CN108673729A - Slurry smashes hybrid technique - Google Patents
Slurry smashes hybrid technique Download PDFInfo
- Publication number
- CN108673729A CN108673729A CN201810246863.5A CN201810246863A CN108673729A CN 108673729 A CN108673729 A CN 108673729A CN 201810246863 A CN201810246863 A CN 201810246863A CN 108673729 A CN108673729 A CN 108673729A
- Authority
- CN
- China
- Prior art keywords
- mandril
- mixture
- blade
- agitator
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
- B28C1/04—Producing suspensions, e.g. by blunging or mixing; with means for removing stones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/003—Plant; Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/003—Plant; Methods
- B28C1/006—Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
- B28C1/06—Processing suspensions, i.e. after mixing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/62635—Mixing details
Abstract
The present invention relates to field of ceramic processing, specifically disclose slurry and smash hybrid technique, including clay raw material preparation step；Agitating device preparation process；Step is mixed；Transmit ball milling step；Sedimentation is stirred for step, wherein it is that installing ring is coaxially mounted on mandril that sedimentation, which is stirred for step, so that connecting rod holding is relatively fixed, and the first blade is located at the lower section of blade；When the rubber strip on installing ring and mandril contacts, installing ring is relatively fixed with mandril, and mandril is stirred mixture B with the rotating speed of 100 200r/min at this time；Connecting rod is pushed to be moved down with the speed of 3 10cm/s simultaneously；When the bottom of the first blade and agitator contacts, stop mobile connecting rod.This programme can carry out the clay of agitator bottom precipitation the stirring of fast and stable.
Description
Technical field
The invention belongs to field of ceramic processing, and in particular to slurry smashes hybrid technique.
Background technology
The raw material of ceramics is generally clay, is a kind of a kind of clay for producing pottery and porcelain, which is using
Preceding its is put into agitating device and is mixed with water, it is allowed to form slurry, carries out ball milling, sieving again after sizing material forming, except iron, Chi Cun
Deng operation.After clay is added in agitating device, clay is easy to be deposited in the bottom of whole device, using general stirring
Bar is difficult to completely stir clay.
After especially stopping work at night, remaining clay can remain in agitating device in agitating device, agitating device bottom
The clay in portion is in the state of precipitation compacting, and stirring rod is also buried by clay, and force start drives the motor of stirring rod rotation, stirs
It mixes bar and rotates difficulty at this time, easily lead to the transmission inefficiency of motor, and then corresponding gear is caused to be damaged, serious situation
The lower rabbling mechanism that can lead to agitating device damages, and occurs this situation for a long time, can greatly reduce the service life of agitating device.
Invention content
The invention is intended to provide slurry to smash hybrid technique, to carry out fast and stable to the clay of agitator bottom precipitation
Stirring.
In order to achieve the above object, base case of the invention is as follows：Slurry smashes hybrid technique, includes the following steps：
Step 1：Prepare clay raw material, clay material composition and its mass fraction are respectively：Si02：40 parts, Ca0：21 parts,
A1203：14 parts, ZnO：3 parts, Ti02：11 parts, K2O：0.6 part, Fe203：8.2 parts, Ba0：4 parts；MgO：3 parts；
Step 2：Prepare a kind of agitating device, including agitator, rabbling mechanism and several is rotated vertically in agitator
Mandril, mandril is equipped with several rubber strips, and one end of rubber strip is fixedly connected with mandril；The rabbling mechanism includes several stirs
Unit and several connecting rods are mixed, the agitating unit includes the blade and installing ring of hard, and the blade level is fixedly mounted on
On the outer surface of installing ring, installing ring is rotatably installed on a circle of connecting rod, and is fixedly mounted on side of the connecting rod far from blade
There is the first vertical blade；
Step 3：Material composition in step 1 is mixed in mass fraction ratio, forms mixture A；Mixture A is placed
Into agitator, the mass ratio of mixture A and the water in agitator is 1:2；Mandril is with the rotating speed of 150-300r/min to mixed
The water closed in object A and agitator is stirred, and forms mixture B；
Step 4：In mixing step 3 while mixture B, mixture B, which is drawn into ball-milling device, carries out ball-milling treatment；
Step 5：When the water of mixture B and agitator is in shape is separated by solid-liquid separation, installing ring is coaxially mounted on mandril, is made
Connecting rod holding is relatively fixed, and the first blade is located at the lower section of blade；When the rubber strip on installing ring and mandril contacts, installation
Circle is relatively fixed with mandril, and mandril is stirred mixture B with the rotating speed of 100-200r/min at this time；Simultaneously push connecting rod with
The speed of 3-10cm/s moves down；When the bottom of the first blade and agitator contacts, stop mobile connecting rod.
