CN108646460A - Realize the high density pel array device and preparation method thereof that emergent light polarizes entirely - Google Patents

Realize the high density pel array device and preparation method thereof that emergent light polarizes entirely Download PDF

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Publication number
CN108646460A
CN108646460A CN201810657122.6A CN201810657122A CN108646460A CN 108646460 A CN108646460 A CN 108646460A CN 201810657122 A CN201810657122 A CN 201810657122A CN 108646460 A CN108646460 A CN 108646460A
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light
film
polarization
spectro
film layer
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CN108646460B (en
Inventor
陈恩果
蔡静
徐胜
叶芸
唐�谦
林金堂
黄炳乐
孙磊
林珊玲
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Fuzhou University
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Fuzhou University
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/28Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising
    • G02B27/283Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising used for beam splitting or combining
    • G02B27/285Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising used for beam splitting or combining comprising arrays of elements, e.g. microprisms
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133603Direct backlight with LEDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/13362Illuminating devices providing polarized light, e.g. by converting a polarisation component into another one

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

The present invention provides a kind of high density pel array device and preparation method thereof for realizing that emergent light polarizes entirely, which is laminated structure, including color membrane filtration photosphere, polarization spectro-film layer and Matrix LED array of source.Polarization spectro-film layer in the structure is prepared using hot press printing technology, is comprised the concrete steps that:Pressing mold is prepared using hard blank first, imprinting moulding is carried out to polymer matrix film again, after solidification, separation pressure die obtains right-angle prism array film layer pattern with imprinting moulding, then one layer of spectro-film is deposited on the inclined-plane of polymeric prisms, it is fitted into the prefabricated same thin film pattern of another coining again, finally to be bonded upper half-wave plate in prism light emission side at interval of a right angle length of side, upper polarizer is bonded in corresponding position.The present invention is realized with polarization characteristic and the matched high density pixel of pixel aperture ratio is shown and its backlight integrated structure, ensure that display effect, while device architecture being made to be thinned, production method also demonstrates the practicality and feasibility.

Description

Realize the high density pel array device and preparation method thereof that emergent light polarizes entirely
Technical field
The present invention relates to a kind of high density pel array devices and preparation method thereof for realizing that emergent light polarizes entirely.
Background technology
The development of display technology substantially experienced the development for being divided into for four generations:CRT(Glass kinescope display)As first For display technology, PDP, LCD are as the second generation, and OLED is as the third generation, and laser is as forth generation.Wherein CRT monitor due to The reasons such as volume is very large cannot meet us to epoch newer requirement, be gradually distance from people’s lives.Now described in us Display technology be more just embodied in the FPD that second-generation technology starts(FPD)Technology.Due to FPD(FPD)Device Have many advantages, such as that light-weight, thickness is thin, small, radiationless, flat panel display has become the side of current display technology development To.Flat panel display includes mainly:Liquid crystal display(LCD), organic light emitting diode display(OLED), light-emitting diode display Deng.
It is shown to obtain higher density pixel, the one way in which of mainstream technology using growing up recently LCOS technologies, it be the Reflective liquid crystal displays technology that is combined using MOS device integrated technology and LCD technology on Si chips come Realize that high density pixel is shown.The resolution ratio of OLED display depends mainly on plane source evaporation shadow mask technique, realizes high density Pixel is shown.In addition, light emitting diode is in matrix arrangement, and 1mm is smaller than between adjacent LED, this method makes The pixel density of LED display greatly increases.
Liquid crystal display device includes mainly three parts, i.e. array substrate, color fim filter and backlight.
Liquid crystal display display device is the display device of non-luminescent property, and the work(of display need be can be only achieved by backlight Energy.The quality of backlight performance images quality in addition to will have a direct impact on LCD, since backlight belongs to illuminated by surface light source, backlight mould The light that point light source or linear light source are sent out is made area source by group by diffusing reflection, and the high density pixel of liquid crystal display device is opened Mouth rate is low, causes portion of energy to be lost, and existing high density dot structure all cannot achieve palarization multiplexing, and backlight energy Loss is apparent.Polarised light can make the display effect of liquid crystal display device more preferable as backlight, but currently as backlight The palarization multiplexing method of polarized light device not yet develop, and the complexity of traditional structure is unfavorable for being applied to this.Based on this, This patent proposes a kind of novel high-density array apparatus, before white light is by optical filter, by a kind of polarization spectro-film stratification In on light source, white light is first decomposed into polarised light using polarization spectro-film layer, realize polarization, have and pixel aperture ratio The high density pixel matched is shown and its backlight integrated structure, and illustrates its production method, ensure that display effect, while making device Part structure is thinned.
