CN108640089A - Potassium hydrogen persulfate composite salts serialization making apparatus and preparation method - Google Patents

Potassium hydrogen persulfate composite salts serialization making apparatus and preparation method Download PDF

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CN108640089A
CN108640089A CN201810763258.5A CN201810763258A CN108640089A CN 108640089 A CN108640089 A CN 108640089A CN 201810763258 A CN201810763258 A CN 201810763258A CN 108640089 A CN108640089 A CN 108640089A
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kettle
potassium hydrogen
solution
hydrogen persulfate
composite salts
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CN108640089B (en
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陶彭均
崔旭
陶卓奇
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Zhejiang Jiehua New Materials Co ltd
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Shaoxing Shangyu Jiehua Chemical Co Ltd
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B15/00Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
    • C01B15/055Peroxyhydrates; Peroxyacids or salts thereof
    • C01B15/06Peroxyhydrates; Peroxyacids or salts thereof containing sulfur
    • C01B15/08Peroxysulfates

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Abstract

This application discloses a kind of potassium hydrogen persulfate composite salts serialization making apparatus and preparation methods, wherein potassium hydrogen persulfate composite salts continuous preparation method, include the following steps, (1) sulfuric acid and the hydrogen peroxide containing stabilizer are added in stills for air blowing, the oxidized hydrorrhea outlet pipe of oxidation solution overflows into mixing kettle;(2) mother liquid coming is added in mixing kettle, mother liquid coming is mixed with oxidation solution, obtains mixed solution, and mixed liquor overflows into neutralization kettle through mixed liquor discharger;(3) in and potassium hydroxide solution is added in kettle, potassium hydroxide solution is neutralized with mixed liquor, and acquisition neutralizer, the neutralized hydrorrhea outlet pipe of neutralizer overflows into crystallization kettle;(4) crystal solution cycle will be carried out by opening crystallisation cycle pump, and the crystallized hydrorrhea outlet pipe of crystal solution spills over centrifuge separation, obtains potassium hydrogen persulfate composite salts wet product and a mother liquid coming;(5) obtained potassium hydrogen persulfate composite salts wet product is subjected to boiled bed drying, realizes automated production, continuous output products.

Description

Potassium hydrogen persulfate composite salts serialization making apparatus and preparation method
Technical field
The present invention relates to the preparing technical fields of peracid salt, and in particular to potassium hydrogen persulfate composite salts serialization makes Equipment and preparation method.
Background technology
Potassium hydrogen persulfate composite salts are compound at what is be grouped as by potassium hydrogen peroxymonosulfate, potassium acid sulfate, three kinds of potassium sulfate Salt is a kind of white particle powder of free-flowing, soluble easily in water, molecular formula 2KHSO5.KHSO4.K2SO4.Permonosulphuric acid Hydrogen potassium complex salt is a kind of widely used disinfectant, have very strong oxidisability, application field be related to detergent, Denture cleanser, dry chemicking agent, the anti-shrinking agent of woollen fabrics, the initiator of polymer, printed circuit board micro-etching agent, at waste water Reason, swimming pool and water body of hot spring disinfection and the refinement etc. of association with pulp bleaching, precious metal.
The method for preparing potassium hydrogen persulfate composite salts at present is chlorosulfonic acid method, anodizing and sulfuric acid process.Chlorosulfonic acid Method is to react the chlorosulfonic acid quantified with 90% hydrogen peroxide, and controlling reaction temperature reacts and peroxide sulphur is made at -15 DEG C or so Acid, adds a certain proportion of potassium hydroxide and carries out neutralization and prepare potassium hydrogen persulfate composite salts, which exists the disadvantage is that right Hydrogen peroxide concentration is more demanding, and reaction temperature is too low, and energy consumption is larger, exists simultaneously byproduct of reaction hydrogen chloride gas, pollution and Corrosivity is strong, requires production equipment high.Anodizing is to generate peroxy-disulfuric acid with platinum electrode electricity slot electrolysis sulfuric acid, crosses two sulphur Hydrolysis generates permonosulphuric acid to acid at room temperature.Then it is multiple to can be obtained potassium hydrogen peroxymonosulfate with potassium hydroxide or potassium carbonate neutralization Close product salt, the shortcomings that technique is the valuable platinum electrolytic cell of anodizing, and equipment investment is big, high energy consumption operate compared with Complexity, sometimes in the pasty state, hardly possible crystallizes product.Sulfuric acid process reaction step is that the sulfuric acid of high concentration is added drop-wise to the hydrogen peroxide of high concentration In, and stabilizer is added, temperature control is reacted at 5 DEG C or so, is formed the mixture of peroxosulphuric and sulfuric acid, is added hydrogen Potassium hydrogen persulfate composite salts are obtained by the reaction in potassium oxide solution.
