CN108660808B - Efficient washing process of paint dyeing product overflow machine - Google Patents

Efficient washing process of paint dyeing product overflow machine Download PDF

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Publication number
CN108660808B
CN108660808B CN201810333782.9A CN201810333782A CN108660808B CN 108660808 B CN108660808 B CN 108660808B CN 201810333782 A CN201810333782 A CN 201810333782A CN 108660808 B CN108660808 B CN 108660808B
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China
Prior art keywords
washing
aqueous solution
overflow
overflow machine
dyeing product
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CN108660808A (en
Inventor
孙日旭
单联萍
赵健
李志伟
李凤才
李希军
万伟华
孙日升
刘宗昌
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Gaomi Fuyuan Printing And Dyeing Co ltd
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Gaomi Fuyuan Printing And Dyeing Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular

Abstract

The invention is suitable for the technical field of washing, and provides a high-efficiency washing process of an overflow machine for a pigment dyeing product, which comprises the following steps: A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min; B. polishing: after feeding, adjusting the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing re-bleaching on the aqueous solution with the color darker than 30%, and performing overflow water washing on the aqueous solution with the color darker than 30%; C. re-bleaching: the method comprises the steps of adding a washing auxiliary material into an aqueous solution, then directly heating the aqueous solution, then preserving heat for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after heat preservation is finished.