Invention content
In view of this, the purpose of the present invention is to provide a kind of high density pel array devices realized emergent light and polarized entirely And preparation method thereof, the color saturation for ensureing liquid crystal display, colour gamut and the efficiency of light energy utilization.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of high density pel array device realized emergent light and polarized entirely, it is characterised in that:Including the coloured silk being from top to bottom arranged Membrane filtration photosphere, polarization spectro-film layer and Matrix LED array of source;The coloured silk membrane filtration photosphere includes substrate, black matrix" frame, coloured silk Color pixel array of structures;The polarization spectro-film layer include high light transmittance polymer isosceles right-angle prism group splitting or integrating light film, The polarizing film of half-wave plate and period setting;The polymer isosceles right-angle prism group conjunction is made of several pixel units;The picture Two groups of polarization spectro units that plain unit was arranged by the period and one group of polarizer group at.
Further, the production method of the polarization spectro-film layer, includes the following steps:
Step S1:The press mold that section is isosceles right triangle is made in press mold blank;Using with electron beam lithography, react from The pressing mold that section is isosceles right triangle is made in pressing mold blank by the methods of sub- lithographic technique or Nanosphere lithography technique, should The sectional dimension of each isosceles right triangle of pressing mold is equal, and 1 right-angle side is vacated with every 2 one group, every group of interval Right angled triangle prism is connected to forming array by length according to right-angle side;The inclined-plane of each isosceles right triangle in section Place plane is parallel to each other in space.The making transparent material of pressing mold blank has stronger hardness, including but not limited to Si, SiO2, silicon nitride, diamond etc.;
Step S2:It selects transparent polymer material as substrate, with increasing material manufacturing technique on substrate, plates last layer same polymeric Object film is heated to elastomeric state, then by isosceles right triangle pressing mold according to pressure extrusion polymer thin vertically downward Film is allowed to immediate set, and forms the film layer that, section opposite with press mold is isosceles right triangle array, finally to it Carry out the solidification of hot form or light form;Manufacturing process includes spin coating, inkjet printing, curtain coating, evaporation etc.;
Step S3:Using pattern transfer technology, blank pattern is transferred on substrate by pressing mold and film layer separation, is made At containing by the film layer pattern of isosceles right triangle prism array, the shape of pattern is consistent with mold;In every group of right-angled edge Polarizing film is arranged in the position that mirror interval is vacated;The preparation method of polarizing film is with the poly- second of high-molecular compound with reticular structure Enol film is as substrate, then disseminates with strong dichroic iodine, unidirectional after boric acid aqueous solution reduction is stablized, then by it Stretch 4 ~ 5 times;
Step S4:Mask plate is made, the right-angle side of each isosceles right triangle and polarizing film position are blocked, at two Pass through the methods of vapor deposition or spin coating one floor height transparency material of attachment on adjacent triangular ramp;
Step S5:Repeat S2, S3 step, the polymer of the good identical array containing right-angle prism of another shape of pre-production The triangular ramp of two film layer patterns is aligned by film layer pattern, accurate, locked engagement is allowed to together, finally every 2 The light-emitting surface of wherein 1 unit of a polarization spectro unit is bonded half-wave plate, and the size of the half-wave plate needs to cover but be no more than to be somebody's turn to do The right angle length of side of section triangle.
Further, the Matrix LED array of source include LED lamp bead, board structure and be arranged in LED lamp bead two Secondary optical element.
Further, the polarization spectro-film layer at least 3 polarised light light-emitting surface do not have the polarization that half-wave plate covers Spectrophotometric unit light-emitting surface is the first plane of polarization, and it is P light that the emergent light of the first plane of polarization, which is through spectro-film transmission outgoing,;Contain half-wave The polarization spectro unit light-emitting surface of piece is the second plane of polarization, and emergent light will be reflected through spectro-film by half-wave plate at the second plane of polarization S light conversion generate P light;Light-emitting surface only at the unit of polarizing film covering is third plane of polarization, the outgoing of third plane of polarization The P light being just converted into via polarizing film.
Further, every three groups of polarization spectro units setting is at most no more than 2 groups of Matrix LED lamp beads and secondary optics member Part;When 2 groups of light sources are arranged, one group need to be located at below the polarization spectro unit for having plated spectro-film, and another group is then located at and does not plate Below the polarization spectro unit of spectro-film.The board structure width of single LED lamp bead is less than or equal to polarization spectro-film layer 2 times of isosceles right triangle right-angle side, incident light source of the Matrix LED as the system, the optical axis center that shines are directed at right angle Prism centers.The single luminescence chip unit size of Matrix LED is less than secondary optics element bore, again smaller than color membrane filtration photosphere Pixel wide.The Matrix LED chip can also use Mini-LED chips and Micro-LED chips to substitute, the structure ruler It is very little to further reduce.The light sources such as the preferred blue light of Matrix LED light source, ultraviolet, centre wavelength be located at 100 nm to 490nm it Between.
