CN108656335A - The production system of thermal insulation concrete block or wallboard is manufactured using solid slag - Google Patents
The production system of thermal insulation concrete block or wallboard is manufactured using solid slag Download PDFInfo
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- CN108656335A CN108656335A CN201810449668.2A CN201810449668A CN108656335A CN 108656335 A CN108656335 A CN 108656335A CN 201810449668 A CN201810449668 A CN 201810449668A CN 108656335 A CN108656335 A CN 108656335A
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- thermal insulation
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- belt
- steam
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 314
- 238000009413 insulation Methods 0.000 title claims abstract description 164
- 239000004567 concrete Substances 0.000 title claims abstract description 163
- 239000002893 slag Substances 0.000 title claims abstract description 29
- 239000007787 solid Substances 0.000 title claims abstract description 27
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 58
- 230000005540 biological transmission Effects 0.000 claims abstract description 41
- 230000001360 synchronised effect Effects 0.000 claims abstract description 38
- 238000005507 spraying Methods 0.000 claims abstract description 35
- 238000004513 sizing Methods 0.000 claims abstract description 33
- 238000007493 shaping process Methods 0.000 claims abstract description 19
- 238000012805 post-processing Methods 0.000 claims abstract description 13
- 239000002985 plastic film Substances 0.000 claims description 94
- 229920006255 plastic film Polymers 0.000 claims description 94
- 238000005520 cutting process Methods 0.000 claims description 83
- 239000004744 fabric Substances 0.000 claims description 71
- 238000005096 rolling process Methods 0.000 claims description 39
- 238000005034 decoration Methods 0.000 claims description 35
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 29
- 238000004804 winding Methods 0.000 claims description 29
- 230000033001 locomotion Effects 0.000 claims description 24
- 238000012546 transfer Methods 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 5
- 239000002002 slurry Substances 0.000 description 44
- 238000010586 diagram Methods 0.000 description 25
- 239000011229 interlayer Substances 0.000 description 24
- 150000001875 compounds Chemical class 0.000 description 21
- 239000000463 material Substances 0.000 description 21
- 239000002131 composite material Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 18
- 238000012545 processing Methods 0.000 description 16
- 239000010410 layer Substances 0.000 description 15
- 238000003860 storage Methods 0.000 description 11
- 238000005192 partition Methods 0.000 description 8
- 238000004321 preservation Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 7
- 239000011381 foam concrete Substances 0.000 description 6
- 239000003365 glass fiber Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 210000003195 fascia Anatomy 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000010096 film blowing Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- -1 mine tailings Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
Abstract
The present invention relates to a kind of production systems manufacturing thermal insulation concrete block or wallboard using solid slag comprising spraying interleaving agent area, production district, steam-cured area, post processing zone and the transmission device through each area set gradually from front to back;Transmission device includes sprocket wheel chain plate conveyer and lower belt, and lower belt invests the periphery of the carrier bar of sprocket wheel chain plate conveyer;Spray setting spraying interleaving agent device in interleaving agent area;Spraying interleaving agent area and the both sides of production district are equipped with the shaping mechanism perpendicular to carrier bar, and shaping mechanism uses belt gear, and the belt in belt gear is sizing belt, and sizing belt is synchronous with the lower belt of carrier bar periphery;Production district includes thermal insulation concrete production area.The quality, production efficiency and building assembly rate that thermal insulation concrete block or wallboard can be improved through the invention, reduce building cost.
Description
Technical field
The present invention relates to a kind of production systems manufacturing thermal insulation concrete block or wallboard using solid slag, are used to prepare
Thermal insulation concrete block or wallboard.
Background technology
Solid slag (grain slag, slag, mine tailings, flyash, red mud, rock ballast etc.) is produced in industrial and mining enterprises' production process
Raw solid waste, annual China generate the up to several hundred million tons of waste residue, and the stockpiling of solid slag occupies a large amount of arable lands, pollution life
State environment, brings and seriously affects to people's production, life, produces walling using solid slag, carries out comprehensive utilization of resources, becomes evil
For profit, be conducive to the sustainable and healthy development of Ecological Civilization Construction and work, mining industry.
Currently, the production technology of domestic and international steam pressure thermal insulation concrete block or wallboard, is all made of die methods production, produces work
Skill is complicated, production process highly energy-consuming, the high rejection rate of product;Mould process production thermal insulation concrete wallboard does not adapt to building and sets
Meter requires, and when design size changes, plate cutting easily causes a large amount of idle plates;It cannot produce outside big wide cut Side fascia and facing
Wallboard, narrow boards assembly plate stitch is more, smears seam consumptive material, takes, work consuming, easily causes hidden leakage defect;It is needed on the outside of Side fascia by smearing interface
The processes such as agent, plastering cover, facing, while its own heat-insulating property cannot meet building energy conservation requirement, need separately to make outer heat preservation system,
Construction period is extended, building cost is increased, does not adapt to the demand for development for the assembled architecture that country advocates.Non-evaporating heat preservation is mixed
The production technology of earth building blocks, wallboard is coagulated in addition to production process energy consumption is few, the life of drawback and steam-cured thermal insulation concrete block, wallboard
Production. art is identical.
Invention content
The technical problem to be solved by the present invention is to:Overcome deficiency in the prior art, a kind of utilization solid slag pair is provided
Thermal insulation concrete block or wallboard carry out the production system of disposal molding.
The production system of the present invention that thermal insulation concrete block or wallboard are manufactured using solid slag, including from forward direction
Spraying interleaving agent area, production district, steam-cured area, post processing zone and the transmission device through each area set gradually afterwards;
Transmission device includes sprocket wheel chain plate conveyer and lower belt, sprocket wheel chain plate conveyer include drive sprocket,
Carrier bar and driven sprocket, drive sprocket and driven sprocket are mounted on the fixed bracket in position, and drive sprocket is driven by driving device
Dynamic, driven sprocket is linked by carrier bar and drive sprocket, and lower belt invests the periphery of carrier bar;
Setting spraying interleaving agent device in interleaving agent area is sprayed, glass-fiber-fabric blowing is arranged in the rear of spraying interleaving agent device
Roller;
Spraying interleaving agent area and the both sides of production district are equipped with the shaping mechanism perpendicular to carrier bar, and shaping mechanism uses skin
Tape handler, the belt in belt gear are sizing belt, and sizing belt is synchronous with the lower belt of carrier bar periphery;
Production district includes thermal insulation concrete production area, along the direction of transfer of transmission device, thermal insulation concrete production area
In be sequentially arranged top hopper, glass-fiber-fabric emptying roller, plastic film emptying roller and pressure roller, in front of pressure roller setting can be moved forward and backward
Lower support structure is arranged in pusher push plate, corresponding pressure roller on bracket;
Steam-cured area rear is equipped with plastic film film collecting roller.
Thermal insulation concrete block or thermal insulation board can disposably be produced by (being defined as scheme one) through the above scheme.Its
In, bracket is carrier of the support spraying interleaving agent area to the equipment in stacking area, carrying roller for support sprocket wheel chain plate conveyer and
Lower belt above it.Lower support structure is using the carrying roller or supporting rack being fixed on bracket.
The synchronous of sizing belt and transmission device intermediate plate and lower belt is realized using following structure type in the present invention
Operation:
The driven voller of belt gear is linked by belt of shaping with drive roll, and drive roll passes through Bevel Gear Drive
The accessary sprocket wheel of mechanism and sprocket wheel chain mechanism links, and conical gear drive includes intermeshing first conical gear and the
Two conical gears, sprocket wheel chain mechanism include chain and the head sprocket to be linked by chain, accessary sprocket wheel, the first conical gear with
Drive roll rotates coaxially, and the second conical gear is rotated coaxially with accessary sprocket wheel, and head sprocket is rotated coaxially with drive sprocket, drive sprocket
It is engaged with the carrier bar in sprocket wheel chain plate conveyer.
Production district in the present invention has following a variety of implementations according to needs of production:
Scheme two:
Increase Elements of Space Grid Truss placement region, the thermal insulation concrete production area specifically in production district on the basis of scheme one
Front setting Elements of Space Grid Truss placement region (Elements of Space Grid Truss placement region and thermal insulation concrete production district have been sequentially arranged in production district
Domain), be provided with steelframe net automatic pick-and-place apparatus in Elements of Space Grid Truss placement region, this programme for produce thermal insulation concrete partition plate,
Floor or roof boarding.
Scheme three:
Increase outer panels production area, the thermal insulation concrete production area specifically in production district on the basis of scheme one
Front setting outer panels production area (outer panels production area and thermal insulation concrete production district have been sequentially arranged in production district
Domain), top hopper, glass-fiber-fabric emptying roller, plastic film emptying roller, pressure roller and plastic film winding have been sequentially arranged in outer panels production area
Roller, pressure roller front are also equipped with the pusher push plate that can be moved forward and backward, and lower support structure is arranged in corresponding pressure roller on bracket.We
Case is for producing heat insulation integrated plate.
Scheme four:
Increase pre- steam-cured region and inner panel production area on the basis of scheme three, is kept the temperature specifically in production district mixed
The rear of solidifying soil production area has been sequentially arranged pre- steam-cured region and inner panel production area (has been sequentially arranged in production district outer
Panel production area, thermal insulation concrete production area, pre- steam-cured region and inner panel production area);Thermal insulation concrete production district
Plastic film winding roller is added in the end in domain;Top hopper, glass-fiber-fabric emptying roller, plastic film have been sequentially arranged in inner panel production area
Emptying roller and pressure roller, pressure roller front is also equipped with the pusher push plate that can be moved forward and backward, under corresponding pressure roller is arranged on bracket
Support construction;Pre- steam-cured region includes steam-cured chamber and is located at the indoor electric heater unit of steam-cured chamber, temperature sensor, and electricity adds
Thermal, temperature sensor connect control system, through steam-cured when the sizing belts of production district both sides passes through pre- steam-cured region
Chamber.This programme is for producing thermal insulation concrete combined wall board, such as compound external wall panel, composite internal partition plate, composite floor plate, compound
Roof boarding etc..
