CN108657915A - A kind of traction wheel construction - Google Patents
A kind of traction wheel construction Download PDFInfo
- Publication number
- CN108657915A CN108657915A CN201710191888.5A CN201710191888A CN108657915A CN 108657915 A CN108657915 A CN 108657915A CN 201710191888 A CN201710191888 A CN 201710191888A CN 108657915 A CN108657915 A CN 108657915A
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- China
- Prior art keywords
- traction
- traction wheel
- composite layer
- wheel construction
- layer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/04—Driving gear ; Details thereof, e.g. seals
- B66B11/08—Driving gear ; Details thereof, e.g. seals with hoisting rope or cable operated by frictional engagement with a winding drum or sheave
Abstract
The present invention proposes a kind of traction wheel construction, includes the traction sheave connector with outer circle working face, the traction sheave connector is made of metal material, it is characterised in that:Further include composite layer, the composite layer is set to the outer circle working face of the traction sheave connector, and the composite layer forms traction race or traction wheel face.The abrasion of hoist ropes or drawing belt and traction grooving or the contact surface of drawing belt is inconsistent in existing traction system, often results in serious uneven wear phenomenon, influences the service life of hoist ropes or drawing belt and traction sheave, carrys out security risk to elevator belt, and cost is higher.Traction wheel construction of the present invention, the equlvalent coefficient of friction of traction wheel surface can be significantly improved, improve the comprehensive performances such as wear resistance, intensity and toughness, reduce the diameter of traction sheave rope or drawing belt and traction sheave, mitigate the weight of traction system, realizes the Miniaturization Design of elevator traction system and elevator complete machine.
Description
Technical field
The present invention relates to a kind of traction wheel constructions, are applied to elevator traction sheave field.
Background technology
Traction sheave is the critical component on elevator traction machine, and the traction of traction wheel drive elevator operation is to rely on hoist ropes
Frictional force generates between (band) and traction sheave grooving (or traction wheel surface), and shape, the state on traction sheave grooving and surface become
Change, it will be directly related to the service life of the size and hoist ropes (band) of traction, quality directly affects the safety of traction
Performance and used life.
It is to determine that traction is driven since traction sheave is the whole Dynamic And Static Loads for carrying the devices such as lift car, loading capacity, counterweight
The source of dynamic system and complete machine function, therefore big intensity, good toughness, wear-resistant, impact resistance and stabilization are required to traction sheave
The material and structure of the performances such as friction.However, existing elevator with traction sheave using metal casting or metal component by surface at
Reason is formed, and the friction coefficient between metal and hoist ropes is relatively-stationary, only by being processed into type groove or improving hoist ropes
The friction of (band) improves equlvalent coefficient of friction, or by increase traction wheel diameter or wirerope diameter (or traction bandwidth) come
Contact strength and hoist ropes (band) service life are improved, to meet traction life requirements, by different lift cars, loading capacity, right
Equal configurations meet tractive driving ability again.But the service life that equlvalent coefficient of friction is improved by groove profile is limited, is also the failure to obtain
Larger friction coefficient is obtained, it is real that safety and service life, reduction system cost of complete machine etc. can not be improved from tractive driving system
Sex chromosome mosaicism.
On the other hand since hoist ropes (band) tension is inconsistent, it be easy to cause grooving (or contact surface of drawing belt) abrasion not
Unanimously, there is unnecessary serious uneven wear phenomenon, to change flute profile, seriously affect hoist ropes (band) service life and drag
Gravitation carrys out larger security risk to elevator belt.In existing elevator actual motion, the abrasion of hoist ropes (band) is very big, 5 years average
It needs replacing once, this makes cost further increase.
Therefore, the equlvalent coefficient of friction for how inherently improving traction sheave rooved face, with improve wear resistance, intensity and
The problem of comprehensive performances such as toughness reduce steel wire and traction wheel diameter, are elevator traction sheave field urgent need to resolve.
Invention content
In order to solve drawbacks described above in the prior art, the present invention proposes a kind of traction wheel construction, is remarkably improved traction
The equlvalent coefficient of friction of wheel surface reduces the diameter of traction sheave rope (band) and traction sheave, mitigates the weight of traction system, realizes
The Miniaturization Design of elevator traction system and elevator complete machine.
To realize the above-mentioned technical purpose, present invention employs following technical schemes:
A kind of traction wheel construction includes the traction sheave connector with outer circle working face, and the traction sheave connector is by gold
Belong to material to be made;Further include composite layer, the composite layer is set to the outer circle working face of the traction sheave connector, and
The composite layer forms traction race or traction wheel face.
