CN108656303A - The preparation method and applications method of thermosetting property water soluble phenol resin nano-powder adhesive - Google Patents

The preparation method and applications method of thermosetting property water soluble phenol resin nano-powder adhesive Download PDF

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CN108656303A
CN108656303A CN201810485953.XA CN201810485953A CN108656303A CN 108656303 A CN108656303 A CN 108656303A CN 201810485953 A CN201810485953 A CN 201810485953A CN 108656303 A CN108656303 A CN 108656303A
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thermosetting property
property water
wood
adhesive
nano
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CN108656303B (en
Inventor
韩书广
甘露
崔举庆
徐朝阳
徐德良
丁涛
王�华
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Nanjing Forestry University
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Nanjing Forestry University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • B27N1/02Mixing the material with binding agent
    • B27N1/0209Methods, e.g. characterised by the composition of the agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27GACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00Applying adhesives or glue to surfaces of wood to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/12Moulding of mats from fibres
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09J161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention provides a kind of preparation method of thermosetting property water soluble phenol resin nano-powder adhesive, includes the following steps:Step 1, thermosetting property water-soluble phenolic resin adhesive stick the vacuum concentration of agent;Step 2, thermosetting property water-soluble phenolic resin adhesive sticks agent and carries out vacuum freeze drying after concentration;Step 3, grinding and screening after vacuum freeze drying.Nano-powder adhesive prepared by this method is used to be applied to high-moisture percentage artificial board substrate with dry method resin application methods, the hot pre-pressing process of type of respiration produces wood-based plate, artificial board substrate's energy consumption for drying can be reduced, improve the curing rate of adhesive, wood-based plate bonding strength is improved, free phenol content and burst size of methanal are reduced.

Description

The preparation method and applications of thermosetting property water soluble phenol resin nano-powder adhesive Method
Technical field
The present invention relates to a kind of preparation method and applications sides of thermosetting property water soluble phenol resin nano-powder adhesive Method belongs to wood-based plate manufacturing field.
Background technology
Phenolic resin, which sticks agent, has the good characteristics such as glue-joint strength is high, resistance to ability of endurance boiling water is strong, thermal stability is good.But it is water-soluble Property phenolic resin stick agent the shortcomings of there are Storage period is short, and curing rate is slow, and there are free-phenol and burst size of methanal, in addition also deposit Low defect is being required to being glued substrate moisture rate, is hampering its application in wood-based panel industry.
General spray drying is a kind of suspended particles processing technology, is that feed liquid atomization is become tiny mist using high pressure It drips, and evaporates the process of solvent formation power-product rapidly in heated drying medium.The drying means can make liquid adhesive exist Continue polycondensation in heating process, molecular weight is caused to increase, physicochemical properties change, while the powder surface after drying is hard Knot leads to dry powder grinding and again dissolving difficulty, and then influences glue performance.
In order to obtain ideal bonding strength, phenolic resin has sternly the relative moisture content of artificial board substrate when sticking agent solidification Lattice requirement, base material relative moisture content is generally between 6 ~ 8%, at most no more than 10%, in order to advise the control of substrate moisture rate In fixed range, the drying for consuming a large amount of energy for artificial board substrate is needed.Wood-based plate is produced using high-moisture percentage base material, To reducing base material energy consumption for drying, Wood-based Panel Production cost, great meaning are reduced.It is limited to when phenolic resin sticks agent solidification to base material The requirement of moisture content realizes that the splicing of high-moisture percentage base material needs new technical measures.
Patent CN107325765A provides a kind of spray drying preparation of melamine-formaldehyde-urea adhesive And Wood composite preparation method for material, it is dry after powder without nanosizing milled processed, when use, need to be dissolved in water, and base material contains Water rate 8% hereinafter, using wet method resin application methods, conventional pre-pressing process.
Patent of invention CN104493948B provides a kind of preparation method of high-moisture percentage particieboard, and the moisture content of wood shavings is 20 ~ 40%, using liquid resin application methods, resin added is 5 ~ 8%, conventional pre-pressing process, and adhesive used is that blocked polyurethane is pre- Adhesive is blended with melamine-urea formaldehyde in aggressiveness.
It is the method using electrostatic atomization that patent of invention CN103737695B, which provides a kind of dry method glue applying method, by dry powder It is applied in high-moisture percentage wood shavings, fiber, the dry powder composition is extremely complex, is micron order, using conventional pre-pressing process.