Scheme five:
Increase Elements of Space Grid Truss placement region, the thermal insulation concrete production area specifically in production district on the basis of scheme four
Front setting Elements of Space Grid Truss placement region (outer panels production area, Elements of Space Grid Truss placement region, guarantor have been sequentially arranged in production district
Warm concrete production region, pre- steam-cured region and inner panel production area), it is automatic that steelframe net is provided in Elements of Space Grid Truss placement region
Fetching device.This programme is for producing the thermal insulation concrete combined wall board with Elements of Space Grid Truss, such as compound external wall panel, compound internal partition wall
Plate, composite floor plate, composite roof board etc..
Scheme six:
Increase decoration panel production area on the basis of scheme three, is specifically arranged in the front of outer panel production area and adorns
Panel production area (has been sequentially arranged decoration panel production area, outer panels production area and thermal insulation concrete life in production district
Producing region domain), structure (the i.e. decoration panel production district identical as the structure of outer panels production area in scheme three of decoration panel production area
Also top hopper, glass-fiber-fabric emptying roller, plastic film emptying roller, pressure roller and plastic film winding roller, pressure roller front have been sequentially arranged in domain
It is also equipped with the pusher push plate that can be moved forward and backward, lower support structure is arranged in corresponding pressure roller on bracket).This programme is for producing
Ornamental surface heat insulation integrated board.
Scheme seven:
Increase pre- steam-cured region and inner panel production area on the basis of scheme six, is kept the temperature specifically in production district mixed
The rear of solidifying soil production area has been sequentially arranged pre- steam-cured region and inner panel production area (has been sequentially arranged decorations in production district
Panel production area, outer panels production area, thermal insulation concrete production area, pre- steam-cured region and inner panel production area);It protects
Plastic film winding roller is added in the end in warm concrete production region;Top hopper, glass have been sequentially arranged in inner panel production area
Fine cloth emptying roller, plastic film emptying roller and pressure roller, pressure roller front are also equipped with the pusher push plate that can be moved forward and backward, corresponding pressure roller
Lower support structure is set on bracket;Pre- steam-cured region include steam-cured chamber and positioned at the indoor electric heater unit of steam-cured chamber,
Temperature sensor, electric heater unit, temperature sensor connect control system, and the sizing belt of production district both sides passes through pre- steam-cured area
Through steam-cured chamber when domain.This programme is used to produce the thermal insulation concrete combined wall board of decorative surface, such as compound external wall panel, compound
Inner partition plate, composite floor plate, composite roof board etc..
Scheme eight:
Increase Elements of Space Grid Truss placement region, the thermal insulation concrete production area specifically in production district on the basis of scheme seven
Front setting Elements of Space Grid Truss placement region (decoration panel production area, outer panels production area, steel have been sequentially arranged in production district
Rack placement region, thermal insulation concrete production area, pre- steam-cured region and inner panel production area), in Elements of Space Grid Truss placement region
It is provided with steelframe net automatic pick-and-place apparatus.This programme is used to produce decorative surface and the thermal insulation concrete combined wall board with Elements of Space Grid Truss,
Such as compound external wall panel, composite internal partition plate, composite floor plate, composite roof board.
In practical application, the pusher push plate in the present invention can be by equipped with the device for adjusting high low dimensional and front and back operation
It is fixed, it is controlled and is run by control system, realize the automatic adjustment of height and front and back operation;Pressure roller is also by being equipped with adjustment height ruler
Very little device is fixed;It can be each corresponding to automatic blending system, automatic metering system (stem body material, liquid on each top hopper
Material) and raw material (stem body material, liquid material) automatic feeding system, and controlled by control system.These described structures are all normal
Rule or achievable device, operation principle and process are also the same as those in the prior art.
Steam-cured plot structure in the present invention uses following preferred embodiment:
Steam-cured area includes the steam-cured proparea being sequentially arranged and steam-cured back zone;Steam-cured proparea, steam-cured back zone include steam-cured chamber
Room and positioned at the indoor electric heater unit of steam-cured chamber, temperature sensor, electric heater unit, temperature sensor connect control system;
It also is provided with the shaping mechanism perpendicular to carrier bar in the both sides in steam-cured proparea, shaping mechanism also uses belt gear, belt to pass
The sizing strap lug of motivation structure side wall of steam-cured chamber and synchronous with the lower belt of carrier bar periphery in steam-cured proparea.Due to steaming
During supporting, that is, in steam-cured proparea, incipient plank also prepattern, it is therefore desirable to pass through the sizing belt of the left and right sides
Carry out pressure sizing;After finalizing the design almost, plank continue into steam-cured back zone it is steam-cured, without being added in both sides during this
Shaping mechanism.Transmission device in the present invention can also determine rolling roller including several, determine rolling roller and be correspondingly arranged at steam-cured back zone,
The upper transport face of itself and sprocket wheel chain plate conveyer is located in same level;Determine rolling roller and support is mounted on by central shaft
On frame.The plank come through the conveying of sprocket wheel chain plate conveyer continues backward under the drive of sprocket wheel chain plate conveyer along rolling roller
Side (steam-cured back zone and post processing zone) is conveyed, and compared with using sprocket wheel chain plate conveyer delivery board material completely, is had bright
Aobvious effect of energy.
Post processing zone in the present invention includes synchronous cutting area, be arranged in synchronous cutting area single air inlet cylinder, jack saw frame and
Cross cutting apparatus;Rolling roller is moved in the setting of jack saw frame upper end, moves rolling roller and is mounted on jack saw frame by central shaft, with sprocket wheel
The upper transport face of chain plate conveyer is located in same level;On jack saw frame, the top for moving rolling roller is equipped with pressing plate thick stick, pressure
Plate thick stick elevating mechanism (such as cylinder) drive it is lower generate upper and lower displacement, the single air inlet cylinder of jack saw frame connection, direction of travel and
The direction of transfer of transmission device is consistent;Cross cutting apparatus includes saw pedestal, lifting cylinder, motion bar, supporting rack, saw disc turn
Cutting guide rail is arranged in the saw pedestal of axis and saw disc, corresponding cross cutting apparatus in jack saw frame, and the saw pedestal is in positive and negative variable-frequency motor
Drive lower edge cutting guide rail it is mobile and moving direction is vertical with the direction of transfer of transmission device, supporting rack is fixed on saw pedestal
On, one end and the supporting rack of motion bar are hinged, and the cylinder body and saw pedestal of lifting cylinder are hinged, cylinder rod top and motion bar middle part
Hinged, hollow shaft is arranged in the other end of motion bar, and hollow shaft is assemblied in by bearing in saw disc shaft, and saw disc shaft passes through saw disc
Motor and belt gear drive, installation monolithic or the multi-disc saw disc being mutually parallel, cross cutting apparatus in saw disc shaft
Direction of transfer of the cut direction of middle saw disc perpendicular to transmission device.In actual use, cross cutting apparatus can be arranged one group or
Person is multigroup.In order to realize automated production, can sensor be set in the distal end (i.e. the ends of plank transverse cuts) of jack saw frame,
Sensor, lifting cylinder and single air inlet cylinder are all connected with control system.
Plate in the production system can be cut according to the length of plank to be produced by cross cutting apparatus, i.e. plate
Depending on the length of material is cut by cross cutting apparatus, specific work process is as follows:After plank enters synchronous cutting area, it is by controlling
Pressing plate thick stick is pressed on plank by system control elevating mechanism, the saw disc electric motor starting of cross cutting apparatus, saw disc rotation, and lifting cylinder will
The motion bar of support saw disc lifts, and is simultaneously stopped and gives single air inlet cylinder gas supply, and jack saw frame synchronizes forward with plank, while crosscutting cutting
Device is under the drive of positive and negative variable-frequency motor, and the transverse cuts in operation, after crosscutting, sensor senses crosscutting cut just
Position base is sawed in device, and the information is transmitted to control system, instruction is sent out by control system, pressing plate thick stick is with elevating mechanism liter
To origin, the stalling of saw disc motor, motion bar is with lifting cylinder retraction origin, positive and negative variable-frequency motor counter motion, single air inlet cylinder
Jack saw frame is withdrawn into origin by air inlet, and the saw pedestal of cross cutting apparatus returns to origin under the driving of positive and negative variable-frequency motor.
Preferably, in synchronous cutting area, length sawing frame is set in the front of jack saw frame, length sawing frame upper end is also provided with dynamic rolling
Roller moves rolling roller and is mounted on length sawing frame by central shaft, is located at the upper transport face of sprocket wheel chain plate conveyer same
On one horizontal plane;One or more groups of vertical cutter devices are fixed on length sawing frame, the structure for indulging cutter device is identical as cross cutting apparatus,
Also include saw pedestal, lifting cylinder, motion bar, supporting rack, saw disc shaft and saw disc, saw disc shaft by saw disc motor and
Belt gear drives, but the saw pedestal of vertical cutter device is integrally fixed on length sawing frame, and saw disc cuts in vertical cutter device
The direction of transfer for cutting direction and transmission device is consistent.