Further, the composite layer is multilayer, and described in being formed on the outermost composite layer
Traction race or traction wheel face.Multilayer composite layer can make outer circle working face that process requirements be more easily satisfied, according to reality
Border working condition requirement design produces different traction groove shape, size and thickness, can also be wanted according to traction sheave equlvalent coefficient of friction
The physical mechanical properties such as the type and intensity asking to select composite material, hardness.
Further, in the multilayer composite layer, the type of every layer of composite layer is identical or different.
Further, the traction race is one kind in arc groove, V-groove or notched semicircle type groove, dovetail groove.
Further, the traction sheave connector is using one kind in No. 45 steel, 40Cr, S700MC;
Further, the composite layer is nonmetallic composite, and the nonmetallic composite is aramid fiber
With one or more combinations in silicon carbide fibre, carbon fiber, graphite fibre, boron fibre, reinforced resin.
Further, the composite layer be metal-base composites, the metal-base composites be with aluminium, magnesium,
One or more in copper, titanium, steel and its aforementioned metal alloy are combined as matrix, Composite aramid fiber fiber, silicon carbide fibre, carbon
One or more in fiber, graphite fibre, boron fibre, reinforced resin are composed.
Further, the traction race is pressed into type by the composite layer.
Further, the traction wheel face is suppressed by the composite layer and is formed through processing.
Further, there is the traction sheave connector axis hole, the axis hole to run through the traction sheave connector;The axis
Hole has spline.
Traction wheel construction of the present invention, has the characteristics that:
(1) increase the friction coefficient of hoist ropes (band) and traction wheel surface, higher rub between realization differentiated friction material
Performance is wiped, in production process, traction race or the shape of traction wheel face, size, thickness, Yi Jixuan can be designed according to working condition requirement
The physical mechanical properties such as different composite material types and intensity, hardness are selected, to realize equlvalent coefficient of friction higher, more suitable
The traction sheave working surface of conjunction.
(2) by the composite Materials Design of traction wheel surface, make wear resistance between traction sheave friction material and male part
High, friction is stablized, shock resistance is good, vibration and noise reducing, driving are steady reliable.
(3) since the friction coefficient of traction wheel surface increases, the diameter of traction sheave rope and the diameter of traction sheave can be with
It is corresponding to reduce, it realizes the Miniaturization Design of traction system and elevator complete machine, mitigates weight, reduce the comprehensive of transportation, installation, maintenance etc.
Synthesis is originally.
Description of the drawings
Fig. 1 a show the axial view of the traction wheel construction of single layer composite layer of the present invention.
Fig. 1 b show the transverse views of the traction wheel construction of single layer composite layer of the present invention.
Fig. 1 c show the P-P sectional views of the traction wheel construction of single layer composite layer of the present invention.
Fig. 1 d show the stereogram of the traction wheel construction of single layer composite layer of the present invention.
Fig. 2 a show the axial view of the traction wheel construction of double-layer composite material layer of the present invention.
Fig. 2 b show the transverse views of the traction wheel construction of double-layer composite material layer of the present invention.
Fig. 2 c show the P-P sectional views of the traction wheel construction of double-layer composite material layer of the present invention.
Fig. 2 d show the stereogram of the traction wheel construction of double-layer composite material layer of the present invention.
In figure:11,21- traction sheaves connector;12,22- composite layers;13,23- tractions race;14,24- axis holes;
15,25- splines.
Specific implementation mode
It is below in conjunction with the accompanying drawings and specific real in order to be more clearly understood that above-mentioned purpose, the characteristics and advantages of the present invention
Mode is applied the present invention is further described in detail.It should be noted that in the absence of conflict, the implementation of the application
Feature in example and embodiment can be combined with each other.Many details are elaborated in the following description in order to fully understand
The present invention, still, the present invention can also be implemented using other different from other modes described here, therefore, of the invention
Protection domain is not limited by following specific embodiment.
Embodiment one
As shown in Fig. 1 (a-d), a kind of traction wheel construction of single layer composite layer includes:
Traction sheave connector 11 and composite layer 12, composite layer 12 are set to the outer circle working face of traction wheel body 11,
Traction race 13 is formed on composite layer 12;There is traction sheave connector 11 axis hole 14, axis hole 14 to be equipped with spline 15.
