CN108645327A - A kind of chain monocycle v-notch Alignment measuring device and centering control method - Google Patents
A kind of chain monocycle v-notch Alignment measuring device and centering control method Download PDFInfo
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- CN108645327A CN108645327A CN201810271195.1A CN201810271195A CN108645327A CN 108645327 A CN108645327 A CN 108645327A CN 201810271195 A CN201810271195 A CN 201810271195A CN 108645327 A CN108645327 A CN 108645327A
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 210000000078 claw Anatomy 0.000 claims abstract description 21
- 239000007769 metal material Substances 0.000 claims description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 11
- 238000013461 design Methods 0.000 abstract description 5
- 238000005065 mining Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/25—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
- G01B5/252—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes for measuring eccentricity, i.e. lateral shift between two parallel axes
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
Description
技术领域technical field
本发明涉及矿用高强度链条技术领域,具体涉及一种链条单环V型缺口对中测量装置及对中控制方法。The invention relates to the technical field of high-strength mine chains, in particular to a chain single-ring V-shaped notch centering measuring device and a centering control method.
背景技术Background technique
矿用高强度链条的链环通常先采用大直径棒料通过编机弯曲成C型开口环,随后用闪光对焊机焊接成闭合的链环。在生产过程中C环开口的对中状态严重影响链环焊接后的力学性能,因此链条生产商通常都需要对链环编制成C型环的开口居中状态进行控制。The link of the high-strength mining chain is usually first bent into a C-shaped open ring by using a large-diameter bar through a knitting machine, and then welded into a closed link with a flash butt welding machine. During the production process, the centering state of the opening of the C-ring seriously affects the mechanical properties of the chain link after welding, so chain manufacturers usually need to control the centering state of the opening of the chain link into a C-shaped ring.
目前控制C型环开口居中状态的方法是直接用普通千分尺103测量。图1为链环居中状态的测量方式示意图。通常是先测量C环左侧单臂101的长度,再测量右侧单臂102的长度,用两侧单臂长度的差值评估C型环开口的居中状态,差值越小则开口居中越好。The current method for controlling the centering state of the opening of the C-shaped ring is to measure directly with a common micrometer 103 . Fig. 1 is a schematic diagram of the measurement method of the centered state of the chain link. Usually, the length of the single arm 101 on the left side of the C-ring is measured first, and then the length of the single arm 102 on the right side is measured, and the centering state of the opening of the C-ring is evaluated by the difference between the lengths of the single arms on both sides. The smaller the difference, the more centered the opening is. it is good.
由于C环开口处形状比较特殊,开口的底部窄,顶部宽,呈V型,用普通千分尺103测量C型链环单臂长度时,卡爪经常难以深入到开口内部,因而难以对其测量起点。另外,普通千分尺103的两个卡爪的长度一般都是相同的,而C型开口链环的测量点不在一条水平线上,具体如图1所示。还有一点就是由于C型链环左侧单臂101和右侧单臂102长度必须分开测量,因此两侧的测量起始点位置是不同的,最终测得的对中情况与实际值往往存在较大差异。Due to the special shape of the opening of the C-ring, the bottom of the opening is narrow, the top is wide, and it is V-shaped. When using an ordinary micrometer 103 to measure the length of a single arm of a C-shaped chain link, it is often difficult for the jaws to go deep into the opening, so it is difficult to measure the starting point. . In addition, the lengths of the two claws of the ordinary micrometer 103 are generally the same, while the measurement points of the C-shaped open link are not on the same horizontal line, as shown in FIG. 1 . Another point is that since the lengths of the left single arm 101 and the right single arm 102 of the C-link must be measured separately, the positions of the measurement starting points on both sides are different, and there is often a discrepancy between the final measured centering situation and the actual value. big difference.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明要解决的技术问题是:如何设计一种适合C型链环开口居中状态的测量卡尺,使得这种卡尺更适合于C型链环开口居中状态的测量。The technical problem to be solved by the present invention is: how to design a measuring caliper suitable for the centered state of the opening of the C-shaped link, so that the caliper is more suitable for the measurement of the centered state of the opening of the C-shaped link.
