CN108674707B - Throw compounding integration equipment - Google Patents
Throw compounding integration equipment Download PDFInfo
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- CN108674707B CN108674707B CN201810491843.4A CN201810491843A CN108674707B CN 108674707 B CN108674707 B CN 108674707B CN 201810491843 A CN201810491843 A CN 201810491843A CN 108674707 B CN108674707 B CN 108674707B
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- 238000013329 compounding Methods 0.000 title claims description 4
- 230000010354 integration Effects 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000003756 stirring Methods 0.000 claims abstract description 52
- 230000008878 coupling Effects 0.000 claims description 34
- 238000010168 coupling process Methods 0.000 claims description 34
- 238000005859 coupling reaction Methods 0.000 claims description 34
- 238000001179 sorption measurement Methods 0.000 claims description 28
- 230000007704 transition Effects 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000012216 screening Methods 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 7
- 230000003044 adaptive effect Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 7
- 230000001105 regulatory effect Effects 0.000 claims 5
- 230000001276 controlling effect Effects 0.000 claims 4
- 238000013461 design Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000005429 filling process Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention relates to a feeding and mixing integrated device, which comprises the following components: the filling mechanism comprises a filling cylinder, a hopper and a feeding mechanism, the feeding mechanism consists of a stirring shaft and a spiral fin, the stirring shaft and the filling cylinder are coaxially arranged, the spiral fin is arranged at the middle lower part of the stirring shaft and extends into the filling cylinder, and a material charging opening is formed in the side surface of the filling mechanism; the driving mechanism comprises a driving shaft, a first electromagnetic clutch, a second belt pulley, a second chain wheel and a third electromagnetic clutch, the driving shaft is fixed on the upper portion of the rack through a bearing level, a first bevel gear is arranged at the left end of the driving shaft, a second bevel gear matched with the end portion of the stirring shaft is arranged at the end of the stirring shaft, the first bevel gear and the second bevel gear are meshed, the material conveying mechanism is further included, and the bottom of the charging barrel is arranged. The invention has the beneficial effects that: the mechanism has reasonable structural design, convenient installation and maintenance, high operation efficiency and good controllability.
Description
Technical Field
The invention relates to a feeding and mixing integrated device, and belongs to the technical field of feeding and mixing devices.
Background
In the technical field of feeding and mixing machines, a feeding and mixing all-in-one machine mixes products (mainly containing liquid and solid) from a storage device, and then quantitatively injects the mixed products into packing materials (bottles, cans, bags and the like) in various shapes. Traditionally, solid materials such as powder, granules and the like are manually operated, the mode has high labor intensity and low production efficiency, and larger dust pollution can be generated in the filling process. In recent years, such operations have been performed by screw feeders, but such methods have disadvantages of high equipment cost, large floor space, complicated maintenance, etc., and have poor reliability of quantitative determination, making it difficult to perform automated operations.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a material feeding and mixing integrated device which is reasonable in structural design, convenient to install and maintain and high in operation efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a throw compounding integration equipment, constant volume filling mechanism includes following subassembly:
the automatic belt conveyor comprises a rack, wherein a driving motor is fixedly arranged on the rack, and an output shaft of the driving motor is provided with a first belt pulley and a first chain wheel;
the filling mechanism is fixedly arranged on the side face of the rack and comprises a filling cylinder, a hopper and a feeding mechanism, the feeding mechanism consists of a stirring shaft and a spiral fin, the stirring shaft and the filling cylinder are coaxially arranged, a first assembly bearing is arranged at the upper part of the stirring shaft, the stirring shaft is indirectly fixed with the rack through the first assembly bearing, the spiral fin is arranged at the middle lower part of the stirring shaft and extends into the filling cylinder, and a material feeding port is arranged on the side face of the filling mechanism;
the material turning mechanism is arranged in the filling mechanism and comprises a material turning part and a material turning sleeve shaft, the material turning part is fixedly arranged at the lower end of the material turning sleeve shaft, the material turning sleeve shaft is sleeved outside the stirring shaft, a second assembling bearing and a third assembling bearing are respectively arranged at two ends of the material turning sleeve shaft, the material turning sleeve shaft is indirectly fixed with the rack through the second assembling bearing and the third assembling bearing, at least one fourth assembling bearing is arranged between the material turning sleeve shaft and the stirring shaft, a third chain wheel is fixedly arranged in the middle of the material turning sleeve shaft and connected with an output shaft of a gearbox through a chain for driving the material turning mechanism to rotate, the gearbox is fixedly arranged on the rack, and an input shaft of the gearbox is connected with a driving shaft through a belt or a chain;
