CN108656581A - A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller - Google Patents

A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller Download PDF

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Publication number
CN108656581A
CN108656581A CN201810290967.6A CN201810290967A CN108656581A CN 108656581 A CN108656581 A CN 108656581A CN 201810290967 A CN201810290967 A CN 201810290967A CN 108656581 A CN108656581 A CN 108656581A
Authority
CN
China
Prior art keywords
scraper
roller
cleaning
full
nozzle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810290967.6A
Other languages
Chinese (zh)
Inventor
朱家强
王滨
刘凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Jin Fei Polytron Technologies Inc
Original Assignee
Shanghai Jin Fei Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Jin Fei Polytron Technologies Inc filed Critical Shanghai Jin Fei Polytron Technologies Inc
Priority to CN201810290967.6A priority Critical patent/CN108656581A/en
Publication of CN108656581A publication Critical patent/CN108656581A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning In General (AREA)

Abstract

The present invention relates to a kind of full-automatic cleaning devices and cleaning method of prepreg compounding machine roller, including scraper, nozzle, roller cleaning brush, scraper clamping opening, telescopic mounting;Wherein scraper, nozzle, roller cleaning brush are all directed at the roller for needing to clean, nozzle is connected to by pipeline on detergent container, scraper clamping opening is mounted on the telescopic mounting in scraper clamping opening mounting device, and in scraper clamping opening, roller cleaning brush is mounted on telescopic mounting scraper holder.Manual work is substituted using full automatic cleaning plant, prevents the risk factor of manual work, while improving production efficiency.Under the premise of not influencing equipment normal operation, cleaning device can be mounted on any position of impregnation roller ontology circumferencial direction;The operation of prune job can be realized under any state that equipment is run simultaneously.Operating personnel need not be in direct contact reagent during use, it is only necessary to which the surface that cleaning agent is sprayed onto to roller can be realized by opening the switch of nozzle for cleaning agent.