(二)技术方案(2) Technical solutions
为了解决上述技术问题,本发明提供了一种链条单环V型缺口对中测量装置,包括尺身2、位于尺身2两侧的两个游标卡爪以及位于尺身2中心位置下方的固定量爪4,所述位于尺身2两侧的两个游标卡爪为左侧游标1和右侧游标3;所述尺身2的中心为0刻度位置,刻度尺以中心的0刻度线为中心对称分布;所述固定量爪4与尺身2形成为一体,固定量爪4的上部两侧外边缘平行,且与尺身2下边缘垂直,固定量爪4下部呈楔形,且上宽下窄,使得所述固定量爪4插入到链环开口后能够定位到链环开口的对称中心;所述尺身2两侧的左侧游标1、右侧游标3长度相同,且比固定量爪4长,使得左侧游标1、右侧游标3能够紧靠链环两端的外圆弧面;所述左侧游标1、右侧游标3靠近对称中心的一侧为测量面。In order to solve the above technical problems, the present invention provides a chain single-ring V-shaped notch centering measuring device, which includes a ruler body 2, two vernier claws located on both sides of the ruler body 2, and a fixing device located below the center of the ruler body 2. Measuring jaws 4, the two vernier jaws on both sides of the ruler body 2 are the left cursor 1 and the right cursor 3; the center of the ruler body 2 is the 0 scale position, and the 0 scale line in the center of the scale is The center is symmetrically distributed; the fixed measuring jaw 4 is formed as a whole with the ruler body 2, and the outer edges on both sides of the upper part of the fixed measuring claw 4 are parallel to and perpendicular to the lower edge of the ruler body 2. The lower part of the fixed measuring claw 4 is wedge-shaped, and the upper width The bottom is narrow, so that the fixed measuring jaw 4 can be positioned at the symmetrical center of the link opening after being inserted into the opening of the chain ring; The claw 4 is long, so that the left cursor 1 and the right cursor 3 can be close to the outer arc surfaces of the two ends of the chain ring; the side of the left cursor 1 and the right cursor 3 close to the center of symmetry is the measuring surface.
优选地,所述链环为C型开口环。Preferably, the link is a C-shaped split ring.
优选地,所述尺身2为金属材料。Preferably, the blade body 2 is made of metal material.
优选地,所述左侧游标1为金属材料。Preferably, the left cursor 1 is made of metal material.
优选地,所述右侧游标3为金属材料。Preferably, the right cursor 3 is made of metal material.
优选地,所述固定量爪4为金属材料。Preferably, the fixed jaw 4 is made of metal material.
优选地,所述链环开口为V型。Preferably, the link opening is V-shaped.
本发明还提供了一种利用所述的装置实现链环开口居中状态控制的方法。The invention also provides a method for realizing the centering state control of the link opening by using the device.
优选地,所述方法在实现时,对链环两侧单臂长度同时测量。Preferably, when the method is implemented, the length of the single arm on both sides of the link is measured simultaneously.
