CN108639399A - Solid powder and solvent precision proportioning filling process and its device - Google Patents
Solid powder and solvent precision proportioning filling process and its device Download PDFInfo
- Publication number
- CN108639399A CN108639399A CN201810234780.4A CN201810234780A CN108639399A CN 108639399 A CN108639399 A CN 108639399A CN 201810234780 A CN201810234780 A CN 201810234780A CN 108639399 A CN108639399 A CN 108639399A
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- CN
- China
- Prior art keywords
- filling
- solid powder
- solvent
- workbench
- material bottle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/28—Methods or devices for controlling the quantity of the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention discloses a kind of solid powder and solvent precision proportioning filling process and its device, the solid powder is first to press the theoretical filling value auto-filling solid powder of solid powder with solvent precision proportioning filling process, online weighing, according to the filling solvent of ratio requirement, detect whether practical proportioning meets the requirements；The solid powder matches filling apparatus, including material bottle conveying assembly, solid powder filling components, solvent filling components, workbench, man-machine interface and control system with solvent precision.Expect that bottle conveying assembly is used for material conveying bottle；Solid powder filling components are for storing simultaneously quantitative filling solid powder；Solvent filling components are used for storage and according to the ratio quantitative filling solvent；Workbench is for installing material bottle conveying assembly, solid powder filling components, solvent filling components and man-machine interface；Man-machine interface is used to input the relevant parameter of solid powder and solvent；Control system is reliably carried out for controlling pouring process.The present invention is easy to operate, and filling accuracy is high.
Description
Technical field
The present invention relates to filling fields, and in particular to solid powder and solvent precision proportioning filling process and its device.
Background technology
It needs to be mixed in a certain ratio by solid powder and solvent in some industrial products production processes.For example,
Fluorine is moulded in the production process of wire rod, need to mix polytetrafluoroethylene solids powder according to a certain ratio with solvent.It manufactures at present
Technical process used by enterprise is the ratio requirement according to polytetrafluoroethylene solids powder and solvent, calculates every bottle of filling material
The weight ratio of polytetrafluoroethylene solids powder and solvent in bottle, by manually accurately weighing the solid powder of predetermined weight and molten respectively
Agent will mix in its filling bottle to material.This method respectively weighs to solid powder and solvent by worker, artificial correct amount
Labor intensity it is big, low production efficiency.
With the development of equipment automatic technology, replace manually being produced as inexorable trend using auto-filling equipment.For
Above-mentioned polytetrafluoroethylene solids powder and solvent are wanted by original production technology to realize that solid powder and the accurate of solvent match
It asks the solid powder auto-filling precision being filled in material bottle to reach 1000 ± 0.5g, solid powder is technically difficult to realize
Such filling accuracy.
To realize the auto-filling of the solid powder and solvent in industrial processes with accurate proportioning, mitigate worker's labor
Fatigue resistance improves filling efficiency and reliability, devise a kind of solid powder and solvent precision match filling new process and its
Device, the program can preferably realize that the precision proportioning of solid powder and solvent is filling.
Invention content
Present invention aims at solve solid powder present in current industrial processes to realize accurate proportioning with solvent
The problem of auto-filling difficulty provides a kind of solid powder and solvent precision proportioning filling process and its device, makes blending process
It is more convenient, accurate.The present invention is simple, reasonable, easily operated, can realize solid powder with accurate ratio requirement and molten
The high-precision of agent is filling, keeps production process continuously reliable, meets automatical and efficient industrialization production requirements.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
1. solid powder matches filling process with solvent precision, specially：
(1) is filled to the solid powder gravimetric value in material bottle, the theoretical filling solid powder of setting by production requirement measuring and calculating
Expect weight；
(2) using powder conveying apparatus by solid powder it is filling to material bottle in, online weighing；
(3) requires to determine the filling weight of solvent according to the ratio according to the solid powder weight being actually filled in material bottle, into
Row solvent is filling, online weighing；
(4) weighs to the material bottle after the completion of filling, the solvent that detection is filled in material bottle with solid powder is practical matches
Than whether meeting distributing precision requirement, it is unsatisfactory for desired rejecting, what is met the requirements is delivered to next station.
