CN107792840A - A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate - Google Patents

A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate Download PDF

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CN107792840A
CN107792840A CN201711018339.4A CN201711018339A CN107792840A CN 107792840 A CN107792840 A CN 107792840A CN 201711018339 A CN201711018339 A CN 201711018339A CN 107792840 A CN107792840 A CN 107792840A
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ferrophosphorus
solution
solid sediment
ferric phosphate
isolated
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CN107792840B (en
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苏毅
陈富金
任园园
李国斌
罗康碧
李沪萍
胡亮
梅毅
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/37Phosphates of heavy metals
    • C01B25/375Phosphates of heavy metals of iron

Abstract

The invention discloses a kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, belong to industrial by-products and utilize field.The present invention uses potassium chlorate acid solution Oxidation Leaching ferrophosphorus, obtain iron content, the aqueous solution of phosphate radical, the purified abjection impurity element of the aqueous solution, the aqueous slkali of leaching separation adjust pH to neutrality, isolated solid sediment, solid sediment is sized mixing with water and demodulates pH to 1 ~ 2 with phosphoric acid solution, isolated solid sediment, scrubbed, dry and calcining obtain ferric phosphate;The solution that precipitation and separation obtains is through being concentrated by evaporation, crystallisation by cooling, isolated sodium chloride product.The inventive method process equipment is simple, and operation is easy, safety, using chemical products of the trade waste production with high added value and wider application, realizes utilization of resources, can reach recycling economy, energy-saving and emission-reduction purpose.

