CN108643931A - A kind of development machine is backbreak knife control mechanism and development machine - Google Patents

A kind of development machine is backbreak knife control mechanism and development machine Download PDF

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Publication number
CN108643931A
CN108643931A CN201810379962.0A CN201810379962A CN108643931A CN 108643931 A CN108643931 A CN 108643931A CN 201810379962 A CN201810379962 A CN 201810379962A CN 108643931 A CN108643931 A CN 108643931A
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CN
China
Prior art keywords
knife
electric actuator
development machine
backbreak
control mechanism
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Granted
Application number
CN201810379962.0A
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Chinese (zh)
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CN108643931B (en
Inventor
程永亮
张明明
肖前龙
赵岳
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Publication of CN108643931A publication Critical patent/CN108643931A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/108Remote control specially adapted for machines for driving tunnels or galleries
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1086Drives or transmissions specially adapted therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

The present invention provides a kind of development machine and backbreaks knife control mechanism, including controller, Electric Actuator and knife of backbreaking, Electric Actuator are connect with controller and knife of backbreaking respectively.It is simple and compact for structure, installation space is small, at low cost, and avoids system low-response, knife stroke of backbreaking cannot be adjusted in time so as to cause deficient digging or the problem of cross digging, the whole life cycle of Electric Actuator need not be safeguarded, Electric Actuator repeatable accuracy is high.