The principle and its advantage of base case：1, in step 2, one end of rubber strip is fixedly connected with the side of mandril, and
Rubber strip can coordinate with the internal wall transitions of installing ring, when the inner wall of installing ring is contacted with rubber strip, rubber strip can to installing ring into
Row limit drives installing ring and blade synchronization rotation convenient for mandril in steps of 5；Simultaneously in step 3, rubber strip is in centrifugal force
Under the action of can be stretched, and then slurry is stirred, the quantity of rubber strip is more, adequately can carry out day to slurry
Normal stirring；2, it is installed with the first vertical blade on side of the connecting rod far from blade, when entire rabbling mechanism is stirring
When being moved down in bucket, the first blade can cut the mixture B of stirring bottom of the barrel solidification, and the mixture B after cutting is reused
When blade or rubber strip are stirred, more can quickly and effectively it stir evenly；3, in step 1, using Si02：40 parts,
Ca0：21 parts, A1203：14 parts, ZnO：3 parts, Ti02：11 parts, K2O：0.6 part, Fe203：8.2 parts, Ba0：4 parts；MgO：3 parts of conducts
Clay raw material can adequately ensure that the intensity of the ceramics formed after firing is high.
In conclusion using a kind of agitating device in this technique, the first blade can carry out the clay of solidification in blade
To it cut blocking, the stirring convenient for blade and rubber strip to the clay progress of solidification rapidly and efficiently before stirring；Leaf simultaneously
The rubber strip of on piece can carry out mixture B daily stirring, can improve the efficiency and adequacy entirely stirred.
Further, in the step 1, the quality of clay material composition is respectively：Si02：40kg、Ca0：21kg、A1203：
14kg、ZnO：3kg、Ti02：11kg、K2O：0.6kg、Fe203：8.2kg、Ba0：4kg；MgO：3kg.It is various in clay raw material
The ratio of ingredient is suitable, and appropriate in quality, is quickly stirred convenient for putting it into agitator.
Further, in the step 3, mandril stirs the water in mixture A and agitator with the rotating speed of 250r/min
It mixes.The speed of stirring is suitable quickly moderate, and when mandril rotates, the rubber strip on mandril is under the influence of centrifugal force in agitator
Mixture B is stirred, and to mixture B quickly and uniformly stir in the regular state.
Further, in the step 5, mandril is stirred mixture B with the rotating speed of 150r/min.When installing ring is installed
After on mandril, the rotating speed of mandril is reduced, can ensure that mandril can drive blade synchronization to rotate, and is pushed up during rotating
Rubber strip on bar will not be produced relative sliding with installing ring.
Further, in the step 5, connecting rod is moved down with the speed of 8cm/s.During connecting rod moves down, peace can be driven
Dress circle and blade synchronization move down, and mobile speed is moderate, and the mixture B after being cut by the first blade can be allowed quick by blade
It blends.
Description of the drawings
Fig. 1 is the implementing procedure figure that slurry of the present invention smashes hybrid technique.
Fig. 2 is the structural schematic diagram of the agitating device in the present embodiment；
Fig. 3 is the vertical view of rabbling mechanism in Fig. 2；
Fig. 4 is the enlarged drawing at A in Fig. 2.
Specific implementation mode
Below by the further details of explanation of specific implementation mode：
Reference numeral in Figure of description includes：Agitator 10, retainer plate 20, connecting rod 201, blade 202, installing ring
203, boss 204, the first blade 205, mandril 301, rubber strip 302, the second blade 303, motor 40, driving wheel 401, transmission
Wheel 402, fulcrum bearing 403, moving tube 501, link block 502.
It is basic as shown in Figure 1, its concrete operations is as follows to smash hybrid technique for slurry in the present embodiment：
Step 1：Prepare clay raw material, the quality of clay material composition is respectively：Si02：40kg、Ca0：21kg、A1203：
14kg、ZnO：3kg、Ti02：11kg、K2O：0.6kg、Fe203：8.2kg、Ba0：4kg；MgO：3kg.
Step 2：Prepare substantially such as attached drawing 2, attached drawing 3 and attached agitating device shown in Fig. 4, including agitator 10, blender
Structure and actuating unit.
Rabbling mechanism includes 20,21 agitating units of retainer plate and several connecting rods 201, agitating unit include hard
Blade 202 and installing ring 203, the outer ring of retainer plate 20 and the inner wall sliding contact of agitator 10,202 level of blade be welded on
On the outer surface of installing ring 203, one end of installing ring 203 is equipped with boss 204, being equipped on one end of connecting rod 201 and boss
204 the first groove slidably contacted the surfaces, the inner ring welding of the other end of connecting rod 201 and retainer plate 20 or equipped with it is another convex
The second groove of platform 204 slidably contacted the surfaces, and the axis of connecting rod 201 is vertical with the axis of installing ring 203, each boss
Four connecting rods 201 are connected on 204.