the driving mechanism comprises a driving shaft, a first electromagnetic clutch, a second belt pulley, a second chain wheel and a third electromagnetic clutch, the driving shaft is horizontally fixed at the upper part of the rack through a bearing, a first bevel gear is arranged at the left end of the driving shaft, a second bevel gear matched with the end part of the stirring shaft is arranged at the end part of the stirring shaft, and the first bevel gear and the second bevel gear are meshed;
the first electromagnetic clutch is fixedly arranged on the left side of the driving shaft and comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft and is fixed with the rack through a fixing part, the adsorbed part is fixed with the driving shaft, and the adsorption and release of the first electromagnetic clutch are respectively used for braking or relieving the braking of the driving shaft;
the second belt pulley is arranged in the middle of the driving shaft through a bearing, the second electromagnetic clutch is arranged on the driving shaft on the left side of the second belt pulley and comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft and is fixed with the rack through a fixing part, the adsorbed part is fixed with the driving shaft, a first connecting part is arranged on the side surface of the second belt pulley, and the driving and the de-driving of the driving shaft by the second belt pulley are respectively controlled through the adsorption and the release of the second electromagnetic clutch;
the second chain wheel is arranged at the end part of the driving shaft at the right side of the second belt wheel, the third electromagnetic clutch is arranged at the right side of the second chain wheel and comprises an electromagnetic adsorption piece and an adsorbed piece, the electromagnetic adsorption piece is sleeved on the driving shaft, and is fixed with the frame through a fixing piece, the adsorbed piece is fixed with the driving shaft, the second chain wheel side close to the second belt wheel is provided with a second coupling piece which is adaptive, when the second electromagnetic clutch is adsorbed, the first and the second connecting pieces are connected to control the second belt wheel and the second chain wheel to drive the driving shaft together, when the second electromagnetic clutch is disconnected and the third electromagnetic clutch is engaged, the first and the second connecting pieces are disconnected, the actuation of a third electromagnetic clutch controls a second chain wheel to drive a driving shaft independently, a transition gear is connected to the rack on the lower side of the second chain wheel in a rotating mode, and when the third electromagnetic clutch is actuated, the teeth of the second chain wheel are meshed with the teeth of the transition gear;
the second belt pulley and the transition gear are respectively connected with the first belt pulley and the first chain wheel through a belt and a chain;
the control mechanism is connected with the driving mechanism and used for controlling the time interval from the start of rotation to the stop of the driving shaft of the driving mechanism so as to control the feeding amount of the feeding mechanism;
the material conveying mechanism is arranged at the bottom of the filling cylinder and comprises a conveying motor, a driving roller, a driven roller and a conveying belt located between the driving roller and the driven roller, an output shaft of the conveying motor is fixedly connected with the driving roller and used for driving the driving roller, the driven roller and the conveying belt are driven to rotate and used for conveying filled materials to a designated position.
Preferably, the control mechanism is located at the lower side of the driving mechanism and fixed on the frame, the control mechanism comprises a control pointer, an adjusting worm, an adjusting turbine, a limiting plate, a stop block, a torsional spring, a transmission worm, a transmission turbine, a fourth electromagnetic clutch, a control shaft, a first switch, a first cam, a second switch and a second cam, the control pointer is fixedly arranged at the end part of the control shaft, the adjusting worm and the adjusting turbine are matched and arranged at the front end of the control shaft, the stop block is fixedly arranged on the control shaft and located at the inner side of the adjusting turbine, the limiting plate is fixedly arranged at the side surface of the stop block, one end of the torsional spring is fixed, a free end is sleeved on the stop block, the side surface of the limiting plate is provided with teeth for meshing with the teeth at the side surface of the adjusting turbine and further controlling the rotation angle of the stop block, the torsional, the transmission turbine tip is equipped with fourth electromagnetic clutch, and fourth electromagnetic clutch includes that the electromagnetism adsorbs the piece and is adsorbed the piece, and the control shaft is located to the electromagnetism absorption piece cover, and is fixed with the frame through the mounting, and it is fixed with transmission turbine by adsorbing the piece, and fourth electromagnetic clutch's actuation and release are used for controlling transmission turbine respectively to the drive of control shaft or remove the drive, the other end for the control pointer of control shaft is located respectively to first cam and second cam for control first switch and second switch start.
