CN108643931A - A kind of development machine is backbreak knife control mechanism and development machine - Google Patents
A kind of development machine is backbreak knife control mechanism and development machine Download PDFInfo
- Publication number
- CN108643931A CN108643931A CN201810379962.0A CN201810379962A CN108643931A CN 108643931 A CN108643931 A CN 108643931A CN 201810379962 A CN201810379962 A CN 201810379962A CN 108643931 A CN108643931 A CN 108643931A
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- China
- Prior art keywords
- knife
- electric actuator
- development machine
- backbreak
- control mechanism
- Prior art date
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- 230000007246 mechanism Effects 0.000 title claims abstract description 34
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract description 7
- 230000004044 response Effects 0.000 abstract description 5
- 230000002950 deficient Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/108—Remote control specially adapted for machines for driving tunnels or galleries
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1086—Drives or transmissions specially adapted therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Portable Nailing Machines And Staplers (AREA)
Abstract
The present invention provides a kind of development machine and backbreaks knife control mechanism, including controller, Electric Actuator and knife of backbreaking, Electric Actuator are connect with controller and knife of backbreaking respectively.It is simple and compact for structure, installation space is small, at low cost, and avoids system low-response, knife stroke of backbreaking cannot be adjusted in time so as to cause deficient digging or the problem of cross digging, the whole life cycle of Electric Actuator need not be safeguarded, Electric Actuator repeatable accuracy is high.
Description
Technical field
The invention belongs to tunnel piercing equipment technology fields, and in particular to a kind of development machine is backbreak knife control mechanism and driving
Machine.
Background technology
Development machine has obtained more and more applications in the constructing tunnels such as subway.Knife system of backbreaking is the weight of development machine
Component part is wanted, during practice of construction, in order to realize that the turning of development machine minor radius needs when development machine is turned
With backbreaking, knife is digged, and space is expanded for shield turning.In prior art, have the following problems:Knife of backbreaking stretch out and
It is retracted through hydraulic cylinder control, hydraulic cylinder action need to configure hydraulic power unit, hydraulic control valve etc., and system element is more, occupies
Space is big, of high cost, and poor by hydraulic cylinder control accuracy.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of simple and compact for structure, control
Precision is high, development machine at low cost is backbreak knife control mechanism and development machine.
In order to solve the above-mentioned technical problem, technical solution proposed by the present invention is:
A kind of development machine is backbreak knife control mechanism, including controller, Electric Actuator and knife of backbreaking, Electric Actuator difference
It is connect with controller and knife of backbreaking.
Development machine according to the present invention is backbreak knife control mechanism, and hydraulic oil in the prior art is substituted using Electric Actuator
Cylinder, and the system elements such as hydraulic power unit, hydraulic control valve need not be configured, the knife control mechanism knot so that development machine is backbreak
Structure simple and compact correspondingly can save space and manufacturing cost.In addition, since Electric Actuator is defeated by controller
The signal entered adjusts the speed control extended and retracted and backbreaks the actual displacement of knife, and the knife that can avoid backbreaking in the prior art is logical
Oil cylinder control is crossed, oil cylinder causes system low-response by solenoid valve control, cannot adjust in time and backbreak knife stroke so as to cause owing
The problem of digging or crossing digging.Again, it needs to regularly replace compared to hydraulic oil in hydraulic control, hydraulic oil is possible to leakage and pollutes
The whole life cycle of the problem of so as to cause failure, Electric Actuator need not be safeguarded.Also, opposing hydraulic system control weight
The problem of multiple low precision, Electric Actuator repeatable accuracy are high.
For above-mentioned technical proposal, the further improvement that can also be discussed below.
Specifically, in one preferred embodiment, Electric Actuator includes servo motor and displacement sensor.It is electronic
Actuator provides power source by servo motor, it can be ensured that the speed of Electric Actuator is steady and continuously adjustable.In addition, electronic
The signal of actuator is inputted by controller, and the actual displacement of Electric Actuator can be passed to controller in real time by displacement sensor,
The closed-loop control of knife physical location so that guarantee is backbreak.Pass through closed-loop control, the reality for the knife that can backbreak with Real-time Feedback and amendment
Stroke, and final complete stability achievees the purpose that accurately control, to help to improve system in the setting value of operating personnel
Precision and stability.Specifically, controller is converted to output signal by the control signal of input and is transferred to servo motor, servo
Motor controls the physical location of Electric Actuator according to the input signal.Meanwhile controller passes through the Electric Actuator that receives
Actual displacement, adjust output parameter in time, to form closed-loop control, the final precision for improving cutter position of backbreaking and accurate
Property.
Further, in one preferred embodiment, Electric Actuator is connect with knife of backbreaking by link mechanism.It is logical
Link mechanism is crossed, it can be according to real space come the installation site of arrange to backbreak knife and Electric Actuator.Also, in some determinations
In the case of, a small Electric Actuator can be amplified using lever principle by link mechanism and be effectively outputed to knife of backbreaking
On active force.