United States Patent (USP) US5139763 discloses the chemical preparation process of potassium hydrogen persulfate composite salts, and step is by mistake Peroxosulphuric is made after being reacted in hydrogen oxide and sulfuric acid, adds common potassium compound and acid reaction prepares KHSO5、KHSO4 And K2SO4Mixture, add the mixture to rich in KHSO5Solution in adjust KHSO5/(KHSO4+K2SO4) ratio, make KHSO in final mixture5/(KHSO4+K2SO) in 1.4-1.6:Between 1, separating mixture forms mud sample, through vacuum tube knot It is brilliant, dry, obtain product.This method, which needs in addition to prepare, is rich in KHSO5Mother liquor, to improve KHSO5/(KHSO4+K2SO) Ratio;Potassium hydrogen persulfate composite salts humidity obtained is big, and active o content is low, it is difficult to reach the quality requirement of product.
Chinese invention patent application prospectus CN1528660 discloses a kind of preparation of potassium hydrogen persulfate composite salts Method, preparation method are that the hydrogen peroxide containing stabilizer is first added into reactor, and sulfuric acid is then added dropwise and is reacted, then Potassium hydroxide solution is added dropwise, while crystalline form modifying agent is added, through being concentrated in vacuo, crystallisation by cooling dries and potassium hydrogen peroxymonosulfate is made Compound dried salted products.This method is without preparing in advance rich in KHSO5Mother liquor, stabilizer and crystalline form modifying agent is added and effectively reduces Monthly average active oxygen loss rate, but there are still addition stabilizers and crystalline form modifying agent to cause product impurity content high, is concentrated in vacuo It is less efficient.
Chinese invention patent application prospectus CN102311100A discloses a kind of potassium hydrogen persulfate composite salts Preparation method, preparation method are that the hydrogen peroxide of high concentration and sulfuric acid are first carried out oxidation reaction;Again by K: S than for 0.8-1's The mixed solution or the mother liquid coming after crystallization centrifuging process of aqueous potassium hydrogen sulfate or potassium acid sulfate and sulfuric acid are added in reaction solution It is mixed and is reacted, acquisition target product is metastable H2SO5、KHSO5、KHSO4、H2SO4Deng mixed solution;Again will KOH solution is added in mixed solution is reacted under vacuum, then crystallisation by cooling collects solid using conventional method Potassium Monopersulfate, it is dry, that is, obtain product, this method need in addition to prepare K: S than for 0.8-1 aqueous potassium hydrogen sulfate or Potassium acid sulfate is mixed with the mixed solution of sulfuric acid with reaction solution.
Method made above is all batch production substantially, and reaction, dry, packaging are implemented step by step, low production efficiency, product Unstable quality, the degree of automation is relatively low, exists simultaneously the shortcomings of labor intensity is higher, has to production-scale expansion certain Inhibit.
Invention content
The present invention is in view of the above-mentioned problems, propose a kind of potassium hydrogen persulfate composite salts serialization making apparatus and preparation side Method.
The technical solution adopted by the present invention is as follows:
A kind of potassium hydrogen persulfate composite salts serialization making apparatus, including oxidation unit, mixing arrangement, neutralize device, Crystallization apparatus and separator, the oxidation unit include stills for air blowing and oxidation solution discharger, and the mixing arrangement includes mixing Kettle and mixed liquor discharger, the neutralization device include neutralizing kettle and neutralizer discharger, the crystallization apparatus include crystallization kettle, Crystallisation cycle pumps and crystal solution discharger, and crystallisation cycle pump both ends are all connected with the crystallization kettle, and the crystallisation cycle pump is used In by the Matter Transfer in the crystallization kettle, oxidation solution discharger one end connects the stills for air blowing, and oxidation solution discharger is another One end connects the mixing kettle, and mixed liquor discharger one end connects the mixing kettle, the mixed liquor discharger other end The neutralization kettle is connected, neutralizer discharger one end connects the neutralization kettle, the neutralizer discharger other end connection The crystallization kettle, crystal solution discharger one end connect the crystallization kettle, described in the crystal solution discharger other end connection Separator.
