above-mentioned station is adjustable in pitch to be sequentially arranged along chain direction of transfer, and advantage is：Assembler
What position disperseed successively is arranged in along chain, independent opposite to each other, to reduce the cooperation precision between station, reduces life
Cost is produced, adjustable space is left for later upgrading optimization.
Further, setting has the heat-conducting glue device, described heat conduction adhesive dispenser to include in described heat-conducting glue station：Peace
Shelve I；Movable suspension I can slide up and down on installation frame sliding track；Adjustable cylinder I is installed on and is driven on mounting bracket I
The dynamic movable suspension I being connected with its piston rod；It is provided with glue applying mechanism on the activity suspension I, the glue applying mechanism includes can
The colloid delivery pipe of rotation being installed on movable suspension I, colloid delivery pipe lower part is connected with glue rifle；Driving device
II, it is fixed on movable suspension I, and drive the glue applying mechanism rotation being attached thereto.
Riveting pcb equipment is provided in the riveting wiring board station, the riveting pcb equipment includes：Connection
Block, the link block bottom are fixed with the adjustable riveting head of opening；Link block top is fixed with guide post I, and guide post I can be up and down
Be mounted on guide sleeve I among, the guide sleeve I is fixed on I on movable plate, and spring I is also arranged on guide post I；The movable plate I with
It can be driven, and the movable piston rod end for driving cylinder I is connected up and down, and the driving cylinder I is fixed on mounting bracket II；
The Lamp cup turns in station and is provided with Lamp cup equipment for supporting patient with burn, and the Lamp cup equipment for supporting patient with burn includes：Clamping cylinder I, clamping jaw I
It is openable and closable be mounted on clamping cylinder I on, the clamping cylinder I can 180 ° rotation be fixed in tumble cylinder I, the overturning
Cylinder I is fixed on mounting plate I, and the mounting plate is connected with the driving cylinder II for driving it to move up and down, the driving gas
Cylinder II is fixed on III on mounting bracket；
Wire-management device is provided in the lineation station, the wire-management device includes：Slide plate, the slide plate top are fixed with driving
Upper management component moves up and down the driving cylinder for stretching conducting wire, and the upper management component includes the gripper II that can clamp conducting wire, drives
The connecting plate of clamping cylinder II and connection driving cylinder III and clamping cylinder II that dynamic gripper II clamps；The slide plate lower part is solid
Surely there is the lower management component of locking conducting wire, the lower management component includes：The gripper III of conducting wire can be clamped, driving gripper III is pressed from both sides
Tight clamping cylinder III, the wire-management device further include mounting bracket IV, are fixed with what driving slide plate moved up and down on mounting bracket IV
Driving device III；
Trimming broken line device is provided in the trimming broken line station, the trimming broken line device includes：Mounting bracket V, the peace
It shelves and is provided with trimming component on V lower cantilever, trimming component is fixed on the clamping cylinder III of its action of driving；It is described to cut
Line broken line device further includes mounting bracket VI, and the mounting bracket VI is adjustable for height mounted on mounting bracket by guide post II, guide sleeve II
On V, driving cylinder III is installed to drive the idler wheel on its piston rod to roll around on mounting bracket VI；The installation
V top of frame is also equipped with broken line cylinder, for driving the bending head on its piston rod to move up and down；
Riveting lamp cap device is provided in the riveting lamp cap station, the riveting lamp cap device includes：Rack II, the rack II are equipped with
X-axis armshaft, Y-axis armshaft, X-axis slide block it is horizontally movable installation be mounted on X-axis armshaft on, and with the X-axis leading screw in X-axis armshaft
It is connected, X-axis armshaft end is fixed with the X-axis motor that is connected with X-axis lead screw to drive X-axis slide block horizontal balance, Y-axis to slide
Block installation moving up and down is mounted on Y-axis armshaft, and is connected with the Y-axis leading screw in Y-axis armshaft, Y-axis armshaft end
Portion is fixed with the y-axis motor that is connected with Y-axis lead screw to drive Y-axis sliding block to move up and down；What slider connecting plate floated is connected to X-axis
On sliding block and Y-axis sliding block, the soup stick that can be moved is fixed on the connecting plate；Setting is provided with rivet below the soup stick
Rivet driver；
The bright device of examination is provided in the bright station of examination, the bright device of examination includes：Clamping cylinder IV, it is openable and closable to be installed on folder
Gripper IV on tight cylinder IV；The clamping cylinder IV is fixed on movable plate II, and IV top of gripper, which is equipped with, is fixed on movable plate
II LED light measuring head；II upper surface of movable plate is connect with the lifting cylinder I that it can be driven to move up and down, the lifting cylinder I
It is fixed on the side elevation of adjustable shelf, guide sleeve III is installed on adjustable shelf lower surface, set movable up and down in the guide sleeve III
Equipped with guide post III, III lower end of guide post is fixed on movable plate II；The bright device of examination further includes mounting bracket VII, is pacified on mounting bracket VII
The removal cylinder moved horizontally equipped with driving adjustable shelf；
Lock lamp cap device is provided in the lock lamp cap station, the lock lamp cap device includes：Rack III, lock lamp adapter assembly, machine
The driving cylinder IV that driving drives lock lamp adapter assembly to move up and down is fixed on frame III, the lock lamp adapter assembly includes：Riveting gas
Cylinder, movable plate III, riveting set, riveting needle guard, riveting needle, spring II, the movable plate III offer for lamp cap by circular hole,
It is fixed with riveting needle guard immediately below circular hole, the riveting needle guard outer rim rotatably installs riveting set；Riveting cylinder is installed on movable plate
Both sides, and drive the riveting set being attached thereto；Riveting needle guard center is equipped with the inner cavity passed through for LED lamp holder, the riveting needle
Set is provided with several riveting needles along inner cavity is radial in a ring, is cased with spring II on the riveting needle, in the riveting set
The rolling surface that driving riveting needle is moved radially along riveting set when equipped with rotation；
The light bulb compresses in station and is provided with light bulb pressing device, and the light bulb pressing device includes：Mounting bracket VIII, mounting bracket
VIII, which is equipped with driving light bulb, holds down assembly the lifting cylinder II moved up and down；The piston rod of the lifting cylinder II is compressed with light bulb
II upper surface of mounting plate in component is connected, movable up and down on the mounting plate II that guide post IV, the guide post IV are housed
Lower end is fixed with light bulb trim ring, and spring III is arranged on the guide post between mounting plate II and light bulb trim ring.