Invention content
The present invention provides a kind of thermosetting property water-soluble phenolic to solve drawbacks described above and deficiency existing in the prior art The preparation method and applications method of urea formaldehyde nano-powder adhesive, includes the following steps:
Step 1, thermosetting property water-soluble phenolic resin adhesive stick the vacuum concentration of agent;
Step 2 sticks agent to the thermosetting property water-soluble phenolic resin adhesive after step 1 concentration and carries out vacuum freeze drying;
Step 3 is ground and sieves to sticking agent through vacuum freeze drying treated thermosetting property water-soluble phenolic resin adhesive, Obtain thermosetting property water soluble phenol resin nano-powder adhesive.
Wherein, in step 1, the vacuum concentration condition that thermosetting property water-soluble phenolic resin adhesive sticks agent is:Vacuum degree is 0.05 ~ 0.09MPa, temperature concentrated in vacuo are 20 ~ 50 DEG C, and the solid content after concentration is 50 ~ 80%.
In step 2, vacuum freeze drying is divided into precooling process, lyophilization process and parsing drying process;Wherein, The temperature of precooling process is less than -40 DEG C, and the vacuum degree of lyophilization process is 0.01 ~ 0.1mbar, freeze temperature is -40 ~ -60 DEG C, the vacuum degree of parsing-desiccation process is 0.001 ~ 0.01mbar, freeze temperature -60 ~ -80 DEG C.
In step 3, grinding uses nanon ball-mill, and grinding temperature is between 190 ~ 280 DEG C;Particle diameter distribution model after screening It is trapped among between 400 ~ 900nm.
The present invention also provides a kind of thermosetting property water soluble phenol resin nano-powder adhesives prepared using the above method Application in Wood-based Panel Production, it is characterised in that include the following steps:
Step 1 is glued wood-based plate by the way of dry method sizing;
Step 2, artificial board substrate after sizing through mat formation or assembly after carry out the hot precompressed of type of respiration.
Further, sizing object is wood shavings layer, fibrous layer or veneer layer in artificial board substrate, the wood shavings layer, fibrous layer And the relative moisture content of veneer layer is between 30 ~ 100%.
Further, in step 1, phenolic resin adhesive nano-powder is applied to wood shavings layer in such a way that air-flow blows and spreads Or fiber layer surface, continuous mechanical agitation, resin added are the 5 ~ 20% of wood shavings layer or fibrous layer absolute dry weight;Or phenolic resin Adhesive nano-powder is applied to the surface of veneer layer in such a way that air-flow blows and spreads, and resin added is 50 ~ 100g/m2
Further, in step 2, the unit pressure of the hot precompressed of type of respiration is between 0 ~ 5MPa, and precompressed temperature is 190 ~ 250 Between DEG C, respiration rate is more than 3 times.
The advantageous effects that the present invention is reached:
A kind of preparation method of thermosetting property water soluble phenol resin nano-powder adhesive provided by the invention, vacuum freeze drying It carries out at low temperature, especially suitable for thermal sensitivity, such as the drying of Thermosetting adhesive, molecular weight of material and physical chemistry after drying Property is consistent with before drying, short texture, is in spongy, dissolves rapid and complete, property before meeting restores to freeze-drying at once after meeting water Shape packs after the glutinous agent of phenolic resin is freeze-dried, and Storage period was up to 1 year or more.
Phenolic resin is prepared by hot lapping mode and sticks agent nano-powder, and the Mechanochemistry in high temperature and process of lapping can Further to promote the volatilization of residual free formaldehyde and ether bond rupture in phenolic resin to release formaldehyde, residual free phenol is further Volatilization.Bakelite resin nano powder application through high temperature and milled processed can significantly reduce free benzene when Wood-based Panel Production Phenol content and burst size of methanal.
Using powder adhesive prepared by this method, nanometer grade powder has high specific surface area for nanoscale, is tool The physical basis for having superpower adsorption effect, the phenolic resin adhesive nano-powder prepared using the method is from artificial board substrate It adsorbs large quantity of moisture and dissolves rapidly and soak base material;Containing a large amount of not anti-in dissolved bakelite resin nano powder adhesive The methylol answered, moisture and cellulose formation hydrogen bond with artificial board substrate, substantially increases bakelite resin nano powder glue The Pre-pressure property of glutinous agent.