It is furthermore that, the stills for air blowing, the mixing kettle, the neutralization kettle and the crystallization kettle lower end are equipped with into freezing Brine Pipe, the stills for air blowing, the mixing kettle, the neutralization kettle and the crystallization kettle upper end are equipped with out chilled brine pipe, described Into chilled brine pipe and it is described go out chilled brine pipe for passing in and out chilled brine to adjust reaction temperature.
A kind of potassium hydrogen persulfate composite salts continuous preparation method, using sulfuric acid, hydrogen peroxide and potassium hydroxide as raw material It is prepared, preparation method includes the following steps:
(1) sulfuric acid and the hydrogen peroxide containing stabilizer are added in stills for air blowing, control oxidizing reaction temperature and reaction solution Acid value, obtains oxidation solution, and the oxidized hydrorrhea outlet pipe of oxidation solution overflows into mixing kettle;
(2) potassium hydrogen persulfate composite salts mother liquid coming is added in mixing kettle, mother liquid coming is mixed with oxidation solution, is controlled Mixing temperature and reaction solution acid value obtain H2SO5、KHSO5、KHSO4And H2SO4Mixed solution, while mixed liquor is through mixed liquor Discharger overflows into neutralization kettle;
(3) in and potassium hydroxide solution is added in kettle, potassium hydroxide solution is neutralized with mixed liquor, and control neutralizes warm Degree and reaction solution acid value obtain the neutralizer of target product potassium hydrogen persulfate composite salts, while the neutralized hydrorrhea of neutralizer goes out Pipe overflows into crystallization kettle;
(4) crystallisation cycle will be carried out by opening crystallisation cycle pump, control crystallization temperature, the crystallization of potassium hydrogen persulfate composite salts The crystallized hydrorrhea outlet pipe of liquid spills over centrifuge separation, obtains potassium hydrogen persulfate composite salts wet product and a mother liquid coming, will be primary Mother liquid coming is evaporated concentration under vacuum, obtains the secondary wet product of potassium hydrogen persulfate composite salts and secondary mother liquid water;
(5) obtained potassium hydrogen persulfate composite salts wet product is subjected to boiled bed drying, is added in mixing machine after dry, Anti-caking agent is added in mixing machine and is sufficiently mixed uniform stirring, obtains product potassium hydrogen persulfate composite salts.
It is furthermore that, in step (1), h 2 so 4 concentration is 98% concentrated sulfuric acid, 20% sulfuric acid, 50% sulfuric acid and 65% Any one of sulfuric acid;The mass percent concentration of hydrogen peroxide is 50~70%;Hydrogen peroxide is added simultaneously with sulfuric acid, and be added Molar ratio is H2O2∶H2SO4=1: 0.9~1.10.
It is furthermore that, in step (1), stabilizer is the sodium salt of pyrophosphoric acid, tripolyphosphate, hexa metaphosphoric acid, acid phosphate Or any one or more mixture in sylvite or ammonium salt, addition are the 0.5~4% of hydrogen peroxide quality;Oxidation is anti- It is -10~20 DEG C to answer temperature, and reaction solution acid value is 450-600mg/g.
It is furthermore that, in step (2), mother liquid coming is added simultaneously with oxidation solution, and the mass ratio being added is 1.2-2.4: 1;Reaction temperature is 0~30 DEG C, and reaction solution acid value is 200-400mg/g.
It is furthermore that, in step (2), mother liquid coming is the potassium hydrogen persulfate composite salts mother liquid coming prepared or step (4) In secondary mother liquid water in a mother liquid coming or step (4).
It is furthermore that, in step (3), potassium hydroxide solution mass percent concentration is 48%;Potassium hydroxide solution with Mixed liquor is added simultaneously, and the mass ratio being added is 0.35-0.45:1;Neutral temperature is 15~35 DEG C, and reaction solution acid value is 75- 150mg/g。
It is furthermore that, in step (4), centrifuge is Horizontal spiral discharging centrifuge;Crystallization temperature is -5-5 DEG C, concentration Temperature is 20~60 DEG C;Vacuum degree is 0.09~0.1 megapascal;
It is furthermore that, in step (5), anti-caking agent is carbonate, and addition is potassium hydrogen persulfate composite salts quality 0.5~3%.