Advantage is：Traditional manual assembly is replaced by Automated assembly device in the assembly station, is improved
The efficiency of assembling of LEDbulb lamp automatic assembly line, and between each automatic assembling apparatus independently of one another, change for later production line
It makes and leaves space, to reduce the cost of production line upgrading, transformation.
Further, the point heat-conducting glue station in the assembly station, riveting wiring board station, Lamp cup turn over station, reason
Line station, trimming broken line station, riveting lamp cap station, the bright station of examination, lock lamp cap station, Lamp cup station turning, dot encapsulation glue station,
Light bulb compresses in station and is mounted on Lamp cup carrier positioning device；The Lamp cup carrier positioning device includes mounting bracket Ⅸ, installation
Stop cylinder is installed on Ⅸ side elevation of frame, the stopper acted therewith is fixed on the stop cylinder piston rod；The peace
It shelves top and is equipped with push plate, push plate is fixed on guide post V, and the guide post V is movable up and down to be mounted in guide sleeve IV, guide post
V lower end is connect with supporting rod；The guide post V, push plate, supporting rod are realized by being fixed on the lifting cylinder III of mounting bracket lower part
Lifting action；It is also equipped with the pressing plate of the lifting height of limitation Lamp cup carrier on the mounting bracket Ⅸ, is fixed on the pressing plate
Perceive the sensing device of Lamp cup carrier.Advantage is：Improve LEDbulb lamp automatic assembly line positioning efficiency and precisely
Degree solves the problem of assembly device assembles failure, rejection rate is caused to increase caused by equipment part cannot be accurately positioned.
Further, the driving device II includes the driving motor being fixed on mounting bracket, the driving motor shaft
With synchronous pulley is installed in colloid delivery pipe, by transmitting band connection between the belt wheel, or the driving device II wrap
The driving motor being fixed on mounting bracket is included, the driving motor is nibbled by a pair being installed in its shaft and colloid delivery pipe
The gear of conjunction is driven to realize.Advantage is：Realize the accurate driving to point glue equipment.
Further, the link block both sides of the riveting pcb equipment are further fixed on the circuit board platen of flanging.It has
Beneficial effect is：Circuit board platen is set, wiring board can be stablized in riveting head riveting wiring board, it is made to be unlikely to be squeezed by riveting head
Lamp cup is extruded, and circuit board platen is folded edges, the junction that can effectively increase pressing plate and wiring board is accumulated, and riveting circuit is improved
Plate pressing plate stablizes the reliability of wiring board.
Further, the driving device III includes the lead screw being set in mounting bracket IV, and the lead screw end is connected with
The servo motor of lead screw rotation, servo motor is driven to drive slide plate to move up and down by lead screw.Advantage is：Improve cunning
The positioning accuracy of plate.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described.
Fig. 1 is LEDbulb lamp automatic assembly line vertical view；
Fig. 2 is LEDbulb lamp automatic assembly line left view；
Fig. 3 is point heat conduction adhesive dispenser or dot encapsulation adhesive dispenser structure chart；
Fig. 4 is the left view embodiment of point Fig. 3；
Fig. 5 is point heat conduction adhesive dispenser or the left view of dot encapsulation adhesive dispenser another kind embodiment
Fig. 6 is riveting pcb equipment structure chart；
Fig. 7 is the front view of Fig. 6；
Fig. 8 is the left view of Fig. 6；
Fig. 9 is Lamp cup equipment for supporting patient with burn or Lamp cup turnover device structure chart；
Figure 10 is the left view of Fig. 9；
Figure 11 is wire-management device structure chart；
Figure 12 is the front view of Figure 11；
Figure 13 is trimming broken line structure drawing of device；
Figure 14 is the front view of Figure 13；
Figure 15 is riveting lamp cap device structure chart；
Figure 16 is the front view of Figure 15
Figure 17 tries bright structure drawing of device；
The front view of Figure 18 Figure 17；
The left view of Figure 19 Figure 17；
Figure 20 is lock lamp cap device structure chart；
Figure 21 is the sectional view for locking lamp adapter assembly；
Figure 22 is light bulb pressing device structure chart；
Figure 23 is the left view of Figure 22；
Figure 24 is production line local structural graph
Figure 25 is Lamp cup carrier structure figure；
Figure 26 is Lamp cup carrier stop detent mechanism structure chart；
Figure 27 is LED lamp bulb structure figure；
Connection sectional views of the Figure 28 between sprocket wheel and chain；
Partial top views of the Figure 29 between sprocket wheel and chain；
Structure charts of the Figure 30 between common pipeline chain and line rail；
Figure 31 is common pipeline structure chart.
Specific implementation mode
Below in conjunction with the attached drawing of the present invention, technical scheme in the embodiment of the invention is clearly and completely described：
Cooling fin 21-3, riveting in LEDbulb lamp as shown in figure 27, including Lamp cup 21-4, installation and Lamp cup is on Lamp cup
Wiring board 21-2, the bulb shield 21-1 sticked on Lamp cup, the lamp cap 21-5 being riveted together with Lamp cup, riveting is in lamp cap tail
Portion, and the rivet 21-6 contacted with wiring board firewire 21-8, the zero curve 21-7 contacted with lamp cap inner surface.