The composite layer 12 is single layer.Traction sheave connector 11 can be made of Steel material, and composite layer 12 can be by carbon
Fiber is made, and can be also made through non-chemical treatment mode of the compound carbon fiber of steel matrix.
Embodiment two
The present embodiment and embodiment one only difference is that:Traction wheel face is formed on composite layer 12, it should
Traction wheel face is process through the compacting of composite layer 12 is thermally treated again, and the traction wheel face and drawing belt cooperating are formed
Traction system.Other descriptions of the traction wheel construction are referring to above-described embodiment one, and details are not described herein.
Traction wheel construction described in embodiment one and two, by it is existing directly opened up on traction sheave connector traction slot or
Traction face is improved to the additional layer composite layer on traction sheave connector, opened up on the composite layer traction slot or
Traction face can reduce production cost in this way, it is also an option that the physical mechanicals such as type, intensity, hardness of design composite material
Performance, while being also convenient for shape, thickness, the size etc. of design traction slot, be thus remarkably improved traction race or traction face with
The equlvalent coefficient of friction of hoist ropes (band), to improve traction function.
Embodiment three
As shown in Fig. 2 (a-d), a kind of traction wheel construction of double-layer composite material layer includes:
Traction sheave connector 21 and composite layer 22, the outer circle that composite layer 22 is set to traction sheave connector 21 work
Surface, composite layer 22 are bilayer, and traction race 23 is formed on the outer layer of composite material layer of composite layer 22;Traction
Taking turns connector 21, there is axis hole 24, axis hole 24 to be equipped with spline 25.The type of every layer of composite layer may be the same or different,
Determine according to actual requirement.Traction sheave connector 21 can be made of Steel material, and double-layer composite material layer 22 can be by carbon fiber and virtue
Synthetic fibre fiber is made, and can be also made of metal-base composites and nonmetallic composite, which is steel matrix
Compound carbon fiber, nonmetallic composite are aramid fiber.
Example IV
The present embodiment and embodiment three only difference is that:On the outer layer of composite material layer of composite layer 22
Traction wheel face is formed, which is process through the compacting of composite layer 22 is thermally treated again, the traction wheel face and traction
Band cooperating, forms traction system.Other descriptions of the traction wheel construction are referring to above-described embodiment three, and details are not described herein.
Traction wheel construction described in embodiment three and four, by type, intensity, the hardness etc. that change different composite material layer
Physical mechanical property can make traction sheave structure that functional requirement be more easily satisfied, meanwhile, when composite layer meet intensity,
Hardness etc. is a series of when requiring, and can accordingly reduce the thickness of traction sheave connector, substantially reduce manufacturing cost.
Traction wheel construction of the present invention can significantly mitigate the weight of traction sheave, carry compared with existing traction wheel construction
The friction coefficient on high traction race or traction wheel face surface, improve traction race or traction wheel face can design characteristics, realization drags
The Miniaturization Design of running wheel system and elevator complete machine plays the role of important enlightenment to the miniaturization development and application of elevator.
Claims (10)
1. a kind of traction wheel construction includes the traction sheave connector with outer circle working face, the traction sheave connector is by metal
Material is made, it is characterised in that:Further include composite layer, the composite layer is set to the outer circle of the traction sheave connector
Working face, and the composite layer forms traction race or traction wheel face.
2. traction wheel construction according to claim 1, it is characterised in that:The composite layer is multilayer, and in outermost
The traction race or traction wheel face are formed on the composite layer of layer.
3. traction wheel construction according to claim 2, it is characterised in that:In the multilayer composite layer, every layer compound
The type of material layer is identical or different.
4. traction wheel construction according to any one of claim 1-3, it is characterised in that:The traction race is circular arc
One kind in slot, V-groove or notched semicircle type groove, dovetail groove.
5. traction wheel construction according to any one of claim 1-3, it is characterised in that:The traction sheave connector uses
One kind in No. 45 steel, 40Cr, S700MC.
6. traction wheel construction according to any one of claim 1-3, it is characterised in that:The composite layer is non-gold
Belong to composite material, the nonmetallic composite is aramid fiber, silicon carbide fibre, carbon fiber, graphite fibre, boron fibre, increasing
One or more combinations in strong resin.
7. traction wheel construction according to any one of claim 1-3, it is characterised in that:The composite layer is metal
Based composites, the metal-base composites are with one or more in aluminium, magnesium, copper, titanium, steel and its aforementioned metal alloy
Be combined as matrix, one kind in Composite aramid fiber fiber, silicon carbide fibre, carbon fiber, graphite fibre, boron fibre, reinforced resin
Or it a variety of is composed.