(三)有益效果(3) Beneficial effects
本发明的装置由尺身及以尺身中心为轴对称分布的两个游标构成,尺身中心线的刻度为0,刻度尺以中心的0刻度线为中心对称分布,固定量爪的上半段两侧外边缘平行且与尺身下边缘垂直,固定量爪的下半段为楔形,上部宽,下部窄,这种设计使得固定量爪能够深入到C环开口内部,并且能够自动定位到开口的对称中心线。测量链环单臂长度时,左右两侧的单臂长度均以固定量爪自动定位的中心线为起点,这种情况下测得的链环单臂长度更准确。尺身两侧的游标卡爪长于固定量爪,且靠近对称中心的一侧为测量面,这样使得游标的卡爪能够准确靠紧链环两端的外圆弧,也可以确保链环两侧的单臂长度测量更准确。测得的两侧单臂长度差值即为C环开口的对中度,因此单臂长度的准确保证了C环开口对中度的结果,也进一步保证了链环的加工质量。另外,由于能够实现链环两侧单臂长度同时测量,提高了测量效率,减小了劳动强度。The device of the present invention is composed of a ruler body and two verniers that are symmetrically distributed around the center of the ruler body. The outer edges on both sides of the section are parallel to and perpendicular to the lower edge of the ruler body. The lower half of the fixed measuring jaw is wedge-shaped, with a wide upper part and a narrower lower part. This design allows the fixed measuring jaw to penetrate into the opening of the C ring and automatically locate it. The symmetrical centerline of the opening. When measuring the single arm length of the chain link, the single arm length of the left and right sides is based on the center line of the automatic positioning of the fixed measuring jaw. In this case, the measured single arm length of the chain link is more accurate. The vernier claws on both sides of the ruler body are longer than the fixed measuring claws, and the side close to the center of symmetry is the measuring surface, so that the vernier claws can accurately touch the outer arcs at both ends of the chain ring, and it can also ensure that both sides of the chain ring Single arm length measurement is more accurate. The measured difference in the length of the single arm on both sides is the centering degree of the opening of the C ring, so the accuracy of the length of the single arm ensures the result of the centering degree of the opening of the C ring, and further ensures the processing quality of the chain link. In addition, because the simultaneous measurement of the length of the single arm on both sides of the chain link can be realized, the measurement efficiency is improved and the labor intensity is reduced.
附图说明Description of drawings
图1是C型链环开口居中状态及现有的游标卡尺测量方式示意图;Fig. 1 is a schematic diagram of the centered state of the opening of the C-shaped link and the existing measuring method of the vernier caliper;
图2是本发明的链条单环V型缺口对中测量装置结构示意图;Fig. 2 is a schematic view of the structure of the chain single-ring V-shaped notch centering measuring device of the present invention;
图3是利用本发明的装置测量C环开口对中情况的示意图。Fig. 3 is a schematic diagram of measuring the centering of the C-ring opening by using the device of the present invention.
具体实施方式Detailed ways
为使本发明的目的、内容、和优点更加清楚,下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。In order to make the purpose, content, and advantages of the present invention clearer, the specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图2所示,本发明的链条单环V型缺口对中测量装置由金属材料制成,包括尺身2、位于尺身2两侧的两个游标卡爪(左侧游标1、右侧游标3)以及位于尺身2中心位置下方的固定量爪4。尺身2中心为0刻度位置,然后向左右两端分别对称标示1、2、3……等刻度,即刻度尺以中心的0刻度线为中心对称分布。固定量爪4与尺身2为一体结构,固定量爪4的上部两侧外边缘平行且与尺身2下边缘垂直,固定量爪4下部呈楔形,且上宽下窄,这种形状有利于固定量爪4插入V型C环开口,并且定位到V型C环开口的对称中心。尺身2两侧的游标卡爪(左侧游标1、右侧游标3)长度相同,且比固定量爪4长,左侧游标1、右侧游标3靠近对称中心的一侧为测量面。本发明的卡尺测量C环开口对中情况的示意图如图3所示。As shown in Figure 2, the chain single-ring V-shaped notch centering measuring device of the present invention is made of metal materials, including a ruler body 2, and two vernier claws located on both sides of the ruler body 2 (vernier 1 on the left side, vernier 1 on the right side Vernier 3) and the fixed jaw 4 located below the center of the ruler body 2. The center of the ruler body 2 is the 0 scale position, and then the scales 1, 2, 3... are symmetrically marked on the left and right ends respectively, that is, the scale is symmetrically distributed around the 0 scale line in the center. The fixed measuring claw 4 is integrally structured with the ruler body 2. The outer edges on both sides of the upper part of the fixed measuring claw 4 are parallel to and perpendicular to the lower edge of the ruler body 2. The lower part of the fixed measuring claw 4 is wedge-shaped, and the top is wide and the bottom is narrow. This shape has It is beneficial for the fixed measuring jaw 4 to be inserted into the opening of the V-shaped C-ring and positioned to the symmetrical center of the opening of the V-shaped C-ring. The vernier jaws (left vernier 1 and right vernier 3) on both sides of the ruler body 2 have the same length and are longer than the fixed measuring jaw 4. The side of the left vernier 1 and right vernier 3 near the center of symmetry is the measuring surface. The schematic diagram of measuring the centering of the opening of the C ring by the caliper of the present invention is shown in FIG. 3 .