Specifically, in one preferred embodiment, Electric Actuator uses gear-driven form.Electric Actuator is adopted
Make the structure of Electric Actuator simple with gear-driven mode, and easily realizes the straight line fortune of Electric Actuator
It is dynamic, to drive knife of backbreaking for linear motion.
Specifically, in another preferred embodiment, Electric Actuator uses Worm Wheel System form.Further
Ground, in one preferred embodiment, controller can control Electric Actuator according to determining sequence action so that super
It digs knife and realizes forming movement.It is controlled by the programmable controller of standard, Electric Actuator can realize complicated motion sequence
Action, to realize the profile modeling function for knife of backbreaking.
In one preferred embodiment, Electric Actuator includes several.By multiple Electric Actuator, on the one hand
The power output for knife of backbreaking can be improved, on the other hand, in determining space, by single motor actuator installation space institute
Limit can only control a knife of backbreaking by multiple small Electric Actuator.
Development machine according to a second aspect of the present invention, including shell, and the pick as described above in shell
It backbreaks knife control mechanism into machine.
Compared with prior art, the advantage of the invention is that:It is simple and compact for structure, installation space is small, at low cost, and avoid
System low-response, cannot adjust knife stroke of backbreaking so as to cause deficient digging or the problem of cross digging in time, Electric Actuator it is entire
Life cycle need not safeguard that Electric Actuator repeatable accuracy is high.
Description of the drawings
The invention will be described in more detail below based on embodiments and refering to the accompanying drawings.Wherein:
The development machine that Fig. 1 schematically illustrates the embodiment of the present invention is backbreak knife control mechanism;
The development machine that Fig. 2 schematically illustrates the embodiment of the present invention is backbreak another structure of knife control mechanism.
In the accompanying drawings, identical component uses identical reference numeral.Attached drawing is not drawn according to actual ratio.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, invention is further described in detail, but does not therefore limit this
The protection domain of invention.
The development machine that Fig. 1 schematically illustrates the embodiment of the present invention is backbreak knife control mechanism 10.Fig. 2 schematically illustrates this
The development machine of inventive embodiments is backbreak another structure of knife control mechanism 10.
As depicted in figs. 1 and 2, the development machine of the embodiment of the present invention is backbreak knife control mechanism 10, including controller 1, electronic
Actuator 2 and knife 3 of backbreaking, Electric Actuator 2 are connect with controller 1 and knife 3 of backbreaking respectively.The development machine of the embodiment of the present invention is super
Knife control mechanism is dug, hydraulic cylinder in the prior art is substituted using Electric Actuator, and hydraulic power unit, liquid need not be configured
The system elements such as pressure control valve, so that development machine is backbreak, knife control mechanism is simple and compact for structure, correspondingly, can to dig
Into machine backbreak knife control mechanism installation space it is small and save manufacturing cost.In addition, since Electric Actuator passes through control
The signal of device input adjusts the speed control extended and retracted and backbreaks the actual displacement of knife, can avoid backbreaking in the prior art
Knife is controlled by oil cylinder, and oil cylinder causes system low-response by solenoid valve control, cannot adjust knife stroke of backbreaking in time to lead
The problem of causing to owe to dig or cross digging.Further, in one preferred embodiment, as shown in Fig. 2, Electric Actuator 2 with it is super
Knife 3 is dug to connect by link mechanism 4.It, can be according to real space come arrange to backbreak knife and Electric Actuator by link mechanism
Installation site.Also, under some certain situations, a small Electric Actuator utilizes lever original by link mechanism
Reason, can amplify the active force for being effectively outputed to backbreak on knife.Specifically, in one preferred embodiment, electronic execution
Device 1 includes servo motor and displacement sensor.Electric Actuator provides power source by servo motor, it can be ensured that electronic execution
The speed of device is steady and continuously adjustable.In addition, the signal of Electric Actuator is inputted by controller, displacement sensor can will be electronic
The actual displacement of actuator is passed to controller in real time, the closed-loop control of knife physical location so that guarantee is backbreak.Pass through closed loop control
System, the traveled distance for the knife that can be backbreak with Real-time Feedback and amendment, and final complete stability reaches essence in the setting value of operating personnel
The purpose really controlled, to help to improve the precision and stability of system.Specifically, the control signal that controller passes through input
It is converted to output signal and is transferred to servo motor, servo motor controls the physical location of Electric Actuator according to the input signal.
Meanwhile controller adjusts output parameter in time by the actual displacement of the Electric Actuator received, to form closed loop control
System, the final precision and accuracy for improving cutter position of backbreaking.
Further, in one preferred embodiment, controller 1 can control Electric Actuator 2 according to determining sequence
Row act so that knife 3 of backbreaking realizes forming movement.It is controlled by the programmable controller of standard, Electric Actuator can be real
Existing complicated motion sequence action, to realize the profile modeling function for knife of backbreaking.