Embodiment 1
As shown in Figure 1, Figure 2, a kind of LEDbulb lamp automatic assembly line shown in Figure 24, Figure 28, Figure 29, including:As production line main body
Rack I 19, the material of rack I is preferably aluminium alloy extrusions；Lamp cup carrier positioning device is provided in rack I and along LED
The assembly station that bulb lamp direction of transfer is sequentially arranged；The upper surface of rack I is equipped with transports each assembly station by LEDbulb lamp
LEDbulb lamp transmitting device 18, LEDbulb lamp transmitting device includes the line rail 18-2 being arranged on I upper surface of rack, line
Dropping place has end to end chain 18-1 in rail, and the chain is preferably flat-top chain, sets that there are one main below the line rail
Movable sprocket 17-2 and n driven sprocket 17-1, n >=1；Position where line rail corresponds to driving and driven sprocket wheel is provided with notch, described
The lower surface of chain lower surface is equipped with double wedge 18-1-1, and coordinates with the tooth socket 17-1-1/17-2-1 on driving and driven sprocket wheel；
Driving and driven sprocket wheel is fixed in the upper axial of sprocket shaft 17-3, and the lower axial end of sprocket shaft sets rolling bearing mounted on interior（Figure
In be not shown）Bearing block 17-4 in, drive sprocket or driven sprocket and the entirety of sprocket shaft composition can turn around sprocket shaft axis
It is dynamic；Bearing block is fixed on by bolt or other modes in rack I, and the lower axial end of sprocket shaft is pierced by under bearing block and bearing block
The rack I of side;Wherein the sprocket shaft lower axial end of drive sprocket is connect with I 17-5 of driving device of its rotation is driven, driving dress
It can be the entirety that motor reducer is formed with shaft coupling to set I, can also be the dynamic power plant of other energy band movable sprocket shaft rotations；
Driving device I drives drive sprocket rotation, drive sprocket to drive the chain engaged with its tooth socket, the biography of movement by sprocket shaft
Defeated chain drives the driven sprocket for engaging connection, above-mentioned transmission mode to avoid the conventional transmission as shown in Figure 30, Figure 31 again
Chain intermediate plate is in direct contact with wear rib 18-2-1, the case where generating huge frictional force, cause kinetic equation loss.It is described equipped with from
Dry friction between traditional chain and wear rib is taken turns to wheel disc axis by chain, takes turns dish axle by the transmission mode at movable sprocket
To the conversion of rolling bearing, the force of rolling friction that is finally changed between bearing holder (housing, cover) and roller.Frictional resistance is greatly reduced,
Reduce capacity loss
It closely fits together inside and outside line trackside wall and chain as of fig. 24 so that the transmission road of chain
Diameter is limited between the side of line rail.
Further include in LEDbulb lamp transmitting device as shown in figure 25:Lamp cup carrier 18- of the dropping place in chain upper surface
3, the concrete structure of Lamp cup carrier includes the support plate 18-3-1 as main body, offers in the side of support plate and makees with guide-localization
Pilot hole 18-3-1-1；The upper surface of support plate is provided with the Lamp cup mounting base 18-3-2 for preventing LEDbulb lamp, institute
The Lamp cup body for stating Lamp cup mounting base inner cavity and LED etc. fits, and the lower surface of support plate is provided with nylon block 18-3-3, the nylon
Block is diameter width semicircular structure identical with line track slot width, this kind of structure can limit nylon block by line trackside wall, from
And effectively limit event trace of the Lamp cup carrier on carrier bar.And semicircular structure can make carrier when by corner
The nylon block of lower part will not be dead with line rail clip, and also edge can be individually arranged in the Lamp cup mounting base, nylon block in above-mentioned Lamp cup carrier
Traffic direction is arranged symmetrically.
LED light assembly station includes as depicted in figs. 1 and 2：The artificial upper Lamp cup station of Lamp cup is placed on toward Lamp cup carrier
1；The point heat-conducting glue station 2 of a circle heat-conducting glue is squeezed on toward the cooling fin of Lamp cup；Wiring board, which is mounted in point, the cooling fin of heat-conducting glue
On artificial upper wiring board station 3；By riveting wiring board station 4 of the wiring board riveting on Lamp cup；Lamp cup is overturn 180 ° simultaneously
Station 5 is turned over from the Lamp cup newly put back on Lamp cup carrier；Lamp cap in the N line bending rear enclosures stretched on Lamp cup wiring board, allow
The artificial upper lamp cap folding N lines station 6 that lamp cap contacts with N lines and L lines is allowed to pass through lamp cap；The straight lineation of the L lineations across lamp cap
Station 7；Cut the length that L lines are extra on lamp cap, and the trimming broken line station 8 of bending；By the riveting lamp cap on rivet riveting lamp cap
Station 9；Test LED whether can normal luminous, and the bright station of the examination that removes defective products 10；By lock lamp of the lamp cap riveting on Lamp cup
Head station 11；Lamp cup is overturn 180 ° and is reapposed over the Lamp cup station turning 12 waited on Ei carriers；One circle of point on toward Lamp cup
The dot encapsulation glue station 13 of fluid sealant；The artificial upper light bulb station 14 of bulb shield is loaded onto to LED light；Bulb shield is pressed on Lamp cup
On light bulb compress station 15；The lower lamp station 16 of LED finished goods is removed, above-mentioned station can have more technological requirement, along chain
Direction of transfer flexible arrangement, the spacing between each station can be with flexible modulation；
The point heat conduction adhesive dispenser being located at as shown in Fig. 1 and Fig. 3 ~ 5 in point heat-conducting glue station, including：I 2-1 of mounting bracket, the peace
Shelve on 2-1 it is longitudinal be provided with sliding rail 2-1-1, what is be adapted on sliding rail is equipped with movable suspension I, and being fixed on mounting bracket I can
I 2-3 of regulating the qi flowing in the channels cylinder, the piston rod end of adjustable cylinder is connected with movable suspension I, for driving movable suspension to be moved down along sliding rail
It is dynamic；Glue applying mechanism 2-4 is provided on movable suspension, the glue applying mechanism includes the colloid delivery pipe 2- being mounted on movable suspension
4-1, the colloid delivery pipe can rotate in movable suspension around its own axis, in colloid delivery pipe lower part and glue applying mechanism
Glue rifle is connected；II 2-5 of driving device is further fixed on movable suspension, for driving glue applying mechanism to rotate, described heat conduction mucilage binding
Arrangement form is set to be adapted with the LEDbulb lamp quantity of required assembly on Lamp cup carrier；Point heat conduction adhesive dispenser operation principle be：
After Lamp cup carrier is moved to station stop positioning, adjustable cylinder I acts, and piston rod driving activity suspension declines, driving dress
It sets after II drive glue rifle dispensing turns around, adjustable cylinder I, which resets, to be risen, and driving device II resets, and point glue process terminates, and acts
Journey is completed by automation control.