The beneficial effects of the invention are as follows:By oxidation unit, mixing arrangement, neutralize device, crystallization apparatus and separator It is prepared by the serializations of potassium hydrogen persulfate composite salts, continuous production can make the product serialization in each stage export to Next stage can reduce security risk, and realize automated production to avoid risk, and continuous output products, yield is efficient, raw Production operating cost is substantially reduced with labor intensity.
Description of the drawings
Fig. 1 is the structural schematic diagram of potassium hydrogen persulfate composite salts serialization making apparatus of the present invention;
Fig. 2 is the flow chart of potassium hydrogen persulfate composite salts continuous preparation method of the present invention.
Specific implementation mode
With reference to each attached drawing, the present invention is described in detail.
According to Fig. 1, a kind of potassium hydrogen persulfate composite salts serialization making apparatus, including oxidation unit 1, mixing dress It sets 2, neutralize device 3, crystallization apparatus 4 and separator 5, the oxidation unit 1 includes stills for air blowing 11 and oxidation solution discharger 12, The mixing arrangement 2 includes mixing kettle 21 and mixed liquor discharger 22, and the neutralization device 3 includes neutralizing kettle 31 and neutralization hydrorrhea Outlet pipe 32, the crystallization apparatus 4 include crystallization kettle 41, crystallisation cycle pump 43 and crystal solution discharger 42, the crystallisation cycle pump 43 both ends are all connected with the crystallization kettle 41, and the crystallisation cycle pump 43 is described for by the Matter Transfer in the crystallization kettle 41 12 one end of oxidation solution discharger connects the stills for air blowing 11, and 12 other end of oxidation solution discharger connects the mixing kettle 21, described 22 one end of mixed liquor discharger connects the mixing kettle 21, and 22 other end of mixed liquor discharger connects the neutralization kettle 31, Described 32 one end of neutralizer discharger connects the neutralization kettle 31, and 32 other end of neutralizer discharger connects the crystallization kettle 41, described 42 one end of crystal solution discharger connects the crystallization kettle 41, described point of 42 other end of the crystal solution discharger connection From device 5.
In existing batch production, the hydrogen peroxide of high concentration is reacting the incipient stage with sulfuric acid, and heat release is violent, to freezing The requirement of system and reaction temperature is harsh, otherwise easily boils, causes danger.The present invention passes through oxidation unit 1, mixing arrangement 2, it neutralizes device 3, crystallization apparatus 4 and separator 5 to prepare the serialization of potassium hydrogen persulfate composite salts, continuous production can So that the product serialization in each stage was exported to next stage, security risk can be reduced to avoid risk, and realize automatic Metaplasia is produced, and continuous output products, yield is efficient, and operation cost is substantially reduced with labor intensity.
The stills for air blowing 11, the mixing kettle 21, the neutralization kettle 31 and 41 lower end of the crystallization kettle are equipped with into freezing Brine Pipe 6, the stills for air blowing 11, the mixing kettle 21, the neutralization kettle 31 and 41 upper end of the crystallization kettle are equipped with out freezing Brine Pipe 7, by it is described into chilled brine pipe 6 pass in and out chilled brine and it is described go out chilled brine pipe 7 go out chilled brine to adjust Save reaction temperature.
According to Fig.2, a kind of potassium hydrogen persulfate composite salts continuous preparation method, with sulfuric acid, hydrogen peroxide and hydrogen Potassium oxide is prepared by raw material, and preparation method includes the following steps:
(1) sulfuric acid and the hydrogen peroxide containing stabilizer are added in stills for air blowing 11, control oxidizing reaction temperature and reaction Liquid acid value, obtains oxidation solution, and the oxidized hydrorrhea outlet pipe of oxidation solution 12 overflows into mixing kettle 21;
(2) potassium hydrogen persulfate composite salts mother liquid coming is added in mixing kettle 21, mother liquid coming is mixed with oxidation solution, is controlled Mixing temperature and reaction solution acid value processed obtains the mixed solution of H2SO5, KHSO5, KHSO4 and H2SO4, while mixed liquor is through mixed It closes hydrorrhea outlet pipe 22 and overflows into neutralization kettle 31;
(3) in and potassium hydroxide solution is added in kettle 31, potassium hydroxide solution is neutralized with mixed liquor, control neutralization Temperature and reaction solution acid value obtain the neutralizer of target product potassium hydrogen persulfate composite salts, while the neutralized hydrorrhea of neutralizer Outlet pipe 32 overflows into crystallization kettle 41;
(4) crystallisation cycle will be carried out by opening crystallisation cycle pump 43, control crystallization temperature, the knot of potassium hydrogen persulfate composite salts The crystallized hydrorrhea outlet pipe of brilliant liquid 42 spills over centrifuge separation, obtains potassium hydrogen persulfate composite salts wet product and a mother liquid coming, will One time mother liquid coming is evaporated concentration under vacuum, obtains the secondary wet product of potassium hydrogen persulfate composite salts and secondary mother liquid Water;
(5) obtained potassium hydrogen persulfate composite salts wet product is subjected to boiled bed drying, is added in mixing machine after dry, Anti-caking agent is added in mixing machine and is sufficiently mixed uniform stirring, obtains product potassium hydrogen persulfate composite salts.
