CN108655967A - A kind of high efficiency clipper form grinding idler wheel and its application method - Google Patents
A kind of high efficiency clipper form grinding idler wheel and its application method Download PDFInfo
- Publication number
- CN108655967A CN108655967A CN201810498405.0A CN201810498405A CN108655967A CN 108655967 A CN108655967 A CN 108655967A CN 201810498405 A CN201810498405 A CN 201810498405A CN 108655967 A CN108655967 A CN 108655967A
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- Prior art keywords
- block group
- group
- grinding
- roller body
- block
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/16—Bushings; Mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to a kind of high efficiency clipper form grinding idler wheel and its application methods, molding machine includes group of bumps, concave block group, concordant block group and wedge angle block group, group of bumps, concave block group, concordant block group and wedge angle block group are made of at least 2 pieces of disk Grinding wheels, the disk Grinding wheel is circular pan-like structure, the grinding bed of material is both provided on the periphery of each piece of disk Grinding wheel, the center of each piece of disk Grinding wheel offers hole, and disk Grinding wheel is by the empty set in roller body;Workpiece not only may be implemented does not replace operation, can also realize the single simultaneous manufacturing of various workpieces, has good social and economic benefit.
Description
Technical field
The present invention relates to machinery fields, and in particular to a kind of high efficiency clipper form grinding idler wheel.
Background technology
Grinding refers to using abrasive material, the processing method that grinding tool cuts off excess stock on workpiece.Grinding is that application is more wide
One of general cutting working method.Grinding is under the jurisdiction of finishing in mechanical processing, and processing capacity is few, precision is high.It is made in machinery
It makes in industry using than the wide machining using the finishings workpiece surface such as high-speed rotating grinding wheel.Grinding is for adding
Special, the complicated forming surface such as inside and outside cylindrical surface, circular conical surface and the plane, and screw thread, gear and spline of the various workpiece of work.
Since hardness of grain is very high, there is grinding tool self-sharpening, grinding to be processed to a variety of materials, including hardened steel, high intensity
Steel alloy, hard alloy, glass, ceramics and marble grade height hard metal and nonmetallic materials.Workpiece is usual before grinding
All first pass through the most of allowance of other cutting process removal, the grinding allowance only stayed.Grinding refers to using abrasive material, grinding tool excision
The processing method of excess stock on workpiece, different with requirement according to technique purpose, there are many forms for grinding technique method, are
Adaptation development need, grinding technique efficiently develop with automatic grinding direction at a high speed towards precision, low roughness.Grinding
There are many form of method, are primarily referred to as being ground with grinding wheel in production.
There is certain defect when in use in traditional grinding idler wheel:First, traditional grinding idler wheel is structure as a whole,
In use, the abrasive material of abrasive surface once consumes, it is necessary to idler wheel is replaced, the waste of resource is caused, in practical operation, rolling
Abrasive material on wheel is expendable part, and abrasive material polishes or just needs replacing new after falling off, but the abrasive material at some positions is practical
It still can be continuing in operation, during workpiece makes, the difference of contact point causes the consumption degree of abrasive material different, whole
Body is replaced, and the waste of resource is caused;Secondly, traditional roller grinding part is fixed shape, and when processing different workpieces
Different idler wheel parts is needed replacing, the reduction of processing efficiency, the pattern that idler wheel fixes shape is caused to result in office in process
Sex-limited, it is higher that the processing of different workpieces needs replacing frequency;Again, processing method adds traditional idler wheel for high speed rotation when in use
Work, idler wheel shape restriction post-processing changeability is smaller, cannot carry out changeability operation to different workpieces, generally require two kinds of idler wheels
Even a variety of idler wheels could realize the processing of a workpiece, cause the reduction of efficiency.
Therefore, production is a kind of simple in structure, easy to operate, and work and operation high efficiency are high, save resource, and changeability is strong,
Firm and durable, high efficiency clipper form grinding idler wheel applied widely have extensive market prospects.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of simple in structure, easy to operate, work and operation high efficiency
Height saves resource, and changeability is strong, firm and durable, high efficiency clipper form grinding idler wheel applied widely, existing for overcoming
Many defects in technology.