2. matching filling process by above-mentioned solid powder and solvent precision, solid powder and the solvent precision proportioning of design fill
Assembling device, including material bottle conveying assembly, solid powder filling components, solvent filling components, workbench, man-machine interface and control system
System；
The material bottle conveying assembly is used for material conveying bottle, including：
Conveying mechanism, installation on the table, are used for material conveying bottle；Conveying mechanism includes conveyer belt, motor, solid powder
Weighing platform, solvent weighing platform, supporting block, side shield and side shield supporting block；Wherein, conveyer belt is mounted on by supporting block
On workbench, for driving conveyer belt to move, solid powder weighing platform is used for material bottle and filled solid powder motor
Material bottle is weighed, and for weighing to the material bottle of filled solvent, side shield is mounted on solvent weighing platform by side shield supporting block
On workbench, for the limit of material bottle both sides；
Cylinder ejecting mechanism, installation expect bottle on the table, for pushing；Cylinder ejecting mechanism include three station cylinders,
Three station cylinder mounting plates, guide rod mounting plate, release cylinder, release cylinder mounting plate and push plate guide rod；Wherein three station cylinders
On three station cylinder mounting plates, guide rod be mounted on guide rod mounting plate on and three station cylinder piston rods with release cylinder
Mounting plate is connected, and releases cylinder and is mounted on release cylinder mounting plate, and push plate, which is mounted on, releases cylinder piston boom end；
The solid powder filling components are installed on the table, for storing solid powder, and quantitative filling solid powder
Material, including：Hopper support column, butterfly valve mounting plate, butterfly valve and hopper；Wherein, hopper is mounted on work by hopper support column
Make on platform, butterfly valve is mounted on butterfly valve mounting plate；
The solvent filling components are installed on the table, for storage of solvent, and set by production requirement
The proportioning quantitative filling solvent of solvent and solid powder, including：Pump mounting plate, pump mounting bracket, delivery pipe, filling nozzle and
Pump；Wherein, pump is mounted on pump mounting plate, is fixed on the table by pumping mounting bracket, delivery pipe is for connecting filling spray
Head and pump；
The workbench is for being fixedly mounted material bottle conveying assembly, solid powder filling components, solvent filling components and control
System and man-machine interface processed, and as solid powder and the filling platform of solvent；
The man-machine interface is installed on the table, the relevant parameter for inputting solid powder and solvent；
The control system requires progress filling according to the ratio for controlling solid powder filling components and solvent filling components,
It is additionally operable to control material bottle conveying assembly and needs material conveying bottle by production process.
Beneficial effects of the present invention：
Present invention process reduces the required precision of solid powder auto-filling, only need to automatically be filled using Conventional solid powder
Dress technology achieves that the auto-filling of solid powder and solvent precision proportioning, and reasonable for structure, high degree of automation reduces work
The labor intensity of people.
Description of the drawings
Fig. 1 is that solid powder matches filling process flow chart with solvent precision；
Fig. 2 is the overall structure diagram that solid powder matches filling apparatus with solvent precision；
Fig. 3 is material bottle conveying assembly schematic diagram；
Fig. 4 is powder filling component and solvent filling components schematic diagram；
Fig. 5 is that solid powder matches filling specific implementation method flow chart with solvent precision.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, invention is further described in detail.
As shown in Figure 1, the specific implementation process that solid powder matches filling process with solvent precision is：
(1) is filled to the solid powder gravimetric value in material bottle, the theoretical filling solid powder of setting by production requirement measuring and calculating
Expect weight；
(2) using powder conveying apparatus by solid powder it is filling to material bottle in, online weighing；
(3) requires to determine the filling weight of solvent according to the ratio according to the solid powder weight being actually filled in material bottle, into
Row solvent is filling, online weighing；
(4) weighs to the material bottle after the completion of filling, the solvent that detection is filled in material bottle with solid powder is practical matches
Than whether meeting distributing precision requirement, it is unsatisfactory for desired rejecting, what is met the requirements is delivered to next station.