The first vertical blade 205 is welded on the downside of connecting rod 201；It is welded with ring-type vertically on the downside of retainer plate 20
The second blade 303, the side of the second blade 303 contacts with the inner wall of agitator 10, and the length of the second blade 303 is more than the
A sheet of length.
Actuating unit includes 302,20 mandrils 301 and power units of several rubber strips, and power unit includes electronic
Machine 40, driving wheel 401, several driving wheels 402 and fulcrum bearing 403, mandril 301 are rotatably installed in the bottom of agitator 10 vertically,
The lower end of mandril 301 passes through agitator 10 to be rotatablely connected with fulcrum bearing 403, and motor 40 is welded on the outer wall of agitator 10,
Driving wheel 401 is welded with motor 40, and driving wheel 401 is engaged with driving wheel 402, and driving wheel 402 is horizontally set on fulcrum bearing 403
Between agitator 10, and 402 coaxial welding of driving wheel is on mandril 301.
One end of rubber strip 302 is welded with the side of mandril 301, and rubber strip 302 can be with the internal wall transitions of installing ring 203
Cooperation, the axis of mandril 301 can be with the axis collinear of installing ring 203.
In addition, further including moving tube 501 and link block 502, link block 502 rotates coaxially on the upper end of installing ring 203, and
Link block 502 is located at the center of retainer plate 20, and moving tube 501 is welded on vertically on the upper end of link block 502, moving tube 501
Internal diameter be more than mandril 301 diameter, and the side of moving tube 501 be equipped with it is several for rubber strip 302 by through-hole.
Step 3：Material composition in step 1 is mixed in mass fraction ratio, forms mixture A；Mixture A is placed
Into agitator 10, the mass ratio of mixture A and the water in agitator 10 is 1:2；Mandril 301 is with the rotating speed pair of 250r/min
Water in mixture A and agitator 10 is stirred, and forms mixture B；
Step 4：In mixing step 3 while mixture B, mixture B, which is drawn into ball-milling device, carries out ball-milling treatment；
Step 5：When the water of mixture B and agitator 10 is in shape is separated by solid-liquid separation, each installing ring 203 is coaxially mounted to
On each mandril 301, the holding of connecting rod 201 is set to be relatively fixed, and the first blade 205 and the second sheet are respectively positioned under blade 202
Side；The inner wall sliding contact of retainer plate 20 and agitator 10 at this time；When installing ring 203 and rubber strip 302 contact, installing ring
203 are in relatively-stationary state by 302 swelling of rubber strip, installing ring 203 with mandril 301；Mandril is with 150r/min's at this time
Rotating speed is stirred mixture B, and mandril 301 can drive installing ring 203 and blade 202 to rotate, hard during rotation
Blade 202 can promote the stirring efficiency of mixture B.
Step 6：It pushes moving tube 501 to be moved down with the speed of 8cm/s, is pushed while moving tube 501 moves down entire fixed
It is that rabbling mechanism is moved to the bottom of agitator 10 in circle 20, the mixing that the second blade 303 can be to adhering on 10 inner wall of agitator
Object B is struck off, and then mixture B of the long-term adhesion on 10 inner wall of agitator can be allowed to be quickly cleaned, and can improve mixture B
The uniformity；The upper end of mandril 301 is moved into moving tube 501, and the rubber strip 302 on mandril 301 can pass through moving tube 501
On through-hole continue to be stirred the mixture B in agitator 10, it can be ensured that while rabbling mechanism moves up and down, also can
Rubber strip 302 is allowed normally to stir mixture B；201 downside of connecting rod is contacted with the mixture B of 10 bottom of agitator solidification
When, mixture B cuts into bulk by several first blades 205, when continuing to move down, the blade 202 of rotation can with it is block-like
Mixture B contacts, and then the mixture B of solidification is broken up again, and then can quickly stir evenly slurry.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific implementation mode can be used for explaining the content of claim.