Preferably, the adjusting mechanism is arranged at the lower side of the control mechanism and used for adjusting the initial position of the control shaft, the adjusting mechanism comprises an adjusting knob, an adjusting shaft, a limiting nail and a coupling block, the adjusting knob is fixedly arranged at one end of the adjusting shaft, the coupling block is arranged at the other end of the adjusting shaft, the limiting nail is fixedly arranged at the inner side of the coupling block and used for controlling the maximum adjusting amount, and the adjusting shaft is connected with the shaft end of the input shaft of the gearbox through the coupling block;
preferably, the material turning part of the material turning mechanism comprises a first material turning part and a second material turning part which are symmetrically arranged, the longitudinal sections of the first material turning part and the second material turning part are both isosceles triangles, the bottom edges of the first material turning part and the second material turning part are both close to the hopper, the gap is 2-5cm, the first material turning part and the second material turning part are fixed with the material turning sleeve shaft through a transition part, the first material turning part and the second material turning part are welded with the transition part, and the transition part is in threaded connection with the material turning sleeve shaft.
Preferably, the stirring shaft consists of an upper stirring shaft and a lower stirring shaft, the spiral fins are welded with the lower stirring shaft, and the upper stirring shaft and the lower stirring shaft are detachably fixed through the matching of a fixing sleeve and a fixing pin.
Preferably, the bottom of the filling cylinder is horizontally provided with a mesh-shaped screening piece, and the aperture of the mesh-shaped screening piece is equal to the maximum particle size of the filled powder and granular material in a natural state.
Preferably, the mesh screening element is clamped, plugged or screwed with the filling cylinder.
Preferably, the taper angles of the first bevel gear and the second bevel gear are both 45 °.
Preferably, the first coupling member and the second coupling member are coupling teeth which are mutually matched, or the first coupling member is a coupling groove and the second coupling member is a coupling projection which is matched.
Preferably, the device also comprises a microswitch bracket for arranging a microswitch; the fixing pieces are fixing blocks, and the fixing blocks are welded or screwed with the two connected parts.
Preferably, when the second electromagnetic clutch is in attraction, the first and the second connecting pieces are connected, the second belt pulley, the second chain wheel and the driving shaft rotate synchronously, when the second electromagnetic clutch is disconnected and the third electromagnetic clutch is in attraction, the first and the second connecting pieces are disconnected, the second belt pulley and the driving shaft rotate relatively, and the second chain wheel and the driving shaft rotate synchronously.
The invention has the beneficial effects that: the mechanism has reasonable structural design, convenient installation and maintenance, high operation efficiency and good controllability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the control mechanism of the present invention;
fig. 3 is a schematic view of the adjustment mechanism of the present invention.
In the figure: 1. a mesh screening element, 2, a filling cylinder, 3, a stirring shaft, 4, a hopper, 5, a frame, 6, a quick-opening buckle, 7, a transition gear, 8, a material feeding port, 9, a micro-switch frame, 10, a control mechanism, 11, a driving shaft, 12, a first bevel gear, 13, a first electromagnetic clutch, 14, a second chain, 15, a gearbox, 16, a second electromagnetic clutch, 17, a second belt pulley, 18, a second chain wheel, 19, a third electromagnetic clutch, 20, a driving motor, 21, a control pointer, 22, an adjusting worm, 23, an adjusting turbine, 24, a limiting plate, 25, a stop block, 26, a torsion spring, 27, a driving worm, 28, a driving turbine, 29, a fourth electromagnetic clutch, 30, a control shaft, 31, a first switch, 32, a first cam, 33, a second switch, 34, a second cam, 35, an adjusting knob, 36, an adjusting shaft, 37, a limiting nail, 38. the device comprises a coupling block 39, a transition piece 40, a material overturning piece 40a, a first material overturning piece 40b, a second material overturning piece 41, a material overturning sleeve shaft 41a, a third chain wheel 42, a conveying motor 43, a driving roller 44, a driven roller 45 and a conveying belt.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings.
