CN108630356A - A kind of intelligent high temperature electric wire manufacture complete set of equipments - Google Patents
A kind of intelligent high temperature electric wire manufacture complete set of equipments Download PDFInfo
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- CN108630356A CN108630356A CN201810420292.2A CN201810420292A CN108630356A CN 108630356 A CN108630356 A CN 108630356A CN 201810420292 A CN201810420292 A CN 201810420292A CN 108630356 A CN108630356 A CN 108630356A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
Abstract
The invention discloses a kind of intelligent high temperature electric wires to manufacture complete set of equipments, it is characterised in that：Including dispensing blender, insulating box, materials in the tube shaping mechanism, wire payingoff mechanism, extruding and discharging epidermis attachment mechanism, electric wire volatile oil baking mechanism, electric wire baking mechanism and take-up, dispensing blender is for stirring powdered polytetrafluoroethylene (PTFE) raw material and Proportioning Oil, dispensing is made, dispensing is used to make the raw material of polytetrafluoroethylene (PTFE) materials in the tube as materials in the tube shaping mechanism, for insulating box for keeping in dispensing, the polytetrafluoroethylene (PTFE) materials in the tube made are attached to wire surface by extruding and discharging epidermis attachment mechanism；The wire of wire payingoff mechanism release enters extruding and discharging epidermis attachment mechanism and is wrapped as electric wire, and electric wire is wound after electric wire volatile oil toasts mechanism, electric wire baking mechanism by take-up successively.The present invention can make polytetrafluoroethylene (PTFE) preferably be attached to wire metal wicking surface, to realize the polytetrafluoroethylene (PTFE) fire resistant electric wire of continuous production high quality.
Description
Technical field
The present invention relates to the manufacture complete set of equipments technical fields of polytetrafluoroethylene (PTFE) high temperature electric wire, more particularly to a kind of intelligence
Type high temperature electric wire manufactures complete set of equipments.
Background technology
Tetrafluoroethylene electric wire with its excellent heat resistance, flexibility in every profession and trade in being widely applied, polytetrafluoroethyl-ne
Alkene electric wire includes metal core and the polytetrafluoroethylene (PTFE) protective layer that is wrapped in outside metal core.But tetrafluoroethylene electric wire manufacture has one
A apparent difficult point is exactly that polytetrafluoroethylene (PTFE) is different with other rubber, and polytetrafluoroethylene (PTFE) is a kind of powdered object, cannot
It goes to complete with conventional electric wire manufacturing method and complete set of equipments.Therefore, it is necessary to design one kind to be suitable for production polytetrafluoroethyl-ne
The complete set of equipments of alkene electric wire.
Invention content
The object of the present invention is to provide a kind of intelligent high temperature electric wires to manufacture complete set of equipments, is deposited with solving the above-mentioned prior art
The problem of, so that polytetrafluoroethylene (PTFE) is attached to wire metal wicking surface well.
To achieve the above object, the present invention provides following schemes：
The present invention provides a kind of intelligent high temperature electric wires to manufacture complete set of equipments, it is characterised in that：Including dispensing blender,
Insulating box, materials in the tube shaping mechanism, wire payingoff mechanism, extruding and discharging epidermis attachment mechanism, electric wire volatile oil baking mechanism, electricity
Line toasts mechanism and take-up,
The dispensing blender is used to stir powdered polytetrafluoroethylene (PTFE) raw material and Proportioning Oil, and dispensing is made, described to match
Expect the raw material for being used to make polytetrafluoroethylene (PTFE) materials in the tube as the materials in the tube shaping mechanism, the insulating box is for keeping in described match
Material, the polytetrafluoroethylene (PTFE) materials in the tube made are attached to wire surface by the extruding and discharging epidermis attachment mechanism；
The wire of the wire payingoff mechanism release is wrapped into the extruding and discharging epidermis attachment mechanism as electricity
Line, the electric wire are received after the electric wire volatile oil toasts mechanism, electric wire baking mechanism by the take-up successively
Volume.
Preferably, the dispensing blender includes mixer fixed frame, stirring motor and mixer, the mixer and institute
It states mixer fixed frame to be detachably connected, proportioned powdered polytetrafluoroethylene (PTFE) raw material and proportioning is placed in the mixer
It is fixed on the mixer fixed frame after oil, the stirring motor drives the mixer fixed frame and mixer rotation
Turn.
Preferably, the insulating box is arranged in materials in the tube shaping mechanism side, and the insulating box includes babinet and setting
In the first temperature controller of the box house, first temperature controller makes the dispensing of the box house keep
At 21 DEG C~31 DEG C.