可以看出,本发明的装置由尺身及以尺身中心为轴对称分布的两个游标构成,尺身中心线的刻度为0,刻度尺以中心的0刻度线为中心对称分布,固定量爪的上半段两侧外边缘平行且与尺身下边缘垂直,固定量爪的下半段为楔形,上部宽,下部窄,这种设计使得固定量爪能够深入到C环开口内部,并且能够自动定位到开口的对称中心线。测量链环单臂长度时,左右两侧的单臂长度均以固定量爪自动定位的中心线为起点,这种情况下测得的链环单臂长度更准确。尺身两侧的游标卡爪长于固定量爪,且靠近对称中心的一侧为测量面,这样使得游标的卡爪能够准确靠紧链环两端的外圆弧,也可以确保链环两侧的单臂长度测量更准确。测得的两侧单臂长度差值即为C环开口的对中度,因此单臂长度的准确保证了C环开口对中度的结果,也进一步保证了链环的加工质量。另外,由于能够实现链环两侧单臂长度同时测量,提高了测量效率,减小了劳动强度。It can be seen that the device of the present invention is composed of a ruler body and two verniers distributed axisymmetrically with the center of the ruler body. The outer edges on both sides of the upper half of the claw are parallel to and perpendicular to the lower edge of the ruler body. The lower half of the fixed measuring claw is wedge-shaped, with a wide upper part and a narrow lower part. This design allows the fixed measuring claw to go deep into the opening of the C ring, and Ability to automatically locate to the centerline of symmetry of the opening. When measuring the single arm length of the chain link, the single arm length of the left and right sides is based on the center line of the automatic positioning of the fixed measuring jaw. In this case, the measured single arm length of the chain link is more accurate. The vernier claws on both sides of the ruler body are longer than the fixed measuring claws, and the side close to the center of symmetry is the measuring surface, so that the vernier claws can accurately touch the outer arcs at both ends of the chain ring, and it can also ensure that both sides of the chain ring Single arm length measurement is more accurate. The measured difference in the length of the single arm on both sides is the centering degree of the opening of the C ring, so the accuracy of the length of the single arm ensures the result of the centering degree of the opening of the C ring, and further ensures the processing quality of the chain link. In addition, because the simultaneous measurement of the length of the single arm on both sides of the chain link can be realized, the measurement efficiency is improved and the labor intensity is reduced.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.
Claims (9)
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| CN201810271195.1A CN108645327A (en) | 2018-03-29 | 2018-03-29 | A kind of chain monocycle v-notch Alignment measuring device and centering control method |
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| CN201810271195.1A CN108645327A (en) | 2018-03-29 | 2018-03-29 | A kind of chain monocycle v-notch Alignment measuring device and centering control method |
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| CN110082244A (en) * | 2019-05-15 | 2019-08-02 | 中国科学院金属研究所 | A kind of test impact specimen v-notch Alignment measuring device |
| CN110388867A (en) * | 2019-06-27 | 2019-10-29 | 中煤张家口煤矿机械有限责任公司 | Chain link counterpart off-centring measuring gage |
| CN112815870A (en) * | 2021-02-08 | 2021-05-18 | 中海辉固地学服务(深圳)有限公司 | Underwater laser three-dimensional scanning auxiliary device based on ROV |
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