Further, the light-emitting surface of the polarization spectro unit correspondingly covers the optical filter of different base colors, according to red, green, blue Sequence be successively set on the light-emitting surface of unit, form color membrane filtration photosphere.I.e. each polarization spectro unit forms a sub- picture Vegetarian refreshments, i.e., a kind of pixel of color in three primary colours, three polarization spectro units form a complete pixel unit group.This The material of a little color fim filters has high transmittance for the corresponding color wavelength of the sub-pixel, can select quantum dot, fluorescence Powder, color sensitive glue etc., but not limited to this, in this structure, the light sources such as the preferred blue light of Matrix LED light source, ultraviolet add when necessary Enter blue subpixels color filter.The material of colored filter can also select coloured glass, colored light blocking material etc., this knot In structure, the white light broad spectral light source of the preferred covering visible light wave band of Matrix LED light source.
Further, thickness≤3 μm of the color membrane filtration photosphere, thickness≤7 μm of the polarization spectro-film, backlight Thickness depending on the LED lamp situation actually used.
Further, the manufacture craft of the polymer material prism is not limited to thermal imprint process, can also utilize and squeeze out Molding and injection molding, make prism array be once molded on substrate;Ultraviolet stamping technique may be used, using pressing mold in substrate Last time molding, polymer material prism after molding are connected with each other, and form array;
The technological process of ultraviolet stamping is as follows:
The first step will be loaded by the substrate of monomer coats and transparent stamper in alignment machine, and vacuum is fixed in respective chuck, Start to contact after completing the optical alignment of substrate and pressing mold;
Second step makes the polymer of imprinting area that polymerization and curing molding occur by the uv-exposure of pressing mold;
Third is walked to the 5th step with step S3 to step S5.
Further, along the light direction of propagation, the light that LED dot matrix are sent out will by secondary optics element light harvesting and shaping, two Secondary optical element can be the reflector that inner surface is coated with reflectance coating, can also be the refractor containing free form surface, light harvesting half Angle is more than 60 degree, collects LED light energy as far as possible and orients outgoing, the emergent light of secondary optics element is filled with light-emitting surface and photograph Spend the higher illumination spot of uniformity.
Further, spectro-film takes shape in the inclined-plane of one of two opposing right angles prisms prism through preparing, each Spectro-film is in 45 ° of angles with substrate surface direction, and each spectro-film spatial position is mutually parallel, it is preferred to use the preparation work of vapor deposition Skill, flow are as follows:
The first step, ungrease treatment are cleaned with acetone or alcohol;
Second step, surface treatment, Corona discharge Treatment, ultraviolet treatment with irradiation etc.;
Third walks, and bottom-surface coated/cure process is sprayed using spray gun;
4th step, vacuum evaporation process, evaporation metal are aluminium, gold etc.;
5th step, surface coating/cure process need to implement surface coating process or excessive coating.
Further, the high grade of transparency material making material includes but not limited to zinc sulphide, silica, titanium dioxide Titanium, Ta2O5.
The present invention has the advantages that compared with prior art:
The novel high-density array apparatus of the present invention is realized with polarization characteristic and the matched high density pixel of pixel aperture ratio Display and its backlight integrated structure, ensure that display effect, while device architecture being made to be thinned, production method also demonstrates it Practicability and feasibility.
Description of the drawings
Fig. 1 is the structural schematic diagram for the high density pel array device that the present invention realizes that emergent light polarizes entirely;
Fig. 2 is the pressing mold schematic diagram that the present invention makes high light transmittance polymer right-angle prism array;
Fig. 3 is the polymer right-angle prism constitutional diagram of the high light transmittance imprinted out in one embodiment of the invention;
Fig. 4 is that one embodiment of the invention is prized the schematic diagram of membrane filtration photosphere;
Fig. 5 is the schematic diagram of polarization spectro-film layer in one embodiment of the invention;
Fig. 6 is the structural schematic diagram of straight-down negative Matrix LED backlight in one embodiment of the invention;
Fig. 7 is that light path moves towards figure in right-angle prism array in one embodiment of the invention;
Fig. 8 is light path in one embodiment of the invention in the structural system for the high density pel array device that emergent light polarizes entirely Move towards figure;
Fig. 9 is the high light transmittance polymer right-angle prism constitutional diagram that substrate has been bonded in one embodiment of the invention;
Figure 10 shows to be bonded the high density pel array apparatus structure that the emergent light of substrate polarizes entirely in one embodiment of the invention It is intended to;
Figure 11 is the schematic diagram for the polarization spectro-film layer that substrate has been bonded in one embodiment of the invention;
Figure 12 is the pressing mold schematic diagram for making the high light transmittance polymer right-angle prism array for saving prism array;
The high light transmittance polymer right-angle prism constitutional diagram imprinted out in Figure 13 one embodiment of the invention;
Figure 14 realizes the high density pel array dress for realizing that the emergent light for saving prism array polarizes entirely in one embodiment of the invention The structural schematic diagram set;
The schematic diagram of the polarization spectro-film layer of prism array is saved in Figure 15 one embodiment of the invention;
Figure 16 is the process flow chart for the polarization spectro-film that prism array is saved in one embodiment of the invention;
Reference sign therein:
1- coloured silk membrane filtration photospheres;10- black matrix" frames;11- red quantum dot films;12- green quantum dot films;13- colour film substrates;2- Polarization spectro-film layer;20- substrates;The polymer right-angle prism array of 21- high light transmittances;22- spectro-films;23- half-wave plates; The incidence surface of 24- polarization spectro-film layers;The light-emitting surface of 25- polarization spectro-film layers;26- polarizing films;3- straight-down negative Matrix LEDs Backlight;30- board structures;31-LED lamp beads;32- secondary optics elements;4- source lights;5-S light;6-P light;7- first is pressed Mould;The second pressing molds of 8-.