Example (b):
as shown in fig. 1, the constant-volume filling mechanism includes the following components:
the belt conveyor comprises a rack 5, wherein a driving motor 20 is fixedly arranged on the rack 5, and an output shaft of the driving motor 20 is provided with a first belt pulley and a first chain wheel;
the filling mechanism is fixedly arranged on the side face of the rack 5 and comprises a filling cylinder 2, a hopper 4 and a feeding mechanism, the feeding mechanism consists of a stirring shaft 3 and a spiral fin 3a, the stirring shaft 3 and the filling cylinder 2 are coaxially arranged, a first assembly bearing is arranged at the upper part of the stirring shaft 3, the stirring shaft 3 is indirectly fixed with the rack 5 through the first assembly bearing, the spiral fin 3a is arranged at the middle lower part of the stirring shaft 3 and extends into the filling cylinder 2, and a material feeding port 8 is arranged on the side face of the filling mechanism; the side surface of the hopper 4 opposite to the material feeding port 8 is provided with an inspection window, and the inspection window is closed or opened through the matching of the cover body and the quick-opening buckle 6; the cover body is rotationally connected with the material feeding port 8, and the quick-opening buckle 6 is clamped with the hopper 4 when closed;
the material turning mechanism is arranged in the filling mechanism and comprises a material turning part 40 and a material turning sleeve shaft 41, the material turning part 40 is fixedly arranged at the lower end of the material turning sleeve shaft 41, the material turning sleeve shaft 41 is sleeved outside the stirring shaft 3, a second assembling bearing and a third assembling bearing are respectively arranged at two ends of the material turning sleeve shaft 41, the material turning sleeve shaft 41 is indirectly fixed with the rack 5 through the second assembling bearing and the third assembling bearing, at least one fourth assembling bearing is arranged between the material turning sleeve shaft 41 and the stirring shaft 3, a third chain wheel 41a is fixedly arranged in the middle of the material turning sleeve shaft 41, the third chain wheel 41a is connected with an output shaft of the gearbox 15 through a chain and is used for driving the material turning mechanism to rotate, the gearbox 15 is fixedly arranged on the rack 5, and an input shaft of the gearbox 15 is connected with the driving shaft 12 through a belt or chain;
the driving mechanism comprises a driving shaft 11, a first electromagnetic clutch 13, a second electromagnetic clutch 16, a second belt pulley 17, a second chain wheel 18 and a third electromagnetic clutch 19, the driving shaft 11 is horizontally fixed at the upper part of the rack 5 through a bearing, a first bevel gear 13 is arranged at the left end of the driving shaft 11, a second bevel gear matched with the end part of the stirring shaft 3 is arranged at the end part of the stirring shaft, and the first bevel gear and the second bevel gear are meshed;
the first electromagnetic clutch 13 is fixedly arranged on the left side of the driving shaft 11 and comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft 11 and is fixed with the rack 5 through a fixing part, the adsorbed part is fixed with the driving shaft 11, and the adsorption and release of the first electromagnetic clutch 13 are respectively used for braking or releasing the braking of the driving shaft 11;
the second belt pulley 17 is arranged in the middle of the driving shaft 11 through a bearing, the second electromagnetic clutch 16 is arranged on the driving shaft 11 on the left side of the second belt pulley 17, the second electromagnetic clutch 16 comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft 11 and is fixed with the rack 5 through a fixing part, the adsorbed part is fixed with the driving shaft 11, a first connecting part is arranged on the side surface of the second belt pulley 17, and the driving and the releasing driving of the driving shaft 11 by the second belt pulley 17 are respectively controlled through the adsorption and the release of the second electromagnetic clutch 16;
the second chain wheel 18 is arranged at the end part of the driving shaft 11 at the right side of the second belt wheel 17, the third electromagnetic clutch 19 is arranged at the right side of the second chain wheel 18, the third electromagnetic clutch 19 comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft 11 and is fixed with the frame 5 through a fixing part, the adsorbed part is fixed with the driving shaft 11, the second chain wheel 18 is provided with a second coupling part which is adaptive to the side close to the second belt wheel 17, when the second electromagnetic clutch 16 is adsorbed, the first coupling part and the second coupling part are connected to control the second belt wheel 17 and the second chain wheel 18 to jointly drive the driving shaft 11, when the second electromagnetic clutch 16 is disconnected and the third electromagnetic clutch 19 is adsorbed, the first coupling part and the second coupling part are disconnected, when the third electromagnetic clutch 19 is adsorbed, the second chain wheel 18 is controlled to independently drive the driving shaft 11, and the frame 5 at the lower side of the second chain wheel, when the third electromagnetic clutch 19 is engaged, the teeth of the second chain wheel 18 are meshed with the teeth of the transition gear;
the second belt pulley 17 and the transition gear are respectively connected with the first belt pulley and the first chain wheel through a belt and a chain;
the control mechanism is connected with the driving mechanism and is used for controlling the time interval from the start of rotation to the stop of the driving shaft 11 of the driving mechanism so as to control the feeding amount of the feeding mechanism;
the material conveying mechanism is arranged at the bottom of the filling barrel 2 and comprises a conveying motor 42, a driving roller 43, a driven roller 44 and a conveying belt 45 positioned between the driving roller and the driven roller, wherein an output shaft of the conveying motor 42 is fixedly connected with the driving roller 43 and used for driving the driving roller 43 and further driving the driven roller 44 and the conveying belt 45 to rotate and used for conveying filled materials to a specified position.