The specific technical solution of the present invention is as follows:A kind of high efficiency clipper form grinding idler wheel, including roller body, it is described
Roller body on movable set there are two limited block, be set with molding machine in the roller body between two limited blocks.
The roller body is cylindrical empty core structure, the outer wall of roller body is provided with spacing block set, in idler wheel
The inner wall of ontology is provided with limiting groove, is equipped with and spacing block set phase in the inner wall that the inner wall and molding machine of limited block are set
The slot of cooperation.
The molding machine includes group of bumps, concave block group, concordant block group and wedge angle block group, and group of bumps, is put down at concave block group
Neat block group and wedge angle block group are made of at least 2 pieces of disk Grinding wheels, and the disk Grinding wheel is circular discoid knot
Structure is both provided with the grinding bed of material on the periphery of each piece of disk Grinding wheel, and the center of each piece of disk Grinding wheel is opened
Equipped with hole, disk Grinding wheel is by the empty set in roller body.
The limited block is cylindrical block structure, and the outer diameter of roller body is not more than the diameter of limited block, idler wheel sheet
The thickness of body is not more than the thickness of limited block, and the distance between two limited blocks length is not more than the length of roller body.
It is symmetrical at least there are two bearing pin mounting hole on the disk Grinding wheel, it is respectively provided in each bearing pin mounting hole
There is limit pin shaft, the limit hole corresponding with bearing pin mounting hole for installing limit pin shaft is offered on limited block, limits
The middle part of axis pin is arranged in bearing pin mounting hole, and the both ends of limit pin shaft are arranged in limit hole, the limit on the outside of limited block
The both ends of axis pin are both provided with caging bolt.
The cross sectional shape of the group of bumps is the rectangle structure that both ends carry semicircular arc convex block, the concave block group
Cross sectional shape be rectangle structure that both ends carry semi-circular recesses, the cross sectional shape of the concordant block group is rectangle knot
Structure, the cross sectional shape of the wedge angle block group are the rectangle structure that both ends carry V-shaped slot.
A kind of application method of high efficiency clipper form grinding idler wheel as described above, application method are as follows:In use,
One end of roller body is connected with power source, drives roller body to rotate using power source, is driven after roller body rotation
Limited block rotates, and limit pin shaft rotation is driven after limited block rotation, and the rotation of disk Grinding wheel is driven after limit pin shaft rotation, each
The rotation that group of bumps, concave block group, concordant block group and wedge angle block group are realized after the rotation of a disk Grinding wheel utilizes group of bumps, recessed
The high speed rotation of block group, concordant block group and wedge angle block group realizes the grinding-shaping operation to workpiece, during operation, when one
When disk Grinding wheel is seriously worn, the caging bolt at limit pin shaft both ends is dismantled, the disk being seriously worn is ground in turn
It is changed to new, while when being ground job run, group of bumps, concave block group, concordant block group and wedge angle block group can be utilized to work
The different location of part carries out grinding operation according to different demands.
The present invention has following good effect:First, the configuration of the present invention is simple, it is easy to operate, overcome traditional mill
The defect that idler wheel is structure as a whole is cut, when in use, consuming or being seriously worn once occur in disk Grinding wheel, and can carry out list
Only just changes, and need not replace whole idler wheels, save resource, and in tradition is made, the abrasive material on idler wheel is expendable part, abrasive material
It polishes and just needs replacing new a whole set of idler wheel this product after either falling off can be individually replaced contact point frequent or easy to wear
The monolithic disk Grinding wheel at position, it is no longer necessary to integral replacing idler wheel;Secondly, it is fixed shape to overcome traditional roller grinding part
The defect of shape no longer needs replacing different idler wheel parts when processing different workpieces, greatly improves work efficiency, eliminates rolling
The limitation of the fixed shape of wheel in process, it is applied widely;Again, this product one workpiece of realization can be utilized
Different location is ground operation, no longer replaces multiple idler wheels and carries out multiple operation, while this product can be implemented to different workpieces not
It is same to be ground more than one piece workpiece operation while requiring position, the efficiency of work and operation is substantially increased, changeability is big, and operation is flexible
It is various, and may be implemented to form protrusion or the recess position of grinding subassembly of different shapes using the evolution of disk Grinding wheel
It sets, realizes the operation required the grinding of workpiece different location.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the left view of Fig. 1 of the present invention.