It can be cut according to the wide plate in the production system of plate of plank to be produced by vertical cutter device, i.e. plate
Depending on the width of material is by vertical cutter device cutting, specific work process is as follows:Before entering synchronous cutting area, it is by controlling
The saw disc electric motor starting of system control cross cutting apparatus, saw disc rotation, lifting cylinder will support the motion bar of saw disc to jack up, saw disc lift
It rises, starts to cut plank along the direction of transfer of transmission device;When cutting is completed, motor stops, and motion bar is with lifting air
Cylinder is fallen, and saw disc is fallen therewith.In actual application, for the ease of adjusting saw disc position, vertical cutter device can be corresponded to
Saw pedestal in synchronous cutting area the wide adjustment guide rail of arranging plate, the saw pedestal of vertical cutter device each in this way can be led along the wide adjustment of plate
Rail walk and its direction of travel perpendicular to transmission device direction of transfer, so as to according to the plate of plank to be produced it is wide come it is quick
Adjust the cutting position of saw disc in each vertical cutter device.
It is mating in synchronous cutting area to be provided with dust-extraction unit in order to ensure production environment.
The present invention is shaped with bracket, transmission device and its lower belt being attached to above the carrier bar of transmission device, both sides
Belt is the carrier for producing thermal insulation concrete block or wallboard, now right by taking the thermal insulation concrete combined wall board for producing decorative surface as an example
The operation principle and process of the present invention is described:
In production process, interleaving agent is first sprayed on lower belt through spraying the spraying interleaving agent device in interleaving agent area
On, the glass-fiber-fabric on glass-fiber-fabric emptying roller is plated on the lower belt for being sprayed with interleaving agent, into decoration panel production area;It is adoring
In panel production area, the facing pulp in the hopper of top is launched onto the glass-fiber-fabric of lower belt automatically, glass-fiber-fabric emptying roller
Another layer of glass fiber fabric is put by the pressure roller of the plastic film interlayer of plastic film emptying roller in the following, upper layer and lower layer glass-fiber-fabric and in-between slurry
Material enters pressure roller together, and pusher push plate side automatic stocking, the rolling of pressure roller side, plastic film winding roller side synchronizes the modeling of winding interlayer pressure roller
Film, into outer panels production area;In outer panel production area, the slurry in the hopper of top is launched onto decoration panel automatically,
Glass-fiber-fabric on glass-fiber-fabric emptying roller be put by the pressure roller of the plastic film interlayer of plastic film emptying roller in the following, and with slurry one below
And enter below pressure roller, pusher push plate side automatic stocking, the rolling of pressure roller side, plastic film winding roller side synchronizes the modeling of winding interlayer pressure roller
Film, into Elements of Space Grid Truss placement region;Elements of Space Grid Truss is placed in outer panels by steelframe net automatic pick-and-place apparatus, is given birth into thermal insulation concrete
Producing region domain;In thermal insulation concrete production area, top hopper is by thermal insulation concrete slurry (such as air entrained concrete slurry, foam
Concrete slurry etc.) it launches automatically onto Elements of Space Grid Truss and outer panels, the glass-fiber-fabric on glass-fiber-fabric emptying roller is plated on slurry, and
Into the pressure roller by the plastic film interlayer on plastic film emptying roller in the following, pusher push plate side automatic stocking in front of pressure roller, the rolling of pressure roller side
Pressure, plastic film winding roller side synchronize winding plastic film, and glass-fiber-fabric enters with thermal insulation concrete plate with sizing belt, lower belt pre- steam-cured
Region;In pre- steam-cured region, plank progress is preliminary steam-cured, and has some strength, later, into inner panel production area;
In inner panel production area, the slurry in the hopper of top is launched onto the thermal insulation concrete plate with some strength automatically, glass
Glass-fiber-fabric on cloth emptying roller is put by the pressure roller of the plastic film interlayer of plastic film emptying roller in the following, and going forward side by side with slurry one below
Enter below pressure roller, pusher push plate side automatic stocking, pressure roller side rolling, plastic film is pressed on inner panel, so far plate forming;By sprocket wheel
Chain plate conveyer and the lower belt in face attached to it bring that steam-cured area is steam-cured, and after plank goes out steam-cured area, plastic film is received by plastic film into
Deflector roll furls, and plank, which enters in synchronous cutting area, to be cut, and the heat preservation of the decorative surface of required specification can be obtained after cutting
Concrete composite wallboard (ornamental surface heat insulation concrete composite external wall plate of such as both sides with notch, the ornamental surface heat insulation concrete with tongue and groove
Compound external wall panel etc.).
In actual application, various forms of lower belts, sizing belt, pressure roller, pusher push plate can be used in the present invention
To produce plank (facing combined wall board of such as both sides with notch or the facing combined wall board with tongue and groove in the form of different structure
Deng).In the present invention:The lower belt is plane belt, either for the belt on intermediate convex surface or be the skin on both sides convex surface
Band, either for the belt on both sides convex surface and intermediate convex surface either for the belt on intermediate ladder-like convex surface or be both sides convex surface and
The belt on intermediate ladder-like convex surface.The sizing belt is plane belt, or is the belt with convex surface.The pressure roller is
The pressure roller of both ends concave surface, either for the pressure roller on both ends convex surface either for both ends concave surface and intermediate concave surface pressure roller or be centre
The pressure roller of concave surface, either the pressure roller for both ends convex surface and intermediate convex surface for the pressure roller on intermediate convex surface or is either intermediate ladder
The pressure roller on shape convex surface, or the pressure roller for both ends convex surface and intermediate ladder-like convex surface.The pusher push plate is pushing surface and bottom
The pusher push plate pushing surface for being plane is the pusher push plate with groove of plane and bottom centre or pushing surface is flat
The pusher push plate with groove of face and bottom both ends or pushing surface are plane and bottom is that both ends are with groove with groove, centre
It is the pusher push plate on convex surface that pusher push plate pushing surface, which is among plane and bottom, or pushing surface is plane and bottom two
End is the pusher push plate on convex surface or the pusher push plate that pushing surface is plane and bottom is both ends convex surface, intermediate convex surface.
Except above-mentioned points, the present invention can successively increase notch processing district, pre-buried at the synchronous cutting area rear of post processing zone
Notch processing unit (plant) is arranged in notch processing district, drilling equipment, stacking is arranged in built-in fitting bore area for part bore area, stacking area
Palletizing apparatus is set in area, these devices are conventional or achievable device, and operation principle and process are and the prior art
It is identical.It is mixed in this way, ornamental surface heat insulation of the surrounding with notch after the notch of notch processing district, can be made in thermal insulation concrete combined wall board
The solidifying ornamental surface heat insulation concrete composite wallboard of soil combined wall board or two sideband tongue and grooves, both ends with notch, drills into built-in fitting
Ornamental surface heat insulation concrete composite wallboard of the surrounding with built-in fitting with notch can be obtained in area, or is the both sides enterprise with built-in fitting
The ornamental surface heat insulation concrete composite wallboard of mouth, both ends notch.It is final to be put in storage through stacking area automatic stacking.Simultaneously in order to ensure life
Environment is produced, mating in synchronous cutting area, notch processing district and built-in fitting bore area can be provided with dust-extraction unit.
Advantageous effect possessed by the present invention is:
1, production system of the present invention can comprehensively utilize solid slag, turn waste into wealth, and turn bane into boon, and be conducive to give birth to
State civilization construction;
2, by setting gradually spraying interleaving agent area on transmission device, production district, steam-cured area, post processing zone can be to protecting
Warm concrete segment or wallboard automated, intelligentized production, overcomes mold production technology because of the building standard width of a room in an old-style house, layer
Mold precasting process equipment funds caused by high, thickness of wall body variation are put into again, large number of equipment is idle and live wallboard peace
The problems such as material, building waste accumulation are wasted caused by dress, improve quality, the production efficiency of warm concrete segment or wallboard with
And building assembly rate, building cost is reduced, economic benefit is improved;
3, entire production process is coal-fired, not combustion gas, is discharged without " three wastes ", non-secondary pollution, and energy consumption is low, and realization cleans
Production, energy-saving and environmental protection, efficient, safety;
4, the present invention can also flexibly select different lower belts, sizing skin according to the different shape of plank, purposes
Band, pressure roller, pusher push plate etc., to which thermal insulation concrete facing compound external wall panel, partition wall may be produced by set of system
The material of the different shapes such as plate, floor, roof boarding, thermal insulation board and thermal insulation concrete block, different purposes, can better meet
The demand of different clients, for enterprise save production capital, for traditional architecture industry tune structure, turn mode, industrialization upgrading also have
There is great positive effect.
Description of the drawings
Fig. 1 is the structural schematic diagram of embodiment one in the present invention;
Fig. 2 is the attachment structure schematic diagram of carrier bar and sprocket wheel chain mechanism;
Fig. 3 is the structural schematic diagram that belt gear links with sprocket wheel chain mechanism;
Fig. 4 is the structural schematic diagram in synchronous cutting area;
Fig. 5 is the structural schematic diagram of the lower belt on intermediate convex surface;
Fig. 6 is the structural schematic diagram of the lower belt on both sides convex surface;
Fig. 7 is the structural schematic diagram of the lower belt on both sides convex surface and intermediate ladder-like convex surface;
Fig. 8 is the A-A sectional views in Fig. 7;
Fig. 9 is the structural schematic diagram of the lower belt on intermediate ladder-like convex surface;
Figure 10 is the structural schematic diagram of the sizing belt with convex surface;
Figure 11 is the structural schematic diagram of the lower belt on both sides convex surface and intermediate convex surface;
Figure 12 is the structural schematic diagram of the pressure roller of both ends concave surface;
Figure 13 is the structural schematic diagram of the pressure roller on both ends convex surface;
Figure 14 is the structural schematic diagram of the pressure roller of both ends concave surface and intermediate concave surface;
Figure 15 is the structural schematic diagram of the pressure roller of intermediate concave surface;
Figure 16 is the structural schematic diagram of the pressure roller on both ends convex surface and intermediate convex surface;
Figure 17 is the structural schematic diagram of the pressure roller on intermediate convex surface;
Figure 18 is the structural schematic diagram of the pressure roller on both ends convex surface and intermediate ladder-like convex surface;
Figure 19 is the structural schematic diagram of the pressure roller on intermediate ladder-like convex surface;
Figure 20 be pushing surface and bottom be plane pusher push plate structural schematic diagram;
Figure 21 is the structural schematic diagram that pushing surface is plane and the pusher push plate with groove of bottom centre;
Figure 22 is the structural schematic diagram that pushing surface is the pusher push plate with groove of plane and bottom both ends;
Figure 23 is that pushing surface is plane and bottom is structural schematic diagram of the both ends with groove, intermediate pusher push plate with groove;
Figure 24 is the structural schematic diagram of the pusher push plate on pushing surface to be among plane and bottom be convex surface;
Figure 25 is the structural schematic diagram for the pusher push plate that pushing surface is plane and bottom is both ends convex surface, intermediate convex surface;
Figure 26 is the structural schematic diagram that pushing surface is plane and pusher push plate that bottom both ends are convex surface.