Sulfuric acid in step (1) carries out oxidation reaction with hydrogen peroxide, and reaction equation is:H2O2+H2SO4=H2SO5+H2O。
In step (1), sulfuric acid is that mass concentration is in 98% concentrated sulfuric acid, 20% sulfuric acid, 50% sulfuric acid and 65% sulfuric acid It is any;
In step (1), the mass percent concentration of hydrogen peroxide is 50~70%;
In step (1), hydrogen peroxide is added simultaneously with sulfuric acid, and the molar ratio being added is H2O2∶H2SO4=1: 0.9~ 1.10。
In step (1), stabilizer is pyrophosphoric acid, tripolyphosphate, hexa metaphosphoric acid, the sodium salt of acid phosphate or sylvite or ammonium salt In any one or more mixture, addition is the 0.5~4% of hydrogen peroxide quality;
In step (1), oxidizing reaction temperature is -10~20 DEG C, by controlling hydrogen peroxide and sulfuric acid addition speed and passing through Chilled brine adjusts reaction temperature;
In step (1), reaction solution acid value is 450-600mg/g, is measured by KOH neutralization titrations, controls H2O2∶H2SO4 The molar ratio being added simultaneously is adjusted;
In step (2), mother liquid coming is added simultaneously with oxidation solution, and the mass ratio being added is 1.2-2.4: 1;
In step (2), it is that speed summation is added with sulfuric acid in hydrogen peroxide that oxidation solution, which overflows speed,;
In step (2), reaction temperature is 0~30 DEG C, by controlling mother liquid coming addition speed and being adjusted by chilled brine Reaction temperature;
In step (2), reaction solution acid value is 200-400mg/g, is measured by KOH neutralization titrations, and control mother liquid coming adds Enter speed to be adjusted.
In step (2), mother liquid coming is a mother liquid coming in the potassium hydrogen persulfate composite salts mother liquid coming prepared or step (4) Or secondary mother liquid water in step (4).
In step (3), potassium hydroxide solution mass percent concentration is 48%;
In step (3), it is that speed summation is added in hydrogen peroxide, sulfuric acid and mother liquid coming that mixed liquor, which overflows speed,;
In step (3), potassium hydroxide solution is added simultaneously with mixed liquor, and the mass ratio being added is 0.35-0.45:1;
In step (3), neutral temperature is 15~35 DEG C, and neutral temperature is adjusted by chilled brine;
In step (3), reaction solution acid value is 75-150mg/g, is measured by KOH neutralization titrations, and control potassium hydroxide is molten Liquid is added speed and is adjusted.
In step (4), centrifuge is Horizontal spiral discharging centrifuge;
In step (4), crystallization temperature is -5-5 DEG C, and thickening temperature is 20~60 DEG C;
In step (4), vacuum degree is 0.09~0.1 megapascal;
In step (5), anti-caking agent is carbonate, and addition is the 0.5~3% of potassium hydrogen persulfate composite salts quality.
The present invention prepares the serialization of potassium hydrogen persulfate composite salts, and continuous production can make the production in each stage Object serialization was exported to next stage, can reduce security risk, and realize automated production to avoid risk, continuous output production Product, yield is efficient, and operation cost is substantially reduced with labor intensity, and the anti-caking agent of addition makes compared with similar products more It is not easy to lump, is easy storage, the primary quality measures such as active oxygen accords with completely after manufacture finished product stores 1 year under prescribed conditions Target level of product quality requirement is closed, while taking full advantage of the mother liquid coming generated in technique to reduce the danger of neutralization reaction, carried High yield, reduces cost, realizes technique waste water zero-emission.