Specific implementation mode
The present invention will be further described with reference to the accompanying drawings and embodiments.
Fig. 1 is please referred to, the present invention provides a kind of high density pel array device that emergent light polarizes entirely, it is characterised in that: Including including from top to bottom color membrane filtration photosphere, polarization spectro-film layer and Matrix LED array of source;
The coloured silk membrane filtration photosphere includes substrate, black matrix" frame, color pixel structure array;The polarization spectro-film layer includes The polymer isosceles right-angle prism group splitting or integrating light film of high light transmittance, the polarizing film of half-wave plate and period setting;Described polymer etc. The combination of waist right-angle prism is made of several pixel units;Two groups of polarization spectro units and one that the pixel unit is arranged by the period Group polarizer group at.
In an embodiment of the present invention, further, the production method of the polarization spectro-film layer, including following step Suddenly:
Step S1:The press mold that section is isosceles right triangle is made in press mold blank;Using with electron beam lithography, react from The pressing mold that section is isosceles right triangle is made in pressing mold blank by the methods of sub- lithographic technique or Nanosphere lithography technique, should The sectional dimension of each isosceles right triangle of pressing mold is equal, and 1 right-angle side is vacated with every 2 one group, every group of interval Right angled triangle prism is connected to forming array by length according to right-angle side;The inclined-plane of each isosceles right triangle in section Place plane is parallel to each other in space.The making transparent material of pressing mold blank has stronger hardness, including but not limited to Si, SiO2, silicon nitride, diamond etc.;
Step S2:It selects transparent polymer material as substrate, with increasing material manufacturing technique on substrate, plates last layer same polymeric Object film is heated to elastomeric state, then by isosceles right triangle pressing mold according to pressure extrusion polymer thin vertically downward Film is allowed to immediate set, and forms the film layer that, section opposite with press mold is isosceles right triangle array, finally to it Carry out the solidification of hot form or light form;Manufacturing process includes spin coating, inkjet printing, curtain coating, evaporation etc.;
Step S3:Using pattern transfer technology, blank pattern is transferred on substrate by pressing mold and film layer separation, is made At containing by the film layer pattern of isosceles right triangle prism array, the shape of pattern is consistent with mold;In every group of right-angled edge Polarizing film is arranged in the position that mirror interval is vacated;The preparation method of polarizing film is with the poly- second of high-molecular compound with reticular structure Enol film is as substrate, then disseminates with strong dichroic iodine, unidirectional after boric acid aqueous solution reduction is stablized, then by it Stretch 4 ~ 5 times;
Step S4:Mask plate is made, the right-angle side of each isosceles right triangle and polarizing film position are blocked, at two Pass through the methods of vapor deposition or spin coating one floor height transparency material of attachment on adjacent triangular ramp;
Step S5:Repeat S2, S3 step, the polymer of the good identical array containing right-angle prism of another shape of pre-production The triangular ramp of two film layer patterns is aligned by film layer pattern, accurate, locked engagement is allowed to together, finally every 2 The light-emitting surface of wherein 1 unit of a polarization spectro unit is bonded half-wave plate, and the size of the half-wave plate needs to cover but be no more than to be somebody's turn to do The right angle length of side of section triangle.
In an embodiment of the present invention, further, the Matrix LED array of source include LED lamp bead, board structure and The secondary optics element being arranged in LED lamp bead.
In an embodiment of the present invention, further, the polarization spectro-film layer at least 3 polarised light light-emitting surface, It is the first plane of polarization not have the polarization spectro unit light-emitting surface that half-wave plate covers, and the emergent light of the first plane of polarization is saturating through spectro-film Injection is penetrated as P light;Polarization spectro unit light-emitting surface containing half-wave plate is the second plane of polarization, at the second plane of polarization emergent light be by The S light reflected through spectro-film is converted and generates P light by half-wave plate;Light-emitting surface only at the unit of polarizing film covering is third polarization The emergent light in face, third plane of polarization is the P light being converted into via polarizing film.