In figure:1, bracket;2, driven sprocket;3, carrier bar;4, lower belt;5, spraying interleaving agent area;6, interleaving agent is sprayed
Device;7, glass-fiber-fabric emptying roller;8, decoration panel production area;9, top hopper;10, plastic film emptying roller;11, plastic film;12, plastic film
Winding roller;13, sizing belt;14, pusher push plate;15, lower support structure;16, pressure roller;17, outer panels production area;18, steel
Rack automatic pick-and-place apparatus;19, Elements of Space Grid Truss placement region;20, thermal insulation concrete production area;21, pre- steam-cured region;22, interior
Panel production area;23, steam-cured proparea;24, the wide adjustment guide rail of plate;25, drive sprocket;26, determine rolling roller;27, steam-cured back zone;
28, post processing zone;29, plastic film film collecting roller;30, accessary sprocket wheel;31, sprocket shaft;32, chain;33, drive sprocket;34, head sprocket;
35, the second conical gear;36, the first conical gear;37, rolling axle;38, drive roll;39, driven voller;40, rolling roller is moved;41、
Saw disc in vertical cutter device;42, saw disc shaft;43, motion bar;44, lifting cylinder;45, supporting rack;46, length sawing frame;47, it rises
Descending mechanism;48, pressing plate thick stick;49, saw disc in cross cutting apparatus;50, hollow shaft;51, jack saw frame;52, the saw bottom of cross cutting apparatus
Seat;53, guide rail is cut;54, single air inlet cylinder;55, the saw pedestal of cutter device is indulged.
Specific implementation mode
The embodiment of the present invention is described further below in conjunction with the accompanying drawings:
Embodiment one:
As shown in Figs 1-4, it includes from forward direction to manufacture the production system of thermal insulation concrete block or wallboard using solid slag
Spraying interleaving agent area 5, production district, steam-cured area, post processing zone 28 and the transmission device through each area set gradually afterwards;
Transmission device includes sprocket wheel chain plate conveyer and lower belt 4, and sprocket wheel chain plate conveyer includes drive sprocket
25, carrier bar 3 and driven sprocket 2, drive sprocket 25 and driven sprocket 2 are mounted on the fixed bracket in position 1, drive sprocket 25 by
Driving device drives, and driven sprocket 2 is linked by carrier bar 3 and drive sprocket 25, and lower belt 4 invests the periphery of carrier bar 3;
Spraying interleaving agent area 5 and the both sides of production district are equipped with the shaping mechanism perpendicular to carrier bar 3, and shaping mechanism uses
Belt gear, the belt in belt gear are sizing belt 13, the lower belt of shape belt 13 and 3 periphery of carrier bar
4 synchronize, and specific implementation is as follows:The driven voller 39 of belt gear is linked by belt 13 of shaping with drive roll 38,
Drive roll 38 is linked by the accessary sprocket wheel 30 of conical gear drive and sprocket wheel chain mechanism, and conical gear drive includes
36 and second conical gear 35 of intermeshing first conical gear, sprocket wheel chain mechanism include chain 32 and by chain 32
The head sprocket 34 of linkage, accessary sprocket wheel 30, the first conical gear 36 be mounted on drive roll 38 rolling axle 37 on and with drive roll 38
It rotates coaxially, the second conical gear 35 is mounted on the sprocket shaft 31 of accessary sprocket wheel 30 and is rotated coaxially with accessary sprocket wheel 30, head sprocket
34 rotate coaxially with drive sprocket 33, and drive sprocket 33 is engaged with the carrier bar 3 in sprocket wheel chain plate conveyer, final to realize sizing
The synchronous operation of belt 13 and transmission device intermediate plate 3 and lower belt 4.
Setting spraying interleaving agent device 6 in interleaving agent area 5 is sprayed, the rear setting glass of spraying interleaving agent device 6 is laid
Expect roller 7.
Along the direction of transfer of transmission device, production district include successively decoration panel production area 8, outer panels production area 17,
Elements of Space Grid Truss placement region 19, pre- steam-cured region 21 and inner panel production area 22;Decoration panel production area 8, outer panels production district
Be sequentially arranged in domain 17 and thermal insulation concrete production area 20 top hopper 9, glass-fiber-fabric emptying roller 7, plastic film emptying roller 10,
Pressure roller 16 and plastic film winding roller 12;Top hopper 9, glass-fiber-fabric emptying roller 7, plastic film have been sequentially arranged in inner panel production area 22
Emptying roller 10 and pressure roller 16;The pusher push plate 14 that the 16 front setting of each pressure roller can be moved forward and backward, corresponding pressure roller 16 is on bracket 1
Lower support structure 15 is set, and the lower support structure 15 in the present embodiment uses carrying roller, carrying roller to be fixed on bracket 1.
Steam-cured area includes the steam-cured proparea 24 being sequentially arranged and steam-cured back zone 27;Steam-cured proparea 24, steam-cured back zone 27 are wrapped
Include steam-cured chamber and positioned at the indoor electric heater unit of steam-cured chamber, temperature sensor, electric heater unit, temperature sensor connection control
System processed;It also is provided with the shaping mechanism perpendicular to carrier bar 3 in the both sides in steam-cured proparea 24, shaping mechanism also uses belt drive
Structure, the sizing belt 13 of belt gear in the steam-cured proparea 24 side wall of steam-cured chamber and with the lower part of 3 periphery of carrier bar
Belt 4 synchronizes.
Transmission device further include it is several determine rolling roller 26, determine rolling roller 26 and be correspondingly arranged at steam-cured back zone 27, with sprocket wheel
The upper transport face of chain plate conveyer is located in same level;Determine rolling roller 26 to be mounted on bracket 1 by central shaft.
Steam-cured area rear is equipped with plastic film film collecting roller 29.
Wherein, post processing zone 28 includes synchronous cutting area, notch processing district, built-in fitting bore area and stacking area successively.
It is provided with length sawing frame 46 in synchronous cutting area, vertical cutter device, single air inlet cylinder 54, jack saw frame 51, crosscutting cuts dress
It sets and dust-extraction unit.
Rolling roller 40 is moved in the setting of 46 upper end of length sawing frame, moves rolling roller 40 and is mounted on length sawing frame 46 by central shaft,
It is located in same level with the upper transport face of sprocket wheel chain plate conveyer;One or more groups of longitudinal sectional cut is fixed on length sawing frame 46
Device, it includes sawing pedestal, lifting cylinder 44, motion bar 43, supporting rack 45, saw disc shaft 42 and saw disc to indulge cutter device, longitudinal sectional
The saw pedestal 55 for cutting device is fixed on length sawing frame 46, and supporting rack 45 is fixed on saw pedestal, one end of motion bar 43 and support
Frame 45 is hinged, and the cylinder body and saw pedestal of lifting cylinder 44 are hinged, and cylinder rod top and 43 middle part of motion bar are hinged, motion bar 43
Hollow shaft 50 is arranged in the other end, and hollow shaft 50 is assemblied in by bearing in saw disc shaft 42, and saw disc 41 cuts in vertical cutter device
The direction of transfer for cutting direction and transmission device is consistent;The saw pedestal 55 of corresponding vertical cutter device is arranged in synchronous cutting area
The saw pedestal 55 of the wide adjustment guide rail 24 of plate, vertical cutter device each in this way can walk along the wide adjustment guide rail 24 of plate and its direction of travel hangs down
Directly in the direction of transfer of transmission device.Depending on the width of plank is by vertical cutter device cutting.
51 upper end of jack saw frame is also provided with dynamic rolling roller 40, moves rolling roller 40 and is mounted on jack saw frame 51 by central shaft,
The upper transport face of itself and sprocket wheel chain plate conveyer is located in same level;On jack saw frame 51, the top of rolling roller 40 is moved
Equipped with pressing plate thick stick 48, pressing plate thick stick 48 generates upper and lower displacement under the drive of elevating mechanism 47, and jack saw frame 51 connects single air inlet cylinder 54,
The direction of transfer of its direction of travel and transmission device is consistent;Cross cutting apparatus includes saw pedestal, lifting cylinder 44, motion bar
43, cutting guide rail is arranged in the saw pedestal 52 of supporting rack 45, saw disc shaft 42 and saw disc, corresponding cross cutting apparatus in jack saw frame 51
53, which is moved along cutting guide rail 53 and moving direction is vertical with the direction of transfer of transmission device, and supporting rack 45 is fixed on
It saws on pedestal, one end of motion bar 43 and supporting rack 45 are hinged, and the cylinder body and saw pedestal of lifting cylinder 44 are hinged, cylinder rod top
Hinged with 43 middle part of motion bar, hollow shaft 50 is arranged in the other end of motion bar 43, and hollow shaft 50 is assemblied in saw disc by bearing and turns
On axis 42, monolithic or the multi-disc saw disc that is mutually parallel be installed in saw disc shaft 42, the cutting side of saw disc 49 in cross cutting apparatus
To the direction of transfer perpendicular to transmission device.Depending on the length of plank is cut by cross cutting apparatus.In the present embodiment, jack saw frame 51
On lifting cylinder 44 be arranged two groups, monolithic saw disc is installed, for cutting thermal insulation concrete in the saw disc shaft 42 of one of which
Combined wall board;Multi-disc saw disc is installed in another group of saw disc shaft 42, can be used for cutting thermal insulation concrete block.