8. traction wheel construction according to any one of claim 1-3, it is characterised in that:The traction race is by described multiple
Condensation material layer compression moulding.
9. traction wheel construction according to any one of claim 1-3, it is characterised in that:The traction wheel face is by described multiple
Condensation material lamination is made and is formed through processing.
10. traction wheel construction according to any one of claim 1-3, it is characterised in that:The traction sheave connector tool
There are axis hole, the axis hole to run through the traction sheave connector;The axis hole is equipped with spline.
Priority Applications (1)
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CN201710191888.5A CN108657915A (en) | 2017-03-28 | 2017-03-28 | A kind of traction wheel construction |
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CN201710191888.5A CN108657915A (en) | 2017-03-28 | 2017-03-28 | A kind of traction wheel construction |
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CN201710191888.5A Pending CN108657915A (en) | 2017-03-28 | 2017-03-28 | A kind of traction wheel construction |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116848057A (en) * | 2021-02-08 | 2023-10-03 | 三菱电机楼宇解决方案株式会社 | Rope sheave of elevator and winding method of rope of elevator |
Citations (9)
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JPH08217366A (en) * | 1995-02-13 | 1996-08-27 | Hitachi Ltd | Elevator driving gear |
JP2003104667A (en) * | 2001-09-27 | 2003-04-09 | Toshiba Elevator Co Ltd | Elevator driving device |
US20030192743A1 (en) * | 2000-12-08 | 2003-10-16 | Esko Aulanko | Elevator and traction sheave of an elevator |
JP2008230237A (en) * | 2007-02-22 | 2008-10-02 | Toray Ind Inc | Composite structure |
JP2012077365A (en) * | 2010-10-05 | 2012-04-19 | Nippon Steel Materials Co Ltd | Wear-resistant fiber-reinforced composite material and method for production thereof |
CN102892702A (en) * | 2010-03-11 | 2013-01-23 | 通力股份公司 | Method for manufacturing or modernizing a traction sheave elevator, and traction sheave elevator |
CN205397803U (en) * | 2016-02-18 | 2016-07-27 | 杭州德睿电梯传动轮有限公司 | Elevator drive wheel |
CN206783077U (en) * | 2017-03-28 | 2017-12-22 | 杭州沪宁电梯部件股份有限公司 | A kind of traction wheel construction |
US20180291499A1 (en) * | 2015-07-13 | 2018-10-11 | Hec High End Coating Gmbh | Method for manufacturing coated substrates, coated substrates, use thereof, and systems for manufacturing coated substrates |
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2017
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Patent Citations (9)
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JPH08217366A (en) * | 1995-02-13 | 1996-08-27 | Hitachi Ltd | Elevator driving gear |
US20030192743A1 (en) * | 2000-12-08 | 2003-10-16 | Esko Aulanko | Elevator and traction sheave of an elevator |
JP2003104667A (en) * | 2001-09-27 | 2003-04-09 | Toshiba Elevator Co Ltd | Elevator driving device |
JP2008230237A (en) * | 2007-02-22 | 2008-10-02 | Toray Ind Inc | Composite structure |
CN102892702A (en) * | 2010-03-11 | 2013-01-23 | 通力股份公司 | Method for manufacturing or modernizing a traction sheave elevator, and traction sheave elevator |
JP2012077365A (en) * | 2010-10-05 | 2012-04-19 | Nippon Steel Materials Co Ltd | Wear-resistant fiber-reinforced composite material and method for production thereof |
US20180291499A1 (en) * | 2015-07-13 | 2018-10-11 | Hec High End Coating Gmbh | Method for manufacturing coated substrates, coated substrates, use thereof, and systems for manufacturing coated substrates |
CN205397803U (en) * | 2016-02-18 | 2016-07-27 | 杭州德睿电梯传动轮有限公司 | Elevator drive wheel |
CN206783077U (en) * | 2017-03-28 | 2017-12-22 | 杭州沪宁电梯部件股份有限公司 | A kind of traction wheel construction |
Non-Patent Citations (1)
Title |
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刘万辉: "复合材料", vol. 2, 哈尔滨工业大学出版社, pages: 95 - 96 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116848057A (en) * | 2021-02-08 | 2023-10-03 | 三菱电机楼宇解决方案株式会社 | Rope sheave of elevator and winding method of rope of elevator |
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