It is located in riveting wiring board station as shown in Fig. 1 and Fig. 6 ~ 8 and is provided with riveting pcb equipment, including：Link block
4-1, link block bottom are fixed with the riveting head 4-2 that openings of sizes can be adjusted, and link block top is fixed with I 4-3 of guide post, guide post
I is movable up and down among I 4-4 of guide sleeve, and the guide sleeve I is fixed on the upper surface of I 4-5 of movable plate, is also covered on guide post I
Equipped with I 4-6 of spring, for playing the role of certain buffering accumulation of energy when riveting wiring board；Riveting device further includes that driving cylinder drives
Take offence I 4-7 of cylinder, and the driving cylinder I is fixed on 4-8 on mounting bracket II, the piston rod end of the driving cylinder I and movable plate
I is connected, and the adjustable riveting head of split shed can adapt to the situation that riveting pressure point span is of different sizes on different wiring boards, activity
Spring I is arranged on guide post I between plate I and link block to play the role of buffering in riveting wiring board；The riveting
Device arrangement form is adapted with the LEDbulb lamp quantity of required assembly on Lamp cup carrier；The work of riveting pcb equipment is former
Reason is：After Lamp cup carrier is moved on the station and stop positions, driving cylinder I acts, and piston rod drives under movable plate I
Drop, riveting head downlink and the riveting point contact riveting on light bulb wiring board, return after pause, wiring board dissipating in Lamp cup by riveted
On backing, riveting process is completed；Entire action process is completed by automation control.
Lamp cup as shown in Fig. 1 and Fig. 9 ~ 10 turns over the Lamp cup equipment for supporting patient with burn in station, including：I 5-1 of clamping cylinder,
I 5-2 of clamping jaw it is openable and closable be mounted on clamping cylinder I on, the clamping cylinder I can 180 ° rotation be fixed on I 5-3 of tumble cylinder
On, the tumble cylinder I is fixed on the side elevation of I 5-4 of mounting plate, the mounting plate I and can drive its upper and lower action drives
II 5-5 of cylinder is connected, and the driving cylinder II is fixed on III on mounting bracket；Described Lamp cup equipment for supporting patient with burn arrangement form and lamp
The LEDbulb lamp quantity of required assembly is adapted on cup carrier；The operation principle of Lamp cup equipment for supporting patient with burn is：When Lamp cup carrier moves
On to the station and after stop positioning, driving cylinder II acts, and piston rod drives II mounting plate I of cylinder to decline；Clamping cylinder I is dynamic
Make, after I clamping balls of clamping jaw steep Lamp cup, after driving cylinder II resets rising；Tumble cylinder I acts, and clamping cylinder I is driven to overturn
180 degree；Driving II piston rod of cylinder declines again puts back to Lamp cup carrier Lamp cup；Clamping cylinder I drives clamping jaw I loose from Lamp cup
It opens, driving cylinder II, which rises, to be resetted, and Lamp cup turn action on Lamp cup carrier is completed.Entire action process is complete by automation control
At；
Wire-management device in the lineation station as shown in Fig. 1 and Figure 10 ~ 11, including：Slide plate 7-1, the slide plate top are fixed with
Management component 7-2 moves up and down III 7-6 of driving cylinder for stretching conducting wire in driving, and the upper management component includes that can clamp conducting wire
II 7-2-1 of gripper, II 7-2-2 of clamping cylinder that driving gripper II clamps and connection driving cylinder III and clamping cylinder III
Connecting plate 7-2-3；The slide plate lower part is fixed with the lower management component 7-3 of locking conducting wire, and the lower management component includes：It can
III 7-3-1 of gripper of conducting wire, III 7-3-2 of clamping cylinder that driving gripper III clamps are clamped, wherein the gripper in upper management component
Gripper III in II or lower management component is provided with the targeting port of diamond shape, and when gripper II, gripper III are slowly tightened, diamond shape is oriented to
It mouthful reduces therewith, and conducting wire is answered to be close to the center of diamond shape, until until tightly；The wire-management device further includes IV 7-4 of mounting bracket,
III 7-5 of driving device that driving slide plate moves up and down is fixed on mounting bracket IV；The wire-management device arrangement form is carried with Lamp cup
The LEDbulb lamp quantity assembled needed on tool is adapted；The operation principle of wire-management device is：When Lamp cup carrier is moved to the station
After the positioning of upper and stop, driving device III stops after driving slide plate to move downward；Clamping cylinder III acts, and gripper III clamps lamp cap
The power lead of tail portion；Then driving cylinder III acts, and stops after driving II downlink of clamping cylinder, and clamping cylinder II acts, folder
Grab II clamping power cord；Driving device III resets, and drives slide plate uplink, and after driving gripper II and clamping jaw II to be slided on conducting wire
It is detached from, conducting wire is straightened, and each cylinder resets.Entire action process is completed by automation control.
Trimming broken line device in the trimming broken line station as shown in Fig. 1 and Figure 13 ~ 14, including：V 8-1 of mounting bracket, institute
The cantilever 8-1-1 for stating V lower part of mounting bracket is equipped with trimming component 8-2, and trimming component is fixed on the clamping cylinder of its action of driving
On III 8-3；The trimming broken line device further includes VI 8-4 of mounting bracket, and the mounting bracket VI passes through II 8-5 of guide post, II 8-6 of guide sleeve
It is adjustable for height to be mounted on mounting bracket V, driving IV 8-7 of cylinder is installed on mounting bracket VI and is installed on driving cylinder to drive
Idler wheel 8-8 on IV piston rod rolls conducting wire back and forth；V top of the mounting bracket is also equipped with broken line cylinder 8-9, for driving
Bending head 8-10 on its stopper rod is moved up and down, the trimming broken line device arrangement form and required assembly on Lamp cup carrier
LEDbulb lamp quantity is adapted；The operation principle of trimming broken line device is：Determine when Lamp cup carrier is moved on the station simultaneously stop
Behind position, clamping cylinder III acts, and the action of trimming component is opened after cutting extra conducting wire；It drives cylinder IV to act, drives idler wheel
It is resetted after rolling conducting wire；Broken line cylinder movement, driving bending head decline, are retracted after conducting wire bending；Station action terminates, conducting wire
By smooth bending, entire action process is completed by automation control.