Description

Efficient washing process of paint dyeing product overflow machine
Technical Field
The invention relates to the technical field of washing, in particular to an efficient washing process of an overflow machine for a pigment dyeing product.
Background
The washing is a common process of the current international fashionable leisure brand, generally speaking, clothes washed with the washing are more natural, comfortable and layered, the stability of the fabric is better, most people can understand the design concept of accepting jeans for special design effects, but the understanding of the clothes is poor, the clothes are mostly washed by a general washing method, the clothes contain more than the jeans, and the fabric feels different if the clothes are washed.
The general washing is ordinary washing, but the ordinary washing familiar to people in everyday life is changed into mechanization, the water temperature is about 60-90 ℃, a certain amount of detergent is added, after about 15 minutes of ordinary washing, the fabric is softer and more comfortable, and is more natural and cleaner in vision. Generally, the general washing can be divided into light general washing, general washing and heavy general washing according to the washing time and the dosage of chemicals. Generally, the light washing is about 5 minutes, the general washing is about 15 minutes, and the heavy washing is about 30 minutes.
The traditional washing is carried out by using an industrial washing machine, but the color difference after the washing is finished cannot be controlled, the washing quantity is less, a large amount of washing cannot be carried out, the working efficiency is lower, and the washing cost is higher.
In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.
Disclosure of Invention
Aiming at the defects, the invention aims to provide an efficient washing process of an overflow machine of a pigment dyeing product, which can ensure washing color difference, enhance washing amount and improve working efficiency.
In order to achieve the aim, the invention provides an efficient washing process of a pigment dyeing product overflow machine, which comprises the following steps of:
A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min;
B. polishing: after feeding, adjusting the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing re-bleaching on the aqueous solution with the color darker than 30%, and performing overflow water washing on the aqueous solution with the color darker than 30%;
C. re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished.
According to the efficient washing process of the paint dyeing product overflow machine, the auxiliary materials in the step A comprise the following substances in parts by weight: the ink stone oil EF is 0.1-2 g/L, the soda ash is 3-7 g/L, the softening agent 65031-3 g/L, the penetrating agent is 0.1-1.5 g/L, and the defoaming agent TF508N 0.1.1-1.5 g/L.
According to the efficient washing process of the paint dyeing product overflow machine, the following substances are added in the step B in parts by weight: polishing enzyme YC 1811-3%, pH regulator DM 89200.5-2 g/L, inkstone oil EF 0.5-1.5 g/L and defoaming agent TF508N 0.1-1.5 g/L.
According to the efficient washing process of the paint dyeing product overflow machine, the washing auxiliary materials in the step C comprise the following substances in parts by weight: 0.5-1.5 g/L of soda ash, 1-4 g/L of hydrogen peroxide, 0.1-1.5 g/L of water glass, 0.2-1.8 g/L of chelating agent TF133H 0.2, 0.1-1.4 g/L of inkstone oil and 0.1-1.5 g/L of defoaming agent TF508N 0.1.
According to the efficient washing process of the overflow machine for the pigment dyeing products, the auxiliary materials are added in the step A in the sequence that the defoaming agent TF508N is added firstly, then other auxiliary agents are added, if the addition is completed, the foaming is carried out, then the defoaming agent TF508N is added, after the heat preservation is completed, the overflow is carried out firstly, then the washing is carried out, and the overflow time is 5 min.
According to the efficient washing process of the paint dyeing product overflow machine, the heat preservation temperature in the step B is 10-60 ℃, and the overflow washing time is 5 min.
The invention provides a high-efficiency washing process of an overflow machine for a pigment dyeing product, which comprises the following steps of:
A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min;
B. polishing: after feeding, adjusting the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing re-bleaching on the aqueous solution with the color darker than 30%, and performing overflow water washing on the aqueous solution with the color darker than 30%;
C. re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished.
The invention has the beneficial effects that: the cloth is washed by the overflow machine, so that the washing efficiency is improved, and meanwhile, the cloth color difference can be controlled in the washing process, so that the cloth color difference is controlled consistently after the washing is finished, and the washing quality is improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples, and it should be understood that the specific examples described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention.
The invention provides a high-efficiency washing process of an overflow machine for a pigment dyeing product, which comprises the following steps of:
A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min;
B. polishing: after feeding, adjusting the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing re-bleaching on the aqueous solution with the color darker than 30%, and performing overflow water washing on the aqueous solution with the color darker than 30%;
C. re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished.