Dry method resin application methods are applied to high-moisture percentage artificial board substrate, and dry method is glued, and moisture-free in adhesive will not be led Substrate moisture rate is caused to improve;And dissolving is needed to need to draw from base material to obtain wetability and mobility before adhesive solidification Moisture, therefore base material must have higher relative moisture content, just contain when more than fibre saturated point, in base material and be easy to be inhaled Attached Free water, thus artificial board substrate's unit only need it is dry to compared with high-moisture percentage or being not required to dry can be used to wood-based plate life Production.Dry method is glued, and adhesive has 100% solid content, saves the moisture evaporation time in adhesive, and hardening time significantly shortens; The solid content positive correlation of bonding strength and adhesive after powder dissolving remains to that the solid being glued far beyond wet method is kept to contain Amount, bonding strength significantly improve.
Using hot prestressing technology, the moisture rapid vaporization in base material can be made, steam injection pressing effect is formed, be plasticized plate rapidly Base reduces slab thickness;Promote the dissolving of nano-powder adhesive and precuring simultaneously, further increases Pre-pressure property.Using exhaling Suction precompressed can promote formaldehyde newly-generated in still remaining free formaldehyde, procuring process after high temperature grinding with high pressure water Discharge is forced in the exclusion of steam, further decreases the burst size of methanal of wood-based plate.
The present invention is glued by nano-powder adhesive dry method in high-moisture percentage base material, is given birth to using the hot pre-pressing process of type of respiration Wood-based plate is produced, artificial board substrate's energy consumption for drying can be reduced, improves the curing rate of adhesive, improves wood-based plate bonding strength, Reduce free phenol content and burst size of methanal.
Specific implementation mode
With reference to specific embodiment, the invention will be further described.Following embodiment is only used for clearly illustrating Technical scheme of the present invention, and not intended to limit the protection scope of the present invention.
Patent of the present invention is further illustrated with reference to embodiment.
Embodiment 1
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.05MPa, the temperature control of adhesive when concentration At 20 DEG C, it is concentrated into solid content 50%.Concentrate is in -40 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.01mbar, -40 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.001mbar, freeze temperature obtain dry powder at -80 DEG C.It is dry Powder is ground through nanon ball-mill at 190 DEG C, is ground to screening value 400nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is applied in wood-fibred, and nano-powder is uniformly mixed with wood-fibred through mechanical agitation, and wood-fibred is dried to relative moisture content 30%, the applied amount of nano-powder is calculated with bone dry fiber quality 5%.Fiber sizing enters hot press precompressed, hot press after mating formation 190 DEG C are warming up to, heat preservation.The hot precompressed curve of slab is slowly to boost to unit pressure 5MPa, after pressurize 5min, slowly unloads and is depressed into Unit pressure 0 MPa, pressurize 5min are denoted as breathing 1 time, thorough release after continuously breathing 3 times.Slab immediately enters separately after release 1 hot press hot pressing, 190 DEG C, hot pressing pressure 2MPa, hot pressing time 1min/mm of hot pressing temperature.Embodiment result:It is close in outdoor version Spend fiberboard, density 0.75kg/m3, plate thickness 10mm, 0.85 MPa of internal bond strength, 37.2 MPa of static bending strength, elasticity modulus 2950 MPa, internal bond strength(Boiling experiment)0.33 MPa, thickness swelling rate 8.8%, burst size of methanal 2.4mg/ 100g。
Comparative example:Using commercially available phenolic resin adhesive, wood-fibred relative moisture content is dried to 8%, resin added Identical as implementation column 1, conventional precompressed mode, hot compression parameters are same as Example 1.Comparative example result:Density in outdoor version Fiberboard, density 0.75kg/m3, plate thickness 10mm, 0.34 MPa of internal bond strength, 32.1 MPa of static bending strength, elasticity modulus 2750 MPa, internal bond strength(Boiling experiment)0.22MPa, thickness swelling rate 10.8%, burst size of methanal 3.7mg/ 100g。
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, it is internal bond strength, quiet Qu Qiangdu, elasticity modulus and internal bond strength(Boiling experiment)It is below in embodiment 1 and uses bakelite resin nano powder gluing The wood-based plate that agent is produced;And thickness swelling rate and burst size of methanal are more than embodiment 1.