Specifically, as shown in fig. 2, the control mechanism 10 is located at the lower side of the driving mechanism and fixed on the frame 5, the control mechanism 10 includes a control pointer 21, an adjusting worm 22, an adjusting worm wheel 23, a limit plate 24, a stop 25, a torsion spring 26, a transmission worm 27, a transmission worm wheel 28, a fourth electromagnetic clutch 29, a control shaft 30, a first switch 31, a first cam 32, a second switch 33 and a second cam 34, the control pointer 21 is fixed at the end of the control shaft 30, the adjusting worm 22 and the adjusting worm wheel 23 are matched with each other and arranged at the front end of the control shaft 30, the stop 25 is fixed at the control shaft 30 and located at the inner side of the adjusting worm wheel 23, the limit plate 24 is fixed at the side of the stop 25, one end of the torsion spring 26 is fixed, the free end is sleeved on the stop 25, the side of the limit plate 24 is provided with teeth for meshing with the teeth at, the torsional spring 26 is used for controlling the reseing of dog 25, the control shaft 30 of dog 25 rear end is located to transmission worm 27 and transmission turbine 28 matched with, the 28 tip of transmission turbine is equipped with fourth electromagnetic clutch 29, fourth electromagnetic clutch 29 includes that the electromagnetism adsorbs the piece and by the adsorption piece, the control shaft 30 is located to the electromagnetism adsorption piece cover, and it is fixed with frame 5 through the mounting, it is fixed with transmission turbine 28 to be adsorbed the piece, fourth electromagnetic clutch 29's actuation and release are used for controlling the drive of transmission turbine 28 to control shaft 30 respectively or remove the drive, the other end for control pointer 21 of control shaft 30 is located respectively to first cam 32 and second cam 34 for control first switch 31 and second switch 33 start.
Specifically, as shown in fig. 3, the present invention further includes an adjusting mechanism disposed at a lower side of the control mechanism for adjusting an initial position of the control shaft 30, the adjusting mechanism includes an adjusting knob 35, an adjusting shaft 36, a limit pin 37 and a coupling block 38, the adjusting knob 35 is fixedly disposed at one end of the adjusting shaft 36, the coupling block 38 is disposed at the other end of the adjusting shaft 36, the limit pin 37 is fixedly disposed at an inner side of the coupling block 38 for controlling a maximum adjustment amount, and the adjusting shaft 36 is connected to a shaft end of an input shaft of the transmission through the coupling block 38.
In the invention, the material turning part 40 of the material turning mechanism comprises a first material turning part 40a and a second material turning part 40b which are symmetrically arranged, the longitudinal sections of the first material turning part and the second material turning part are both isosceles triangles, the bottom edges of the first material turning part and the second material turning part are both close to the hopper 4, the gap is 2-5cm, the first material turning part and the second material turning part are fixed with a material turning sleeve shaft 41) through a transition part 39, the first material turning part and the second material turning part are welded with the transition part 39, and the transition part 39 is in threaded connection with the material turning sleeve shaft 41;
the stirring shaft 3 consists of an upper stirring shaft 3b and a lower stirring shaft 3c, the spiral fins 3a are welded with the lower stirring shaft 3b, and the upper stirring shaft and the lower stirring shaft are detachably fixed through the matching of a fixing sleeve and a fixing pin.
In the invention, the bottom of the filling cylinder 2 is horizontally provided with a net-shaped screening piece, and the aperture of the net-shaped screening piece 1 is equal to the maximum particle size of the filled powder material in a natural state.
In the invention, the reticular sieving piece 1 is clamped, inserted or screwed with the filling cylinder 2.
In the present invention, the taper angles of the first bevel gear 13 and the second bevel gear are both 45 °.
In the invention, the first connecting piece and the second connecting piece are mutually matched connecting teeth.
The invention also comprises a microswitch bracket which is used for arranging the microswitch; the fixing pieces are fixing blocks, and the fixing blocks are welded with the two connected parts.
In the invention, when the second electromagnetic clutch 16 is absorbed, the first and the second connecting pieces are connected, the second belt pulley 17, the second chain wheel 18 and the driving shaft 11 synchronously rotate, when the second electromagnetic clutch 16 is disconnected and the third electromagnetic clutch 19 is absorbed, the first and the second connecting pieces are disconnected, the second belt pulley 17 and the driving shaft 11 relatively rotate, and the second chain wheel 18 and the driving shaft 11 synchronously rotate.
The working principle of the invention is as follows:
the operation of the feeding and mixing integrated equipment is intermittently controlled by electricity. The filling amount is adjusted by changing the original position of the control shaft 30 by the adjusting knob 35 and changing the number of revolutions of the stirring shaft 3. The filling process is indicated by a control pointer 21.
