Belt filter press
Technical field
The invention belongs to solid-liquid separation technique field, more particularly to a kind of belt filter press.
Background technology
Separation of solid and liquid is that there is very common technology process, a separation equipment being commonly used in chemical engineering unit operation
Plate and frame type filter-press, vacuum belt filter, belt filter press etc..
Plate and frame filter press and vacuum belt filter and belt filter press three are in contrast, the advantages of plate and frame filter press is fortune
Low energy consumption for row, separative efficiency height, filter residue moisture content etc., the disadvantage is that labor intensity is big, automation degree of equipment is low.Although at present oneself
Through there is the plate and frame filter press of automatic pulling plate, but filter cloth cleaning, filter cloth dismounting must be by being accomplished manually, so labor intensity is still
It is larger.The advantages of vacuum belt filter and belt filter press is energy continuous operation, automation degree of equipment is high, labor intensity is low, is lacked
Point is that operation energy consumption is high, separative efficiency is poor, filter residue moisture content is high.
Vacuum belt filter is with belt filter press in contrast, vacuum belt filter only has a filter cloth, the pressure of filter cloth both sides
Difference comes from the pressure difference between atmospheric pressure and vacuum.Belt filter press is made of two filter clothes up and down, and slurry is distributed in two layers
Between filter cloth, extruding force between two layers of filter cloth and pressure roller removes the moisture in slurry.The common advantage of the two is exactly, if
Standby high degree of automation, labor intensity are low;The two common disadvantage is that, separative efficiency is poor, and filter residue moisture content is high.
Although plate and frame filter press is there is this big disadvantage of labor intensity, the separative efficiency of plate and frame filter press is high, gained
The moisture content of filter residue is low, and just because of this advantage, in many occasions, plate and frame filter press is still widely deployed, cannot
It is substituted.
The separative efficiency of plate and frame filter press is high, the moisture content of gained filter residue is low, main cause, first, filter pressure is high, filter
The pressure difference of cloth both sides is big, second is that filter cloth is static in filter process, is conducive to the formation of filter cake, if plate and frame filter press filters
Filter cake is dried up with compressed air again afterwards, can further reduce filter cake moisture content.The obtained filter cake of plate and frame filter press
Moisture content is different according to material and slightly difference, generally within the scope of 50%-60%.
The pressure difference of vacuum belt filter filter cloth both sides comes from the pressure difference between atmospheric pressure and vacuum, this pressure difference often exists
0.4 to 0.6 atmospheric pressure, the i.e. pressure differences of filter cloth both sides only have 0.04 to 0.06MPa.The pressure difference of filter cloth for plate-frame type filter presses both sides comes
From in the pressure head of feed pump, usually, the lift of plate and frame filter press feed pump is 50 meters, then the pressure difference of filter cloth both sides can reach
To 0.5MPa, it is equivalent to ten times of vacuum belt filter or so.
The filter process of belt filter press is dynamic, and pressure difference is relatively low, so the cake moisture that solid phase is formed is higher, is had
Even cannot form filter cake.Belt filter press is used for de-watering of slurries, front and back there are two area, when gravity dewatering zone, second is that squeezing
Pressure-off pool.In gravity dewatering zone, the pressure difference of filter cloth both sides only has the gravity of material itself;In extrusion dehydration area, upper and lower two
Layer filter cloth sloughs moisture, the moisture content of belt filter press gained filter residue is 80% or so under the extruding of pressure roller.
Plate and frame filter press is still another shortcoming is that the filtering complete period is long, and it is too low to account for complete period ratio filter cycle,
The ratio that the slag dumping period accounts for the complete period is excessively high.By taking existing plate and frame filter press as an example, about 4 hours complete periods are filtered, from being fed to
Filter cake compacting, compressed air drying occupy 0.5 hour, and slag dumping filter wash cloth needs 3.5 hours.If a plate and frame filter press has 40
Block filter plate, then needing 40 pieces of filter plate block-by-blocks dismantling slag dumping, block-by-block filter wash cloth paving filter cloth in slag dumping, when occupying a large amount of
Between.The structural shape of existing plate and frame filter press determines such case, and can not improve.