Description

A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller
Technical field
The present invention relates to a kind of full-automatic cleaning device and cleaning methods, and in particular to a kind of to be filled using full automatic cleaning Set the full-automatic cleaning device and cleaning method of the prepreg compounding machine roller for substituting manual work.
Background technology
Prepreg be it is a kind of by resin matrix under conditions of stringent control impregnating continuous fibres or its fabric, resin is made The composition of matrix and reinforcement is that the intermediate materials of manufacture composite material is widely used in Leisure Sport, industrial machinery dress Standby, medical instrument, the trend of rise is also presented in automobile, demand of the fields such as high ferro to carbon fiber usage amount in recent years.
Carbon fiber prepreg processing performance is the basis of composite property, processing performance and power when composite molding It is the performance depending on prepreg to learn performance.The foreign matter on prepreg surface has very direct influence to the performance of prepreg, when pre- There is 1 after foreign matter, influences the appearance of prepreg in leaching material surface, 2, foreign matter be mixed into the interlayer knot that can influence composite product Structure causes the mechanical property of product to reduce.Based on above reason, the foreign matter of prepreg is mixed in production process before manufacture Enter to need very stringent control.
For prepreg during production, the roller for needing prepreg compounding machine heats it, the operations such as pressurization Flow, so the roller surface of prepreg compounding machine has a great impact to prepreg, when roller surface has foreign matter, by Then in the state of high temperature and pressure, after release paper protective layer can be destroyed, foreign matter is caused to directly contact prepreg, makes preimpregnation There is gap in material appearance, and foreign matter can more seriously be mixed into inside prepreg.So before manufacture with pair roller barrel in production process Cleaning it is extremely important.
All it is in the past manual operations, disadvantage hand-manipulated to the cleaning of the roller of prepreg compounding machine:It is impregnated with roller high temperature, hand Scald arm is easy when the industry that works;Gap is small between impregnation roller up and down, and arm is easy when handwork and is involved in;The device space is narrow It is small, it is not easy to operate;It cleans the cleaning agent used and belongs to chemical reagent, there is certain injury to human body;It splashes when cleaning operation Residue is easy to be splashed to eyes.Equipment can not carry out effective roller cleaning during running, and need to shut down operation, thus Improve production cost.
It is that can be presoaked based on raising the present invention provides a kind of full-automatic cleaning device of prepreg compounding machine roller Item matter under the premise of ensuring personal safety, while can promote working efficiency, the method for reducing production cost again.
Invention content
In view of the above-mentioned problems, being substituted manually using full automatic cleaning plant the main purpose of the present invention is to provide a kind of The full-automatic cleaning device and cleaning method of the prepreg compounding machine roller of operation.
The present invention is to solve above-mentioned technical problem by following technical proposals:A kind of prepreg compounding machine roller it is complete The full-automatic cleaning device of automatic cleaning apparatus, the prepreg compounding machine roller includes:Scraper, roller cleaning brush, is scraped nozzle Cutter holder mouth, telescopic mounting;Wherein scraper, nozzle, roller cleaning brush are all directed at the roller for needing to clean, and nozzle is connected by pipeline It is connected on detergent container, scraper clamping opening is mounted on the telescopic mounting in scraper clamping opening mounting device, and scraper holder is in scraper In clamping opening, roller cleaning brush is mounted on telescopic mounting.
In specific embodiments of the present invention, the scraper is film scraper, resin scraper or plastic spatula.
In specific embodiments of the present invention, the thickness range of the scraper is 2~10mm.
In specific embodiments of the present invention, the scraper is with the scraper for adjusting the angle and scraping dynamics function.
In specific embodiments of the present invention, the roller cleaning brush is the device with locomotive function.
In specific embodiments of the present invention, telescopic device is installed on the nozzle.
In specific embodiments of the present invention, telescopic mounting is realized by way of the installation of cylinder, oil cylinder or screw thread It is scalable.
In specific embodiments of the present invention, ranging from 2-5 meters apart from nozzle of detergent container.
A kind of cleaning method of the cleaning prepreg compounding machine roller of full-automatic cleaning device, includes the following steps:
(1), scraper is installed in the scraper clamping opening of scraper device, scraper exposes 3~10mm of scraper clamping opening;
(2), scraper is installed to start to adjust the angle of scraper device later;
(3), nozzle is placed on injection nozzle carrier, fixes nozzle;
(4), the cleaning agent of outsourcing is poured in detergent container, cleaning container is needed far from heat source 2m or more;
(5), roller cleaning brush is connected to telescopic mounting, adjusts flexible distance, in the work of the cleaning agent of step 3 Under, the foreign matter of roller remained on surface is successfully cleaned.
The positive effect of the present invention is that:The full-automatic cleaning device of prepreg compounding machine roller provided by the invention And cleaning method, manual work is substituted using full automatic cleaning plant, prevents the risk factor of manual work, improves simultaneously Production efficiency.For the present invention under the premise of not influencing equipment normal operation, cleaning device can be mounted on impregnation roller ontology circumference Any position in direction;The cleaning device of the present invention can realize the behaviour of prune job under any state that equipment is run simultaneously Make.The cleaning agent that the present invention uses can use, during use in the range of meeting national safety standard regulation Operating personnel need not be in direct contact reagent, it is only necessary to which opening the switch of nozzle for cleaning agent can realize cleaning agent being sprayed onto roller The surface of cylinder.
Description of the drawings
Fig. 1 is the structural schematic diagram of the installation site of the present invention.
Fig. 2 is the overall structure diagram of the present invention.
Specific implementation mode
Present pre-ferred embodiments are provided below in conjunction with the accompanying drawings, with the technical solution that the present invention will be described in detail.
Fig. 1 is the structural schematic diagram of the installation site of the present invention, as shown in Figure 1:Multi beam single fiber beam 1 is by expanding yarn feeding device 2, enter dipping device 4 afterwards, resin film 3 is added, by being impregnated with the processing of roller ontology 5 in dipping device 4, becomes prepreg system Product 6.Cleaning device provided by the invention is exactly specially to be impregnated with roller ontology 5 to clean, and the diameter of impregnation roller ontology 5 exists Between 150~1000mm, more satisfactory diameter range in specific implement, is impregnated with roller sheet between 250~800mm The degree that the surface of body 5 is best is to carry out coating or stiffened modifier treatment.
Fig. 2 is the overall structure diagram of the present invention, as shown in Figure 2:Prepreg compounding machine roller provided by the invention Full-automatic cleaning device includes:Scraper 7, nozzle 8, roller cleaning brush 9, scraper clamping opening 10, telescopic mounting 11;Wherein scraper 7, Nozzle 8, roller cleaning brush 9 are all directed at the roller for needing to clean, and nozzle 8 is connected to by pipeline on detergent container, scraper holder Mouth 10 is mounted on the telescopic mounting (not illustrated on figure) in scraper clamping opening mounting device 12, and scraper 7 is clipped in scraper holder In mouth 10, roller cleaning brush 9 is mounted on telescopic mounting 11.
Telescopic mounting 11 is realized scalable by way of the installation of cylinder, oil cylinder or screw thread.
Under the premise of not damaging roller the scraper of any material can be used, for example use painting in the scraper 7 that the present invention uses Film scraper, resin scraper, plastic spatula etc..2~10mm of blade thickness, thickness is unsuitable excessively thin, and excessively thin situation scraper strength is not It is enough;In addition thickness is also unsuitable blocked up, and blocked up situation scraper and roller contact area is excessive, is easy loss roller, in addition scraper Material need that there is heat safe characteristic.
The scraper 7 that the present invention uses is with the scraper for adjusting the angle and scraping dynamics function.Scraping gum residue When need increase scraping dynamics, need to adjust angle when scraping paper scrap, prevent paper scrap from arbitrarily descending slowly and lightly.
The roller cleaning brush 9 that the present invention uses is the device with locomotive function.According to the cleaning of roller surface residue Complexity can increase the clear wiping dynamics of roller.9 material of roller cleaning brush under the premise of not damaged to heating roller, Can use metallic roll, aluminium alloy roller, rubber rollers, in addition clearly wipe roller material need that there is heat safe characteristic.
Telescopic device is installed on the nozzle 8 that the present invention uses.Telescopic mounting passes through cylinder, oil cylinder or screw thread The mode of installation is realized scalable.Ranging from 2-5 meters apart from nozzle 8 of detergent container in the present invention.
The cleaning method of cleaning prepreg compounding machine roller provided by the invention, following steps:
(1), scraper 7 is installed in the scraper clamping opening 10 of scraper device, scraper 7 exposes scraper 3~10mm of clamping opening, exposes Part is unsuitable too short, and too short situation is easy to make at the beginning of clear wipe, and roller bumps against scraper device in the process of running;Separately It is also unsuitable long to expose outside part, it is long to be easy that blade is made to be bent, the effect scraped and wiped clean is not achieved;
(2), it installs scraper 7 to start to adjust the angle of scraper device later, needs that roller is allowed to rotate, at first It makes blade and roller gap more as possible, then in the screw of adjusting apparatus, blade is allowed slowly close to roller, to hear blade After having slight friction sound between roller, adjustment screw is enclosed toward external-adjuster 2, it is seen that after the surface of roller has scraper to scrape Light, but the sound not rubbed is proper;
(3), nozzle 8 is placed on injection nozzle carrier, fixes nozzle 8, while connecting gas source connector;
(4), the cleaning agent of outsourcing is poured in detergent container, cleaning container needs (general far from heat source 2m or more It is 2-5 meters), it prevents from evaporating after cleaning agent is heated;Then gas source switch is opened, starts to adjust nozzle distance;Most mounted in adjustment Good state is the surface that the cleaning agent that nozzle sprays is completely adhered to roller;
(5), clear roller of wiping being attached to telescopic mounting 11, adjusts flexible distance, cylinder may be selected in telescopic device, Oil cylinder, the structures such as screw thread;After best state is the switch for opening telescopic device, it is clear wipe roller rise is just struck against rotation plus Hot-rolling successfully cleans the foreign matter of roller remained on surface under the action of the cleaning agent of step 3.
The full automatic cleaning plant of use of the present invention substitutes manual work, prevents the risk factor of manual work, simultaneously Improve production efficiency.For the present invention under the premise of not influencing equipment normal operation, cleaning device can be mounted on impregnation roller sheet Any position of 5 circumferencial direction of body;The cleaning device of the present invention can realize cleaning under any state that equipment is run simultaneously The operation of operation.The cleaning agent that the present invention uses can be used, used in the range of meeting national safety standard regulation During operating personnel need not be in direct contact reagent, it is only necessary to opening the switch of nozzle for cleaning agent 8, can realize will be clear Lotion is sprayed onto the surface of roller.
After the installation and debugging for completing step 1~5, for the cleaning of one group of heating roller, compared with handwork Afterwards, by counting following data:
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention, the claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (9)