Description

A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate
Technical field
The present invention relates to a kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, belongs to industrial secondary Product utilization field.
Background technology
Ferrophosphorus is caused accessory substance in industrial yellow phosphorus production process, industrially often produces 1t yellow phosphorus, can by-product ferrophosphorus 0.1-0.2 t, estimated by current domestic industry yellow phosphorus annual production, domestic annual about 100,000 tons of yellow phosphorus industry by-product ferrophosphorus.Ferrophosphorus Main component be phosphorus and iron, carbon, sulphur simultaneously containing a small amount of silicon, calcium, manganese and residual etc., wherein ferrophosphorus content reaches 80- 95%。
At present, utilization of the most domestic phosphorous chemical industry manufacturing enterprise to by-product ferrophosphorus is still insufficient, and some enterprises directly will It, so as to cause the ferrophosphorus utilization of resources in phosphorous chemical industry low in economic efficiency, in a disguised form causes ferrophosphorus resource as Solid state fermentation Significant wastage, and environment is damaged.
Ferric phosphate also known as high ferric phosphate, ferric orthophosphate, molecular formula FePO4, the color of the phosphate dihydrate iron of high-purity is Near-white is shallow(It is light)Yellow-white powder, with the loss of the crystallization water, color gradually turns yellow, and pure anhydride is in yellow-white powder. Iron phosphate compound has good application in fields such as agricultural, glass-ceramic, steel and surface passivations.Because its unique catalysis is special Property, ion-exchange capacity and chemical property, have more and more important application in the field such as catalysis and electrode material of lithium battery. Important component of the positive electrode as lithium ion battery, chemical property, the safety of battery are decide to a certain extent Property and manufacturing cost etc., and ferric phosphate is one of presoma of synthesizing iron lithium phosphate, it is closely similar with the structure of LiFePO4, As long as controlling structure, pattern and the granule size of ferric phosphate, the performance of LiFePO4 just can be preferably controlled.
The content of the invention
For ferrophosphorus recycling problem in the prior art, the present invention provides a kind of by-product produced using industrial yellow phosphorus The method that thing ferrophosphorus prepares ferric phosphate, valuable element phosphorus and iron in ferrophosphorus are extracted, preparing has high added value and relatively wide application The ferric phosphate of scope, secondary resource recycling is can reach, realizes recycling economy, energy-saving and emission-reduction purpose, be ferrophosphorus accessory substance Utilization provide an effective approach, improve its application value.
A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, is comprised the following steps that:
(1)Mixed solution A is prepared in the reactor, is then added and is ground to material all by the ferrophosphorus of 200 mesh sieves, normal Leach reaction 6 ~ 8h, isolated leachate B under conditions of pressure, temperature are 80 ~ 95 DEG C, mixing speed is 300 ~ 500rpm;Its Middle mixed solution A is the mixed aqueous solution of potassium chlorate and hydrochloric acid;
(2)According to the total mole number and S of Pb, Cd, Hg, As, Cu metal ion in solution2-The ratio of ion is 1:(1~ 1.2) ratio, under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, in step(1)Add in gained leachate B Enter sulfide and react the isolated solid sediment C and purifying filter liquor D of 0.5~2.0h;
(3)Under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, in step(2)Added in gained purifying filter liquor D Sodium hydroxide solution, regulation pH value of solution continue 0.5 ~ 1.0h of reaction isolated solid sediment E and filtrate F, filtrate F to 4 ~ 6 It is evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)Prepare mixed solution A;
(4)Add water in reactor, under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, add step (3)Gained solid sediment E, phosphoric acid is slow added into after sizing mixing uniformly and adjusts pH value of solution to 1 ~ 2 and reacts 0.5 ~ 1.0h separation Solid sediment G and filtrate H are obtained, solid sediment G obtains solid sediment I and cleaning solution J, solid through water washing to neutrality Processing is dried in sediment I, is subsequently placed under the conditions of temperature is 500 ~ 700 DEG C and is calcined 1 ~ 2h, cools down and produce phosphoric acid iron product;
(5)By step(4)Gained filtrate H and cleaning solution J is well mixed return to step(4)Middle substitution water is added in reactor;
The step(1)The mass concentration of potassium chlorate is 30 ~ 40% in mixed solution A, and the mass concentration of hydrochloric acid is 3 ~ 6%, mixing The solid mass ratio of the liquid of solution A and ferrophosphorus is (12 ~ 16):1;
The step(2)The sulfide added in leachate B is vulcanized sodium, phosphorus pentasulfide or hydrogen sulfide;
The step(4)Reclaimed water and the solid sediment E solid mass ratio of liquid are (4 ~ 6):1;
The industrial by-products of output, its main component are usual when the ferrophosphorus is industrially produces industrial yellow phosphorus using electric furnace process For:P 18 ~ 30%, Fe 50 ~ 75%, Si 0.1 ~ 3.0%, Ca 0.05 ~ 1.0%, Mn 0.2 ~ 2.0%, additionally containing Pb, Cd, The material such as the precious metals such as Cr, Ni, V, Co, Ti and the carbon of residual, sulphur;