With technological progress, the continuous improvement of industrial automatization, the big equipment of those operation labor intensity is by city
Eliminating for field, is a kind of inexorable trend.Just be separated by solid-liquid separation for this field, need a kind of novel device, can holding plate
The high efficiency of frame filter press, and high the degree of automation with belt filter press, low operation labor intensity, it might even be possible to realize nothing
People operates, and the development of this equipment will be as a kind of urgent demand.
Invention content
Technical problem to be solved by the invention is to provide the low belt filter press of a kind of energy continuous operation, labor intensity.
In order to solve the above technical problems, the present invention provides a kind of belt filter press;
Including at least upper filter cloth, lower filter cloth and main filter assemblies;
Main filter assemblies include the first top board moving up and down and the first lower supporting plate of fixed position, are pressed on first
Plate lower face is provided with indent on first, and the first lower supporting plate upper surface corresponds to indent position on first and is provided with the first lower groove, the
Once bottom portion of groove is provided with the first filtrate channel through the first lower supporting plate, and main filtering group is discharged through the first filtrate channel in filtrate
Outside part, the first top board first on the first lower groove of indent and the first lower supporting plate composition for filtrate passes through first convey
Channel;
Upper filter cloth and lower filter cloth are tensioned by several rollers and are driven, and upper filter cloth and lower filter cloth all pass through the of main filter assemblies
One transfer passage.
After such structure, in filter process, the filtering of the filter condition and plate and frame filter press of this belt filter press
Condition is identical, so separative efficiency also will be identical as plate and frame filter press, filter cake moisture content certainty and the plate and frame filter press phase of gained
Together;And this belt filter press may be implemented continuous automatic discharge, clean filter cloth automatically, need one by one when plate and frame filter press deslagging
Filter plate, gradually deslagging are pulled, deslagging is slow, and deslagging period holding time is long, and the present invention compared with plate and frame filter press, wash by deslagging
The time that filter cloth occupies is seldom, and the most of the time belongs to filter cycle, and automation degree of equipment greatly improves;This belt
Filter press had not only maintained the high advantage of separative efficiency of plate and frame filter press, but also with low excellent of high degree of automation, labor intensity
Point.
First lower supporting plate of this belt filter press is internally provided with the first liquid collecting cavity, the first recessed trench bottom be provided with it is several with
The first deflector hole that first liquid collecting cavity communicates also is provided on the first lower supporting plate under the first liquid collecting cavity of connection and the first lower supporting plate
First drainage hole of side, it is logical that the first deflector hole, the first liquid collecting cavity and the first drainage hole constitute the first filtrate passed through for filtrate
Road;After such structure, optimize the first lower supporting plate structure, realizes that the first filtrate channel quickly guides filter to greatest extent
Liquid purpose.
The first top board lower face in indent both sides on first in this belt filter press is respectively equipped with sealing strip, is in
First lower supporting plate upper surface of the first lower groove both sides also is provided with sealing strip respectively;
The first recessed trench bottom is equipped with several first water conservancy diversion ribs upwards.
After such structure, sealing strip improves sealing effect when the first top board and the cooperation of the first lower supporting plate,
First water conservancy diversion rib can play the purpose for dredging filtrate.
This belt filter press further includes at least one set of auxiliary filter assemblies, and the auxiliary filter assemblies include same with the first top board
Second top board of moved further and the second lower supporting plate of fixed position, the second top board lower face are provided with indent on second, the
Two lower supporting plate upper surfaces correspond to indent position on second and are provided with the second lower groove, and the second recessed trench bottom is provided under second
Second filtrate channel of support plate, filtrate are discharged through the second filtrate channel outside auxiliary filter assemblies, the second top board second on press
Second lower groove of slot and the second lower supporting plate forms the second transfer passage passed through for filtrate;
Second transfer passage beginning of auxiliary filter assemblies is connected to the first transfer passage end of main filter assemblies, upper filter cloth
The second transfer passage of auxiliary filter assemblies is also passed through with lower filter cloth.