In an embodiment of the present invention, further, every three groups of polarization spectro units setting is at most no more than 2 groups of dot matrix LED lamp bead and secondary optics element;When 2 groups of light sources are arranged, one group need to be located under the polarization spectro unit for having plated spectro-film Side, another group is then located at below the polarization spectro unit for not plating spectro-film.The board structure width of single LED lamp bead is less than or waits In 2 times of the isosceles right triangle right-angle side of polarization spectro-film layer, incident light source of the Matrix LED as the system is sent out Light optical axis center is directed at right-angle prism center.The single luminescence chip unit size of Matrix LED is less than secondary optics element bore, Again smaller than color membrane filtration photosphere sub-pixel width.The Matrix LED chip can also use Mini-LED chips and Micro-LED cores Piece substitutes, and the structure size can further reduce.The light sources such as the preferred blue light of Matrix LED light source, ultraviolet, centre wavelength are located at 100 nm are between 490nm.
In an embodiment of the present invention, further, the light-emitting surface of the polarization spectro unit correspondingly covers different base colors Optical filter is successively set on the light-emitting surface of unit according to the sequence of red, green, blue, forms color membrane filtration photosphere.That is each polarization point Light unit forms a sub- pixel, i.e., a kind of pixel of color in three primary colours, and three polarization spectro units form one Complete pixel unit group.The material of these color fim filters has high transmittance for the corresponding color wavelength of the sub-pixel, Quantum dot, fluorescent powder, color sensitive glue etc. can be selected, but not limited to this, in this structure, the preferred blue light of Matrix LED light source, Ultraviolet equal light sources, are added blue subpixels color filter when necessary.The material of colored filter can also select coloured glass, coloured silk Color blocking luminescent material etc., in this structure, the white light broad spectral light source of the preferred covering visible light wave band of Matrix LED light source.
In an embodiment of the present invention, further, thickness≤3 μm of the color membrane filtration photosphere, the polarization spectro are thin Thickness≤7 μm of film, the thickness of backlight is depending on the LED lamp situation actually used.
In an embodiment of the present invention, further, the manufacture craft of the polymer material prism is not limited to hot padding Technique can also utilize extrusion molding and injection molding, prism array is made once to be molded on substrate;Ultraviolet stamping may be used Technique is once molded using pressing mold on substrate, and polymer material prism after molding is connected with each other, and forms array;
The technological process of ultraviolet stamping is as follows:
The first step will be loaded by the substrate of monomer coats and transparent stamper in alignment machine, and vacuum is fixed in respective chuck, Start to contact after completing the optical alignment of substrate and pressing mold;
Second step makes the polymer of imprinting area that polymerization and curing molding occur by the uv-exposure of pressing mold;
Third is walked to the 5th step with step S3 to step S5.
Further, along the light direction of propagation, the light that LED dot matrix are sent out will by secondary optics element light harvesting and shaping, two Secondary optical element can be the reflector that inner surface is coated with reflectance coating, can also be the refractor containing free form surface, light harvesting half Angle is more than 60 degree, collects LED light energy as far as possible and orients outgoing, the emergent light of secondary optics element is filled with light-emitting surface and photograph Spend the higher illumination spot of uniformity.
In an embodiment of the present invention, further, spectro-film takes shape in two opposing right angles prisms wherein through preparing The inclined-plane of one prism, each spectro-film are in 45 ° of angles with substrate surface direction, and each spectro-film spatial position is mutually parallel, It is preferred that using the preparation process of vapor deposition, flow is as follows:
The first step, ungrease treatment are cleaned with acetone or alcohol;
Second step, surface treatment, Corona discharge Treatment, ultraviolet treatment with irradiation etc.;
Third walks, and bottom-surface coated/cure process is sprayed using spray gun;
4th step, vacuum evaporation process, evaporation metal are aluminium, gold etc.;
5th step, surface coating/cure process need to implement surface coating process or excessive coating.
Further, the high grade of transparency material making material includes but not limited to zinc sulphide, silica, titanium dioxide Titanium, Ta2O5.
In order to allow those skilled in the art to be better understood from technical scheme of the present invention, the present invention is carried out below in conjunction with attached drawing It is discussed in detail.