Specifically, in one preferred embodiment, Electric Actuator 2 uses gear-driven form.Electric Actuator
Make the structure of Electric Actuator simple using gear-driven mode, and easily realizes the straight line of Electric Actuator
Movement, to drive knife of backbreaking for linear motion.Specifically, in another preferred embodiment, Electric Actuator 2 uses
Worm Wheel System form.In one preferred embodiment, Electric Actuator includes several.Pass through multiple electronic execution
On the one hand device can improve the power output for knife of backbreaking, on the other hand, in determining space, since single motor actuator is pacified
Dress space is limited, and can only control a knife of backbreaking by multiple small Electric Actuator.
The development machine of second aspect of the present invention embodiment, including shell, and it is as described above in shell
Development machine is backbreak knife control mechanism 10.
According to above-described embodiment, it is seen then that development machine of the present invention backbreak knife control mechanism and development machine it is simple in structure
It is compact, installation space is small, at low cost, and avoids system low-response, cannot adjust in time and backbreak knife stroke so as to cause owing
The problem of digging or crossing digging, the whole life cycle of Electric Actuator need not be safeguarded, Electric Actuator repeatable accuracy is high.
Although by reference to preferred embodiment, invention has been described, the case where not departing from the scope of the present invention
Under, various improvement can be carried out to it and can replace component therein with equivalent.Especially, as long as there is no structures to rush
Prominent, items technical characteristic mentioned in the various embodiments can be combined in any way.The invention is not limited in texts
Disclosed in specific embodiment, but include all technical solutions fallen within the scope of the appended claims.
Claims (8)
- The knife control mechanism 1. a kind of development machine is backbreak, which is characterized in that described including controller, Electric Actuator and knife of backbreaking Electric Actuator is connect with the controller and the knife of backbreaking respectively.
- The knife control mechanism 2. development machine according to claim 1 is backbreak, which is characterized in that the Electric Actuator includes watching Take motor and displacement sensor.
- The knife control mechanism 3. development machine according to claim 1 or 2 is backbreak, which is characterized in that the Electric Actuator with The knife of backbreaking is connected by link mechanism.
- The knife control mechanism 4. development machine according to any one of claim 1 to 3 is backbreak, which is characterized in that described electronic Actuator uses gear-driven form.
- The knife control mechanism 5. development machine according to any one of claim 1 to 3 is backbreak, which is characterized in that described electronic Actuator uses Worm Wheel System form.
- The knife control mechanism 6. development machine according to any one of claim 1 to 5 is backbreak, which is characterized in that the control Device can control the Electric Actuator according to determining sequence action so that the knife of backbreaking realizes forming movement.
- The knife control mechanism 7. development machine according to any one of claim 1 to 6 is backbreak, which is characterized in that described electronic Actuator includes several.
- 8. a kind of development machine, including shell, and the driving as described in any one of claim 1 to 7 in shell Machine is backbreak knife control mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810379962.0A CN108643931B (en) | 2018-04-25 | 2018-04-25 | Super-cutter control mechanism of heading machine and heading machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810379962.0A CN108643931B (en) | 2018-04-25 | 2018-04-25 | Super-cutter control mechanism of heading machine and heading machine |
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Publication Number | Publication Date |
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CN108643931A true CN108643931A (en) | 2018-10-12 |
CN108643931B CN108643931B (en) | 2024-04-09 |
Family
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CN201810379962.0A Active CN108643931B (en) | 2018-04-25 | 2018-04-25 | Super-cutter control mechanism of heading machine and heading machine |
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CN107339112A (en) * | 2017-07-13 | 2017-11-10 | 北方重工集团有限公司 | A kind of full section face development machine cutter head of variable cutting diameter |
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JPH05295986A (en) * | 1992-04-22 | 1993-11-09 | Komatsu Ltd | Rock excavator |
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JP2000087691A (en) * | 1998-09-10 | 2000-03-28 | Kajima Corp | Tunnel boring machine |
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CN205117347U (en) * | 2015-11-12 | 2016-03-30 | 中国铁建重工集团有限公司 | A tunnel boring machine that is used for tunnel boring machine's cutter head assembly and has it |
WO2017104238A1 (en) * | 2015-12-18 | 2017-06-22 | 住友重機械工業株式会社 | Shovel and control method for same |
CN206487477U (en) * | 2017-01-04 | 2017-09-12 | 广东重工建设监理有限公司 | One kind control shield driving, which is unearthed, measures automatic control system |
CN106907375A (en) * | 2017-03-30 | 2017-06-30 | 中建八局第建设有限公司 | A kind of bucket device of effective control earth excavation precision |
CN107269274A (en) * | 2017-05-04 | 2017-10-20 | 中铁工程装备集团有限公司 | Tunneling machine cutting control system and control method |
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