Embodiment 1:
(1) stabilizer sodium pyrophosphate 20kg is added in the hydrogen peroxide solution that 2000kg mass concentrations are 50%, stirring is mixed It closes uniformly, obtains hydrogen peroxide mixed solution.
(2) by 65% sulfuric acid and 50% hydrogen peroxide solution containing stabilizer respectively with 86kg/h, the speed of 68kg/h is same When be added in stills for air blowing 11, controlling reaction temperature is 5 DEG C, and measurements reaction solution acid value is 525mg/g, and oxidation solution is from stills for air blowing 11 Overflow port overflows into mixing kettle 21;
(3) while mother liquid coming being added, mother liquid coming is mixed with 225kg/h with oxidation solution, and controlling reaction temperature is 16 DEG C, Reaction solution acid value is 316mg/g, obtains the mixed solution of H2SO5, KHSO5, KHSO4, H2SO4, while mixed liquor is from mixing kettle 21 overflow ports, which overflow into, neutralizes kettle 31;
(4) while 48% potassium hydroxide solution is added, potassium hydroxide solution is neutralized with 152kg/h and mixed liquor, is controlled Reaction temperature processed is 20 DEG C, and reaction solution acid value is 106mg/g, obtains the neutralizer of target product potassium hydrogen persulfate composite salts, Neutralizer is overflowed into from 31 overflow port of kettle is neutralized to crystallization kettle 41 simultaneously;
(5) it opens crystallisation cycle pump 43 and carries out crystal solution cycles, control crystallization temperature is 0 DEG C, and crystal solution is from continuous crystallisation 41 overflow port of kettle spills over continuous centrifuge separation, potassium hydrogen persulfate composite salts wet product is obtained, by potassium hydrogen persulfate composite salts Wet product carries out boiled bed drying, and mixing kettle 21 is added after dry, adds 1% magnesium carbonate and is sufficiently mixed uniformly, obtain product, even Continuous production 48h, amounts to and obtains 6.28 tons of potassium hydrogen persulfate composite salts product, and use sodium thiosulfate standard solution titration Active oxygen is detected at regular intervals, and active oxygen data are shown in Table 1.
Embodiment 2:
(1) stabilizer hexapolyphosphate sodium 40kg, stirring are added in the hydrogen peroxide solution that 2000kg mass concentrations are 70% It is uniformly mixed, obtains hydrogen peroxide mixed solution.
(2) by 98% concentrated sulfuric acid and 70% hydrogen peroxide solution containing stabilizer respectively with 110kg/h, the speed of 49kg/h It is added in stills for air blowing 11 simultaneously, controlling reaction temperature is -4 DEG C, and measurements reaction solution acid value is 496mg/g, and oxidation solution is from oxidation 11 overflow port of kettle overflows into mixing kettle 21;
(3) while mother liquid coming being added, mother liquid coming is mixed with 190kg/h with oxidation solution, and controlling reaction temperature is 5 DEG C, Reaction solution acid value is 313mg/g, obtains the mixed solution of H2SO5, KHSO5, KHSO4, H2SO4, while mixed liquor is from mixing kettle 21 overflow ports, which overflow into, neutralizes kettle 31;
(4) while 48% potassium hydroxide solution is added, potassium hydroxide solution is neutralized with 128kg/h and mixed liquor, is controlled Reaction temperature processed is 15 DEG C, and reaction solution acid value is 123mg/g, obtains the neutralizer of target product potassium hydrogen persulfate composite salts, Neutralizer is overflowed into from 31 overflow port of kettle is neutralized to crystallization kettle 41 simultaneously;
(5) it opens crystallisation cycle pump 43 and carries out crystal solution cycles, control crystallization temperature is -4 DEG C, and crystal solution is from continuous crystallisation 41 overflow port of kettle spills over continuous centrifuge separation, potassium hydrogen persulfate composite salts wet product is obtained, by potassium hydrogen persulfate composite salts Wet product carries out boiled bed drying, and mixing kettle 21 is added after dry, adds 1.5% magnesium carbonate and is sufficiently mixed uniformly, obtain product, Continuous production 36h is amounted to and is obtained 4.28 tons of potassium hydrogen persulfate composite salts product, and detects active oxygen at regular intervals, living Property oxygen data are shown in Table 1.
Embodiment 3:
(1) stabilizer sodium tripolyphosphate 20kg, stirring are added in the hydrogen peroxide solution that 2000kg mass concentrations are 70% It is uniformly mixed, obtains hydrogen peroxide mixed solution.