After such structure, auxiliary filter assemblies can coordinate main filter assemblies to realize the purpose for filtering filtrate jointly,
And auxiliary filter assemblies can greatly promote the filter efficiency of this belt filter press.
Second lower supporting plate of this belt filter press is internally provided with the second liquid collecting cavity, the second recessed trench bottom be provided with it is several with
The second deflector hole that second liquid collecting cavity communicates also is provided on the second lower supporting plate under the second liquid collecting cavity of connection and the second lower supporting plate
Second drainage hole of side, it is logical that the second deflector hole, the second liquid collecting cavity and the second drainage hole constitute the second filtrate passed through for filtrate
Road;After such structure, optimize the second lower supporting plate structure, realizes that the second filtrate channel collects filtrate to greatest extent
Purpose.
The second top board lower face in indent both sides on second in this belt filter press is respectively equipped with sealing strip, is in
Second lower supporting plate upper surface of the second lower groove both sides also is provided with sealing strip respectively;
The second recessed trench bottom is equipped with several second water conservancy diversion ribs upwards.
After such structure, sealing strip improves sealing effect when the second top board and the cooperation of the second lower supporting plate,
Second water conservancy diversion rib can play the purpose for dredging filtrate.
Second top board of this belt filter press is internally provided with cushion chamber, and the pipeline being connected in length and breadth is disposed in cushion chamber,
Pipeline is provided with several downward spouts, and cavity wall corresponds to the spout of pipeline and is also provided with and several communicated with indent on second on the downside of cushion chamber
Aperture, pipeline communicated by connecting tube with outside;After such structure, connecting tube connects high-pressure air source, high-pressure air source
The aperture of spout and the second top board through piping can dry up filter cake, and the water content of filter cake is made further to reduce;
Connecting tube, which connects high-pressure water, to carry out washing operation to filter cake in the second filtrate channel.
This belt filter press complete period can also be divided into filter cycle and deslagging period, and the deslagging period accounts for the ratio in complete period
Very low, if filter cycle still presses estimation in 0.5 hour, the deslagging period can be analyzed to following action:The one the second top boards
Lift-walking of filter cloth deslagging-walking of filter cloth is carried out at the same time filter cloth washing-filter cloth and stops the-the one second top board of walking and compress again,
Holding time is no more than 1 minute.Exactly cleverly structural shape solves the problems, such as that deslagging period accounting is excessive to belt filter press.
This belt filter press further includes washing component, and the quantity of auxiliary filter assemblies is several groups, several auxiliary filtering groups
Part is arranged step by step successively, and the auxiliary filter assemblies adjacent with main filter assemblies are primary auxiliary filter assemblies, primary auxiliary filter assemblies
Second transfer passage beginning is connected to the first transfer passage end of main filter assemblies, two auxiliary filter assemblies of arbitrary neighborhood
Second transfer passage communicates, and the connecting tube of the auxiliary filter assemblies of final stage is connected with high-pressure water;
Washing component includes recycling can, at least one water pump and several water washing collection tanks, the first filtrate of main filter assemblies
Channel end is communicated with recycling can, and several water washing collection tanks are corresponded with several auxiliary filter assemblies, the water washing collection tank
Water inlet is communicated with the second filtrate channel end of corresponding auxiliary filter assemblies, the water outlet of the water washing collection tank and previous stage
The connecting tube of auxiliary filter assemblies is connected to, and the water pump is separately positioned on the connection of the water outlet and auxiliary filter assemblies of water washing collection tank
On pipeline between pipe.
After such structure, this belt filter press can complete reverse washing operation using washing component to filtrate.