Embodiment 2
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.06MPa, the temperature control of adhesive when concentration At 30 DEG C, it is concentrated into solid content 60%.Concentrate is in -45 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.02mbar, -45 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.002mbar, freeze temperature obtain dry powder at -70 DEG C.It is dry Powder is ground through nanon ball-mill at 220 DEG C, is ground to screening value 500nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is applied in wood-fibred, and nano-powder is uniformly mixed with wood-fibred through mechanical agitation, and wood-fibred is dried to relative moisture content 100%, the applied amount of nano-powder is calculated with bone dry fiber quality 10%.Fiber sizing enters hot press precompressed, hot pressing after mating formation Machine is warming up to 200 DEG C, heat preservation.The hot precompressed curve of slab is slowly to boost to unit pressure 4MPa, after pressurize 10min, is slowly unloaded It is depressed into unit pressure 0.5 MPa, pressurize 5min, is denoted as breathing 1 time, thorough release after continuously breathing 10 times.Slab horse after release It is upper to enter another 1 hot press hot pressing, 220 DEG C, hot pressing pressure 3.5MPa, hot pressing time 2.5min/mm of hot pressing temperature.Embodiment knot Fruit:High wet type high density fiberboard, density 0.85kg/m3, plate thickness 8mm, 2.51 MPa of internal bond strength, static bending strength 68.2 MPa, 5750 MPa of elasticity modulus, 2.3 MPa of surface bonding intensity, thickness swelling rate 3.8%, burst size of methanal 2.1mg/ 100g。
Comparative example:Using commercially available phenolic resin adhesive, wood-fibred relative moisture content is dried to 8%, resin added Identical as implementation column 2, conventional precompressed mode, hot compression parameters are same as Example 2.Comparative example result:High wet type high density Fiberboard, density 0.85kg/m3, plate thickness 8mm, 1.98 MPa of internal bond strength, 48.2 MPa of static bending strength, elasticity modulus 4950 MPa, 1.7 MPa of surface bonding intensity, thickness swelling rate 4.8%, burst size of methanal 2.2mg/100g.
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, it is internal bond strength, quiet Qu Qiangdu, elasticity modulus and surface bonding intensity are below in embodiment 2 and are produced using bakelite resin nano powder adhesive Wood-based plate;And thickness swelling rate and burst size of methanal are more than embodiment 2.
Embodiment 3
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.07MPa, the temperature control of adhesive when concentration At 40 DEG C, it is concentrated into solid content 70%.Concentrate is in -50 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.03mbar, -50 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.003mbar, freeze temperature obtain dry powder at -60 DEG C.It is dry Powder is ground through nanon ball-mill at 250 DEG C, is ground to screening value 600nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is applied in wood wool, and nano-powder is uniformly mixed with wood wool through mechanical agitation, and wood wool is dried to relative moisture content 40%, the applied amount of nano-powder is calculated with over dry wood shavings quality 15%.Sizing wood shavings enter hot press precompressed, hot press after mating formation 210 DEG C are warming up to, heat preservation.The hot precompressed curve of slab is slowly to boost to unit pressure 3MPa, after pressurize 5min, slowly unloads and is depressed into Unit pressure 0.3 MPa, pressurize 5min are denoted as breathing 1 time, thorough release after continuously breathing 4 times.Slab immediately enters after release Another 1 hot press hot pressing, 190 DEG C, hot pressing pressure 2.5MPa, hot pressing time 1.5min/mm of hot pressing temperature.Embodiment result:High humidity Under the conditions of the carrying shaving board that uses, density 0.65kg/m3, plate thickness 10mm, 1.65 MPa of interior bonding strength, static bending strength 24.2 MPa, 3200 MPa of elasticity modulus, humidity resistance(Interior bonding strength after boiling water boiling)0.54 MPa, water sucting thickness is swollen for 24 hours Swollen rate 6.5%, burst size of methanal 4.1mg/100g.
Comparative example:Using commercially available phenolic resin adhesive, wood wool relative moisture content is dried to 8%, resin added Identical as implementation column 3, conventional precompressed mode, hot compression parameters are same as Example 3.Comparative example result:Make under super-humid conditions Carrying shaving board, density 0.65kg/m3, plate thickness 10mm, 0.71 MPa of interior bonding strength, 20.2 MPa of static bending strength, 2900 MPa of elasticity modulus, humidity resistance(Interior bonding strength after boiling water boiling)0.34 MPa, thickness swelling rate 10.5% for 24 hours, Burst size of methanal 4.1mg/100g.