(2) by 50% concentrated sulfuric acid and 70% hydrogen peroxide solution containing stabilizer respectively with 92kg/h, the speed of 50kg/h It is added in stills for air blowing 11 simultaneously, controlling reaction temperature is 10 DEG C, and measurements reaction solution acid value is 559mg/g, and oxidation solution is from oxidation 11 overflow port of kettle overflows into mixing kettle 21;
(3) while mother liquid coming being added, mother liquid coming is mixed with 254kg/h with oxidation solution, and controlling reaction temperature is 10 DEG C, Reaction solution acid value is 347mg/g, obtains the mixed solution of H2SO5, KHSO5, KHSO4, H2SO4, while mixed liquor is from mixing kettle 21 overflow ports, which overflow into, neutralizes kettle 31;
(4) while 48% potassium hydroxide solution is added, potassium hydroxide solution is neutralized with 158kg/h and mixed liquor, is controlled Reaction temperature processed is 20 DEG C, and reaction solution acid value is 96mg/g, obtains the neutralizer of target product potassium hydrogen persulfate composite salts, together When neutralizer from neutralize 31 overflow port of kettle overflow into crystallization kettle 41;
(5) it opens crystallisation cycle pump 43 and carries out crystal solution cycles, control crystallization temperature is 0 DEG C, and crystal solution is from continuous crystallisation 41 overflow port of kettle spills over continuous centrifuge separation, potassium hydrogen persulfate composite salts wet product is obtained, by potassium hydrogen persulfate composite salts Wet product carries out boiled bed drying, and mixing kettle 21 is added after dry, adds 1% magnesium carbonate and is sufficiently mixed uniformly, obtain product, even Continuous production 72h, amounts to and obtains 10.22 tons of potassium hydrogen persulfate composite salts product, and detect active oxygen at regular intervals, activity Oxygen data are shown in Table 1.
Active o content measured by 1. embodiment product of table:
In conclusion the result measured by the embodiment obtain potassium hydrogen persulfate composite salts can be with continuous production, even Continuous output products, yield is efficient, and the active o content of product is qualified, and product quality is stablized, and realizes technique waste water zero-emission, together When can reduce labor intensity, improve production efficiency, it is with good economic efficiency, be suitable for industrialized production.
The foregoing is merely the preferred embodiment of the present invention, not thereby limit the scope of patent protection of the present invention, all It is directly or indirectly to be used in other relevant technologies with equivalent structure transformation made by description of the invention and accompanying drawing content Field includes similarly within the scope of the present invention.

Claims (10)

1. a kind of potassium hydrogen persulfate composite salts serialization making apparatus, which is characterized in that including oxidation unit, mixing arrangement, It includes stills for air blowing and oxidation solution discharger, the mixing arrangement to neutralize device, crystallization apparatus and separator, the oxidation unit Including mixing kettle and mixed liquor discharger, the neutralization device includes neutralizing kettle and neutralizer discharger, the crystallization apparatus packet Crystallization kettle, crystallisation cycle pump and crystal solution discharger are included, crystallisation cycle pump both ends are all connected with the crystallization kettle, the crystallization Circulating pump is used for the Matter Transfer in the crystallization kettle, and oxidation solution discharger one end connects the stills for air blowing, oxidation solution The discharger other end connects the mixing kettle, and mixed liquor discharger one end connects the mixing kettle, and the mixed liquor overflows The pipe other end connects the neutralization kettle, and neutralizer discharger one end connects the neutralization kettle, and the neutralizer discharger is another One end connects the crystallization kettle, and crystal solution discharger one end connects the crystallization kettle, the crystal solution discharger other end Connect the separator.
2. potassium hydrogen persulfate composite salts serialization making apparatus as described in claim 1, which is characterized in that the oxidation Kettle, the mixing kettle, the neutralization kettle and the crystallization kettle lower end are equipped with into chilled brine pipe, the stills for air blowing, described mixed It closes kettle, the neutralization kettle and the crystallization kettle upper end and is equipped with out chilled brine pipe.