Embodiment 1
Fig. 1 shows the structure for the high density pel array device that this realization emergent light polarizes entirely, including:Color membrane filtration photosphere 1, Polarization spectro-film layer 2 and the straight-down negative Matrix LED backlight 3 under polarization spectro-film layer.Shown in Fig. 1 In one initial configuration, the structure of color membrane filtration photosphere 1 is as shown in figure 4, the structure of straight-down negative Matrix LED backlight 3 is as shown in Figure 6; The structure of polarization spectro-film layer 2 as shown in figure 5, polarization spectro-film layer 2 by high light transmittance polymer right-angle prism array 21, spectro-film 22, half-wave plate 23 and polarizing film 26 are constituted.The polymer right-angle prism array 21 of polarization spectro-film layer can be with It is made of the polymer material of light transmission, since backlight uses blue-ray LED, it requires polymer material to wavelength in 380- Light penetration >=90% between 480nm, material can be for example poly- base methyl acrylate of polymer material, polyacrylate, gather Urethane, organic siliconresin, polystyrene, styrene acrylonitrile copolymer, poly- methyl are different to defend diene, transparent polyamide.High light transmission The polymer material prism of property is a kind of solid-state light-transmitting materials.Its shape is by two prisms(Polymer right-angle prism)It is embedding Square made of conjunction.Thickness is adjusted as needed.It can be made by hot padding.Process flow chart is as shown in figure 16, tool Body implementation steps are as follows:
It is prepared by the first step, pressing mold.It, will with the methods of electron beam lithography, reactive ion etching technology or Nanosphere lithography technique The pressing mold 7 that section as shown in Figure 2 is isosceles right triangle, each isosceles right angle trigonometry of the pressing mold 7 is made in pressing mold blank The sectional dimension of shape is equal, and the length of 1 right-angle side is vacated with every 2 one group, every group of interval, by right angled triangle prism Connect to forming array according to right-angle side, plane where the inclined-plane of each isosceles right triangle is mutually equal in space in section Row.Pressing mold blank generally use Si, SiO2, the materials such as silicon nitride, diamond are made.These materials have many excellent property Matter:High Knoop hardness, big compressive strength, big tensile strength can reduce the deformation and abrasion of pressing mold;High heat conductance and low-heat are swollen Swollen coefficient so that the thermal deformation very little of pressing mold during heating.In addition, the coining making repeated can pollute pressing mold, need to use Strong acid and organic solvent clean pressing mold, this requires making the material of pressing mold are erosion-resisting inert materials.
Second step, imprinting moulding.Select transparent polymer material as substrate, with increasing material manufacturing technique, packet on substrate Include spin coating, inkjet printing, curtain coating, evaporation etc., plate last layer same polymer film, put it into marking press be heated to it is high-elastic State, polymeric substrates are heated to its glass transition temperature or more, reduce the viscosity of the polymeric substrates in mold process, increase Mobility.Again by right angled triangle pressing mold 7 made of the first step according to pressure extrusion thin polymer film vertically downward, certain Under pressure, make its immediate set(But temperature too it is high also need not because clamping cycle can be increased in this way, and to compression-molded structures It is not obviously improved, or even polymer can be made to be bent and cause mold impaired).And it is isosceles to form, section opposite with pressing mold 7 The film layer of right angled triangle array.Temperature is reduced near polymer solidification point again.Hot form or light finally are carried out to it The solidification of form.
Third walks, and pattern transfer and polarizing film make.Using the pattern transfers technology such as etching, stripping, vibration, by pressing mold with Blank pattern is transferred on substrate by film layer separation, be fabricated to the film layer pattern of the array containing right-angle prism, pattern Shape is consistent with mold.It is placed in polarizing film in the position that every group of right-angle prism interval is vacated, the preparation method of polarizing film is apparatus There is the macromolecular compound polyvinyl alcohol film of reticular structure as substrate, then disseminates with strong dichroic iodine, through boron After aqueous acid reduction is stablized, then by 4 ~ 5 times of its simple tension.
4th step is divided film preparation.Make mask plate, the right-angle side of each isosceles right triangle is blocked, this three By the methods of vapor deposition or spin coating one layer of spectro-film of attachment on angular inclined-plane, as shown in Figure 3.The material of spectro-film has high transparency Degree, including but not limited to zinc sulphide, silica, titanium dioxide, Ta2O5 etc..
5th step, section body are fitted into.Second, third step is repeated, another good shape of pre-production is identical The triangular ramp of two film layer patterns is aligned, is allowed to accurate, firm by the thin polymer film layer pattern of the array containing right-angle prism Admittedly being entrenched togather, finally half-wave plate, the half-wave plate are bonded in the light-emitting surface of wherein 1 unit of every 2 polarization spectro units Size need covering but no more than the section triangle the right angle length of side.
Embodiment 2
Figure 10 shows the structural representation for the high density pel array device that this realization emergent light for being bonded substrate polarizes entirely Figure, including:Color membrane filtration photosphere 1, polarization spectro-film layer 2 and the straight-down negative Matrix LED back of the body under polarization spectro-film layer Light source 3.First initial configuration as shown in fig. 10 prize membrane filtration photosphere 1 structure as shown in figure 4, straight-down negative Matrix LED carry on the back The structure of light source 3 is as shown in Figure 6;The structure of polarization spectro-film layer 2 is as shown in figure 11, polarization spectro-film layer 2 by substrate 20, The polymer right-angle prism array 21 of high light transmittance, spectro-film 22, half-wave plate 23 and polarizing film 26 are constituted.Polarization spectro-film The polymer right-angle prism array 21 of the high light transmittance of layer can be made of the polymer material of light transmission, since backlight is using blue Light LED it requires that light penetration >=90% of the polymer material to wavelength between 380-480nm, material can be polymerizations For example poly- base methyl acrylate of object material, polyacrylate, polyurethane, organic siliconresin, polystyrene, styrene-acrylonitrile copolymerization Object, poly- methyl are different to defend diene, transparent polyamide.Polymer material prism is a kind of solid-state light-transmitting materials.Its shape is by two Square made of a prism is chimeric, then it is bonded a laminar substrate respectively.Thickness is adjusted as needed.It can pass through hot padding It is made.Process flow chart is as shown in figure 16, and specific implementation step is as follows:
The first step, prepared by pressing mold, with the first step of embodiment 1;
Second step, moulding process, with the second step of embodiment 1;
Third walks, and pattern transfer and polarizing film make, and the third with embodiment 1 walks;
4th step is divided film preparation, with the 4th step of embodiment 1;
5th step mutually bonds the polymer right-angle prism array that coining obtains with substrate.First in the upper table of rectangular structure base board A layer of adhesive is coated in face, and then the bottom surface of the polymer material prism imprinted before is fitly mutually glued with rectangular structure base board It is combined.As shown in Figure 9.