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, it is internal bond strength, quiet Qu Qiangdu, elasticity modulus and humidity resistance(Interior bonding strength after boiling water boiling)It is below in embodiment 3 and uses bakelite resin nano The wood-based plate that powder adhesive is produced;And thickness swelling rate and burst size of methanal are more than embodiment 3 for 24 hours.
Embodiment 4
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.08MPa, the temperature control of adhesive when concentration At 50 DEG C, it is concentrated into solid content 80%.Concentrate is in -60 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.04mbar, -55 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.004mbar, freeze temperature obtain dry powder at -55 DEG C.It is dry Powder is ground through nanon ball-mill at 260 DEG C, is ground to screening value 800nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is applied in wood wool, and nano-powder is uniformly mixed with wood wool through mechanical agitation, and wood wool is practical opposite without drying The applied amount of moisture content 70%, nano-powder is calculated with over dry wood shavings quality 20%.Sizing wood shavings enter hot press precompressed after mating formation, Hot press is warming up to 220 DEG C, heat preservation.The hot precompressed curve of slab is slowly to boost to unit pressure 3.5MPa, after pressurize 5min, is delayed Slow unload is depressed into unit pressure 0.2 MPa, pressurize 5min, is denoted as breathing 1 time, thorough release after continuously breathing 4 times.Slab after release Immediately enter another 1 hot press hot pressing, 220 DEG C, hot pressing pressure 2.5MPa, hot pressing time 1.5min/mm of hot pressing temperature.Embodiment knot Fruit:The heavily loaded shaving board used under high humidity state, density 0.65kg/m3, plate thickness 10mm, internal bond strength 1.89 MPa are quiet 34.2 MPa of Qu Qiangdu, 4770 MPa of elasticity modulus, for 24 hours thickness swelling rate 6.4%, internal bond strength(Interior glue after boiling water boiling Close intensity)0.74 MPa, burst size of methanal 2.5mg/100g.
Comparative example:Using commercially available phenolic resin adhesive, wood wool relative moisture content is dried to 8%, resin added Identical as implementation column 4, conventional precompressed mode, hot compression parameters are same as Example 4.Comparative example result:Make under high humidity state Heavily loaded shaving board, density 0.65kg/m3, plate thickness 10mm, 0.89 MPa of internal bond strength, 24.2 MPa of static bending strength, 3770 MPa of elasticity modulus, internal bond strength(Interior bonding strength after boiling water boiling)0.44 MPa, for 24 hours thickness swelling rate 7.4%, burst size of methanal 3.5mg/100g.
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, it is internal bond strength, quiet Qu Qiangdu, elasticity modulus and internal bond strength(Interior bonding strength after boiling water boiling)It is below in embodiment 4 and is received using phenolic resin The wood-based plate that rice flour body adhesive is produced;And thickness swelling rate and burst size of methanal are more than embodiment 4 for 24 hours.
Embodiment 5
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.09MPa, the temperature control of adhesive when concentration At 45 DEG C, it is concentrated into solid content 75%.Concentrate is in -55 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.05mbar, -55 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.005mbar, freeze temperature obtain dry powder at -60 DEG C.It is dry Powder is ground through nanon ball-mill at 270 DEG C, is ground to screening value 700nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is applied on strip wood shavings, and nano-powder is uniformly mixed with strip wood shavings through mechanical agitation, and strip wood shavings are real without drying The applied amount of border relative moisture content 80%, nano-powder is calculated with over dry wood shavings quality 18%.After being glued strip wood shavings orienting spreading Into hot press precompressed, hot press is warming up to 230 DEG C, heat preservation.The hot precompressed curve of slab is slowly to boost to unit pressure It after 3.0MPa, pressurize 10min, slowly unloads and is depressed into unit pressure 0.1 MPa, pressurize 5min, be denoted as breathing 1 time, continuous breathing 4 times Thorough release afterwards.Slab immediately enters another 1 hot press hot pressing, 200 DEG C, hot pressing pressure 2.5MPa of hot pressing temperature, hot pressing after release Time 2.0min/mm.Embodiment result:Load-bearing oriented wood chipboard under dampness, density 0.65kg/m3, plate thickness 8mm, 1.56 MPa of internal bond strength, 52.5 MPa of parallel static bending strength, 37.7 MPa of vertical static bending strength, the parallel modulus of elasticity in static bending 6950 MPa, 4010 MPa of vertical curve elasticity modulus boil parallel 19.6 MPa of static bending strength after 2h, and static bending strength is hung down after boiling 2h Helicopter-11 .2 MPa, thickness swelling rate 7.8% for 24 hours, burst size of methanal 3.1mg/100g,.