1. a kind of full-automatic cleaning device of prepreg compounding machine roller, it is characterised in that:The prepreg compounding machine roller Full-automatic cleaning device includes:Scraper, nozzle, roller cleaning brush, scraper clamping opening, telescopic mounting;Wherein scraper, nozzle, roller Cylinder cleaning brush is all directed at the roller for needing to clean, and nozzle is connected to by pipeline on detergent container, and scraper clamping opening is mounted on and scrapes On telescopic mounting in cutter holder mouth mounting device, for scraper holder in scraper clamping opening, roller cleaning brush is mounted on telescopic mounting On.
2. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:The scraper For film scraper, resin scraper or plastic spatula.
3. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1 or 2, it is characterised in that:It is described The thickness range of scraper is 2~10mm.
4. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:The scraper For with the scraper for adjusting the angle and scraping dynamics function.
5. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:The roller Cleaning brush is the device with locomotive function.
6. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:The nozzle On telescopic device is installed.
7. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:Scalable dress Set cylinder, oil cylinder or screw thread installation by way of realize it is scalable.
8. the full-automatic cleaning device of prepreg compounding machine roller according to claim 1, it is characterised in that:Cleaning agent holds Ranging from 2-5 meters apart from nozzle of device.
9. a kind of cleaning side of the cleaning prepreg compounding machine roller of full-automatic cleaning device using one of claim 1-8 Method, it is characterised in that:The cleaning method includes the following steps:
(1), scraper is installed in the scraper clamping opening of scraper device, scraper exposes 3~10mm of scraper clamping opening;
(2), scraper is installed to start to adjust the angle of scraper device later;
(3), nozzle is placed on injection nozzle carrier, fixes nozzle;
(4), the cleaning agent of outsourcing is poured in detergent container, cleaning container is needed far from heat source 2m or more;
(5), roller cleaning brush is connected to telescopic mounting, adjusts flexible distance, in the effect of the cleaning agent of step 3 Under, successfully clean the foreign matter of roller remained on surface.
CN201810290967.6A 2018-03-30 2018-03-30 A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller Withdrawn CN108656581A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810290967.6A CN108656581A (en) 2018-03-30 2018-03-30 A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810290967.6A CN108656581A (en) 2018-03-30 2018-03-30 A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller

Publications (1)

Publication Number Publication Date
CN108656581A true CN108656581A (en) 2018-10-16

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CN201810290967.6A Withdrawn CN108656581A (en) 2018-03-30 2018-03-30 A kind of full-automatic cleaning device and cleaning method of prepreg compounding machine roller

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117732882A (en) * 2024-02-07 2024-03-22 丽岛新能源(安徽)有限公司 Roller structure of aluminum foil calender

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202097081U (en) * 2011-04-28 2012-01-04 贝内克一长顺汽车内饰材料(张家港)有限公司 Roller cleaning device of coating and scraping machine for production of automotive interior decorative material
CN102806218A (en) * 2012-08-21 2012-12-05 天津力神电池股份有限公司 Roller C cleaning device and method for coating machine
CN104924475A (en) * 2015-07-10 2015-09-23 特拓(青岛)轮胎技术有限公司 Automatic open mill roller surface cleaning device and cleaning method
CN208148743U (en) * 2018-03-30 2018-11-27 上海晋飞碳纤科技股份有限公司 A kind of full-automatic cleaning device of prepreg compounding machine roller

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202097081U (en) * 2011-04-28 2012-01-04 贝内克一长顺汽车内饰材料(张家港)有限公司 Roller cleaning device of coating and scraping machine for production of automotive interior decorative material
CN102806218A (en) * 2012-08-21 2012-12-05 天津力神电池股份有限公司 Roller C cleaning device and method for coating machine
CN104924475A (en) * 2015-07-10 2015-09-23 特拓(青岛)轮胎技术有限公司 Automatic open mill roller surface cleaning device and cleaning method
CN208148743U (en) * 2018-03-30 2018-11-27 上海晋飞碳纤科技股份有限公司 A kind of full-automatic cleaning device of prepreg compounding machine roller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117732882A (en) * 2024-02-07 2024-03-22 丽岛新能源(安徽)有限公司 Roller structure of aluminum foil calender
CN117732882B (en) * 2024-02-07 2024-04-19 丽岛新能源(安徽)有限公司 Roller structure of aluminum foil calender

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Application publication date: 20181016

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