Preferably, the auxiliary substances in the step A of the invention comprise the following substances in parts by weight: the ink stone oil EF is 0.1-2 g/L, the soda ash is 3-7 g/L, the softening agent 65031-3 g/L, the penetrating agent is 0.1-1.5 g/L, and the defoaming agent TF508N0.1-1.5 g/L.
In addition, the following substances are added in the step B of the invention in parts by weight: polishing enzyme YC 1811-3%, pH regulator DM 89200.5-2 g/L, inkstone oil EF 0.5-1.5 g/L and defoaming agent TF508N 0.1-1.5 g/L.
Further, the water washing auxiliary material in the step C comprises the following substances in parts by weight: 0.5-1.5 g/L of soda ash, 1-4 g/L of hydrogen peroxide, 0.1-1.5 g/L of water glass, 0.2-1.8 g/L of chelating agent TF133H 0.2, 0.1-1.4 g/L of inkstone oil and 0.1-1.5 g/L of defoaming agent TF508N 0.1.
Preferably, in the step A, the auxiliary materials are added in the sequence that the antifoaming agent TF508N is added firstly, then other auxiliary agents are added, the antifoaming agent TF508N is added after foaming is completed, and after heat preservation is completed, water washing is carried out after overflowing, wherein the overflowing time is 5 min.
The invention provides a high-efficiency washing process of an overflow machine for a pigment dyeing product, which comprises the following steps of:
A. puffing: and heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min. The swelling effect is increased along with the increase of the temperature, and when the temperature is 60 ℃, the viscosity of the adhesive cannot be damaged at 60 ℃ due to the use of the adhesive in the dyeing process, so that the washing effect cannot be achieved. When the temperature rises to 75 ℃, the swelling effect begins to occur, and the relatively uniform effect can be achieved within more than 60 minutes due to the problem of large quantity of one-time washing. When the temperature is increased to 80 ℃, the puffing efficiency is accelerated due to the increase of the temperature, the puffing time is greatly reduced, the expected effect of the puffing can be achieved within 20-30 minutes, and the puffing time is selected to be 30 minutes for full and uniform puffing. The temperature is raised to 85-90 ℃, so that the puffing efficiency is increased, but the energy consumption is also greatly increased, and unnecessary waste is caused. During washing, cold water enters the cloth, the cloth is hard and easy to wear, so that the water solution is required to be heated, the cloth is conveniently softened when entering the cloth, the wear degree of the cloth is reduced, and the washing quality is improved. When the material is added, the defoaming agent TF508N0.5g/L is added firstly, and then other auxiliary agents (0.5 g/L) are added, so that the foaming phenomenon can be inhibited when the cloth is not foamed, and if the defoaming agent is added after foaming, the using amount of the defoaming agent needs to be increased. After the heat preservation is finished, overflow washing is needed, if the paint is directly discharged, the washed paint after being puffed and the auxiliary agents such as the adhesive, the anti-migration agent and the like added during the dyeing of the paint are easy to be adhered to the cloth cover to form black flowers, and the washing effect is influenced. The inkstone oil EF1g/L is added in the swelling process, so that the effects of washing, decontaminating and preventing reverse adhesion can be achieved, and the washing effect is improved. And adding 5g/L of soda ash, and adjusting the pH value of the aqueous solution to be between 10 and 10.5, so that the puffing process requirement is met. 65302 g/L of softening agent is added, so that the softness of the cloth can be improved, the cloth is prevented from being worn during operation in equipment, and the washing effect of the cloth is enhanced. The cloth can produce the foam at the operation in-process in the board, makes the cloth twine the stifled jar of car easily, and the defoaming agent has the effect of inhibiting the bubble defoaming, avoids the cloth operation smoothly wash unevenly, causes the colour flower, influences the washing effect.
B. Polishing: after feeding, adjusting the pH value of the aqueous solution, adding a pH regulator DM 89201 g/L to enable the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing rebleaching on the aqueous solution when the color is darker than 30%, and performing overflow washing on the aqueous solution when the color is darker than 30%; when the temperature of the aqueous solution in the overflow machine reaches 40 ℃, cloth is added, the pH value of the aqueous solution is adjusted to be 4.5-5.5, the sample is aligned after the aqueous solution is kept at 55 ℃ for 15-30 minutes, the temperature is kept at 55 ℃, the temperature is set according to the activity temperature of the enzyme, the temperature is too low to reach the activity of the enzyme, the water washing time can be prolonged, and the enzyme is inactivated due to too high temperature, so that the effect is lost. The enzyme is buffing enzyme YC 1812%, (2% unit is owf wave degree: percentage of dye or auxiliary agent weight to fiber weight, when the fiber weight is about 800kg, the enzyme dosage is 800kg 2% ═ 16 kg). Different heat preservation times are selected according to the color depth, when the color is lighter, the heat preservation time is longer, and when the color is darker, the heat preservation time is shorter. And (4) carrying out comparison of samples after heat preservation is finished, if the comparison of the samples is accurate, overflowing and washing for 5 minutes, draining, and then adding warm water to wash out the cloth. If the color is darker, the temperature can be kept for a period of time according to the condition, the color needs to be matched during the period, the color is prevented from being lightened after being washed excessively, if the color is darker by more than 30%, the next step needs to be carried out, and the color contrast is accurate by utilizing re-bleaching. The following substances in parts by weight are required to