Comparative example:Using commercially available phenolic resin adhesive, strip plane spends moisture content to dry to 8% relatively, is glued , conventional precompressed mode identical as implementation column 5 is measured, hot compression parameters are same as Example 5.Comparative example result:Under dampness Load-bearing oriented wood chipboard, density 0.65kg/m3, plate thickness 8mm, 0.56 MPa of internal bond strength, parallel static bending strength 32.5 MPa, 17.7 MPa of vertical static bending strength, 4950 MPa of the parallel modulus of elasticity in static bending, 2010 MPa of vertical curve elasticity modulus are boiled Static bending strength after 2h(It is parallel)15.6 MPa boil static bending strength after 2h(Vertically)7.2 MPa, for 24 hours thickness swelling rate 10.8%, burst size of methanal 5.1mg/100g.
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, internal bond strength are put down Row static bending strength, the parallel modulus of elasticity in static bending, vertical curve elasticity modulus, boils static bending strength after 2h at vertical static bending strength(It is flat Row)With boil static bending strength after 2h(Vertically)It is below the people produced using bakelite resin nano powder adhesive in embodiment 5 Make plate;And thickness swelling rate and burst size of methanal are more than embodiment 5 for 24 hours.
Embodiment 6
Thermosetting property water-soluble phenolic resin adhesive is sticked agent to concentrate at vacuum degree 0.08MPa, the temperature control of adhesive when concentration At 40 DEG C, it is concentrated into solid content 65%.Concentrate is in -50 DEG C of pre-freezes to complete ice knot;Lyophilization section, vacuum degree 0.06mbar, -50 DEG C of freeze temperature;Parsing-desiccation section, vacuum degree 0.006mbar, freeze temperature obtain dry powder at -70 DEG C.It is dry Powder is ground through nanon ball-mill at 280 DEG C, is ground to screening value 900nm, is obtained nano-powder.Nano-powder is blown with air-flow to be spread Mode is uniformly applied on board using poplar board, and for veneer without drying, practical relative moisture content is 90%, the applied amount of nano-powder with 75g/m2It calculates.Enter hot press precompressed after being glued the normal assembly of veneer, hot press is warming up to 250 DEG C, heat preservation.The hot precompressed of slab Curve is slowly to boost to unit pressure 1.5MPa, after pressurize 6min, slowly unloads and is depressed into unit pressure 0.1 MPa, pressurize 5min, It is denoted as breathing 1 time, thorough release after continuously breathing 4 times.Slab immediately enters another 1 hot press hot pressing, hot pressing temperature 120 after release DEG C, hot pressing pressure 1.0MPa, hot pressing time 1.0min/mm.Embodiment result:Plywood for concrete form, plate thickness 15mm, glue 1.99 MPa of intensity, 59.5 MPa of rift grain static bending strength, band static bending strength 47.7MPa, 7250 MPa of modulus of elasticity parellel to grain are closed, Tangential elastic module 5780 MPa, burst size of methanal 3.5mg/L.
Comparative example:Using commercially available phenolic resin adhesive, veneer relative moisture content is dried to 8%, resin added with Implementation column 6 is identical, conventional precompressed mode, and hot compression parameters are same as Example 6.Comparative example result:Concrete blinding glue Plywood, plate thickness 15mm, 0.95 MPa of bonding strength, 49.2 MPa of rift grain static bending strength, 37.5 MPa of band static bending strength, rift grain 6200 MPa of elasticity modulus, tangential elastic module 4700 MPa, burst size of methanal 4.7mg/L.
As can be seen from the comparison result, the wood-based plate produced using phenolic resin adhesive, bonding strength, rift grain Static bending strength, band static bending strength, modulus of elasticity parellel to grain and tangential elastic module are below in embodiment 6 to be received using phenolic resin The wood-based plate that rice flour body adhesive is produced;And burst size of methanal is more than embodiment 6.