Fig. 3 is the right view of Fig. 1 of the present invention.
Specific implementation mode
As shown in Figure 1, 2, 3, a kind of high efficiency clipper form grinding idler wheel, including roller body 1, the roller body
Movable set is set with molding machine there are two limited block 2 in the roller body 1 between two limited blocks 2 on 1.The rolling
Wheel ontology 1 is cylindrical empty core structure, and the outer wall of roller body 1 is provided with spacing block set 6, is set in the inner wall of roller body 1
It is equipped with limiting groove 7, is equipped with and 6 matched slot of spacing block set in the inner wall that the inner wall and molding machine of limited block 2 are set.
The molding machine includes group of bumps 8, concave block group 9, concordant block group 10 and wedge angle block group 11, and group of bumps 8, is put down at concave block group 9
Neat block group 10 and wedge angle block group 11 are made of at least 2 pieces of disk Grinding wheels 3, and the disk Grinding wheel 3 is circle
Disk-like structure is both provided with the grinding bed of material, the center of each piece of disk Grinding wheel 3 on the periphery of each piece of disk Grinding wheel 3
Position offers hole, and disk Grinding wheel 3 is by the empty set in roller body 1.
The limited block 2 is cylindrical block structure, and the outer diameter of roller body 1 is not more than the diameter of limited block 2, idler wheel
The thickness of ontology 1 is not more than the thickness of limited block 2, and the distance between two limited blocks 2 length is not more than the length of roller body 1
Degree.It is symmetrical at least there are two bearing pin mounting hole on the disk Grinding wheel 3, it is respectively provided in each bearing pin mounting hole limited
Position axis pin 4, offers the limit hole corresponding with bearing pin mounting hole for installing limit pin shaft 4, spacer pin on limited block 2
The middle part of axis 4 is arranged in bearing pin mounting hole, and the both ends of limit pin shaft 4 are arranged in limit hole, the limit in 2 outside of limited block
The both ends of axis pin 4 are both provided with caging bolt 5.The cross sectional shape of the group of bumps 8 is both ends with semicircular arc convex block
Rectangle structure, the cross sectional shape of the concave block group 9 are the rectangle structure that both ends carry semi-circular recesses, and described is concordant
The cross sectional shape of block group 10 is rectangle structure, and the cross sectional shape of the wedge angle block group 11 is the length that both ends carry V-shaped slot
Square structure.
A kind of application method of such as above-mentioned high efficiency clipper form grinding idler wheel, application method are as follows:In use, will
One end of roller body 1 is connected with power source, drives roller body 1 to rotate using power source, roller body 1 drives after rotating
Limited block 2 rotates, and limited block 2 drives limit pin shaft 4 to rotate after rotating, and limit pin shaft 4 drives disk Grinding wheel 3 to revolve after rotating
Turn, the rotation of group of bumps 8, concave block group 9, concordant block group 10 and wedge angle block group 11 realized after the rotation of each disk Grinding wheel 3,
It is realized using the high speed rotation of group of bumps 8, concave block group 9, concordant block group 10 and wedge angle block group 11 and the grinding-shaping of workpiece is made
Industry, when a disk Grinding wheel 3 is seriously worn, dismantles the caging bolt 5 at 4 both ends of limit pin shaft during operation, will
The disk Grinding wheel 3 being seriously worn replace with it is new, while when being ground job run, can utilize group of bumps 8, concave block group 9,
Concordant block group 10 and wedge angle block group 11 carry out grinding operation to the different location of workpiece according to different demands.