Beneficial effects of the present invention:
(1)Method utilizes P, Fe valuable element contained in ferrophosphorus, leaches the iron and phosphorus in ferrophosphorus, production tool by acidic oxidation There is the ferric phosphate of high added value and wider application;
(2)The inventive method process equipment is simple, and operation is easy, safety, realizes the recycling of ferrophosphorus secondary resource, and realization follows Ring economy, energy-saving and emission-reduction purpose.
Embodiment
The present invention is described in further detail with reference to embodiment, but protection scope of the present invention and unlimited In the content.
Embodiment 1:A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, specific steps are such as Under:
(1)Mixed solution A is prepared in the reactor(Mixed solution A is the mixed aqueous solution of potassium chlorate and hydrochloric acid), then add again Enter to be ground to material all by the ferrophosphorus of 200 mesh sieves, under conditions of normal pressure, temperature are 90 DEG C, mixing speed is 300rpm Leach reaction 6h, isolated leachate B;The mass concentration of potassium chlorate is 40% wherein in mixed solution A, and the quality of hydrochloric acid is dense Spend for 6%, the solid mass ratio of liquid of mixed solution A and ferrophosphorus is 12:1;
(2)Under conditions of normal pressure, room temperature, mixing speed are 300rpm, in step(1)Sulfide is added in gained leachate B (Sulfide is phosphorus pentasulfide)And react 1.5h isolated solid sediment C and purifying filter liquor D;Pb in wherein leachate B, The total mole number and sulfide of Cd, Hg, As, Cu metal ion(Phosphorus pentasulfide)Middle S2-The ratio of the molal quantity of ion is 1:1;
(3)Under conditions of normal pressure, room temperature, mixing speed are 300rpm, in step(2)Quality is added in gained purifying filter liquor D The sodium hydroxide solution of concentration 20%, regulation pH value of solution to 5, continue to react the isolated solid sediment E and filtrate F of 1.0h, filter Liquid F is evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)It is molten to prepare mixing Liquid A;NaCl mass percents content is 98.73% in the present embodiment sodium chloride product;
(4)According to the solid mass ratio 5 of water and solid sediment E liquid:1 ratio, is added water in reactor, in normal pressure, room Under conditions of temperature, mixing speed are 300rpm, step is added(3)Gained solid sediment E, it is slow added into after sizing mixing uniformly The phosphoric acid that mass concentration is 85% adjusts pH value of solution and to 1 and reacts 0.5h isolated solid sediment G and filtrate H, solid precipitation Thing G obtains solid sediment I and cleaning solution J through water washing to neutrality, and solid sediment I is placed under the conditions of temperature is 140 DEG C and done Dry 5h, it is subsequently placed under the conditions of temperature is 600 DEG C and is calcined 1h, cool down and produce phosphoric acid iron product;
After testing, Fe contents are 36.25% in phosphoric acid iron product in the present embodiment, P content 20.17%, and Fe and P mol ratio are 1:1.00, outward appearance is white.
Embodiment 2:A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, specific steps are such as Under:
(1)Mixed solution A is prepared in the reactor(Mixed solution A is the mixed aqueous solution of potassium chlorate and hydrochloric acid), then add again Enter to be ground to material all by the ferrophosphorus of 200 mesh sieves, under conditions of normal pressure, temperature are 80 DEG C, mixing speed is 500rpm Leach reaction 8h, isolated leachate B;The mass concentration of potassium chlorate is 30% wherein in mixed solution A, and the quality of hydrochloric acid is dense Spend for 3%, the solid mass ratio of liquid of mixed solution A and ferrophosphorus is 16:1;
(2)Under conditions of normal pressure, room temperature, mixing speed are 500rpm, in step(1)Sulfide is added in gained leachate B (Sulfide is vulcanized sodium)And react 0.5h isolated solid sediment C and purifying filter liquor D;Pb, Cd in wherein leachate B, The total mole number and sulfide of Hg, As, Cu metal ion(Vulcanized sodium)Middle S2-The ratio of the molal quantity of ion is 1:1.2;
(3)Under conditions of normal pressure, room temperature, mixing speed are 500rpm, in step(2)Quality is added in gained purifying filter liquor D The sodium hydroxide solution of concentration 10%, regulation pH value of solution to 6, continue to react the isolated solid sediment E and filtrate F of 0.5h, filter Liquid F is evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)It is molten to prepare mixing Liquid A;NaCl mass percents content is 98.92% in the present embodiment sodium chloride product;
(4)According to the solid mass ratio 6 of water and solid sediment E liquid:1 ratio, is added water in reactor, in normal pressure, room Under conditions of temperature, mixing speed are 500rpm, step is added(3)Gained solid sediment E, it is slow added into after sizing mixing uniformly The phosphoric acid that mass concentration is 85% adjusts pH value of solution and to 2 and reacts 0.5h isolated solid sediment G and filtrate H, solid precipitation Thing G obtains solid sediment I and cleaning solution J through water washing to neutrality, and solid sediment I is placed under the conditions of temperature is 150 DEG C and done Dry 4h, it is subsequently placed under the conditions of temperature is 700 DEG C and is calcined 1.5h, cool down and produce phosphoric acid iron product;