Bending head is connected on the piston rod of broken line cylinder,
Riveting lamp cap device in the riveting lamp cap station as shown in Fig. 1 and Figure 15 ~ 16, including：II 9-1 of rack, the rack II are set
There is the horizontally movable installation of X-axis armshaft 9-1-1, Y-axis armshaft 9-1-2, X-axis slide block 9-2 to be mounted on X-axis armshaft, and and X-axis
The X-axis leading screw 9-3 being equipped in armshaft is connected, and X-axis armshaft end is fixed with the X-axis motor 9-4 being connected with X-axis lead screw and comes
Drive X-axis slide block horizontal balance, Y-axis sliding block 9-5 it is moving up and down installation be mounted on Y-axis armshaft on, and with set in Y-axis armshaft
Some Y-axis leading screw 9-6 are connected, and Y-axis armshaft end is fixed with the y-axis motor 9-7 that is connected with Y-axis lead screw to drive Y-axis
Sliding block moves up and down；What slider connecting plate 9-8 floated is connected in X-axis slide block and Y-axis sliding block, and being fixed on the connecting plate can
The soup stick 9-9 moved；Setting is provided with the rivet driver 9-10 of rivet below the soup stick, and the riveting lamp cap device arranges shape
Formula is adapted with the LEDbulb lamp quantity of required assembly on Lamp cup carrier；The operation principle of the riveting lamp cap device is：X-axis electricity
Machine can drive the movement of X-axis slide block horizontal direction by X-axis leading screw；Y-axis motor can be driven by Y-axis leading screw on Y axis sliding blocks
Lower movement；Slider connecting plate floating connection X-axis, Y-axis sliding block；X-axis, y-axis motor can drive the suction being fixed on slider connecting plate
Bar moves in X/Y plane；Rivet driver is the prior art, and the inside stores rivet, and after energy auto arrangement, automatic submitting positioning
It is taken away for soup stick；After Lamp cup carrier is moved to station positioning, it is adjacent to simultaneously after X-axis, y-axis motor driving soup stick alignment rivet end cap
It picks up；By after X, y-axis motor driving, the rivet hole of alignment lamp cap tail portion, y-axis motor driving Y-axis sliding block moves downward past soup stick
Lamp cap tail portion is pressed into rivet；Each shaft position resets, and station action terminates, and action process is completed by automation control.
The bright device of examination in the bright station of examination as shown in Fig. 1 and Figure 17 ~ 19, including clamping cylinder IV 10-1, it is openable and closable
IV 10-2 of gripper being installed on clamping cylinder IV；The clamping cylinder IV is fixed on 10-3 on movable plate II, IV top of gripper
Equipped with the LED light measuring head 10-4 on movable plate II；II upper surface of movable plate and the lifting that it is moved up and down can be driven
I 10-5 connections of cylinder, the lifting cylinder I are fixed on the side elevation of adjustable shelf 10-6, are equipped with and lead on adjustable shelf lower surface
Cover III 10-7, movable up and down in the guide sleeve III to be provided with III 10-8 of guide post, III lower end of guide post is fixed on movable plate II；
The bright device of examination further includes VII 10-9 of mounting bracket, and the removal cylinder that driving adjustable shelf moves horizontally is equipped on mounting bracket VII
10-10, the bright device arrangement form of examination are adapted with the LEDbulb lamp quantity of required assembly on Lamp cup carrier；The examination is bright
The operation principle of device is：After Lamp cup carrier is moved to station blocking positioning, lifting cylinder I acts, piston rod driving activity
Plate II declines, and measuring head contacts energization with the lamp cap of LEDbulb lamp；If bulb lamp energy normal luminous, the lamp test is qualified, rises
Sending down abnormally ascending cylinder I, which rises, to be resetted；If bulb lamp cannot be lighted normally, clamping cylinder IV acts, and gripper IV clamps lamp cap, lifting cylinder
I rises, and light bulb is removed from Lamp cup carrier；Cylinder movement is removed, drives adjustable shelf to move forward, LED light is from Lamp cup carrier
Side removes, and gripper IV is unclamped after reaching above waste product box, and bulb lamp is fallen into waste product box, removes cylinder and resets, tries bright process
Terminate；Action process is completed by automation control.
The lock lamp cap device in lamp cap station is locked as shown in Fig. 1 and Figure 20 ~ 21, including：III 11-1 of rack, lock lamp cap group
Part 11-3 is equipped with driving V 11-2 of cylinder in rack III and drives lock lamp adapter assembly to move up and down to drive, the lock lamp cap group
Part includes：Riveting cylinder 11-3-1, movable plate 11-3-2, riveting set 11-3-3, riveting needle guard 11-3-4, riveting needle 11-3-5, bullet
II 11-3-6 of spring, offer on the movable plate for lamp cap by circular hole, be fixed with riveting needle guard, the riveting immediately below circular hole
Needle guard outer rim rotatably installs riveting set；The riveting cylinder is installed on movable plate both sides, and drives the riveting being attached thereto
Set；Riveting needle guard center is equipped with the inner cavity passed through for LED lamp holder, and the riveting needle guard is along inner cavity radial setting in a ring
There are several riveting needles, spring II is cased on the riveting needle, driving riveting needle is along riveting when being equipped with rotation in the riveting set
Cover the rolling surface moved radially, the LEDbulb lamp quantity of the lock lamp cap device arrangement form and required assembly on Lamp cup carrier
It is adapted；It is described lock lamp cap device operation principle be：After Lamp cup carrier is moved to station blocking positioning, lifting cylinder is dynamic
Make, piston rod is released, and movable plate declines, and riveting needle guard is inserted in lamp cap；Riveting cylinder movement, piston rod pull riveting set rotation, riveting
Riveting needle in needle guard circumferentially presses radially into lamp cap；Riveting cylinder resets, and riveting needle is extracted from lamp cap；Riveting hole on lamp cap is inside
Flange and Lamp cup riveted are generated, lamp cap is tightly linked together with Lamp cup, and driving cylinder V rises, and lock lamp cap process is complete
At.Action process is completed by automation control；
Its mechanical structure of Lamp cup turnover device in the Lamp cup station turning as shown in Fig. 1 and Fig. 9 ~ 10 and Lamp cup equipment for supporting patient with burn phase
Together；
Its mechanical structure of dot encapsulation adhesive dispenser in the dot encapsulation glue station as shown in Fig. 1 and Fig. 3 ~ 5 and point heat conduction adhesive dispenser phase
Together；
The light bulb as shown in Fig. 1 and Figure 22 ~ 23 compresses the light bulb pressing device in station, including：VIII 15-1 of mounting bracket, mounting bracket
VIII, which is equipped with driving light bulb, holds down assembly II 15-3 of lifting cylinder that 15-2 moves up and down, the piston rod and lamp of the driving cylinder
II upper surfaces 15-2-2 of mounting plate in bubble pressing device are connected, mobilizable on the movable plate to be equipped with IV 15- of guide post
2-1, IV lower end of the guide post are fixed with light bulb trim ring 15-2-4, and bullet is arranged on the guide post IV between movable plate and light bulb trim ring
III 15-2-3 of spring, the light bulb pressing device arrangement form are adapted with the LEDbulb lamp quantity of required assembly on Lamp cup carrier；
The operation principle of the light bulb pressing device is：After Lamp cup carrier is moved to station positioning, lifting cylinder II acts, piston rod
Driving light bulb holds down assembly decline, and the mounting plate II in light bulb compression group declines with light bulb trim ring and has the bubble of trapping the ball of buffering
Lampshade, lifting cylinder II acts after pause, and piston rod rises with light bulb trim ring, and light bulb is compacted, and lamp is bonded in by fluid sealant
On cup, light bulb compaction process terminates；Action process is completed by automation control.