The configuration of the present invention is simple, it is easy to operate, the defect that traditional grinding idler wheel is structure as a whole is overcome, is being used
When, consuming or being seriously worn once occur in disk Grinding wheel, and can carry out individually just having changed, need not replace whole rollings
Wheel, saves resource, and in tradition is made, the abrasive material on idler wheel is expendable part, and abrasive material is polished or just needed replacing after falling off
New a whole set of idler wheel, this product can be individually replaced that contact point is frequent or the monolithic disk Grinding wheel at position easy to wear, no longer
Need integral replacing idler wheel.The defect that traditional roller grinding part is fixed shape is overcome, no longer when processing different workpieces
Different idler wheel parts is needed replacing, is greatly improved work efficiency, idler wheel is eliminated and fixes the limitation of shape in process
Property, it is applied widely.This product can be utilized to realize that the different location of a workpiece is ground operation, no longer replace multiple idler wheels
Multiple operation is carried out, while this product can be implemented to be ground different workpieces difference more than one piece workpiece operation while requiring position,
The efficiency of work and operation is substantially increased, changeability is big, and operation is versatile and flexible, and the position using disk Grinding wheel may be implemented
Protrusion or recessed position that transformation forms grinding subassembly of different shapes are set, realizes the work required the grinding of workpiece different location
Industry.
This product, using the position-limiting action of limit pin shaft 4, realizes the steady of disk Grinding wheel 3 in concrete operations and operation
Fixed operation ensures that disk Grinding wheel 3 can bear enough frictional force at runtime.Meanwhile two sides of disk Grinding wheel 3
Between use seamless link technology, ensure its side flatness height, the final precision for ensureing grinding operation.Each disk is ground
The lateral surface of the circumferencial direction of wheel 3 is both provided with the grinding bed of material, ensures the disk for replacing monolithic in time after grinding bed of material consumption
Grinding wheel 3.
Claims (7)
1. a kind of high efficiency clipper form grinding idler wheel, including roller body(1), it is characterised in that:The roller body(1)
There are two limited blocks for upper movable set(2), two limited blocks(2)Between roller body(1)On be set with molding machine.
2. high efficiency clipper form grinding idler wheel according to claim 1, it is characterised in that:The roller body(1)
For cylindrical empty core structure, in roller body(1)Outer wall be provided with spacing block set(6), in roller body(1)Inner wall setting
There is limiting groove(7), in limited block(2)Inner wall and the inner wall that sets of molding machine is equipped with and spacing block set(6)It matches
Slot.
3. high efficiency clipper form grinding idler wheel according to claim 1 or 2, it is characterised in that:The molding machine
Including group of bumps(8), concave block group(9), concordant block group(10)And wedge angle block group(11), group of bumps(8), concave block group(9), it is concordant
Block group(10)And wedge angle block group(11)It is by least 2 pieces of disk Grinding wheels(3)Composition, the disk Grinding wheel(3)
For circular pan-like structure, each piece of disk Grinding wheel(3)Periphery on be both provided with the grinding bed of material, each piece of disk Grinding wheel
(3)Center offer hole, disk Grinding wheel(3)It is mounted in roller body by the empty set(1)On.
4. high efficiency clipper form grinding idler wheel according to claim 2, it is characterised in that:The limited block(2)For
Cylindrical block structure, roller body(1)Outer diameter be not more than limited block(2)Diameter, roller body(1)Thickness be not more than
Limited block(2)Thickness, two limited blocks(2)The distance between length be not more than roller body(1)Length.
5. high efficiency clipper form grinding idler wheel according to claim 3, it is characterised in that:The disk Grinding wheel
(3)It is upper symmetrical at least there are two bearing pin mounting hole, it is both provided with limit pin shaft in each bearing pin mounting hole(4), limiting
Block(2)On offer for installing limit pin shaft(4)Limit hole corresponding with bearing pin mounting hole, limit pin shaft(4)In
Portion is arranged in bearing pin mounting hole, limit pin shaft(4)Both ends be arranged in limit hole, in limited block(2)The spacer pin in outside
Axis(4)Both ends be both provided with caging bolt(5).