6th step carries out polarization spectro-film layer preparation.Repeat second, third, the 5th step, make another complete phase Same thin polymer film layer pattern, the triangular ramp of two film layer patterns is opposite, it is allowed to securely accurately be entrenched in one It rises, forms a polymer right-angle prism combination, finally in the light emission side of polymer right-angle prism combination at interval of one three The angular right angle length of side, half-wave plate in fitting, the size of the half-wave plate need to cover but no more than right side of the triangles.
Embodiment 3
Fig. 1 shows the structure for the high density pel array device that this emergent light polarizes entirely, including:Color membrane filtration photosphere 1, polarization Pellicle layer 2 and the straight-down negative Matrix LED backlight 3 under polarization spectro-film layer.At the beginning of shown in Fig. 1 first In beginning structure, the structure of color membrane filtration photosphere 1 is as shown in figure 4, the structure of straight-down negative Matrix LED backlight 3 is as shown in Figure 6;Polarization The structure of pellicle layer 2 as shown in figure 5, polarization spectro answers polymer right-angle prism array 21 of the film layer 2 by high light transmittance, Spectro-film 22, half-wave plate 23 and polarizing film 26 are constituted.The polymer right-angle prism array 21 of polarization spectro-film layer can be by The polymer material of light transmission is made, and since backlight uses blue-ray LED, it requires polymer material to wavelength in 380- Light penetration >=90% between 480nm, material can be for example poly- base methyl acrylate of polymer material, polyacrylate, gather Urethane, organic siliconresin, polystyrene, styrene acrylonitrile copolymer, poly- methyl are different to defend diene, transparent polyamide.High light transmission The polymer material prism of property is a kind of solid-state light-transmitting materials.Its shape is by two prisms(Polymer right-angle prism)It is embedding Square made of conjunction.Thickness is adjusted as needed.It can be made by ultraviolet stamping.Process flow chart is as shown in figure 16, Specific implementation step is as follows:
The technological process of ultraviolet stamping is as follows:
The first step will be loaded by the substrate of monomer coats and transparent stamper 7 in alignment machine, and vacuum is fixed on respective chuck In, start to contact after completing the optical alignment of substrate and pressing mold 7;
Second step makes the polymer of imprinting area that polymerization and curing molding occur by the uv-exposure of pressing mold 7;
Third is walked to the technique of the 5th step and is walked to the 5th step with the third of embodiment 1.
Embodiment 4
Figure 14 shows the structure for the high density pel array device that this emergent light for saving prism array polarizes entirely, including: Color membrane filtration photosphere 1, polarization spectro-film layer 2 and the straight-down negative Matrix LED backlight 3 under polarization spectro-film layer. In first initial configuration shown in Figure 14, the structure of color membrane filtration photosphere 1 is as shown in figure 4, straight-down negative Matrix LED backlight 3 Structure is as shown in Figure 6;The structure for saving the polarization spectro-film layer 2 of prism array is as shown in figure 15, polarization spectro-film layer 2 By the polymer right-angle prism array 21 of high light transmittance, spectro-film 22, half-wave plate 23 and polarizing film 26 are constituted.Polarization spectro is thin The polymer right-angle prism array 21 of film layer can be made of the polymer material of light transmission, since backlight uses blue-ray LED, institute To require light penetration >=90% of the polymer material to wavelength between 380-480nm, material can be polymer material such as Poly- base methyl acrylate, polyacrylate, polyurethane, organic siliconresin, polystyrene, styrene acrylonitrile copolymer, poly- first Base is different to defend diene, transparent polyamide.The polymer material prism of high light transmittance is a kind of solid-state light-transmitting materials.Its shape be by Two prisms(Polymer right-angle prism)Square made of chimeric.Thickness is adjusted as needed.It can pass through hot padding It is made.Process flow chart is as shown in figure 16, and specific implementation step is as follows:
It is prepared by the first step, pressing mold.It is to be inserted into two isosceles right triangles at interval of an empty position that section, which is made, in pressing mold blank Pressing mold 8, as shown in figure 12, other parts are similar with embodiment 1.