The concrete operating principle and process of the present embodiment are as follows:
The present invention with bracket 1, transmission device and its to be attached to lower belt 4 above the carrier bar 3 of transmission device, both sides fixed
Type belt 13 is the carrier for producing thermal insulation concrete block or wallboard, in production process, first through spraying the spraying in interleaving agent area 5
Interleaving agent is sprayed on lower belt 4 by interleaving agent device 6, and the glass-fiber-fabric on glass-fiber-fabric emptying roller 7, which is plated in, is sprayed with interleaving agent
Lower belt 4 on, into decoration panel production area 8;In decoration panel production area 8, the facing pulp in top hopper 9 is certainly
Dynamic to launch onto the glass-fiber-fabric of lower belt 4, another layer of glass fiber fabric is put by the glass-fiber-fabric emptying roller 7 in the region is put by plastic film
The pressure roller 16 of 11 interlayer of plastic film of roller 10 is expected in the following, upper layer and lower layer glass-fiber-fabric and in-between slurry push away together into pressure roller 16
Expect 14 side automatic stocking of push plate, the rolling of 16 side of pressure roller, 12 side of plastic film winding roller synchronizes the plastic film 11 of winding interlayer pressure roller, into outer
Panel production area 17;In outer panel production area 17, the slurry in top hopper 9 is launched onto decoration panel automatically, glass
Glass-fiber-fabric on cloth emptying roller 7 be put by the pressure roller 16 of 11 interlayer of plastic film of plastic film emptying roller 10 in the following, and with slurry below
Material enters 16 lower section of pressure roller together, and 14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, 12 side of plastic film winding roller synchronizes winding
The plastic film 11 of interlayer pressure roller 16, into Elements of Space Grid Truss placement region 19;Elements of Space Grid Truss is placed on outside by Elements of Space Grid Truss automatic pick-and-place apparatus 18
On plate, into thermal insulation concrete production area 20;In thermal insulation concrete production area 20, top hopper 9 is by thermal insulation concrete
Slurry (such as air entrained concrete slurry, foam concrete slurry) is launched onto Elements of Space Grid Truss and outer panels automatically, glass-fiber-fabric blowing
Glass-fiber-fabric on roller 7 is plated on slurry, and enters the pressure roller 16 by 11 interlayer of plastic film on plastic film emptying roller 10 in the following, pressure roller
The 14 side automatic stocking of pusher push plate in 16 fronts, the rolling of 16 side of pressure roller, 12 side of plastic film winding roller synchronize winding plastic film 11, glass-fiber-fabric
Enter pre- steam-cured region 21 with sizing belt 13, lower belt 4 with thermal insulation concrete plate;In pre- steam-cured region 21, plank carries out
It is preliminary steam-cured, and there is some strength, later, into inner panel production area 22;In inner panel production area 22, top material
Slurry in bucket 9 is launched onto the thermal insulation concrete plate with some strength automatically, and the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is put into
By the pressure roller 16 of 11 interlayer of plastic film of plastic film emptying roller 10 in the following, and being pushed away together into 16 lower section of pressure roller with slurry below
Expect that 14 side automatic stocking of push plate, the rolling of 16 side of pressure roller, plastic film 11 are pressed on inner panel, so far plate forming;It is defeated by sprocket wheel carrier bar
Sending device and the lower belt in face attached to it 4 to bring into, steam-cured area is steam-cured, and after plank goes out steam-cured area, plastic film 11 is by plastic film film collecting roller
29 retractings, plank, which enters in synchronous cutting area, to be cut, and the heat preservation that the decorative surface of required specification can be obtained after cutting is mixed
Solidifying soil combined wall board.
In the present embodiment, the both sides in spraying interleaving agent area 5, decoration panel production area 8, outer panels production area 17 are fixed
Type belt 13 is plane belt, Elements of Space Grid Truss placement region 19, thermal insulation concrete production area 20, pre- steam-cured region 21, inner panel
Both sides sizing belt 13 in production area 22, steam-cured proparea 23 is the belt (as shown in Figure 10) with convex surface;It is attached on carrier bar 3
Lower belt 4 be both sides convex surface belt (as shown in Figure 6), or be plane belt;Decoration panel production area 8, outer panels
Pressure roller 16 in production area 17 is the pressure roller (as shown in figure 12) of both ends concave surface, or is straight roll;Thermal insulation concrete produces
The pressure roller 16 in region 20 is the pressure roller (as shown in figure 13) on both ends convex surface, or is straight roll, the pressure of inner panel production area 22
Roller 16 is straight roll;Pusher push plate 14 in decoration panel production area 8, outer panels production area 17 is that pushing surface is plane and bottom
Both ends pusher push plate (as shown in figure 22) with groove or pushing surface and bottom are the pusher push plate of plane (such as Figure 20 institutes
Show), it is plane and the pusher push plate that bottom both ends are convex surface that the pusher push plate 14 in thermal insulation concrete production area 20, which is pushing surface,
(as shown in figure 26) or pushing surface and bottom are the pusher push plate (as shown in figure 20) of plane, in inner panel production area 22
Pusher push plate 14 be pushing surface and bottom be plane pusher push plate (as shown in figure 20).
Manufactured plank can obtain the both sides band notch of required size after cutting in synchronous cutting area through this embodiment
Thermal insulation concrete facing compound external wall panel, wallboard enter notch processing district be arranged through notch processing, through built-in fitting bore area it is pre-
Embedded part, it is notch, thermal insulation concrete facing compound external wall panel with built-in fitting that surrounding, which can be obtained,.In stacking area Automatic Code
Pile, storage.
Embodiment two:
The production system is roughly the same with the structure of embodiment one and the production technique of plank, the difference is that:Spray
Both sides sizing belt 13 in separant coating area 5, decoration panel production area 8, outer panels production area 17 is plane belt, steel mesh
In frame placement region 19, thermal insulation concrete production area 20, pre- steam-cured region 21, inner panel production area 22, steam-cured proparea 23
Both sides sizing belt 13 be the belt (as shown in Figure 10) with convex surface;Be attached to lower belt 4 on carrier bar 3 be both sides convex surface and
The belt (as shown in Figure 7) on intermediate ladder-like convex surface, or be the belt (as shown in Figure 9) on intermediate ladder-like convex surface, Huo Zhewei
The belt (as shown in figure 11) on both ends convex surface and intermediate convex surface, or the belt (as shown in Figure 5) for intermediate convex surface;Decoration panel is given birth to
Pressure roller 16 in producing region domain 8, outer panels production area 17 is the pressure roller (as shown in figure 14) of both ends concave surface and intermediate concave surface, or
For the pressure roller (as shown in figure 15) of intermediate concave surface, the pressure roller 16 in thermal insulation concrete production area 20 is both ends convex surface and intermediate convex
The pressure roller (as shown in figure 16) in face, or be the pressure roller (as shown in figure 17) on intermediate convex surface, the pressure in inner panel production area 22
Roller 16 is the pressure roller (as shown in figure 18) on both ends convex surface and intermediate ladder-like convex surface, or the pressure roller for intermediate ladder-like convex surface
(as shown in figure 19), either for both ends convex surface and intermediate convex surface pressure roller (as shown in figure 16) or be the pressure roller on intermediate convex surface
(as shown in figure 17);Pusher push plate 14 in decoration panel production area 8, outer panels production area 17 is that pushing surface is plane and bottom
For both ends band groove, intermediate pusher push plate (as shown in figure 23) with groove or pushing surface is plane and bottom Intermediate Gray is recessed
The pusher push plate (as shown in figure 21) of slot, the pusher push plate 14 in thermal insulation concrete production area 20 are that pushing surface is plane and bottom
For both ends convex surface, the pusher push plate (as shown in figure 25) on intermediate convex surface or pushing surface be among plane and bottom it is convex surface
Pusher push plate (as shown in figure 24), the pusher push plate 14 in inner panel production area 22 is that pushing surface is plane and bottom is that both ends are convex
Face, the pusher push plate (as shown in figure 25) on intermediate convex surface or pushing surface are among plane and bottom be convex surface pusher push plate
(as shown in figure 24).
Above and below the plank made of this programme, control all fluted, quilt when panel having the groove passes through synchronous cutting area
Cast-cutting saw vertically notch center line cut, obtain two piece of one edges and grooves of required size, another side have convex surface, band enterprise
The thermal insulation concrete facing compound external wall panel of mouth.Built-in fitting is set through notch processing district notch, built-in fitting bore area, can be obtained
The thermal insulation concrete facing compound external wall panel of two sideband tongue and grooves, both ends with notch, with built-in fitting.In stacking area automatic stacking, enter
Library.
Embodiment three:
The production system is roughly the same with the structure of embodiment one and the production technique of plank, the difference is that only life
Without decoration panel production area 8 in producing region.
The plank made of this programme through saw cut, obtains the both sides of required size with notch not in synchronous cutting area
The thermal insulation concrete compound external wall panel of decorative surface, plank enter notch processing district and are arranged through notch processing, through built-in fitting bore area
The thermal insulation concrete compound external wall panel that surrounding is notch, not decorative surface with built-in fitting can be obtained in built-in fitting.Stacking area from
Activity code pile, storage.
Example IV:
The production system is roughly the same with the structure of embodiment two and the production technique of plank, the difference is that only life
Without decoration panel production area 8 in producing region.