6. high efficiency clipper form grinding idler wheel according to claim 3, it is characterised in that:The group of bumps(8)'s
Cross sectional shape is the rectangle structure that both ends carry semicircular arc convex block, the concave block group(9)Cross sectional shape be both ends band
There are the rectangle structure of semi-circular recesses, the concordant block group(10)Cross sectional shape be rectangle structure, the wedge angle
Block group(11)Cross sectional shape be both ends carry V-shaped slot rectangle structure.
7. a kind of application method of the high efficiency clipper form grinding idler wheel as claimed in claim 5, which is characterized in that
Its application method is as follows:In use, by roller body(1)One end be connected with power source, utilize power source drive idler wheel sheet
Body(1)Rotation, roller body(1)Limited block is driven after rotation(2)Rotation, limited block(2)Limit pin shaft is driven after rotation(4)Rotation
Turn, limit pin shaft(4)Disk Grinding wheel is driven after rotation(3)Rotation, each disk Grinding wheel(3)Group of bumps is realized after rotation
(8), concave block group(9), concordant block group(10)And wedge angle block group(11)Rotation, utilize group of bumps(8), concave block group(9), it is concordant
Block group(10)And wedge angle block group(11)High speed rotation realize grinding-shaping operation to workpiece, during operation, when one
Disk Grinding wheel(3)When being seriously worn, limit pin shaft is dismantled(4)The caging bolt at both ends(5), the disk that will be seriously worn
Grinding wheel(3)It replaces with new, while when being ground job run, group of bumps can be utilized(8), concave block group(9), concordant block group
(10)And wedge angle block group(11)Grinding operation is carried out according to different demands to the different location of workpiece.
Priority Applications (1)
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CN201810498405.0A CN108655967A (en) | 2018-05-23 | 2018-05-23 | A kind of high efficiency clipper form grinding idler wheel and its application method |
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CN201810498405.0A CN108655967A (en) | 2018-05-23 | 2018-05-23 | A kind of high efficiency clipper form grinding idler wheel and its application method |
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CN201810498405.0A Pending CN108655967A (en) | 2018-05-23 | 2018-05-23 | A kind of high efficiency clipper form grinding idler wheel and its application method |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2085283U (en) * | 1989-12-21 | 1991-09-25 | 张立昌 | Diamond Edge Grinding Disc |
JPH1128668A (en) * | 1997-07-04 | 1999-02-02 | Toyoda Mach Works Ltd | Grinding wheel for high speed grinding and its installing method |
CN2744468Y (en) * | 2004-10-27 | 2005-12-07 | 郑勇阁 | Position fixed grinding tool |
CN203045546U (en) * | 2013-01-07 | 2013-07-10 | 赵亚祥 | Seamless joint abrasion traceless diamond wheel |
CN103962654A (en) * | 2013-01-24 | 2014-08-06 | 利勃海尔齿轮技术有限公司 | Tool for grinding toothed workpieces with collision contour |
CN107073687A (en) * | 2014-10-31 | 2017-08-18 | 株式会社捷太格特 | Grinding wheel and the method for manufacturing Grinding wheel |
-
2018
- 2018-05-23 CN CN201810498405.0A patent/CN108655967A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2085283U (en) * | 1989-12-21 | 1991-09-25 | 张立昌 | Diamond Edge Grinding Disc |
JPH1128668A (en) * | 1997-07-04 | 1999-02-02 | Toyoda Mach Works Ltd | Grinding wheel for high speed grinding and its installing method |
CN2744468Y (en) * | 2004-10-27 | 2005-12-07 | 郑勇阁 | Position fixed grinding tool |
CN203045546U (en) * | 2013-01-07 | 2013-07-10 | 赵亚祥 | Seamless joint abrasion traceless diamond wheel |
CN103962654A (en) * | 2013-01-24 | 2014-08-06 | 利勃海尔齿轮技术有限公司 | Tool for grinding toothed workpieces with collision contour |
CN107073687A (en) * | 2014-10-31 | 2017-08-18 | 株式会社捷太格特 | Grinding wheel and the method for manufacturing Grinding wheel |
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Application publication date: 20181016 |
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