Description

A kind of development machine is backbreak knife control mechanism and development machine
Technical field
The invention belongs to tunnel piercing equipment technology fields, and in particular to a kind of development machine is backbreak knife control mechanism and driving Machine.
Background technology
Development machine has obtained more and more applications in the constructing tunnels such as subway.Knife system of backbreaking is the weight of development machine Component part is wanted, during practice of construction, in order to realize that the turning of development machine minor radius needs when development machine is turned With backbreaking, knife is digged, and space is expanded for shield turning.In prior art, have the following problems:Knife of backbreaking stretch out and It is retracted through hydraulic cylinder control, hydraulic cylinder action need to configure hydraulic power unit, hydraulic control valve etc., and system element is more, occupies Space is big, of high cost, and poor by hydraulic cylinder control accuracy.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of simple and compact for structure, control Precision is high, development machine at low cost is backbreak knife control mechanism and development machine.
In order to solve the above-mentioned technical problem, technical solution proposed by the present invention is:
A kind of development machine is backbreak knife control mechanism, including controller, Electric Actuator and knife of backbreaking, Electric Actuator difference It is connect with controller and knife of backbreaking.
Development machine according to the present invention is backbreak knife control mechanism, and hydraulic oil in the prior art is substituted using Electric Actuator Cylinder, and the system elements such as hydraulic power unit, hydraulic control valve need not be configured, the knife control mechanism knot so that development machine is backbreak Structure simple and compact correspondingly can save space and manufacturing cost.In addition, since Electric Actuator is defeated by controller The signal entered adjusts the speed control extended and retracted and backbreaks the actual displacement of knife, and the knife that can avoid backbreaking in the prior art is logical Oil cylinder control is crossed, oil cylinder causes system low-response by solenoid valve control, cannot adjust in time and backbreak knife stroke so as to cause owing The problem of digging or crossing digging.Again, it needs to regularly replace compared to hydraulic oil in hydraulic control, hydraulic oil is possible to leakage and pollutes The whole life cycle of the problem of so as to cause failure, Electric Actuator need not be safeguarded.Also, opposing hydraulic system control weight The problem of multiple low precision, Electric Actuator repeatable accuracy are high.
For above-mentioned technical proposal, the further improvement that can also be discussed below.
Specifically, in one preferred embodiment, Electric Actuator includes servo motor and displacement sensor.It is electronic Actuator provides power source by servo motor, it can be ensured that the speed of Electric Actuator is steady and continuously adjustable.In addition, electronic The signal of actuator is inputted by controller, and the actual displacement of Electric Actuator can be passed to controller in real time by displacement sensor, The closed-loop control of knife physical location so that guarantee is backbreak.Pass through closed-loop control, the reality for the knife that can backbreak with Real-time Feedback and amendment Stroke, and final complete stability achievees the purpose that accurately control, to help to improve system in the setting value of operating personnel Precision and stability.Specifically, controller is converted to output signal by the control signal of input and is transferred to servo motor, servo Motor controls the physical location of Electric Actuator according to the input signal.Meanwhile controller passes through the Electric Actuator that receives Actual displacement, adjust output parameter in time, to form closed-loop control, the final precision for improving cutter position of backbreaking and accurate Property.
Further, in one preferred embodiment, Electric Actuator is connect with knife of backbreaking by link mechanism.It is logical Link mechanism is crossed, it can be according to real space come the installation site of arrange to backbreak knife and Electric Actuator.Also, in some determinations In the case of, a small Electric Actuator can be amplified using lever principle by link mechanism and be effectively outputed to knife of backbreaking On active force.
Specifically, in one preferred embodiment, Electric Actuator uses gear-driven form.Electric Actuator is adopted Make the structure of Electric Actuator simple with gear-driven mode, and easily realizes the straight line fortune of Electric Actuator It is dynamic, to drive knife of backbreaking for linear motion.
Specifically, in another preferred embodiment, Electric Actuator uses Worm Wheel System form.Further Ground, in one preferred embodiment, controller can control Electric Actuator according to determining sequence action so that super It digs knife and realizes forming movement.It is controlled by the programmable controller of standard, Electric Actuator can realize complicated motion sequence Action, to realize the profile modeling function for knife of backbreaking.
In one preferred embodiment, Electric Actuator includes several.By multiple Electric Actuator, on the one hand The power output for knife of backbreaking can be improved, on the other hand, in determining space, by single motor actuator installation space institute Limit can only control a knife of backbreaking by multiple small Electric Actuator.
Development machine according to a second aspect of the present invention, including shell, and the pick as described above in shell It backbreaks knife control mechanism into machine.
Compared with prior art, the advantage of the invention is that:It is simple and compact for structure, installation space is small, at low cost, and avoid System low-response, cannot adjust knife stroke of backbreaking so as to cause deficient digging or the problem of cross digging in time, Electric Actuator it is entire Life cycle need not safeguard that Electric Actuator repeatable accuracy is high.
Description of the drawings
The invention will be described in more detail below based on embodiments and refering to the accompanying drawings.Wherein:
The development machine that Fig. 1 schematically illustrates the embodiment of the present invention is backbreak knife control mechanism;
The development machine that Fig. 2 schematically illustrates the embodiment of the present invention is backbreak another structure of knife control mechanism.
In the accompanying drawings, identical component uses identical reference numeral.Attached drawing is not drawn according to actual ratio.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, invention is further described in detail, but does not therefore limit this The protection domain of invention.
The development machine that Fig. 1 schematically illustrates the embodiment of the present invention is backbreak knife control mechanism 10.Fig. 2 schematically illustrates this The development machine of inventive embodiments is backbreak another structure of knife control mechanism 10.
As depicted in figs. 1 and 2, the development machine of the embodiment of the present invention is backbreak knife control mechanism 10, including controller 1, electronic Actuator 2 and knife 3 of backbreaking, Electric Actuator 2 are connect with controller 1 and knife 3 of backbreaking respectively.The development machine of the embodiment of the present invention is super Knife control mechanism is dug, hydraulic cylinder in the prior art is substituted using Electric Actuator, and hydraulic power unit, liquid need not be configured The system elements such as pressure control valve, so that development machine is backbreak, knife control mechanism is simple and compact for structure, correspondingly, can to dig Into machine backbreak knife control mechanism installation space it is small and save manufacturing cost.In addition, since Electric Actuator passes through control The signal of device input adjusts the speed control extended and retracted and backbreaks the actual displacement of knife, can avoid backbreaking in the prior art Knife is controlled by oil cylinder, and oil cylinder causes system low-response by solenoid valve control, cannot adjust knife stroke of backbreaking in time to lead The problem of causing to owe to dig or cross digging.Further, in one preferred embodiment, as shown in Fig. 2, Electric Actuator 2 with it is super Knife 3 is dug to connect by link mechanism 4.It, can be according to real space come arrange to backbreak knife and Electric Actuator by link mechanism Installation site.Also, under some certain situations, a small Electric Actuator utilizes lever original by link mechanism Reason, can amplify the active force for being effectively outputed to backbreak on knife.Specifically, in one preferred embodiment, electronic execution Device 1 includes servo motor and displacement sensor.Electric Actuator provides power source by servo motor, it can be ensured that electronic execution The speed of device is steady and continuously adjustable.In addition, the signal of Electric Actuator is inputted by controller, displacement sensor can will be electronic The actual displacement of actuator is passed to controller in real time, the closed-loop control of knife physical location so that guarantee is backbreak.Pass through closed loop control System, the traveled distance for the knife that can be backbreak with Real-time Feedback and amendment, and final complete stability reaches essence in the setting value of operating personnel The purpose really controlled, to help to improve the precision and stability of system.Specifically, the control signal that controller passes through input It is converted to output signal and is transferred to servo motor, servo motor controls the physical location of Electric Actuator according to the input signal. Meanwhile controller adjusts output parameter in time by the actual displacement of the Electric Actuator received, to form closed loop control System, the final precision and accuracy for improving cutter position of backbreaking.
Further, in one preferred embodiment, controller 1 can control Electric Actuator 2 according to determining sequence Row act so that knife 3 of backbreaking realizes forming movement.It is controlled by the programmable controller of standard, Electric Actuator can be real Existing complicated motion sequence action, to realize the profile modeling function for knife of backbreaking.
Specifically, in one preferred embodiment, Electric Actuator 2 uses gear-driven form.Electric Actuator Make the structure of Electric Actuator simple using gear-driven mode, and easily realizes the straight line of Electric Actuator Movement, to drive knife of backbreaking for linear motion.Specifically, in another preferred embodiment, Electric Actuator 2 uses Worm Wheel System form.In one preferred embodiment, Electric Actuator includes several.Pass through multiple electronic execution On the one hand device can improve the power output for knife of backbreaking, on the other hand, in determining space, since single motor actuator is pacified Dress space is limited, and can only control a knife of backbreaking by multiple small Electric Actuator.
The development machine of second aspect of the present invention embodiment, including shell, and it is as described above in shell Development machine is backbreak knife control mechanism 10.
According to above-described embodiment, it is seen then that development machine of the present invention backbreak knife control mechanism and development machine it is simple in structure It is compact, installation space is small, at low cost, and avoids system low-response, cannot adjust in time and backbreak knife stroke so as to cause owing The problem of digging or crossing digging, the whole life cycle of Electric Actuator need not be safeguarded, Electric Actuator repeatable accuracy is high.
Although by reference to preferred embodiment, invention has been described, the case where not departing from the scope of the present invention Under, various improvement can be carried out to it and can replace component therein with equivalent.Especially, as long as there is no structures to rush Prominent, items technical characteristic mentioned in the various embodiments can be combined in any way.The invention is not limited in texts Disclosed in specific embodiment, but include all technical solutions fallen within the scope of the appended claims.