Above and below the plank made of this programme, control all fluted, quilt when panel having the groove passes through synchronous cutting area
Cast-cutting saw vertically notch center line cut, obtain two piece of one edges and grooves of required size, another side have convex surface, band enterprise
Thermal insulation concrete composite internal partition plate, composite floor plate or the composite roof board of the not decorative surface of mouth.In stacking area automatic stacking, enter
Library.
Embodiment five:
The production system is roughly the same with the structure of embodiment one and the production technique of plank, the difference is that only life
Without Elements of Space Grid Truss placement region 19 in producing region.
Manufactured plank can obtain the both sides band notch of required size after cutting in synchronous cutting area through this embodiment
The thermal insulation concrete facing compound external wall panel without Elements of Space Grid Truss, wallboard enter notch processing district through notch processing, through built-in fitting
Built-in fitting is arranged in bore area, can be obtained surrounding be notch, the thermal insulation concrete facing without Elements of Space Grid Truss with built-in fitting it is multiple
Close Side fascia.In stacking area automatic stacking, storage.
Embodiment six:
The production system is roughly the same with the structure of embodiment two and the production technique of plank, the difference is that only life
Without Elements of Space Grid Truss placement region 19 in producing region.
Above and below the plank made of this programme, control all fluted, quilt when panel having the groove passes through synchronous cutting area
Cast-cutting saw vertically notch center line cut, obtain two piece of one edges and grooves of required size, another side have convex surface, band enterprise
The thermal insulation concrete facing compound external wall panel without Elements of Space Grid Truss of mouth.It is arranged through notch processing district notch, built-in fitting bore area
It is compound outer that the thermal insulation concrete facing without Elements of Space Grid Truss of two sideband tongue and grooves, both ends with notch, with built-in fitting can be obtained in built-in fitting
Wallboard.In stacking area automatic stacking, storage.
Embodiment seven:
The production system is roughly the same with the structure of embodiment one and the production technique of plank, the difference is that:It is raw
Without decoration panel production area 8 and Elements of Space Grid Truss placement region 19 in producing region.
The plank made of this programme through saw cut, obtains the both sides of required size with notch not in synchronous cutting area
Decorative surface and thermal insulation concrete compound external wall panel without Elements of Space Grid Truss, plank enter notch processing district through notch processing, through pre-buried
Built-in fitting is arranged in part bore area, and it is notch, the not decorative surface with built-in fitting and the heat preservation without Elements of Space Grid Truss that surrounding, which can be obtained,
Concrete composite external wall plate.In stacking area automatic stacking, storage.
Embodiment eight:
The production system is roughly the same with the structure of embodiment two and the production technique of plank, the difference is that:It is raw
Without decoration panel production area 8 and Elements of Space Grid Truss placement region 19 in producing region.
Above and below the plank made of this programme, control all fluted, quilt when panel having the groove passes through synchronous cutting area
Cast-cutting saw vertically notch center line cut, obtain two piece of one edges and grooves of required size, another side have convex surface, band enterprise
The not decorative surface and the thermal insulation concrete compound external wall panel without Elements of Space Grid Truss, composite internal partition plate, composite floor plate or compound room of mouth
Panel.In stacking area automatic stacking, storage.
Embodiment nine:
The production system includes spraying interleaving agent area 5, production district, steam-cured area, the post processing zone set gradually from front to back
28 and through each area transmission device, in spraying interleaving agent area 5 and production district both sides are equipped with and one structure phase of embodiment
Same shaping mechanism, the structure of steam-cured area (including steam-cured proparea 23 and steam-cured back zone 27), post processing zone 28 and transmission device is all
It is identical as embodiment one.Setting spraying interleaving agent device 6 in interleaving agent area 5 is sprayed, production district includes thermal insulation concrete production district
Domain 20 has been sequentially arranged top hopper 9, glass is laid along the direction of transfer of transmission device in thermal insulation concrete production area 20
Expect roller 7, plastic film emptying roller 10 and pressure roller 16, the pusher push plate 14 that 16 front setting of pressure roller can be moved forward and backward, corresponding pressure roller 16
Lower support structure 15 is set on bracket 1;Steam-cured area rear is equipped with plastic film film collecting roller 29.
The both sides sizing belt 13 sprayed in interleaving agent area 5, thermal insulation concrete production area 20, steam-cured proparea 23 is plane
Belt, the lower belt 4 being attached on the lower belt 4 on carrier bar 3 are the belt (as shown in Figure 6) on both sides convex surface, or are flat
The pressure roller 16 of musculus cutaneus band, thermal insulation concrete production area 20 is straight roll, and pusher push plate 14 is pushing surface and bottom is plane
Pusher push plate (as shown in figure 20).
Thermal insulation concrete block or thermal insulation board can be produced through this embodiment, and specific production process is as follows:
In production process, interleaving agent is first sprayed on lower belt through spraying the spraying interleaving agent device 6 in interleaving agent area 5
On 4, the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is plated on the lower belt 4 for being sprayed with interleaving agent, into thermal insulation concrete production district
Domain 20, in thermal insulation concrete production area 20, top hopper 9 is by thermal insulation concrete slurry (such as thermal insulation concrete slurry, foam
Concrete slurry etc.) it launches automatically onto the glass-fiber-fabric of lower belt 4, pusher push plate 14 is bulldozed slurry, glass-fiber-fabric blowing automatically
Glass-fiber-fabric on roller 7 be put by the pressure roller 16 of 11 interlayer of plastic film on plastic film emptying roller 10 in the following, and with slurry one below
And entering 16 lower section of pressure roller, 14 side automatic stocking of pusher push plate, 16 side of pressure roller rolls, and plastic film 11 is pressed on thermal insulation concrete material
Portion, later, thermal insulation concrete material bring steam-cured area by sprocket wheel chain plate conveyer and the lower belt in face attached to it 4 and steam
It supports, after plank goes out steam-cured area, plastic film 11 is furled by plastic film film collecting roller 29, and thermal insulation concrete plate, which enters in synchronous cutting area, to be cut
It cuts, the thermal insulation board or thermal insulation concrete block of required specification can be obtained after cutting.Finally in stacking area automatic stacking, enter
Library.
Embodiment ten:
The production system adds outer panels production on the basis of embodiment nine before thermal insulation concrete production area 20
Region 17, i.e., along the direction of transfer of transmission device, production district includes that outer panels production area 17 and thermal insulation concrete produce successively
Region 20.
Spray two in interleaving agent area 5, outer panels production area 17, thermal insulation concrete production area 20, steam-cured proparea 23
Belt 13 is shaped as plane belt in side, and the lower belt 4 being attached on carrier bar 3 is the belt (as shown in Figure 6) on both sides convex surface, or
For plane belt, outer panels production area 17, thermal insulation concrete production area 20 pressure roller 16 be straight roll, outer panels production district
Pusher push plate 14 in domain 17, thermal insulation concrete production area 20 is pushing surface and bottom is pusher push plate (such as Figure 20 of plane
It is shown).
Heat insulation integrated plate can be produced by this programme, specific production process is as follows:
In production process, interleaving agent is first sprayed on lower belt through spraying the spraying interleaving agent device 6 in interleaving agent area 5
On 4, the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is plated on the lower belt 4 for being sprayed with interleaving agent, into outer panels production area
17;In outer panel production area 17, the slurry in top hopper 9 is launched onto glass-fiber-fabric automatically, the glass-fiber-fabric in the region
Another layer of glass fiber fabric is put into the pressure roller 16 by 11 interlayer of plastic film of plastic film emptying roller 10 in the following, upper layer and lower layer glass by emptying roller 7
Cloth enters pressure roller 16,14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, plastic film winding roller 12 together with in-between slurry
Side synchronizes the plastic film 11 of winding interlayer pressure roller, into thermal insulation concrete production area 20, in thermal insulation concrete production area 20,
Thermal insulation concrete slurry (such as thermal insulation concrete slurry, foam concrete slurry) is launched and arrives outer panels by top hopper 9 automatically
On, pusher push plate 14 is bulldozed slurry automatically, and the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is put by the plastic film 11 on plastic film emptying roller 10
The pressure roller 16 of interlayer in the following, and enter 16 lower section of pressure roller, 14 side automatic stocking of pusher push plate, pressure roller with slurry below together
16 sides roll, and plastic film 11 is pressed in thermal insulation concrete material top, later, thermal insulation concrete material by sprocket wheel chain plate conveyer and
The lower belt 4 in face attached to it brings that steam-cured area is steam-cured, and after plank goes out steam-cured area, plastic film 11 is furled by plastic film film collecting roller 29 into,
Thermal insulation concrete plate, which enters in synchronous cutting area, to be cut, and the heat insulation integrated plate of required specification can be obtained after cutting.
Finally in stacking area automatic stacking, storage.
Embodiment 11:
The production system adds decoration panel production area on the basis of embodiment ten before outer panel production area 17
8, i.e., along the direction of transfer of transmission device, production district includes decoration panel production area 8, outer panels production area 17 and heat preservation successively
Concrete production region 20.
Spray interleaving agent area 5, decoration panel production area 8, outer panels production area 17, thermal insulation concrete production area 20,
Both sides sizing belt 13 in steam-cured proparea 23 is plane belt, and the lower belt 4 being attached on carrier bar 3 is the belt on both sides convex surface
(as shown in Figure 6), or be plane belt, decoration panel production area 8, outer panels production area 17, thermal insulation concrete production district
The pressure roller 16 in domain 20 is straight roll, in decoration panel production area 8, outer panels production area 17, thermal insulation concrete production area 20
Pusher push plate 14 be pushing surface and bottom be plane pusher push plate (as shown in figure 20).