Second step, moulding process, with the similar of embodiment 1;
Third walks, and pattern transfer and polarizing film make with the similar of embodiment 1;
4th step is divided film preparation, and if Figure 13 shows, process is similar with embodiment 1;
It is prepared by the 5th step, polarization spectro-film layer.In the light-emitting surface of not polymeric prisms and the light extraction on this light-emitting surface left side Half-wave plate is bonded on face, the size of the half-wave plate needs covering but the right angle length of side no more than section triangle.Other parts are same Embodiment 1 it is similar.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with Modification should all belong to the covering scope of the present invention.

Claims (10)

1. a kind of high density pel array device realized emergent light and polarized entirely, it is characterised in that:Including what is be from top to bottom arranged Color membrane filtration photosphere, polarization spectro-film layer and Matrix LED array of source;
The coloured silk membrane filtration photosphere includes substrate, black matrix" frame, color pixel structure array;The polarization spectro-film layer includes The polymer isosceles right-angle prism group splitting or integrating light film of high light transmittance, the polarizing film of half-wave plate and period setting;Described polymer etc. The combination of waist right-angle prism is made of several pixel units;Two groups of polarization spectro units and one that the pixel unit is arranged by the period Group polarizer group at.
2. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 1, It is characterized in that:The production method of the polarization spectro-film layer, includes the following steps:
Step S1:The press mold that section is isosceles right triangle is made in press mold blank;
Step S2:It selects transparent polymer material as substrate, with increasing material manufacturing technique on substrate, plates last layer same polymeric Object film is heated to elastomeric state, then by isosceles right triangle pressing mold according to pressure extrusion polymer thin vertically downward Film is allowed to immediate set, and forms the film layer that, section opposite with press mold is isosceles right triangle array, finally to it Carry out the solidification of hot form or light form;
Step S3:Using pattern transfer technology, blank pattern is transferred on substrate by pressing mold and film layer separation, is made At the film layer pattern of the array containing right-angle prism, the shape of pattern is consistent with mold;It is vacated at every group of right-angle prism interval Polarizing film is arranged in position;
Step S4:Mask plate is made, the right-angle side of each isosceles right triangle and polarizing film position are blocked, at two Pass through the methods of vapor deposition or spin coating one floor height transparency material of attachment on adjacent triangular ramp;
Step S5:Repeat S2, S3 step, the polymer of the good identical array containing right-angle prism of another shape of pre-production The triangular ramp of two film layer patterns is aligned by film layer pattern, accurate, locked engagement is allowed to together, finally every 2 The light-emitting surface of wherein 1 unit of a polarization spectro unit is bonded half-wave plate, and the size of the half-wave plate needs to cover but be no more than to be somebody's turn to do The right angle length of side of section triangle.
3. a kind of high density pel array device realized emergent light and polarized entirely according to claim 1, it is characterised in that: The Matrix LED array of source includes LED lamp bead, board structure and the secondary optics element being arranged in LED lamp bead.
4. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:The polarization spectro-film layer at least 3 polarised light light-emitting surface do not have the polarization spectro list that half-wave plate covers First light-emitting surface is the first plane of polarization, and it is P light that the emergent light of the first plane of polarization, which is through spectro-film transmission outgoing,;Contain the inclined of half-wave plate The spectrophotometric unit light-emitting surface that shakes is the second plane of polarization, and emergent light is the S light that will be reflected through spectro-film by half-wave plate at the second plane of polarization Conversion generates P light;Light-emitting surface only at the unit of polarizing film covering is third plane of polarization, the emergent light of third plane of polarization be through The P light being converted by polarizing film.
5. a kind of high density pel array device realized emergent light and polarized entirely according to claim 3, it is characterised in that: Every three groups of polarization spectro units setting is no more than 2 groups of Matrix LED lamp beads and secondary optics element;When 2 groups of light sources are arranged, one group It need to be located at below the polarization spectro unit for having plated spectro-film, another group is then located under the polarization spectro unit for not plating spectro-film Side.
6. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:The light-emitting surface of the polarization spectro unit correspondingly covers the optical filter of different base colors, according to red, green, blue Sequence is successively set on the light-emitting surface of unit, forms color membrane filtration photosphere.
7. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:Thickness≤3 μm of color membrane filtration photosphere, thickness≤7 μm of polarization spectro-film.
8. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:The preparation method of the polarizing film be use the macromolecular compound polyvinyl alcohol film with reticular structure as Substrate, then disseminate with strong dichroic iodine, after boric acid aqueous solution reduction is stablized, then by 4 ~ 5 times of its simple tension.
9. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:The making material of the pressing mold blank includes but not limited to Si, SiO2, silicon nitride, diamond.
10. a kind of production method for realizing high density pel array device that emergent light polarizes entirely according to claim 2, It is characterized in that:The high grade of transparency material making material includes but not limited to zinc sulphide, silica, titanium dioxide, Ta2O5。
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