be added in the process: polishing enzyme YC 1812%, pH regulator DM 89201 g/L, inkstone oil EF1g/L and defoaming agent TF508N0.5g/L, wherein the temperature and the pH value in an overflow machine need to be controlled well in the polishing process, the pH value is kept between 4.5 and 5.5, the temperature is not more than 60 ℃ at most, and the temperature is too high, so that the enzyme is easy to lose activity, thereby affecting the polishing effect. When the sample is aligned in the water washing process, the color of the sample is preferably darker by about 10% than that of a customer sample, and the sample needs to be washed by clear water after liquid drainage, so that the color of the sample is slightly lighter after the washing. The general medium-dark color can meet the requirement of washing a customer sample by two steps of washing, but the color is slower when the light color is washed than when the light color is washed, and the next step of re-bleaching is generally needed for the light color washing.
C. Re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished. Adding cloth, directly heating to enable the temperature to reach 90 ℃, then carrying out heat preservation for 15-30 min, carrying out sample matching after the heat preservation is finished, draining off the solution in an overflow machine after the sample is suitable, adding warm water to wash the sample, wherein the water washing temperature is 40 ℃, the water washing time is 10 min, then draining the sample at room temperature, and carrying out cloth taking and cloth stretching after the water drainage is finished. Generally, after puffing, polishing and re-bleaching, the uniform washing color of the cloth can be realized, the washing fastness can reach 3-4 grade in deep color and more than 4 grade in light color. In the step, a washing auxiliary material is required to be added, wherein the washing auxiliary material comprises the following substances in parts by weight: 1g/L of soda ash, 2g/L of hydrogen peroxide, 0.5g/L of water glass, 133H 1g/L of chelating agent TF, 0.5g/L of inkstone oil and 0.5g/L of defoaming agent TF508N 0.5.
Using this process and the conventional water washing process, the energy consumption was compared to obtain the following table (pure cotton 16X 12108X 56, width 160cm as an example)
Figure BDA0001628654680000061
Note: cloth weight per square meter weight per width per meter
The following data were calculated at 2000 meters:
1. the number of meters of water washed in each time by the novel process is about 28.6-30 times that of the traditional process.
2.⑴ the water consumption of the new process is that the bath ratio of the overflow machine is 1:8, the weight of the fabric is 850kg, the water consumption per time is 850 × 8 ═ 7t, the total water consumption is 7 × 8 ═ 56t, the unit consumption is 56t/2000m ═ 0.03 t/m;
⑵ the traditional process flow is washing, enzyme washing, soaping, rinsing, washing (color mixing), softening, the water consumption for each washing is 1.5t, the total water consumption is 1.5 x 6 times to 95t, the unit consumption is 95t/70m to 0.128 t/m;
3. comparing the power consumption, wherein the total power of the ⑴ overflow machine in the new process is 65kw/h, 65kw/h 8h is 520 degrees, and the unit consumption is 520 degrees/2000 m is 0.26 degrees/m
⑵ total power of traditional water washing machine is 7.5kw/h, 7.5kw/h 4h is 30 degree, unit consumption 30 degree/70 m is 0.43 degree/m.
In conclusion, compared with the traditional process, the consumption of water consumption in the new process is saved by 60-75%, electricity, steam and auxiliaries are saved by 30-40% compared with the traditional process, and the production process with high energy yield, low energy consumption and no color difference is realized through process improvement in the industrial era of energy conservation and emission reduction. The color of the pigment-dyed fabric changes when washed with water under the influence of time, temperature, and bath ratio. The washing time is particularly obvious, and the overflow machine has advanced full-automatic temperature control and automatic control of temperature rise time rate, and larger washing quantity at one time, so that the color difference can be better and more easily controlled compared with the traditional washing process, and the effect of no color difference in one bath can be realized. The color can be directly mixed after washing, so that the sample rate is further improved, the problem of more color difference in the traditional washing is reduced, and meanwhile, the hand feeling of the fabric is further improved and the shrinkage rate of the fabric is reduced due to the unique washing style washed out by the overflow machine. The production efficiency is improved from the yield, the energy consumption is correspondingly greatly reduced, and the industrial production with high capacity, low energy consumption, no color difference and unique style is realized.
In conclusion, the invention provides a high-efficiency washing process of an overflow machine for pigment dyeing products, which comprises the following steps:
A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min;
B. polishing: after feeding, adjusting the pH value of the aqueous solution to be 4.5-5.5, keeping the temperature for 15-30 min, performing sample alignment, performing re-bleaching on the aqueous solution with the color darker than 30%, and performing overflow water washing on the aqueous solution with the color darker than 30%;
C. re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished.
The invention has the beneficial effects that: the cloth is washed by the overflow machine, so that the washing efficiency is improved, and meanwhile, the cloth color difference can be controlled in the washing process, so that the cloth color difference is controlled consistently after the washing is finished, and the washing quality is improved.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (6)