As shown in Figure 1, Figure 2, assembly station shown in Figure 26：Point heat-conducting glue station, riveting wiring board station, Lamp cup turn over station,
Lineation station, trimming broken line station, riveting lamp cap station, the bright station of examination, lock lamp cap station, Lamp cup station turning, dot encapsulation glue work
Position, light bulb compress in station, are mounted on Lamp cup carrier positioning device；The Lamp cup carrier positioning device includes：Mounting bracket Ⅸ
20-4 is equipped with stop cylinder 20-9 on Ⅸ side elevation of mounting bracket, is fixed on the stop cylinder piston rod and acts therewith
Stopper 20-10；The top of the mounting bracket Ⅸ is equipped with push plate 20-8, and push plate is fixed on V 20-6 of guide post, the guide post can on
Under it is movable be mounted on IV 20-7 of guide sleeve in, V lower end of guide post is connect with supporting rod 20-3；The guide post V, push plate, supporting rod
III 20-5 of lifting cylinder by being fixed on Ⅸ bottom surface of mounting bracket realizes lifting action；Limit is also equipped on the mounting bracket Ⅸ
The pressing plate 20-1 of the lifting height of Lamp cup carrier processed is fixed with the sensing device 20-2 of Lamp cup carrier, above-mentioned lamp on the pressing plate
The work of cup carrier positioning device being fixed in rack I using chain as axisymmetrical, the Lamp cup carrier positioning device is former
Reason is：After Lamp cup carrier moves on to corresponding station, stop cylinder action, stopper rises, and blocking Lamp cup carrier stops to Forward
It is dynamic；Lifting cylinder III acts, and piston rod pushes the guide post V being fixed on supporting rod to moving up, and guide post V is inserted into Lamp cup carrier
In pilot hole, is jacked up, withstand on pressing plate upwards by the push plate installed on guide post V after the positioning of Lamp cup carrier, correspond to the automatic of station
Device starts to act, and completes the assembly on this station, after the completion of assembly, rises cylinder and declines, and Lamp cup carrier is fallen on chain,
Stop cylinder acts, and stop block is driven to decline, and blocking is removed, and Lamp cup carrier is seen off by carrier bar.
Embodiment 7
Point heat conduction adhesive dispenser/dot encapsulation adhesive dispenser as shown in Figure 3 and Figure 4, shown in driving device II include be fixed on
Driving motor on mounting bracket, is mounted on synchronous pulley in the driving motor shaft and colloid delivery pipe, two belt wheels it
Between by transmit band connection, its working principle is that：Driving motor acts, and drives the synchronous pulley being mounted in its shaft, shaft
On synchronous pulley by conveyer belt drive colloid delivery pipe on belt wheel rotate together, to pass through drive colloid duct tape
Dynamic point glue equipment rotates together, and completes the action of one circle heat-conducting glue/fluid sealant of point on Lamp cup.
The link block both sides of the riveting pcb equipment as shown in Fig. 6 ~ 8, the riveting pcb equipment are further fixed on folding
The circuit board platen 4-9 on side, its working principle is that：After link block is pushed pushing, it is fixed on the wiring board pressure of link block both sides
Plate compresses assist side both sides, with riveting head collective effect, plays the role of stablizing wiring board when riveting head riveting wiring board, make
Will not pop up Lamp cup when being suppressed by riveting head because of wiring board.
Driving device III in the wire-management device as shown in Figure 11, Figure 12 includes the lead screw for being set in mounting bracket IV, institute
The servo motor that lead screw end is connected with driving lead screw rotation is stated, servo motor drives slide plate to move up and down by lead screw, work
It is to drive lead screw rotation by the rotation of servo motor to make principle, to drive the slide plate being equipped on lead screw to move up and down, is watched
Slide plate can accurately be positioned in the position slided up and down by taking motor and lead screw cooperation.
Embodiment 2
Point heat conduction adhesive dispenser/dot encapsulation adhesive dispenser as shown in Figure 3 and Figure 5, with embodiment 1 difference lies in：Shown in it
Driving device II includes the driving motor being fixed on mounting bracket, and one is equipped in the driving motor shaft and colloid delivery pipe
To the gear being meshed.Its working principle is that：Driving motor rotates, and is transmitted driving force by the gear that this pair is meshed
Onto the colloid delivery pipe of point glue equipment, achieve the purpose that drive point glue equipment rotation.
It should be evident that the attached drawing in foregoing description is only some embodiments of the present invention, for the common skill in this field
For art personnel, without creative efforts, other products are can also be obtained according to these attached drawings.