After testing, Fe contents are 36.38% in phosphoric acid iron product in the present embodiment, P content 20.33%, and Fe and P mol ratio are 1:0.99, outward appearance is white.
Embodiment 3:A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, specific steps are such as Under:
(1)Mixed solution A is prepared in the reactor(Mixed solution A is by the step of embodiment 1(4)Isolated mother liquor and water is matched somebody with somebody Make and obtain), then add and be ground to material all by the ferrophosphorus of 200 mesh sieves, be 80 DEG C, mixing speed in normal pressure, temperature For Leach reaction 8h under conditions of 500rpm, isolated leachate B;Wherein the mass concentration of potassium chlorate is in mixed solution A 35%, the mass concentration of hydrochloric acid is 4%, and the solid mass ratio of liquid of mixed solution A and ferrophosphorus is 14:1;
(2)Under conditions of normal pressure, room temperature, mixing speed are 400rpm, in step(1)Sulfide is added in gained leachate B (Sulfide is hydrogen sulfide saturated solution)And react 2.0h isolated solid sediment C and purifying filter liquor D;Wherein leachate B The total mole number and sulfide of middle Pb, Cd, Hg, As, Cu metal ion(Hydrogen sulfide saturated solution)Middle S2-The molal quantity of ion Than for 1:1.1;
(3)Under conditions of normal pressure, room temperature, mixing speed are 400rpm, in step(2)Quality is added in gained purifying filter liquor D The sodium hydroxide solution of concentration 15%, regulation pH value of solution to 4, continue to react the isolated solid sediment E and filtrate F of 1.0h, filter Liquid F is evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)It is molten to prepare mixing Liquid A;NaCl mass percents content is 98.67% in the present embodiment sodium chloride product;
(4)According to the solid mass ratio 4 of water and solid sediment E liquid:1 ratio, by the step of embodiment 1(4)Gained filtrate H and wash The mixed solution for washing liquid J is added in reactor, under conditions of normal pressure, room temperature, mixing speed are 400rpm, adds step (3)Gained solid sediment E, the phosphoric acid that mass concentration is 85% is slow added into after sizing mixing uniformly and adjusts pH value of solution to 1.5 and anti- Answer 0.75h isolated solid sediment G and filtrate H, solid sediment G through water washing to neutrality obtain solid sediment I and Cleaning solution J, solid sediment I are placed under the conditions of temperature is 120 DEG C and dry 6h, are subsequently placed under the conditions of temperature is 500 DEG C and are calcined 2.0h, cool down and produce phosphoric acid iron product;
After testing, Fe contents are 36.46% in phosphoric acid iron product in the present embodiment, P content 20.52%, Fe and P mol ratio For 1:0.98, outward appearance is white.
Embodiment 4:A kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, specific steps are such as Under:
(1)Mixed solution A is prepared in the reactor(Mixed solution A is by the step of embodiment 2(4)Isolated mother liquor and water is matched somebody with somebody Make and obtain), then add and be ground to material all by the ferrophosphorus of 200 mesh sieves, be 95 DEG C, mixing speed in normal pressure, temperature For Leach reaction 6.5h under conditions of 400rpm, isolated leachate B;The mass concentration of potassium chlorate wherein in mixed solution A For 37%, the mass concentration of hydrochloric acid is 5%, and the solid mass ratio of liquid of mixed solution A and ferrophosphorus is 15:1;
(2)Under conditions of normal pressure, room temperature, mixing speed are 500rpm, in step(1)Sulfide is added in gained leachate B (Sulfide is hydrogen sulfide saturated solution)And react 1.0h isolated solid sediment C and purifying filter liquor D;Wherein leachate B The total mole number and sulfide of middle Pb, Cd, Hg, As, Cu metal ion(Hydrogen sulfide saturated solution)Middle S2-The molal quantity of ion Than for 1:1.0;
(3)Under conditions of normal pressure, room temperature, mixing speed are 350rpm, in step(2)Quality is added in gained purifying filter liquor D The sodium hydroxide solution of concentration 12%, regulation pH value of solution to 4.5, continue to react the isolated solid sediment E of 0.75h and filtrate F, filtrate F are evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)Prepare mixed Close solution A;NaCl mass percents content is 98.84% in the present embodiment sodium chloride product;
(4)According to the solid mass ratio 6 of water and solid sediment E liquid:1 ratio, by the step of embodiment 2(4)Gained filtrate H and wash The mixed solution for washing liquid J is added in reactor, under conditions of normal pressure, room temperature, mixing speed are 450rpm, adds step (3)Gained solid sediment E, the phosphoric acid that mass concentration is 85% is slow added into after sizing mixing uniformly and adjusts pH value of solution to 2.0 and anti- 1.0h isolated solid sediment G and filtrate H, solid sediment G is answered to obtain solid sediment I through water washing to neutrality and wash Liquid J is washed, solid sediment I is placed under the conditions of temperature is 130 DEG C and dries 6h, is subsequently placed under the conditions of temperature is 500 DEG C and is calcined 1.5h, cool down and produce phosphoric acid iron product;
After testing, Fe contents are 36.87% in phosphoric acid iron product in the present embodiment, P content 20.25%, Fe and P mol ratio For 1:1.01, outward appearance is white.