As shown in Fig. 2, matching filling process, solid powder and the solvent essence of design by above-mentioned solid powder and solvent precision
Close proportioning filling apparatus, including it is material bottle conveying assembly 1, solid powder filling components 2, solvent filling components 3, workbench 4, man-machine
Interface 5 and control system 6；
As shown in figure 3, the material bottle conveying assembly 1 is used for material conveying bottle, including：
Conveying mechanism 10 is mounted on workbench 4, is used for material conveying bottle；Conveying mechanism 10 includes conveyer belt 101, motor
102, solid powder weighing platform 103, solvent weighing platform 104, supporting block 105, side shield 106 and side shield supporting block 107；
Wherein, conveyer belt 101 is mounted on by supporting block 105 on workbench 4, and motor 102 is for driving conveyer belt 101 to move, solid
Powder material weighing platform 103 is used to weigh to the material bottle of material bottle and filled solid powder, and solvent weighing platform 104 is used for filling
The material bottle of complete solvent is weighed, and side shield 106 is mounted on by side shield supporting block 107 on workbench 4, for expecting two lateral spacing of bottle
Position；
Cylinder ejecting mechanism 11 is mounted on workbench 4, for pushing material bottle；Cylinder ejecting mechanism 11 includes three stations
Cylinder 111, guide rod 113, guide rod mounting plate 114, releases cylinder 115, releases cylinder mounting plate three station cylinder mounting plates 112
116 and push plate 117；Wherein three station cylinders 111 are mounted on three station cylinder mounting plates 112, and guide rod 113 is pacified mounted on guide rod
It is connected with cylinder mounting plate 116 is released with three station cylinders, 111 piston rod in loading board 114, releases cylinder 115 and be mounted on release
On cylinder mounting plate 116, push plate 117, which is mounted on, releases 116 piston rod end of cylinder；
As shown in figure 4, the solid powder filling components 2 are mounted on workbench 4, and for storing solid powder, and it is fixed
Filling solid powder is measured, including：Hopper support column 21, butterfly valve mounting plate 22, butterfly valve 23 and hopper 24；Wherein, hopper 24 is logical
Hopper support post 21 is crossed on workbench 4, butterfly valve 23 is mounted on butterfly valve mounting plate 22；
The solvent filling components 3 are mounted on workbench 4, are used for storage of solvent, and by set by production requirement
Solvent and solid powder proportioning quantitative filling solvent, including：Pump mounting plate 31, pump mounting bracket 32, delivery pipe 33, filling
Nozzle 34 and pump 35；Wherein, pump 35 is mounted on pump mounting plate 31, is fixed on workbench 4, is conveyed by pumping mounting bracket 32
Pipe 33 is for connecting filling nozzle 34 and pump 35；
As shown in Figure 3,4, the workbench 4 is for being fixedly mounted material bottle conveying assembly 1, solid powder filling components 2, molten
Agent filling components 3 and man-machine interface 5, and as solid powder and the filling platform of solvent；
As shown in Fig. 2, the man-machine interface 5 is mounted on workbench 4, for inputting solid powder ginseng related to solvent
Number；
The control system 6 requires to be filled according to the ratio for controlling solid powder filling components 2 and solvent filling components 3
Dress is additionally operable to control material bottle conveying assembly 1 and needs material conveying bottle by production process.
As shown in figure 5, the specific implementation method that solid powder matches filling apparatus with solvent precision is：
(a) the stoichiometric value n of the filling weight of solvent and the filling weight of solid powder is inputted in man-machine interface 5, and is set
Determine powder filling value m0；
(b) the communicated band of material bottle 101 is delivered to solid powder weighing platform 103 automatically, weighs to material bottle, and will material
The quality m of bottle1It is transferred to control system 6；
(c) powder conveying apparatus is used to carry out auto-filling, in pouring process, solid powder weighing platform to solid powder
103 pairs of material bottles carry out real-time onlines and weigh detection, weigh to detect when obtained solid powder filling weight reaches setting value and close butterfly
23 valve of valve weighs to the material bottle of filled solid powder, and by the material bottle weight m equipped with solid powder2It is transferred to control
System 6 processed；
(d) material bottle is delivered to solvent weighing platform 104 under three station cylinders 111 and the collective effect for releasing cylinder 115,
Solvent is injected by filling nozzle 34 in material bottle, and injection weight of solvent is (m2-m1) n, control system 6 is by the stroke of sucker rod
Signal is sent to pump 35, weighs again after completion is filling, by the material bottle weight m equipped with solid powder and solvent3It is transferred to
Control system 6；
(e) detection is filled to solvent and the practical proportioning (m of solid powder in Liao bottle3-m1)/(m2-m1) and stoichiometric value
Whether meet distributing precision requirement between n, is unsatisfactory for desired rejecting, what is met the requirements send to next station.
Claims (2)
1. a kind of solid powder matches filling process with solvent precision, it is characterised in that：
(1) is filled to the solid powder gravimetric value in material bottle, the theoretical filling solid powder weight of setting by production requirement measuring and calculating
Amount；
(2) using powder conveying apparatus by solid powder it is filling to material bottle in, online weighing；
(3) is required to determine the filling weight of solvent according to the ratio, be carried out molten according to the solid powder weight being actually filled in material bottle
Agent is filling, online weighing；
(4) weighs to the material bottle after the completion of filling, and the solvent that detection is filled in material bottle is with practical match of solid powder
It is no to meet distributing precision requirement, it is unsatisfactory for desired rejecting, what is met the requirements is delivered to next station.