The upper filter cloth of this belt filter press and lower filter cloth are correspondingly provided with spray water tank;After such structure, spray
Water tank can clean upper filter cloth and lower filter cloth automatically, easy to use.
This belt filter press further includes feed pipe, and feed pipe is arranged at the first transfer passage beginning of main filter assemblies, into
Expects pipe is between upper filter cloth and lower filter cloth, and discharge port is provided on feed pipe;After such structure, when top board compresses
When, the filter cake that upper and lower filter cloth, beginning feed pipe, end stay on filter cloth can form closed filter chamber, make filter process can
It is completed with pressurizeing, promotes the filter effect of this belt filter press.
Description of the drawings
Fig. 1 is the sectional view of one structural schematic diagram of this belt filter press embodiment.
Fig. 2 is Fig. 1 along sectional view along A-A.
Fig. 3 is the sectional view of the schematic diagram of one first lower supporting plate of this belt filter press embodiment.
Fig. 4 is the sectional view of the schematic diagram of one first top board of this belt filter press embodiment.
Fig. 5 is the sectional view of the schematic diagram of one second lower supporting plate of this belt filter press embodiment.
Fig. 6 is the sectional view of two structural schematic diagram of this belt filter press embodiment.
Specific implementation mode
Embodiment one
As described in figures 1 and 5
This belt filter press includes upper filter cloth 3,4, one groups of main filter assemblies of lower filter cloth and one group of auxiliary filter assemblies.
Main filter assemblies include the first lower supporting plate 12 of the first top board 11 and fixed position that can move up and down, the
One top board, 11 lower face is provided with indent 11a on first, and indent 11a extends to the left and right end face of the first top board 11 on first,
First lower supporting plate, 12 upper surface corresponds to the positions indent 11a on first and is provided with the first lower groove 12a, and the first lower groove 12a also prolongs
The left and right end face for extending to the first lower supporting plate 12, the first lower supporting plate 12 on the downside of the first lower groove 12a are internally provided with
One liquid collecting cavity 12b, the first bottoms lower groove 12a are provided with multiple the first deflector hole 12c communicated with the first liquid collecting cavity 12b, and first
First drainage hole of 12 downside the first liquid collecting cavity 12b of connection and the first lower supporting plate is (in figure there are one also being opened on lower supporting plate 12
It is not shown), the first bottoms lower groove 12a are equipped with multiple first water conservancy diversion rib 12d, the first deflector hole 12c, the first liquid collecting cavity upwards
12b and the first drainage hole constitute the first filtrate channel passed through for filtrate, and main filtering group is discharged through the first filtrate channel in filtrate
Outside part;
11 lower face of the first top board of the both sides indent 11a is respectively equipped with sealing strip (not shown) on first,
12 upper surface of the first lower supporting plate in the first both sides lower groove 12a also is provided with sealing strip respectively;
First lower groove 12a of indent 11a and the first lower supporting plate 12 is formed for filtrate on the first of first top board 11
The first transfer passage 13 passed through.
Auxiliary filter assemblies include under the second of 11 synchronization-moving second top board 21 of the first top board and fixed position
Support plate 22,21 lower face of the second top board are provided with indent 21a on second, and indent 21a extends to the second top board 21 on second
Left and right end face, be internally provided with cushion chamber 21b in the second top board 21 on second on the upside of indent 21a,
The pipeline 21d being connected in length and breadth is disposed in cushion chamber 21b, pipeline 21d is provided with several downward spouts, cushion chamber
The spout that the downsides 21b cavity wall corresponds to pipeline 21d is also provided with several aperture 21c communicated with indent 21a on second, and pipeline 21d is logical
It crosses connecting tube and communicates (not shown) with outside, connecting tube is connected to high-pressure air source or high-pressure water.