Ornamental surface heat insulation integrated board can be produced by this programme, specific production process is as follows:
In production process, interleaving agent is first sprayed on lower belt through spraying the spraying interleaving agent device 6 in interleaving agent area 5
On 4, the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is plated on the lower belt 4 for being sprayed with interleaving agent, into decoration panel production area 8;
In decoration panel production area 8, the facing pulp in top hopper 9 is launched onto the glass-fiber-fabric of lower belt 4 automatically, the region
In glass-fiber-fabric emptying roller 7 another layer of glass fiber fabric is put by the pressure roller 16 of 11 interlayer of plastic film of plastic film emptying roller 10 in the following, on
Lower two layers of glass-fiber-fabric enters pressure roller 16,14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, modeling together with in-between slurry
12 side of film winding roller synchronizes the plastic film 11 of winding interlayer pressure roller, into outer panels production area 17;In outer panel production area 17
In, the slurry in top hopper 9 is launched onto decoration panel automatically, and the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is put by plastic film blowing
The pressure roller 16 of 11 interlayer of plastic film of roller 10 in the following, and enter 16 lower section of pressure roller, 14 side of pusher push plate with slurry below together
Automatic stocking, the rolling of 16 side of pressure roller, 12 side of plastic film winding roller synchronizes the plastic film 11 of winding interlayer pressure roller 16, into thermal insulation concrete
Production area 20, in thermal insulation concrete production area 20, top hopper 9 by thermal insulation concrete slurry, (such as starch by thermal insulation concrete
Material, foam concrete slurry etc.) it is automatic launch onto outer panels, pusher push plate 14 is bulldozed slurry automatically, on glass-fiber-fabric emptying roller 7
Glass-fiber-fabric be put by the pressure roller 16 of 11 interlayer of plastic film on plastic film emptying roller 10 in the following, and entering together with slurry below
16 lower section of pressure roller, 14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, plastic film 11 are pressed in thermal insulation concrete material top, it
Afterwards, thermal insulation concrete material steam-cured area brought by sprocket wheel chain plate conveyer and the lower belt in face attached to it 4 steam-cured, plank
After going out steam-cured area, plastic film 11 is furled by plastic film film collecting roller 29, and thermal insulation concrete plate, which enters in synchronous cutting area, to be cut, cutting
The ornamental surface heat insulation integrated board of required specification can be obtained afterwards.Finally in stacking area automatic stacking, storage.
Embodiment 12:
The production system is on the basis of embodiment nine, in outer panel production area 17 and thermal insulation concrete production area 20
Between add Elements of Space Grid Truss placement region 19, i.e., along the direction of transfer of transmission device, production district includes outer panels production area successively
17, Elements of Space Grid Truss placement region 19 and thermal insulation concrete production area 20, Elements of Space Grid Truss placement region 19 is interior to be taken automatically equipped with Elements of Space Grid Truss
Put device 18.
The heat insulation integrated plate with Elements of Space Grid Truss can be produced by this programme, specific production process is as follows:
In production process, interleaving agent is first sprayed on lower belt through spraying the spraying interleaving agent device 6 in interleaving agent area 5
On 4, the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is plated on the lower belt 4 for being sprayed with interleaving agent, into outer panels production area
17;In outer panel production area 17, the slurry in top hopper 9 is launched onto glass-fiber-fabric automatically, the glass-fiber-fabric in the region
Another layer of glass fiber fabric is put into the pressure roller 16 by 11 interlayer of plastic film of plastic film emptying roller 10 in the following, upper layer and lower layer glass by emptying roller 7
Cloth enters pressure roller 16,14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, plastic film winding roller 12 together with in-between slurry
Side synchronizes the plastic film 11 of winding interlayer pressure roller, into Elements of Space Grid Truss placement region 19;Elements of Space Grid Truss automatic pick-and-place apparatus 18 is by Elements of Space Grid Truss
It is placed in outer panels, into thermal insulation concrete production area 20;In thermal insulation concrete production area 20, top hopper 9 will be protected
Warm concrete slurry (such as thermal insulation concrete slurry, foam concrete slurry) is launched onto outer panels automatically, pusher push plate 14
Automatically it is bulldozed slurry, the glass-fiber-fabric on glass-fiber-fabric emptying roller 7 is put by the pressure roller 16 of 11 interlayer of plastic film on plastic film emptying roller 10
In the following, and entering 16 lower section of pressure roller, 14 side automatic stocking of pusher push plate, the rolling of 16 side of pressure roller, modeling together with slurry below
Film 11 is pressed in thermal insulation concrete material top, and later, thermal insulation concrete material is by sprocket wheel chain plate conveyer and face attached to it
Lower belt 4 bring that steam-cured area is steam-cured, and after plank goes out steam-cured area, plastic film 11 is furled by plastic film film collecting roller 29, thermal insulation concrete into
Plate, which enters in synchronous cutting area, to be cut, and the heat insulation integrated plate with Elements of Space Grid Truss of required specification can be obtained after cutting.
Spray interleaving agent area 5, outer panels production area 17, Elements of Space Grid Truss placement region 19, thermal insulation concrete production area 20,
Both sides sizing belt 13 in steam-cured proparea 23 is the belt of plane, and the lower belt 4 being attached on carrier bar 3 is the skin on both sides convex surface
Band (as shown in Figure 6), or the belt for plane;Pressure roller in outer panels production area 17, thermal insulation concrete production area 20
16 be the pressure roller of plane;It is flat that pusher push plate 14 in outer panels production area 17, thermal insulation concrete production area 20, which is pushing surface,
The pusher push plate (as shown in figure 20) in face.
The heat insulation integrated plate with Elements of Space Grid Truss is produced through this embodiment.Finally in stacking area automatic stacking, storage.
Embodiment 13:
The production system is roughly the same with the structure of embodiment one and the production technique of plank, the difference is that:It is raw
Without decoration panel production area 8 and Elements of Space Grid Truss placement region 19 in producing region.Meanwhile in spraying interleaving agent area 5, outer panels production area
17, the both sides sizing in thermal insulation concrete production area 20, pre- steam-cured region 21, inner panel production area 22, steam-cured proparea 23
Belt 13 is plane belt;The lower belt 4 being attached on carrier bar 3 is the belt (as shown in Figure 6) on both sides convex surface, or is plane
Belt;Pressure roller 16 in outer panels production area 17 is the pressure roller (as shown in figure 12) of both ends concave surface, or is straight roll;Heat preservation
The pressure roller 16 in concrete production region 20 is the pressure roller (as shown in figure 13) on both ends convex surface, or is straight roll, inner panel production
The pressure roller 16 in region 22 is straight roll;Pusher push plate 14 in outer panels production area 17 is that pushing surface is plane and bottom both ends band
The pusher push plate (as shown in figure 22) of groove or pushing surface and bottom are the pusher push plate (as shown in figure 20) of plane, heat preservation
It is plane and pusher push plate that bottom both ends are convex surface (such as Figure 26 institutes that pusher push plate 14 in concrete production region 20, which is pushing surface,
Show) or pushing surface and bottom be the pusher push plate (as shown in figure 20) of plane, the pusher push plate in inner panel production area 22
14 be pushing surface and bottom is the pusher push plate (as shown in figure 20) of plane.
The plank made of this programme, through saw cut, obtains the two sides band protective layer of required size in synchronous cutting area
The thermal insulation concrete block of (i.e. outer panels and inner panel).In stacking area automatic stacking, storage.
Claims (16)
1. a kind of production system manufacturing thermal insulation concrete block or wallboard using solid slag, it is characterised in that:Including before
Spraying interleaving agent area (5), production district, steam-cured area, post processing zone (28) and the transmission through each area set gradually backward
Device;
Transmission device includes sprocket wheel chain plate conveyer and lower belt (4), and sprocket wheel chain plate conveyer includes drive sprocket
(25), carrier bar (3) and driven sprocket (2), drive sprocket (25) and driven sprocket (2) are mounted on the fixed bracket in position (1),
Drive sprocket (25) is driven by driving device, and driven sprocket (2) is linked by carrier bar (3) and drive sprocket (25), lower belt
(4) periphery of carrier bar (3) is invested;
Setting spraying interleaving agent device (6) in interleaving agent area (5) is sprayed, glass-fiber-fabric is arranged in the rear of spraying interleaving agent device (6)
Emptying roller (7);
The both sides of spraying interleaving agent area (5) and production district are equipped with the shaping mechanism perpendicular to carrier bar (3), and shaping mechanism uses
Belt gear, the belt in belt gear are sizing belt (13), sizing belt (13) under carrier bar (3) periphery
Portion's belt (4) is synchronous;
Production district includes thermal insulation concrete production area (20), along the direction of transfer of transmission device, thermal insulation concrete production area
(20) top hopper (9), glass-fiber-fabric emptying roller (7), plastic film emptying roller (10) and pressure roller (16), pressure roller (16) have been sequentially arranged in
The pusher push plate (14) that can be moved forward and backward is arranged in front, and lower support structure (15) is arranged in corresponding pressure roller (16) on bracket (1);
Steam-cured area rear is equipped with plastic film film collecting roller (29).
2. the production system according to claim 1 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Elements of Space Grid Truss placement region (19) is added between thermal insulation concrete production area (20) and outer panels production area (17),
Elements of Space Grid Truss automatic pick-and-place apparatus (18) is provided in Elements of Space Grid Truss placement region (19).
3. the production system according to claim 1 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:In production district, the front setting outer panels production area (17) of thermal insulation concrete production area (20), outer panels production
Top hopper (9), glass-fiber-fabric emptying roller (7), plastic film emptying roller (10), pressure roller (16) and plastic film have been sequentially arranged in region (17)
Winding roller (12), pressure roller (16) front are also equipped with the pusher push plate (14) that can be moved forward and backward, and corresponding pressure roller (16) is in bracket
(1) lower support structure (15) is set on.