Claims (10)
1. a kind of LEDbulb lamp automatic assembly line, including rack I, the LEDbulb lamp transmitting device with chain, Lamp cup carry
Tool positioning device, the assembly station being sequentially arranged along LEDbulb lamp direction of transfer, the power for driving LEDbulb lamp transmitting device
Device, it is characterised in that：The power plant includes：One drive sprocket, n driven sprocket, n >=1, the driving and driven chain
Wheel upper surface, which is equipped with, to be coordinated with chain following table by gear；Sprocket shaft, the peace that the driving and driven sprocket wheel is rotated by sprocket shaft
In the interior bearing block for setting rolling bearing, the bearing block is fixed in rack I, and the lower axial end of the drive sprocket axle connects
Driving device I is connected to drive drive sprocket to rotate, drives transmission chain movement；The chain drive of movement is in contact with it driven
Sprocket wheel rotates.
2. a kind of LEDbulb lamp automatic assembly line as described in claim 1, it is characterised in that：The LEDbulb lamp transmission dress
The line rail including being installed on rack upper surface is set, the line trackside wall is bonded with chain two sides.
3. a kind of LEDbulb lamp automatic assembly line as claimed in claim 1 or 2, it is characterised in that：The LEDbulb lamp passes
Defeated device further includes Lamp cup carrier, and the Lamp cup carrier includes the support plate for being equipped with guide-localization hole, is fixed on support plate upper surface
Lamp cup mounting base, the nylon block for being fixed on support plate lower surface, the nylon block are diameter and line track slot semicircle of same size
Structure；The Lamp cup carrier dropping place is on the carrier bar of chain.
4. a kind of LEDbulb lamp automatic assembly line as described in claim 1, it is characterised in that：The assembly station includes：People
Lamp cup station in work, point heat-conducting glue station, manually upper wiring board station, riveting wiring board station, Lamp cup turn over station, it is artificial on
Lamp cap rolls over N lines station, lineation station, trimming broken line station, riveting lamp cap station, the bright station of examination, lock lamp cap station, Lamp cup and overturns work
Position, dot encapsulation glue station, manually upper light bulb station, light bulb compress station, lower lamp station, and above-mentioned station is adjustable in pitch along transmission
Chain direction of transfer is sequentially arranged.
5. a kind of LEDbulb lamp automatic assembly line as claimed in claim 4, it is characterised in that：In described heat-conducting glue station
Setting has the heat-conducting glue device, described heat conduction adhesive dispenser to include：Mounting bracket I；Movable suspension I, can slide up and down and be mounted on
It installs on frame sliding track；Adjustable cylinder I is installed on the movable suspension I for driving on mounting bracket I and being connected with its piston rod；The work
Glue applying mechanism is provided on dynamic suspension I, the glue applying mechanism includes the colloid conveying being rotatably installed on movable suspension I
Pipe, colloid delivery pipe lower part is connected with glue rifle；Driving device II is fixed on movable suspension I, and is driven and be attached thereto
Glue applying mechanism rotation；
Riveting pcb equipment is provided in the riveting wiring board station, the riveting pcb equipment includes：Link block, institute
It states link block bottom and is fixed with the adjustable riveting head of opening；Link block top is fixed with guide post I, I peace movable up and down of guide post
Among guide sleeve I, the guide sleeve I is fixed on I on movable plate, and spring I is also arranged on guide post I；The movable plate I with can drive
Moving it, the movable piston rod end for driving cylinder I is connected up and down, and the driving cylinder I is fixed on mounting bracket II；
The Lamp cup turns in station and is provided with Lamp cup equipment for supporting patient with burn, and the Lamp cup equipment for supporting patient with burn includes：Clamping cylinder I, clamping jaw I
It is openable and closable be mounted on clamping cylinder I on, the clamping cylinder I can 180 ° rotation be fixed in tumble cylinder I, the overturning
Cylinder I is fixed on mounting plate I, and the mounting plate I is connected with the driving cylinder II for driving it to move up and down, the driving gas
Cylinder II is fixed on mounting bracket III；
Wire-management device is provided in the lineation station, the wire-management device includes：Slide plate, the slide plate top are fixed with driving
Upper management component moves up and down the driving cylinder III for stretching conducting wire, and the upper management component includes the gripper II that can clamp conducting wire,
Drive the connecting plate for the clamping cylinder II and connection driving cylinder III and clamping cylinder II that gripper II clamps；The slide plate lower part
It is fixed with the lower management component of locking conducting wire, the lower management component includes：The gripper III of conducting wire can be clamped, gripper III is driven
The clamping cylinder III of clamping, the wire-management device further include mounting bracket IV, and driving slide plate is fixed on mounting bracket IV and is moved up and down
Driving device III；
Trimming broken line device is provided in the trimming broken line station, the trimming broken line device includes：Mounting bracket V, the peace
It shelves and is provided with trimming component on V lower cantilever, trimming component is fixed on the clamping cylinder III of its action of driving；It is described to cut
Line broken line device further includes mounting bracket VI, and the mounting bracket VI is adjustable for height mounted on mounting bracket by guide post II, guide sleeve II
On V, driving cylinder IV is installed to drive the idler wheel on its piston rod to roll around on mounting bracket VI；The installation
V top of frame is also equipped with broken line cylinder, for driving the bending head on its piston rod to move up and down；
Riveting lamp cap device is provided in the riveting lamp cap station, the riveting lamp cap device includes：Rack II, the rack II are equipped with
X-axis armshaft, Y-axis armshaft, X-axis slide block it is horizontally movable installation be mounted on X-axis armshaft on, and with the X-axis leading screw in X-axis armshaft
It is connected, X-axis armshaft end is fixed with the X-axis motor that is connected with X-axis lead screw to drive X-axis slide block horizontal balance, Y-axis to slide
Block installation moving up and down is mounted on Y-axis armshaft, and is connected with the Y-axis leading screw in Y-axis armshaft, Y-axis armshaft end
Portion is fixed with the y-axis motor that is connected with Y-axis lead screw to drive Y-axis sliding block to move up and down；What slider connecting plate floated is connected to X-axis
On sliding block and Y-axis sliding block, the soup stick that can be moved is fixed on the connecting plate；Setting is provided with rivet below the soup stick
Rivet driver；
The bright device of examination is provided in the bright station of examination, the bright device of examination includes：Clamping cylinder IV, it is openable and closable to be installed on folder