Claims (5)
1. slurry smashes hybrid technique, which is characterized in that include the following steps：
Step 1：Prepare clay raw material, clay material composition and its mass fraction are respectively：Si02：40 parts, Ca0：21 parts,
A1203：14 parts, ZnO：3 parts, Ti02：11 parts, K2O：0.6 part, Fe203：8.2 parts, Ba0：4 parts；MgO：3 parts；
Step 2：Prepare a kind of agitating device, including agitator, rabbling mechanism and several mandrils rotated vertically in agitator,
Mandril is equipped with several rubber strips, and one end of rubber strip is fixedly connected with mandril；The rabbling mechanism includes that several stirrings are single
First and several connecting rods, the agitating unit include the blade and installing ring of hard, and the blade level is fixedly mounted on installation
On the outer surface of circle, installing ring is rotatably installed on a circle of connecting rod, and is installed on side of the connecting rod far from blade perpendicular
The first straight blade；
Step 3：Material composition in step 1 is mixed in mass fraction ratio, forms mixture A；Mixture A is placed into and is stirred
It mixes in bucket, the mass ratio of mixture A and the water in agitator is 1:2；Mandril is with the rotating speed of 150-300r/min to mixture A
It is stirred with the water in agitator, forms mixture B；
Step 4：In mixing step 3 while mixture B, mixture B, which is drawn into ball-milling device, carries out ball-milling treatment；
Step 5：When the water of mixture B and agitator is in shape is separated by solid-liquid separation, installing ring is coaxially mounted on mandril, connecting rod is made
Holding is relatively fixed, and the first blade is located at the lower section of blade；When the rubber strip on installing ring and mandril contacts, installing ring with
Mandril is relatively fixed, and mandril is stirred mixture B with the rotating speed of 100-200r/min at this time；Push connecting rod with 3- simultaneously
The speed of 10cm/s moves down；When the bottom of the first blade and agitator contacts, stop mobile connecting rod.
2. slurry according to claim 1 smashes hybrid technique, which is characterized in that in the step 1, clay material composition
Quality be respectively：Si02：40kg、Ca0：21kg、A1203：14kg、ZnO：3kg、Ti02：11kg、K2O：0.6kg、Fe203：
8.2kg、Ba0：4kg；MgO：3kg.
3. slurry according to claim 2 smashes hybrid technique, which is characterized in that in the step 3, mandril is with 250r/
The rotating speed of min is stirred the water in mixture A and agitator.
4. slurry according to claim 3 smashes hybrid technique, which is characterized in that in the step 5, mandril is with 150r/
The rotating speed of min is stirred mixture B.
5. slurry according to claim 4 smashes hybrid technique, which is characterized in that in the step 5, connecting rod is with 8cm/s
Speed move down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810246863.5A CN108673729B (en) | 2018-03-23 | 2018-03-23 | Slurry smashes hybrid technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810246863.5A CN108673729B (en) | 2018-03-23 | 2018-03-23 | Slurry smashes hybrid technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108673729A true CN108673729A (en) | 2018-10-19 |
| CN108673729B CN108673729B (en) | 2019-12-03 |
Family
ID=63799572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810246863.5A Active CN108673729B (en) | 2018-03-23 | 2018-03-23 | Slurry smashes hybrid technique |
Country Status (1)
| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4416603A (en) * | 1981-10-07 | 1983-11-22 | Peltsman Michael I | Low pressure hot molding machine |
| CN204622321U (en) * | 2014-12-31 | 2015-09-09 | 福建省万旗非金属材料有限公司 | Produce air entrained concrete slip agitator tank |
| CN105128151A (en) * | 2015-09-02 | 2015-12-09 | 贵州建丰机械建材有限公司 | Anti-precipitating stirring slurry tank for aerated block production |
| CN205466732U (en) * | 2016-02-04 | 2016-08-17 | 刘军号 | Wet combined agitator tank of mortar of building |
| CN205466739U (en) * | 2016-03-31 | 2016-08-17 | 浙江索纳塔建筑材料有限公司 | Multiaxis concrete mixing device |
| CN206030233U (en) * | 2016-08-29 | 2017-03-22 | 浙江森海建设有限公司 | Ash bucket for building |
-
2018
- 2018-03-23 CN CN201810246863.5A patent/CN108673729B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4416603A (en) * | 1981-10-07 | 1983-11-22 | Peltsman Michael I | Low pressure hot molding machine |
| CN204622321U (en) * | 2014-12-31 | 2015-09-09 | 福建省万旗非金属材料有限公司 | Produce air entrained concrete slip agitator tank |
| CN105128151A (en) * | 2015-09-02 | 2015-12-09 | 贵州建丰机械建材有限公司 | Anti-precipitating stirring slurry tank for aerated block production |
| CN205466732U (en) * | 2016-02-04 | 2016-08-17 | 刘军号 | Wet combined agitator tank of mortar of building |
| CN205466739U (en) * | 2016-03-31 | 2016-08-17 | 浙江索纳塔建筑材料有限公司 | Multiaxis concrete mixing device |
| CN206030233U (en) * | 2016-08-29 | 2017-03-22 | 浙江森海建设有限公司 | Ash bucket for building |
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| Publication number | Publication date |
|---|---|
| CN108673729B (en) | 2019-12-03 |
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