1. The efficient washing process of the paint dyeing product overflow machine is characterized by comprising the following steps of:
A. puffing: heating the water solution in the overflow machine to 30-50 ℃ g/L, adding cloth and auxiliary substances, heating to 60-80 ℃, and preserving heat for 20-30 min;
B. polishing: adjusting the p H value of the aqueous solution after feeding to ensure that the p H value is between 4.5 and 5.5, keeping the temperature for 15 to 30min, performing sample alignment, bleaching the sample again when the color is darker than 30 percent, and performing overflow washing when the color is darker than 30 percent;
C. re-bleaching: adding a washing auxiliary material into the aqueous solution, then directly heating the aqueous solution, then preserving the temperature for 15-30 min, and carrying out sample preparation, liquid discharge, washing and cloth discharge after the heat preservation is finished.
2. The efficient washing process of the paint dyeing product overflow machine, as claimed in claim 1, wherein the auxiliary substances in step a include the following substances in parts by weight: the ink stone oil EF is 0.1-2 g/L, the soda ash is 3-7 g/L, the softening agent 65031-3 g/L, the penetrating agent is 0.1-1.5 g/L, and the defoaming agent TF508N 0.1.1-1.5 g/L.
3. The efficient washing process of the paint dyeing product overflow machine, as claimed in claim 1, is characterized in that the following substances are added in the step B in parts by weight: polishing enzyme YC 1811-3%, p H regulator DM 89200.5-2 g/L, inkstone oil EF 0.5-1.5 g/L and defoaming agent TF508N 0.1-1.5 g/L.
4. The efficient washing process of the paint dyeing product overflow machine, as claimed in claim 1, wherein the washing auxiliary material in step C comprises the following substances in parts by weight: 0.5-1.5 g/L of soda ash, 1-4 g/L of hydrogen peroxide, 0.1-1.5 g/L of water glass, 0.2-1.8 g/L of chelating agent TF133H 0.2, 0.1-1.4 g/L of inkstone oil and 0.1-1.5 g/L of defoaming agent TF508N 0.1.
5. The efficient washing process of the paint dyeing product overflow machine, as claimed in claim 2, wherein the order of adding the auxiliary substances in step a is to add the anti-foaming agent TF508N first, then add other auxiliary agents, foam after the addition is completed, then add the anti-foaming agent TF508N, overflow and then wash after the heat preservation is completed, and the overflow time is 5 min.
6. The efficient washing process of the paint dyeing product overflow machine according to claim 1, characterized in that the heat preservation temperature in the step B is 10-60 ℃, and the overflow washing time is 5 min.
CN201810333782.9A 2018-04-13 2018-04-13 Efficient washing process of paint dyeing product overflow machine Expired - Fee Related CN108660808B (en)

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DE10231315A1 (en) * 2002-07-10 2004-02-05 Carl Freudenberg Kg Coloring mixed polyamide-polyester textile material, e.g. for clothing, involves dyeing with vat dye or sulfur dye under acid to neutral conditions and then under alkaline reducing conditions and then oxidizing the dye
CN100529250C (en) * 2007-01-23 2009-08-19 海城市宏泰纺织印染有限公司 Technical method of pigment wash, dye, and general finish for ready-made clothes in pure cotton
CN107385867B (en) * 2017-07-13 2020-03-24 江苏金太阳纺织科技股份有限公司 Method for dyeing and finishing water-washed wrinkled fabric

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