4. the production system according to claim 3 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Plastic film winding roller (12) is added in the end of thermal insulation concrete production area (20);Thermal insulation concrete production area (20)
Rear be sequentially arranged pre- steam-cured region (21) and inner panel production area (22);Inner panel production area is sequentially set in (22)
It is equipped with top hopper (9), glass-fiber-fabric emptying roller (7), plastic film emptying roller (10) and pressure roller (16), is also provided in front of the pressure roller (16)
There are the pusher push plate (14) that can be moved forward and backward, corresponding pressure roller (16) that lower support structure (15) is set on bracket (1);It is pre- steam-cured
Region (21) include steam-cured chamber and positioned at the indoor electric heater unit of steam-cured chamber, temperature sensor, electric heater unit, temperature
Sensor connects control system, the sizing belts (13) of production district both sides by when pre- steam-cured region (21) through steam-cured chamber
Room.
5. the production system according to claim 4 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Elements of Space Grid Truss placement region (19) is added between thermal insulation concrete production area (20) and outer panels production area (17),
Elements of Space Grid Truss automatic pick-and-place apparatus (18) is provided in Elements of Space Grid Truss placement region (19).
6. the production system according to claim 3 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:The front setting decoration panel production area (8) of outer panels production area (17), the structure of decoration panel production area (8)
It is identical as the structure of outer panels production area (17).
7. the production system according to claim 6 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Plastic film winding roller (12) is added in the end of thermal insulation concrete production area (20);Thermal insulation concrete production area (20)
Rear be sequentially arranged pre- steam-cured region (21) and inner panel production area (22);Inner panel production area is sequentially set in (22)
It is equipped with top hopper (9), glass-fiber-fabric emptying roller (7), plastic film emptying roller (10) and pressure roller (16), is also provided in front of the pressure roller (16)
There are the pusher push plate (14) that can be moved forward and backward, corresponding pressure roller (16) that lower support structure (15) is set on bracket (1);It is pre- steam-cured
Region (21) include steam-cured chamber and positioned at the indoor electric heater unit of steam-cured chamber, temperature sensor, electric heater unit, temperature
Sensor connects control system, the sizing belts (13) of production district both sides by when pre- steam-cured region (21) through steam-cured chamber
Room.
8. the production system according to claim 7 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Elements of Space Grid Truss placement region (19) is added between thermal insulation concrete production area (20) and outer panels production area (17),
Elements of Space Grid Truss automatic pick-and-place apparatus (18) is provided in Elements of Space Grid Truss placement region (19).
9. the production system according to claim 1 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Steam-cured area includes the steam-cured proparea (23) being sequentially arranged and steam-cured back zone (27);Steam-cured proparea (23), steam-cured back zone
(27) including steam-cured chamber and positioned at the indoor electric heater unit of steam-cured chamber, temperature sensor, electric heater unit, temperature sensing
Device connects control system;It also is provided with the shaping mechanism perpendicular to carrier bar (3) in the both sides of steam-cured proparea (23), shaping mechanism is also adopted
With belt gear, the sizing belt (13) of belt gear around steam-cured chamber in steam-cured proparea (23) side wall and with
The lower belt (4) of carrier bar (3) periphery is synchronous.
10. the production system according to claim 1 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:Post processing zone (28) includes synchronous cutting area, be arranged in synchronous cutting area single air inlet cylinder (54), jack saw frame (51) and
Cross cutting apparatus;Rolling roller (40) is moved in the setting of jack saw frame (51) upper end, moves rolling roller (40) and is mounted on jack saw by central shaft
On frame (51), it is located in same level with the upper transport face of sprocket wheel chain plate conveyer;On jack saw frame (51), moves and roll
The top of roller (40) is equipped with pressing plate thick stick (48), and pressing plate thick stick (48) generates upper and lower displacement, jack saw frame under elevating mechanism (47) drive
(51) direction of transfer of the single air inlet cylinder (54) of connection, direction of travel and transmission device is consistent;Cross cutting apparatus includes
Pedestal, lifting cylinder (44), motion bar (43), supporting rack (45), saw disc shaft (42) and saw disc are sawed, corresponding cross cutting apparatus
Pedestal (52) is sawed in the middle setting cutting guide rail (53) of jack saw frame (51), the saw pedestal is along cutting guide rail (53) movement and moving direction
Vertical with the direction of transfer of transmission device, supporting rack (45) is fixed on saw pedestal, one end of motion bar (43) and supporting rack
(45) hinged, the cylinder body and saw pedestal of lifting cylinder (44) are hinged, cylinder rod top and hinged in the middle part of motion bar (43), motion bar
(43) other end setting hollow shaft (50), hollow shaft (50) are assemblied in by bearing in saw disc shaft (42), saw disc shaft
(42) monolithic or the multi-disc saw disc that is mutually parallel be installed, the cut direction of saw disc (49) is perpendicular to transmission in cross cutting apparatus on
The direction of transfer of device.
11. the production system according to claim 10 that thermal insulation concrete block or wallboard are manufactured using solid slag,
It is characterized in that:In synchronous cutting area, in the front of jack saw frame (51) setting length sawing frame (46), length sawing frame (46) upper end is also provided with dynamic
Rolling roller (40) moves rolling roller (40) and is mounted on length sawing frame (46) by central shaft, with sprocket wheel chain plate conveyer
Upper transport face is located in same level;One or more groups of vertical cutter devices are fixed on length sawing frame (46), indulge cutter device
Structure is identical as cross cutting apparatus, and the saw pedestal (55) of vertical cutter device is fixed on length sawing frame (46), is sawed in vertical cutter device
The cut direction of disk (41) and the direction of transfer of transmission device are consistent.
12. the production system according to claim 1 for manufacturing thermal insulation concrete block or wallboard using solid slag, special
Sign is:The driven voller (39) of belt gear is linked by belt (13) of shaping with drive roll (38), drive roll (38)
It is linked by the accessary sprocket wheel (30) of conical gear drive and sprocket wheel chain mechanism, conical gear drive includes mutually nibbling
The first conical gear (36) and the second conical gear (35), sprocket wheel chain mechanism closed includes chain (32) and passes through chain
(32) head sprocket (34) of linkage, accessary sprocket wheel (30), the first conical gear (36) are rotated coaxially with drive roll (38), the second circular cone
Gear (35) is rotated coaxially with accessary sprocket wheel (30), and head sprocket (34) is rotated coaxially with drive sprocket (33), drive sprocket (33) with
Carrier bar (3) engagement in sprocket wheel chain plate conveyer.
13. according to any production for manufacturing thermal insulation concrete block or wallboard using solid slag in claim 1-12
System, it is characterised in that:The lower belt (4) is plane belt, either for the belt on intermediate convex surface or be that both sides are convex
The belt in face for the belt on intermediate ladder-like convex surface or is either either both sides for the belt on both sides convex surface and intermediate convex surface
The belt on convex surface and intermediate ladder-like convex surface.
14. according to any production for manufacturing thermal insulation concrete block or wallboard using solid slag in claim 1-12
System, it is characterised in that:The sizing belt (13) is plane belt, or is the belt with convex surface.
15. according to any production for manufacturing thermal insulation concrete block or wallboard using solid slag in claim 1-12
System, it is characterised in that:The pressure roller (16) is the pressure roller of both ends concave surface, either for the pressure roller on both ends convex surface or be two
The pressure roller of concave surface and intermediate concave surface is held, either the pressure roller for the pressure roller of intermediate concave surface or for both ends convex surface and intermediate convex surface, or
Person is the pressure roller on intermediate convex surface, either for the pressure roller on intermediate ladder-like convex surface or be the ladder-like convex surface in both ends convex surface and centre
Pressure roller.
16. according to any production for manufacturing thermal insulation concrete block or wallboard using solid slag in claim 1-12
System, it is characterised in that:The pusher push plate (14) is pushing surface and bottom is the pusher push plate of plane or pushing surface is
The pusher push plate with groove of plane and bottom centre or pushing surface are the pusher push plate with groove of plane and bottom both ends, or
Person is that pushing surface is plane and bottom be both ends band groove, intermediate pusher push plate with groove or pushing surface is plane and bottom
Centre is that the pusher push plate pushing surface on convex surface is plane and pusher push plate that bottom both ends are convex surface or pushing surface is
Plane and bottom are the pusher push plate on both ends convex surface, intermediate convex surface.
Priority Applications (1)
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CN201810449668.2A CN108656335A (en) | 2018-05-11 | 2018-05-11 | The production system of thermal insulation concrete block or wallboard is manufactured using solid slag |
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CN201810449668.2A CN108656335A (en) | 2018-05-11 | 2018-05-11 | The production system of thermal insulation concrete block or wallboard is manufactured using solid slag |
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Publication Number | Publication Date |
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ID=63779283
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CN201810449668.2A Withdrawn CN108656335A (en) | 2018-05-11 | 2018-05-11 | The production system of thermal insulation concrete block or wallboard is manufactured using solid slag |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109397504A (en) * | 2018-12-06 | 2019-03-01 | 枣庄市政建设集团股份公司弘伟建材分公司 | A kind of cement brick sprinkling curing system |
CN109454750A (en) * | 2018-10-31 | 2019-03-12 | 重庆市瑞轩豪邦新型建材有限公司 | A kind of concrete segment plant-scale equipment |
-
2018
- 2018-05-11 CN CN201810449668.2A patent/CN108656335A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109454750A (en) * | 2018-10-31 | 2019-03-12 | 重庆市瑞轩豪邦新型建材有限公司 | A kind of concrete segment plant-scale equipment |
CN109454750B (en) * | 2018-10-31 | 2020-05-05 | 重庆市瑞轩豪邦新型建材有限公司 | Equipment is used in concrete block production |
CN109397504A (en) * | 2018-12-06 | 2019-03-01 | 枣庄市政建设集团股份公司弘伟建材分公司 | A kind of cement brick sprinkling curing system |
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