Second lower supporting plate, 22 upper surface corresponds to the positions indent 21a on second and is provided with the second lower groove 22a, the second lower groove
22a extends to the left and right end face of the second lower supporting plate 22, is set inside the second lower supporting plate 22 on the downside of the second lower groove 22a
There are the second liquid collecting cavity 22b, the second bottoms lower groove 22a to be provided with multiple the second deflector hole 22c communicated with the second liquid collecting cavity 22b,
The second drainage hole of 22 downside the second liquid collecting cavity 22b of connection and the second lower supporting plate is also provided on second lower supporting plate 22 (in figure
It is not shown), the second bottoms lower groove 22a are equipped with multiple second water conservancy diversion rib 22d, the second deflector hole 22c, the second liquid collecting cavity upwards
22b and the second drainage hole constitute the second filtrate channel passed through for filtrate, and auxiliary filtering group is discharged through the second filtrate channel in filtrate
Outside part.
Second lower groove 22a of indent 21a and the second lower supporting plate 22 is formed for filtrate on the second of second top board 21
The second transfer passage 23 passed through, 23 beginning of the second transfer passage (left end) of auxiliary filter assemblies and the first of main filter assemblies defeated
13 end of channel (right end) is sent to be connected to.
21 lower face of the second top board of the both sides indent 21a is respectively equipped with sealing strip on second, recessed in second
22 upper surface of the second lower supporting plate of the both sides slot 22a also is provided with sealing strip respectively;
The transmission mechanism driving rotation that upper filter cloth 3 and lower filter cloth 4 are made up of multiple rollers 5 (turns in 3 Fig. 1 of upper filter cloth
Dynamic direction is counterclockwise;Rotation direction in lower 4 Fig. 1 of filter cloth is clockwise), upper filter cloth 3 and lower filter cloth 4 are by master
First transfer passage 13 of filter assemblies and the second transfer passage 23 of auxiliary filter assemblies, upper filter cloth 3 and lower 4 front-rear direction of filter cloth
It stretches out respectively on the outside of main filter assemblies and auxiliary filter assemblies and (goes up filter cloth 3 in practice and lower filter cloth 4 is not small in width in the front-back direction
In the width of main filter assemblies and auxiliary filter assemblies), cleaning can be equipped on the running orbit of upper filter cloth 3 and lower filter cloth 4
The water washing chamber 6 of slag charge 9 on filter cloth.
Feed pipe 7 extends to 13 beginning of the first transfer passage (left end) of main filter assemblies, and feed pipe 7 is in 3 He of upper filter cloth
Between lower filter cloth 4, discharge port is provided on feed pipe 7.
When filtration operation, the second top board 21 of the first top board of filter assemblies 11 main first and auxiliary filter assemblies is in upper
Side maximum travel position, upper filter cloth 3 and the rotation of lower filter cloth 4, filtrate are entered by feed pipe 7 between upper filter cloth 3 and lower filter cloth 4, when
Filtrate fills up 13 region of the first transfer passage between filter cloth 3 and lower filter cloth 4 first, and upper filter cloth 3 and lower filter cloth 4 stop turning
Dynamic, the second top board 21 of the first top board of main filter assemblies 11 and auxiliary filter assemblies moves downward simultaneously, main filter assemblies the
One top board, 11 lower face front and rear part is contacted with the front and rear part of 12 upper surface of the first lower supporting plate, the first top board lower face it is close
Strip of paper used for sealing and the sealing strip of the first lower supporting plate upper surface coordinate, and are compressed between the first top board and the first lower supporting plate, are formed close
Close filter chamber, it, will be in filtrate during the second top board 21 of the first top board of main filter assemblies 11 and auxiliary filter assemblies moves down
The upper filter cloth 3 of filtrate discharge and lower filter cloth 4 outside, filtrate is discharged by the first filtrate channel on the outside of main filter assemblies;
Then start and move to maximum row on the second top board 21 of the first top board of main filter assemblies 11 and auxiliary filter assemblies
Journey position, upper filter cloth 3 and the rotation of lower filter cloth 4, new filtrate are entered by feed pipe 7 between upper filter cloth 3 and lower filter cloth 4, new filter