Gripper IV on tight cylinder IV；The clamping cylinder IV is fixed on movable plate II, and IV top of gripper, which is equipped with, is fixed on movable plate
II LED light measuring head；II upper surface of movable plate is connect with the lifting cylinder I that it can be driven to move up and down, the lifting cylinder I
It is fixed on the side elevation of adjustable shelf, guide sleeve III is installed on adjustable shelf lower surface, set movable up and down in the guide sleeve III
Equipped with guide post III, III lower end of guide post is fixed on movable plate II；The bright device of examination further includes mounting bracket VII, is pacified on mounting bracket VII
The removal cylinder moved horizontally equipped with driving adjustable shelf；
Lock lamp cap device is provided in the lock lamp cap station, the lock lamp cap device includes：Rack III, lock lamp adapter assembly, machine
The driving cylinder V that driving drives lock lamp adapter assembly to move up and down is fixed on frame III, the lock lamp adapter assembly includes：Riveting gas
Cylinder, movable plate III, riveting set, riveting needle guard, riveting needle, spring II, the movable plate III offer for lamp cap by circular hole,
It is fixed with riveting needle guard immediately below circular hole, the riveting needle guard outer rim rotatably installs riveting set；Riveting cylinder is installed on movable plate
Both sides, and drive the riveting set being attached thereto；Riveting needle guard center is equipped with the inner cavity passed through for LED lamp holder, the riveting needle
Set is provided with several riveting needles along inner cavity is radial in a ring, is cased with spring II on the riveting needle, in the riveting set
The rolling surface that driving riveting needle is moved radially along riveting set when equipped with rotation；
The light bulb compresses in station and is provided with light bulb pressing device, and the light bulb pressing device includes：Mounting bracket VIII, mounting bracket
VIII, which is equipped with driving light bulb, holds down assembly the lifting cylinder II moved up and down；The piston rod of the lifting cylinder II is compressed with light bulb
II upper surface of mounting plate in component is connected, movable up and down on the mounting plate II that guide post IV, the guide post IV are housed
Lower end is fixed with light bulb trim ring, and spring III is arranged on the guide post between mounting plate II and light bulb trim ring.
6. a kind of LEDbulb lamp automatic assembly line as described in claim 4 or 5, it is characterised in that：In the assembly station
Point heat-conducting glue station, riveting wiring board station, Lamp cup turn over station, lineation station, trimming broken line station, riveting lamp cap station, examination
It is fixed it to be mounted on Lamp cup carrier in bright station, lock lamp cap station, Lamp cup station turning, dot encapsulation glue station, light bulb compression station
Position device；The Lamp cup carrier positioning device includes mounting bracket Ⅸ, and stop cylinder, the resistance are equipped on Ⅸ side elevation of mounting bracket
It is fixed with the stopper acted therewith on gear cylinder piston rod；Push plate is equipped with above the mounting bracket, guide post V is fixed in push plate
On, the guide post V is movable up and down to be mounted in guide sleeve IV, and V lower end of guide post is connect with supporting rod；The guide post V pushes away
Plate, supporting rod realize lifting action by being fixed on the lifting cylinder III of mounting bracket lower part；It is also equipped on the mounting bracket Ⅸ
The pressing plate of the lifting height of Lamp cup carrier is limited, the sensing device of perception Lamp cup carrier is fixed on the pressing plate.
7. a kind of LEDbulb lamp automatic assembly line as claimed in claim 5, it is characterised in that：The driving device II includes
It is mounted on synchronous pulley in the driving motor being fixed on mounting bracket, the driving motor shaft and colloid delivery pipe, it is described
By transmitting band connection between belt wheel.
8. a kind of LEDbulb lamp automatic assembly line as claimed in claim 5, it is characterised in that：The driving device II includes
The driving motor being fixed on mounting bracket, the driving motor pass through a pair of meshing for being installed in its shaft and colloid delivery pipe
Gear come realize transmission.
9. a kind of LEDbulb lamp automatic assembly line as claimed in claim 5, it is characterised in that：The riveting pcb equipment
Link block both sides be further fixed on the circuit board platen of flanging.
10. a kind of LEDbulb lamp automatic assembly line as claimed in claim 5, it is characterised in that：The driving device III includes
The lead screw being set in mounting bracket IV, the lead screw end are connected with the servo motor of driving lead screw rotation, and servo motor passes through
Lead screw driving slide plate moves up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810728053.3A CN108679473B (en) | 2018-07-05 | 2018-07-05 | Automatic production line for LED bulb lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810728053.3A CN108679473B (en) | 2018-07-05 | 2018-07-05 | Automatic production line for LED bulb lamp |
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| Publication Number | Publication Date |
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| CN108679473A true CN108679473A (en) | 2018-10-19 |
| CN108679473B CN108679473B (en) | 2023-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810728053.3A Active CN108679473B (en) | 2018-07-05 | 2018-07-05 | Automatic production line for LED bulb lamp |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110065770A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine automatically delivers, transmitting device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
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| CN106195700A (en) * | 2016-08-29 | 2016-12-07 | 厦门市先创鹭为自动化科技有限公司 | Full-automatic LED bulb assembly line |
| CN205798883U (en) * | 2016-07-22 | 2016-12-14 | 广州力硕自动化设备系统集成有限公司 | A kind of LEDbulb lamp lampshade automatic assembling machine |
| CN108188732A (en) * | 2018-02-01 | 2018-06-22 | 奥其斯科技股份有限公司 | Light bulb automated production equipment |
| CN208348998U (en) * | 2018-07-05 | 2019-01-08 | 浙江达美智能技术有限公司 | A kind of LEDbulb lamp automatic assembly line |
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| GB790432A (en) * | 1955-03-18 | 1958-02-12 | Alfred Frederick Bader | Improvements in or relating to feeding devices for glass bulbs and the like |
| CN104369045A (en) * | 2014-10-31 | 2015-02-25 | 江苏浩明光电科技股份有限公司 | Automatic first plastic part rotating and positioning device of full-automatic LED globular bulb assembling machine |
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| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110065770A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine automatically delivers, transmitting device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
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| Publication number | Publication date |
|---|---|
| CN108679473B (en) | 2023-06-27 |
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