Claims (8)

  1. The knife control mechanism 1. a kind of development machine is backbreak, which is characterized in that described including controller, Electric Actuator and knife of backbreaking Electric Actuator is connect with the controller and the knife of backbreaking respectively.
  2. The knife control mechanism 2. development machine according to claim 1 is backbreak, which is characterized in that the Electric Actuator includes watching Take motor and displacement sensor.
  3. The knife control mechanism 3. development machine according to claim 1 or 2 is backbreak, which is characterized in that the Electric Actuator with The knife of backbreaking is connected by link mechanism.
  4. The knife control mechanism 4. development machine according to any one of claim 1 to 3 is backbreak, which is characterized in that described electronic Actuator uses gear-driven form.
  5. The knife control mechanism 5. development machine according to any one of claim 1 to 3 is backbreak, which is characterized in that described electronic Actuator uses Worm Wheel System form.
  6. The knife control mechanism 6. development machine according to any one of claim 1 to 5 is backbreak, which is characterized in that the control Device can control the Electric Actuator according to determining sequence action so that the knife of backbreaking realizes forming movement.
  7. The knife control mechanism 7. development machine according to any one of claim 1 to 6 is backbreak, which is characterized in that described electronic Actuator includes several.
  8. 8. a kind of development machine, including shell, and the driving as described in any one of claim 1 to 7 in shell Machine is backbreak knife control mechanism.
CN201810379962.0A 2018-04-25 2018-04-25 Super-cutter control mechanism of heading machine and heading machine Active CN108643931B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810379962.0A CN108643931B (en) 2018-04-25 2018-04-25 Super-cutter control mechanism of heading machine and heading machine

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Application Number Priority Date Filing Date Title
CN201810379962.0A CN108643931B (en) 2018-04-25 2018-04-25 Super-cutter control mechanism of heading machine and heading machine

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CN108643931B CN108643931B (en) 2024-04-09

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CN107269274A (en) * 2017-05-04 2017-10-20 中铁工程装备集团有限公司 Tunneling machine cutting control system and control method
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