Claims (4)

1. a kind of method that accessory substance ferrophosphorus using industrial yellow phosphorus production prepares ferric phosphate, it is characterised in that specific steps are such as Under:
(1)Mixed solution A is prepared in the reactor, is then added and is ground to material all by the ferrophosphorus of 200 mesh sieves, normal Leach reaction 6 ~ 8h, isolated leachate B under conditions of pressure, temperature are 80 ~ 95 DEG C, mixing speed is 300 ~ 500rpm;Its Middle mixed solution A is the mixed aqueous solution of potassium chlorate and hydrochloric acid;
(2)According to the total mole number and S of Pb, Cd, Hg, As, Cu metal ion in solution2-The ratio of ion is 1: (1~ 1.2) ratio, under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, in step(1)Add in gained leachate B Enter sulfide and react the isolated solid sediment C and purifying filter liquor D of 0.5~2.0h;
(3)Under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, in step(2)Added in gained purifying filter liquor D Sodium hydroxide solution, regulation pH value of solution continue 0.5 ~ 1.0h of reaction isolated solid sediment E and filtrate F, filtrate F to 4 ~ 6 It is evaporated concentration, crystallisation by cooling, isolated sodium chloride product and mother liquor I, mother liquor I return to step(1)Prepare mixed solution A;
(4)Add water in reactor, under conditions of normal pressure, room temperature, mixing speed are 300 ~ 500rpm, add step (3)Gained solid sediment E, phosphoric acid is slow added into after sizing mixing uniformly and adjusts pH value of solution to 1 ~ 2 and reacts 0.5 ~ 1.0h separation Solid sediment G and filtrate H are obtained, solid sediment G obtains solid sediment I and cleaning solution J, solid through water washing to neutrality Processing is dried in sediment I, is subsequently placed under the conditions of temperature is 500 ~ 700 DEG C and is calcined 1 ~ 2h, cools down and produce phosphoric acid iron product;
(5)By step(4)Gained filtrate H and cleaning solution J is well mixed return to step(4)Middle substitution water is added in reactor.
2. the method that the accessory substance ferrophosphorus produced according to claim 1 using industrial yellow phosphorus prepares ferric phosphate, its feature exist In:Step(1)The mass concentration of potassium chlorate is 30 ~ 40% in mixed solution A, and the mass concentration of hydrochloric acid is 3 ~ 6%, mixed solution A The solid mass ratio of liquid with ferrophosphorus is (12 ~ 16):1.
3. the method that the accessory substance ferrophosphorus produced according to claim 1 using industrial yellow phosphorus prepares ferric phosphate, its feature exist In:Step(2)The sulfide added in leachate B is vulcanized sodium, phosphorus pentasulfide or hydrogen sulfide.
4. the method that the accessory substance ferrophosphorus produced according to claim 1 using industrial yellow phosphorus prepares ferric phosphate, its feature exist In:Step(4)Reclaimed water and the solid sediment E solid mass ratio of liquid are (4 ~ 6):1.
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CN114702016A (en) * 2022-03-30 2022-07-05 昆明理工大学 Method for preparing iron phosphate by using phosphorus iron slag as by-product in yellow phosphorus production
CN115321736A (en) * 2022-08-24 2022-11-11 中国科学院过程工程研究所 Treatment method of glyphosate production wastewater and high-value recycling of phosphorus-containing waste
CN115806280A (en) * 2022-12-12 2023-03-17 中南大学 Method for preparing iron phosphate by taking phosphorus iron powder as byproduct of phosphorus chemical industry as raw material

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Publication number Priority date Publication date Assignee Title
CN114702016A (en) * 2022-03-30 2022-07-05 昆明理工大学 Method for preparing iron phosphate by using phosphorus iron slag as by-product in yellow phosphorus production
CN115321736A (en) * 2022-08-24 2022-11-11 中国科学院过程工程研究所 Treatment method of glyphosate production wastewater and high-value recycling of phosphorus-containing waste
CN115806280A (en) * 2022-12-12 2023-03-17 中南大学 Method for preparing iron phosphate by taking phosphorus iron powder as byproduct of phosphorus chemical industry as raw material
CN115806280B (en) * 2022-12-12 2024-01-26 中南大学 Method for preparing ferric phosphate by taking phosphorus chemical byproduct ferrophosphorus powder as raw material

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