The operation process is as follows: in a natural state, the first electromagnetic clutch 13 is engaged to brake the drive shaft, and when the motor 20 is operated with the start of the filling machine, the first electromagnetic clutch 13 releases the brake of the drive shaft 11 based on a signal from the container entering the filling position, the second electromagnetic clutch 16 connects the drive shaft 11 to the second pulley 17, and the control shaft 30 is connected to the drive turbine 28 via the fourth electromagnetic clutch 29. One side of the driving shaft 11 drives the stirring shaft 3 to perform material filling through the first bevel gear 12 at the rotating speed of the second belt pulley 17, and the control shaft 30 also rotates correspondingly. When the operation is carried out to a certain amount of filling amount, for example, when the filling is finished by 90%, the first cam 32 on the control shaft 30 starts the first switch 31, the second electromagnetic clutch 16 is released, meanwhile, the third electromagnetic clutch 20 is closed, the driving shaft 11 is driven by the second chain wheel 18 alone, and the driving shaft 11 is filled at the rotating speed of the second chain wheel 18. When the required filling amount is reached, the second cam 34 on the control shaft 30 immediately starts the second switch 33, the third electromagnetic clutch 20 is released, meanwhile, the first electromagnetic clutch 13 is closed, the driving shaft 11 is immediately separated from the transmission of the second chain wheel 18 and is controlled, and the filling is finished. At the same time, the fourth electromagnetic clutch 29 is also released immediately, and the control shaft 30 is returned to the original position by the torsion spring 26.
In the filling process, the gearbox 15 synchronously drives the material turnover mechanism to overturn, so that the materials are further uniformly mixed, and in addition, the feed is prevented from being caked or stacked on the side wall of the hopper 4.
The above-described embodiment is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the technical scope of the claims, such as: the first coupling piece is a connecting groove, and the second coupling piece is a connecting lug which is matched with the first coupling piece.
Claims (8)
1. The utility model provides a throw compounding integration equipment which characterized in that: the device comprises the following components:
the chain wheel chain driving device comprises a rack (5), wherein a driving motor (20) is fixedly arranged on the rack (5), and an output shaft of the driving motor (20) is provided with a first belt pulley and a first chain wheel;
the filling mechanism is fixedly arranged on the side face of the rack (5), and comprises a filling cylinder (2), a hopper (4) and a feeding mechanism, wherein the feeding mechanism consists of a stirring shaft (3) and a spiral fin (3a), the stirring shaft (3) and the filling cylinder (2) are coaxially arranged, a first assembly bearing is arranged at the upper part of the stirring shaft (3), the stirring shaft (3) is indirectly fixed with the rack (5) through the first assembly bearing, the spiral fin (3a) is arranged at the middle lower part of the stirring shaft (3) and extends into the filling cylinder (2), and a material feeding port (8) is arranged on the side face of the filling mechanism;
the material turning mechanism is arranged in the filling mechanism and comprises a material turning part (40) and a material turning sleeve shaft (41), the material turning part (40) is fixedly arranged at the lower end of a material turning sleeve shaft (41), the material turning sleeve shaft (41) is sleeved outside the stirring shaft (3), a second assembling bearing and a third assembling bearing are respectively arranged at two ends of the material turning sleeve shaft (41), the material turning sleeve shaft (41) is indirectly fixed with the rack (5) through the second assembling bearing and the third assembling bearing, at least one fourth assembling bearing is arranged between the material turning sleeve shaft (41) and the stirring shaft (3), a third chain wheel (41a) is fixedly arranged in the middle of the material turning sleeve shaft (41), and the third chain wheel (41a) is connected with an output shaft of the gearbox (15) through a chain, the material turning mechanism is used for driving the material turning mechanism to rotate, the gearbox (15) is fixedly arranged on the rack (5), and an input shaft of the gearbox (15) is connected with the driving shaft (12) through a belt or a chain;
the driving mechanism comprises a driving shaft (11), a first electromagnetic clutch (13), a second electromagnetic clutch (16), a second belt pulley (17), a second chain wheel (18) and a third electromagnetic clutch (19), the driving shaft (11) is horizontally fixed on the upper part of the rack (5) through a bearing, a first bevel gear (12) is arranged at the left end of the driving shaft (11), a second bevel gear which is matched with the end part of the stirring shaft (3) is arranged, and the first bevel gear and the second bevel gear are meshed;
the first electromagnetic clutch (13) is fixedly arranged on the left side of the driving shaft (11) and comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft (11) and is fixed with the rack (5) through a fixing part, the adsorbed part is fixed with the driving shaft (11), and the adsorption and release of the first electromagnetic clutch (13) are respectively used for braking or relieving the braking of the driving shaft (11);