2. solid powder according to claim 1 matches filling process, the solid powder and solvent of design with solvent precision
Precision proportioning filling apparatus, it is characterised in that：It is filling including material bottle conveying assembly (1), solid powder filling components (2), solvent
Component (3), workbench (4), man-machine interface (5) and control system (6)；
The material bottle conveying assembly (1) is used for material conveying bottle, including：
Conveying mechanism (10) is mounted on workbench (4), is used for material conveying bottle；Conveying mechanism (10) include conveyer belt (101),
Motor (102), solid powder weighing platform (103), solvent weighing platform (104), supporting block (105), side shield (106) and side
Baffle supporting block (107)；Wherein, conveyer belt (101) is mounted on by supporting block (105) on workbench (4), and motor (102) is used
It is moved in driving conveyer belt (101), solid powder weighing platform (103) is used to claim the material bottle of material bottle and filled solid powder
Weight, for solvent weighing platform (104) for weighing to the material bottle of filled solvent, side shield (106) passes through side shield supporting block
(107) it is mounted on workbench (4), for the limit of material bottle both sides；
Cylinder ejecting mechanism (11) is mounted on workbench (4), for pushing material bottle；Cylinder ejecting mechanism (11) includes three works
Position cylinder (111), guide rod (113), guide rod mounting plate (114), releases cylinder (115), pushes away three station cylinder mounting plates (112)
Go out cylinder mounting plate (116) and push plate (117)；Wherein three station cylinders (111) are mounted on three station cylinder mounting plates (112)
On, guide rod (113) be mounted on guide rod mounting plate (114) on and three station cylinder (111) piston rods with release cylinder mounting plate
(116) it is connected, releases cylinder (115) and be mounted on release cylinder mounting plate (116), push plate (117), which is mounted on, releases cylinder
(116) piston rod end；
The solid powder filling components (2) are mounted on workbench (4), for storing solid powder, and quantitative filling solid
Powder, including：Hopper support column (21), butterfly valve mounting plate (22), butterfly valve (23) and hopper (24)；Wherein, hopper (24) is logical
Hopper support post (21) is crossed on workbench (4), butterfly valve (23) is mounted on butterfly valve mounting plate (22)；
The solvent filling components (3) are mounted on workbench (4), are used for storage of solvent, and by set by production requirement
Solvent and solid powder proportioning quantitative filling solvent, including：Pump mounting plate (31), pump mounting bracket (32), delivery pipe
(33), filling nozzle (34) and pump (35)；Wherein, pump (35) is mounted on pump mounting plate (31), by pumping mounting bracket (32)
It is fixed on workbench (4), delivery pipe (33) is for connecting filling nozzle (34) and pump (35)；
The workbench (4) is for being fixedly mounted material bottle conveying assembly (1), solid powder filling components (2), solvent filling components
(3) and man-machine interface (5), and as solid powder and the filling platform of solvent；
The man-machine interface (5) is mounted on workbench (4), the relevant parameter for inputting solid powder and solvent；
The control system (6) requires to carry out according to the ratio for controlling solid powder filling components (2) and solvent filling components (3)
It is filling, it is additionally operable to control material bottle conveying assembly (1) and needs material conveying bottle by production process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810234780.4A CN108639399B (en) | 2018-03-21 | 2018-03-21 | solid powder and solvent precise proportioning filling process and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810234780.4A CN108639399B (en) | 2018-03-21 | 2018-03-21 | solid powder and solvent precise proportioning filling process and device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108639399A true CN108639399A (en) | 2018-10-12 |
| CN108639399B CN108639399B (en) | 2019-12-17 |
Family
ID=63744649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810234780.4A Active CN108639399B (en) | 2018-03-21 | 2018-03-21 | solid powder and solvent precise proportioning filling process and device thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108639399B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10278902A (en) * | 1997-04-01 | 1998-10-20 | Toyota Motor Corp | Powder feeding equipment |
| JP2003104301A (en) * | 2001-09-28 | 2003-04-09 | Ricoh Co Ltd | Device and method for filling powder |
| CN105624017A (en) * | 2016-03-30 | 2016-06-01 | 甘肃乡草坊土特产品有限公司 | Brewage method of nutrient health-care angelica vinegar |
-
2018
- 2018-03-21 CN CN201810234780.4A patent/CN108639399B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10278902A (en) * | 1997-04-01 | 1998-10-20 | Toyota Motor Corp | Powder feeding equipment |
| JP2003104301A (en) * | 2001-09-28 | 2003-04-09 | Ricoh Co Ltd | Device and method for filling powder |
| CN105624017A (en) * | 2016-03-30 | 2016-06-01 | 甘肃乡草坊土特产品有限公司 | Brewage method of nutrient health-care angelica vinegar |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108639399B (en) | 2019-12-17 |
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Effective date of registration: 20200916 Address after: No.2, Lane 188, Banxia Road, Pudong New Area, Shanghai, 201318 Patentee after: Jichuan (Shanghai) Medical Technology Co.,Ltd. Address before: 226000 Jiangsu city of Nantong province sik Road No. 9 Patentee before: NANTONG University |
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