The present invention is disclosed with preferred embodiment above, so it is not intended to limiting the invention, all to take equivalent replacement Or the technical solution that the scheme of equivalent transformation is obtained, it all falls in protection scope of the present invention.

Claims (9)

1. a kind of preparation method of thermosetting property water soluble phenol resin nano-powder adhesive, it is characterised in that including following step Suddenly:
Step 1, thermosetting property water-soluble phenolic resin adhesive stick the vacuum concentration of agent;
Step 2 sticks agent to the thermosetting property water-soluble phenolic resin adhesive after step 1 concentration and carries out vacuum freeze drying;
Step 3 is ground and sieves to sticking agent through vacuum freeze drying treated thermosetting property water-soluble phenolic resin adhesive, Obtain thermosetting property water soluble phenol resin nano-powder adhesive.
2. the preparation method of thermosetting property water soluble phenol resin nano-powder adhesive according to claim 1, feature It is:In step 1, the vacuum concentration condition that thermosetting property water-soluble phenolic resin adhesive sticks agent is:Vacuum degree be 0.05 ~ 0.09MPa, temperature concentrated in vacuo are 20 ~ 50 DEG C, and the solid content after concentration is 50 ~ 80%.
3. the preparation method of thermosetting property water soluble phenol resin nano-powder adhesive according to claim 1, feature It is:In step 2, vacuum freeze drying is divided into precooling process, lyophilization process and parsing drying process;Wherein, it is pre-chilled The temperature of jelly process is less than -40 DEG C, and the vacuum degree of lyophilization process is 0.01 ~ 0.1mbar, freeze temperature is -40 ~ -60 DEG C, the vacuum degree of parsing-desiccation process is 0.001 ~ 0.01mbar, freeze temperature -60 ~ -80 DEG C.
4. the preparation method of thermosetting property water soluble phenol resin nano-powder adhesive according to claim 1, feature It is:In step 3, grinding uses nanon ball-mill, and grinding temperature is between 190 ~ 280 DEG C;Particle size distribution range exists after screening Between 400 ~ 900nm.
5. the thermosetting property water soluble phenol resin nano-powder adhesive prepared using the method for any one of claim 1 ~ 4 is in people Make the application in plate production, it is characterised in that include the following steps:
Step 1 is glued wood-based plate by the way of dry method sizing;
Step 2, artificial board substrate after sizing through mat formation or assembly after carry out the hot precompressed of type of respiration.
6. thermosetting property water soluble phenol resin nano-powder adhesive answering in Wood-based Panel Production according to claim 5 With, it is characterised in that:Be glued object be artificial board substrate in wood shavings layer, fibrous layer or veneer layer, the wood shavings layer, fibrous layer and The relative moisture content of veneer layer is between 30 ~ 100%.
7. thermosetting property water soluble phenol resin nano-powder adhesive answering in Wood-based Panel Production according to claim 5 With, it is characterised in that:In step 1, bakelite resin nano powder adhesive be applied in such a way that air-flow blows and spreads wood shavings layer or Fiber layer surface, continuous mechanical agitation, resin added are the 5 ~ 20% of wood shavings layer or fibrous layer over dry weight;Or bakelite resin nano Powder adhesive is applied to the surface of veneer layer in such a way that air-flow blows and spreads, and resin added is 50 ~ 100g/m2
8. thermosetting property water soluble phenol resin nano-powder adhesive answering in Wood-based Panel Production according to claim 5 With, it is characterised in that:In step 2, the hot precompressed of type of respiration refers to being kept the temperature after hot press is increased to assigned temperature, by wood-based plate Slab is placed in hot press and opens after shelves slowly boost to specified unit pressure pressurize for a period of time, slowly unloads and is pressed onto specified unit pressure Pressurize for a period of time, often undergoes the period of a boosting ~ pressurize ~ release ~ pressurize again afterwards, is denoted as breathing 1 time.
9. the thermosetting property water soluble phenol resin nano-powder adhesive according to claim 5 or 8 is in Wood-based Panel Production Application, it is characterised in that:In step 2, the unit pressure of the hot precompressed of type of respiration between 0 ~ 5MPa, precompressed temperature 190 ~ Between 250 DEG C, respiration rate is more than 3 times.
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CN112171836A (en) * 2020-09-29 2021-01-05 南京林业大学 Preparation method of wood winding composite pipe

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