3. a kind of potassium hydrogen persulfate composite salts continuous preparation method, which is characterized in that with sulfuric acid, hydrogen peroxide and hydroxide Potassium is prepared by raw material, and preparation method includes the following steps:
(1) sulfuric acid and the hydrogen peroxide containing stabilizer are added in stills for air blowing, control oxidizing reaction temperature and reaction solution acid value, Oxidation solution is obtained, the oxidized hydrorrhea outlet pipe of oxidation solution overflows into mixing kettle;
(2) potassium hydrogen persulfate composite salts mother liquid coming is added in mixing kettle, mother liquid coming is mixed with oxidation solution, control mixing Temperature and reaction solution acid value obtain H2SO5、KHSO5、KHSO4And H2SO4Mixed solution, while mixed liquor is overflowed through mixed liquor Pipe overflows into neutralization kettle;
(3) in and potassium hydroxide solution is added in kettle, potassium hydroxide solution is neutralized with mixed liquor, control neutral temperature and Reaction solution acid value obtains the neutralizer of target product potassium hydrogen persulfate composite salts, while the neutralized hydrorrhea outlet pipe of neutralizer is overflow Enter crystallization kettle;
(4) crystallisation cycle will be carried out by opening crystallisation cycle pump, control crystallization temperature, the crystal solution warp of potassium hydrogen persulfate composite salts Crystal solution discharger spills over centrifuge separation, potassium hydrogen persulfate composite salts wet product and a mother liquid coming is obtained, by a mother liquor Water is evaporated concentration under vacuum, obtains the secondary wet product of potassium hydrogen persulfate composite salts and secondary mother liquid water;
(5) obtained potassium hydrogen persulfate composite salts wet product is subjected to boiled bed drying, is added in mixing machine after dry, mixed Anti-caking agent is added in machine and is sufficiently mixed uniform stirring, obtains product potassium hydrogen persulfate composite salts.
4. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (1), H 2 so 4 concentration is any one of 98% concentrated sulfuric acid, 20% sulfuric acid, 50% sulfuric acid and 65% sulfuric acid;The quality hundred of hydrogen peroxide It is 50~70% to divide specific concentration;Hydrogen peroxide is added simultaneously with sulfuric acid, and the molar ratio being added is H2O2∶H2SO4=1: 0.9~ 1.10。
5. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (1), Stabilizer is any one or more in pyrophosphoric acid, tripolyphosphate, hexa metaphosphoric acid, the sodium salt of acid phosphate or sylvite or ammonium salt Mixture, addition be hydrogen peroxide quality 0.5~4%;Oxidizing reaction temperature is -10~20 DEG C, and reaction solution acid value is 450-600mg/g。
6. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (2), Mother liquid coming is added simultaneously with oxidation solution, and the mass ratio being added is 1.2-2.4: 1;Reaction temperature is 0~30 DEG C, reaction solution acid value For 200-400mg/g.
7. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (2), Mother liquid coming is secondary mother in a mother liquid coming or step (4) in the potassium hydrogen persulfate composite salts mother liquid coming prepared or step (4) Liquid water.
8. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (3), Potassium hydroxide solution mass percent concentration is 48%;Potassium hydroxide solution is added simultaneously with mixed liquor, and the mass ratio being added For 0.35-0.45:1;Neutral temperature is 15~35 DEG C, and reaction solution acid value is 75-150mg/g.
9. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that in step (4), Centrifuge is Horizontal spiral discharging centrifuge;Crystallization temperature is -5-5 DEG C, and thickening temperature is 20~60 DEG C;Vacuum degree be 0.09~ 0.1 megapascal.
10. potassium hydrogen persulfate composite salts continuous preparation method as claimed in claim 3, which is characterized in that step (5) In, anti-caking agent is carbonate, and addition is the 0.5~3% of potassium hydrogen persulfate composite salts quality.
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CN112357890A (en) * 2020-11-24 2021-02-12 浙江金科日化原料有限公司 Method for controlling growth of potassium hydrogen peroxymonosulfate composite salt crystal
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CN114873564A (en) * 2022-01-21 2022-08-09 绍兴上虞洁华化工有限公司 Method for efficiently and continuously producing potassium hydrogen peroxymonosulfate composite salt
CN114307937A (en) * 2022-02-24 2022-04-12 辽宁博仕科技股份有限公司 Potassium hydrogen peroxymonosulfate composite salt production device and method based on jet flow reactor
CN114307937B (en) * 2022-02-24 2024-05-24 辽宁博仕科技股份有限公司 Potassium hydrogen peroxymonosulfate compound salt production device and method based on jet reactor
CN115138326A (en) * 2022-07-04 2022-10-04 山东安诺其化工技术研究有限公司 Device and process for continuously producing monopersulfate composite salt

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