the second belt pulley (17) is arranged in the middle of the driving shaft (11) through a bearing, the second electromagnetic clutch (16) is arranged on the driving shaft (11) on the left side of the second belt pulley (17), the second electromagnetic clutch (16) comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft (11) and is fixed with the rack (5) through a fixing part, the adsorbed part is fixed with the driving shaft (11), a first connecting part (17a) is arranged on the side surface of the second belt pulley (17), and the driving and the release of the driving shaft (11) by the second belt pulley (17) are respectively controlled through the adsorption and the release of the second electromagnetic clutch (16);
the second chain wheel (18) is arranged at the end part of a driving shaft (11) at the right side of the second belt wheel (17), the third electromagnetic clutch (19) is arranged at the right side of the second chain wheel (18), the third electromagnetic clutch (19) comprises an electromagnetic adsorption part and an adsorbed part, the electromagnetic adsorption part is sleeved on the driving shaft (11) and is fixed with the rack (5) through a fixing part, the adsorbed part is fixed with the driving shaft (10), the second chain wheel (18) is provided with a second coupling part (18a) which is adaptive to the second belt wheel (17) side, when the second electromagnetic clutch (16) is adsorbed, the first coupling part and the second coupling part are connected to control the driving shaft (11) to be driven by the second belt wheel (17), when the second electromagnetic clutch (6) is disconnected and the third electromagnetic clutch (19) is adsorbed, the first coupling part and the second coupling part are disconnected, and the second chain wheel (18) is controlled to drive the driving shaft (11) alone through the adsorption of the third electromagnetic clutch (19), a transition gear (7) is rotatably connected to the rack (5) on the lower side of the second chain wheel (18), and when the third electromagnetic clutch (19) is engaged, the teeth of the second chain wheel (18) are engaged with the teeth of the transition gear (7);
the second belt pulley (17) and the transition gear (7) are respectively connected with the first belt pulley and the first chain wheel through a belt and a chain;
the control mechanism (10) is connected with the driving mechanism and is used for controlling the time interval from the start of rotation to the stop of a driving shaft (11) of the driving mechanism so as to control the feeding amount of the feeding mechanism;
the material conveying mechanism is arranged at the bottom of the filling barrel (2) and comprises a conveying motor (42), a driving roller (43), a driven roller (44) and a conveying belt (45) positioned between the driving roller and the driven roller, wherein an output shaft of the conveying motor (42) is fixedly connected with the driving roller (43) and is used for driving the driving roller (43), further driving the driven roller (44) and the conveying belt (45) to rotate and conveying filled materials to a specified position;
the control mechanism is located at the lower side of the driving mechanism and fixed on the rack (5), the control mechanism comprises a control pointer (21), an adjusting worm (22), an adjusting turbine (23), a limiting plate (24), a stop block (25), a torsion spring (26), a transmission worm (27), a transmission turbine (28), a fourth electromagnetic clutch (29), a control shaft (30), a first switch (31), a first cam (32), a second switch (33) and a second cam (34), the control pointer (21) is fixedly arranged at the end part of the control shaft (30), the adjusting worm (22) and the adjusting turbine (21) are matched with each other and arranged at the front end of the control shaft (30), the stop block (25) is fixedly arranged on the control shaft (30) and located at the inner side of the adjusting turbine (23), the limiting plate (24) is fixedly arranged at the side face of the stop block (25), one end of the torsion spring (26) is fixed, the free end is sleeved on the stop block (25, limiting plate (24) side is equipped with the tooth for with the tooth meshing of adjusting worm wheel (23) side and then control the turned angle of dog (25), torsional spring (26) are used for controlling the reset of dog (25), drive worm (27) and drive turbine (22) matched with locate control shaft (30) of dog (25) rear end, drive worm wheel (28) tip is equipped with fourth electromagnetic clutch (29), fourth electromagnetic clutch (29) include the electromagnetism adsorb the piece and by the adsorption piece, the control shaft (30) is located to the electromagnetism adsorb the piece cover, and fixed with frame (5) through the mounting, is adsorbed the piece and is fixed with drive turbine (28), the actuation and the release of fourth electromagnetic clutch (29) are used for controlling drive or the release drive of drive turbine (28) to control shaft (30) respectively, first cam (32) and second cam (34) are located the other end for control pointer (21) of control shaft (30) respectively, used for controlling the first switch (31) and the second switch (33) to be started.
2. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein:
still include adjustment mechanism, locate the control mechanism downside for the initial position of regulation control shaft (30), adjustment mechanism includes adjust knob (35), regulating spindle (36), stop pin (37) and shaft coupling piece (38), and adjust knob (35) are fixed to be located regulating spindle (36) one end, and the regulating spindle (36) other end is located in shaft coupling piece (38), and stop pin (37) are fixed to be located shaft coupling piece (38) inboardly for the biggest regulating variable of control, the regulating spindle (36) are connected through the axle head of the input shaft of shaft coupling piece (38) and gearbox (15).
3. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein:
the turning part (40) of the turning mechanism comprises a first turning part (40a) and a second turning part (40b) which are symmetrically arranged, the longitudinal sections of the first turning part and the second turning part are all isosceles triangles, the bottom edges of the first turning part and the second turning part are close to the hopper (4), the gap is 2-5cm, the first turning part and the second turning part are fixed with a turning sleeve shaft (41) through a transition part (39), the first turning part and the second turning part are welded with the transition part (39), and the transition part (39) is in threaded connection with the turning sleeve shaft (41).
4. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein: the stirring shaft (3) consists of an upper stirring shaft and a lower stirring shaft, the spiral fins (3a) are welded with the lower stirring shaft, and the upper stirring shaft and the lower stirring shaft are detachably fixed through the matching of a fixing sleeve and a fixing pin.
5. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein: the bottom of the filling cylinder (2) is horizontally provided with a reticular powder screening piece (1), the aperture of the reticular powder screening piece (1) is equal to the maximum aperture of the filled granular powder material in a natural state, and the reticular powder screening piece (1) is clamped, inserted or screwed with the filling cylinder (2).
6. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein: the taper angles of the first bevel gear (12) and the second bevel gear are both 45 degrees.
7. A compound feeding and mixing integrated apparatus as defined in claim 1, wherein: the first connecting piece (17a) and the second connecting piece are mutually matched connecting teeth, or the first connecting piece (17a) is a connecting groove, and the second connecting piece is a matched connecting convex block.
8. A compound feeding and mixing integrated apparatus as defined in claim 2, wherein: the microswitch support (9) is used for arranging a microswitch; the fixing pieces are fixing blocks, and the fixing blocks are welded or screwed with the two connected parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810491843.4A CN108674707B (en) | 2018-05-21 | 2018-05-21 | Throw compounding integration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810491843.4A CN108674707B (en) | 2018-05-21 | 2018-05-21 | Throw compounding integration equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108674707A CN108674707A (en) | 2018-10-19 |
| CN108674707B true CN108674707B (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810491843.4A Active CN108674707B (en) | 2018-05-21 | 2018-05-21 | Throw compounding integration equipment |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3616968A (en) * | 1969-04-10 | 1971-11-02 | Hayssen Mfg Co | Auger filler and control therefor |
| US4164244A (en) * | 1976-10-05 | 1979-08-14 | Sig Schweizerische Industrie-Gesellschaft | Apparatus for dosing bulk goods |
| US4895274A (en) * | 1987-06-12 | 1990-01-23 | Takeda Chemical Industries, Ltd. | Auger feeder |
| US5042539A (en) * | 1988-11-14 | 1991-08-27 | Mcgregor Harold R | Vertical bottom-fill auger assembly |
| CN204197326U (en) * | 2014-08-02 | 2015-03-11 | 象山智欧机械有限公司 | A kind of screw metering mechanism |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1338510B1 (en) * | 2002-02-20 | 2005-09-07 | BMH Chronos Richardson GmbH | Method and apparatus for dosing bulk material |
-
2018
- 2018-05-21 CN CN201810491843.4A patent/CN108674707B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3616968A (en) * | 1969-04-10 | 1971-11-02 | Hayssen Mfg Co | Auger filler and control therefor |
| US4164244A (en) * | 1976-10-05 | 1979-08-14 | Sig Schweizerische Industrie-Gesellschaft | Apparatus for dosing bulk goods |
| US4895274A (en) * | 1987-06-12 | 1990-01-23 | Takeda Chemical Industries, Ltd. | Auger feeder |
| US5042539A (en) * | 1988-11-14 | 1991-08-27 | Mcgregor Harold R | Vertical bottom-fill auger assembly |
| CN204197326U (en) * | 2014-08-02 | 2015-03-11 | 象山智欧机械有限公司 | A kind of screw metering mechanism |
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| Publication number | Publication date |
|---|---|
| CN108674707A (en) | 2018-10-19 |
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Effective date of registration: 20201230 Address after: 325200 Taoshan town Tongpu Dongxia village Ruian City Wenzhou City Zhejiang Province Applicant after: Ruian Weile food factory Address before: 310000 No.2, 49 zhoujiadai, yebuqiao village, Xihu District, Hangzhou City, Zhejiang Province Applicant before: Wu Hao |
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Denomination of invention: An integrated equipment for feeding and mixing materials Effective date of registration: 20231208 Granted publication date: 20210115 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Jiangnan Branch of Science and Technology Pledgor: Ruian Weile food factory Registration number: Y2023980069932 |
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