Expect that operation process is same as described above, original filter residue in 13 region of the first transfer passage is moved to the second transfer passage
Behind 23 regions, it is matched for clamping tightly by the second top board 21 and the second lower supporting plate 22 of auxiliary filter assemblies, the second top board lower face
Sealing strip and the second lower supporting plate upper surface sealing strip coordinate, compressed between the second top board and the second lower supporting plate, shape
At closed filter chamber, pressure-air is passed through to the pipeline 21d inside the second top board 21 by connecting tube, pressure-air is by several small
Filter residue injections of the hole 21c into 23 region of the second transfer passage, can dry up filter cake, keep the water content of filter cake further
It reduces, the filtrate in filter residue is discharged by the second filtrate channel of auxiliary filter assemblies on the outside of main filter assemblies;
Start and moves to range position on the second top board 21 of the first top board of main filter assemblies 11 and auxiliary filter assemblies
It sets, is entered between upper filter cloth 3 and lower filter cloth 4 by feed pipe 7 by new filtrate, originally in 13 region of the first transfer passage
Filter residue is moved to 23 region of the second transfer passage, and original filter residue in 23 region of the second transfer passage passes through auxiliary filter assemblies
Processing becomes slag charge 9 and is expelled directly out outside this belt filter press;
And so on, continuous filtration operation can be done to filtrate.
After each filtration operation, upper filter cloth 3 and lower filter cloth 4 retain a part of filter residue as filter cake, and filter cake can be used as
Sealing strip.
Embodiment two
As shown in Figure 6
The difference between this embodiment and the first embodiment lies in:The quantity of auxiliary filter assemblies is three groups;
Three auxiliary filter assemblies are arranged step by step successively, and the auxiliary filter assemblies adjacent with main filter assemblies are primary auxiliary filtering group
Second transfer passage beginning of part, primary auxiliary filter assemblies is connected to the first transfer passage end of main filter assemblies, arbitrary phase
Second transfer passage of two adjacent auxiliary filter assemblies communicates, and the connecting tube of the auxiliary filter assemblies of final stage is connected with high-pressure water;
This belt filter press further includes washing component, and washing component includes 81, two water pumps 82 of recycling can and three washings
First filtrate channel end of collecting tank 83, main filter assemblies is communicated with the water inlet of recycling can 81, three water washing collection tanks 83
It is corresponded with three groups of auxiliary filter assemblies, the water inlet of the water washing collection tank 83 is logical with the second filtrate of corresponding auxiliary filter assemblies
Road end communicates, and the water outlet of the water washing collection tank 83 is connected to the connecting tube of the auxiliary filter assemblies of previous stage, and water pump 82 divides
It is not arranged on the pipeline between the water outlet and the connecting tube of auxiliary filter assemblies of water washing collection tank 83.
In reverse washing operation, the connecting tube of the auxiliary filter assemblies of final stage is connected with high-pressure water, and high pressure water first passes through final stage
The aperture of auxiliary filter assemblies washes the slag charge of final stage the second transfer passage of auxiliary filter assemblies, and the auxiliary filter assemblies of final stage correspond to
Water washing collection tank 83 solution after washing is collected, water pump 82 will be in the corresponding water washing collection tank of the auxiliary filter assemblies of final stage 83
Rinsing solution is drawn to the connecting tube of the auxiliary filter assemblies of previous stage, filter of this grade of auxiliary filter assemblies equally to its second transfer passage
Material is cleaned;And so on, by the auxiliary filter assemblies of three-level, the solution after washing is collected corresponding to primary auxiliary filter assemblies
In water washing collection tank 83.
Above-described is only two kinds of embodiments of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the principle of the present invention, several variations and modifications can also be made, these also should be regarded as belonging to this hair
Bright protection domain, such as the quantity of auxiliary filter assemblies make increase and decrease etc..