Preferably, the materials in the tube shaping mechanism includes molding materials in the tube external mold shell, inner mould core fixed plate, inner mould core and hydraulic pressure dress
It sets, the dispensing can pour into the molding materials in the tube external mold shell, and the inner mould core fixed plate is arranged outside the molding materials in the tube
On the upside of formwork, the hydraulic device is arranged on the downside of the molding materials in the tube external mold shell, and the inner mould core is arranged in the formed pipe
On the inside of the outer formwork of material, the inner mould core can move up under the driving of the hydraulic device dispensing being squeezed into pipe
Material, the inner mould core can pass through the inner mould core fixed plate, the inner mould core fixed plate to be used to position for the inner mould core.
Preferably, the wire payingoff mechanism includes unwrapping wire motor, unwrapping wire manual operation wheels and unwrapping wire coil mounting bracket,
The unwrapping wire coil mounting bracket is for installing wire spool, and the unwrapping wire motor is for driving the unwrapping wire coil mounting bracket to turn
Wire on the dynamic release wire spool, the wire enter the extruding after the unwrapping wire manual operation wheels
Discharge epidermis attachment mechanism；The take-up includes take-up motor, take-up manual operation wheels and take-up coil mounting bracket, described
Take-up coil mounting bracket is for installing electric wire spool, and the take-up motor is for driving the take-up coil mounting bracket winding electricity
Line, the electric wire exported from electric wire baking mechanism are received after the take-up manual operation wheels by the take-up coil mounting bracket
Volume.
Preferably, the extruding and discharging epidermis attachment mechanism includes pedestal, fixed guide column, upper mounted plate, middle fixation
Plate is oriented to line wheel, pressure ram, materials in the tube lay down location, second temperature controller, locking plate, needle core and line outlet, the fixed guide
The bottom end of column is connect with the pedestal, and the top of the fixed guide column is connect with fixed plate, the middle fixation
Plate is slidably arranged on the fixed guide column, and the middle fixed plate is equipped with nut, and the nut passes through with drive screw
It is threadedly coupled, the bottom end of the drive screw and the output axis connection that reduction box on the base is set, the reduction box
Input shaft with squeeze motor connect；The materials in the tube lay down location and the locking plate are successively set on fixed from bottom to up
On plate, it is surrounded by second temperature controller outside the materials in the tube lay down location, the second temperature controller makes the materials in the tube lay down location
Model cavity in polytetrafluoroethylene (PTFE) materials in the tube be maintained at 45 DEG C~55 DEG C, be installed with needle core, the outlet in the middle part of the locking plate
Mouth is arranged on the upside of the needle core；On the base, the wire bypasses the guiding line wheel for the guiding line wheel setting
After sequentially pass through the pressure ram, the materials in the tube lay down location, the needle core and the line outlet, the pressure ram is solid in described
It is inserted under the drive of fixed board in the model cavity, the polytetrafluoroethylene (PTFE) materials in the tube squeezed in the model cavity are attached to the gold
Belong to silk table face.
Preferably, fixed plate side is provided with ultramagnifier guide rail, and ultramagnifier guide rail bottom end is equipped with ultramagnifier,
The middle fixed plate is equipped with the locating plate for feedback position information；The middle fixed plate is equipped with guide upright post lubricating oil
Box；The upper port of the needle core is tapered, and the size of the upper port is equal with the outer diameter of the electric wire.
Preferably, the electric wire volatile oil baking mechanism includes that baking box and the inlet wire being arranged inside the baking box are led
To wheel, outlet directive wheel, hot air apparatus and third temperature controller, the baking box is equipped with chimney, the inlet wire directive wheel
And/or outlet directive wheel fortune synchronous with the wire payingoff mechanism and the take-up under the driving of baking motor
Row, third temperature controller make the temperature in the baking box be maintained at 85 DEG C~95 DEG C, and the hot air apparatus is described to bypassing
The electric wire of inlet wire directive wheel and the outlet directive wheel carries out blowing baking processing.
Preferably, if electric wire baking mechanism includes electric oven mounting bracket and is arranged on the electric oven mounting bracket
Dry electric oven, the electric oven are divided into preheating oven, sintering oven and constant temperature roaster, institute according to the conveying direction of the electric wire
The temperature for stating preheating oven is 135 DEG C~280 DEG C, and the temperature of the sintering oven is 340 DEG C~400 DEG C, the constant temperature roaster
Temperature be 320 DEG C~180 DEG C.
Preferably, the electric wire exported from electric wire baking mechanism enters back into after detecting box and meter successively
The take-up, the detecting box are used for the detection of defective insulation point, while defective insulation point being marked, the metering
Device is used to count the length into the electric wire of the take-up.
The present invention achieves following technique effect compared with the existing technology：The intelligent high temperature electric wire of invention, which is manufactured into, to be arranged
It is standby that polytetrafluoroethylene (PTFE) materials in the tube are attached to by metal surface by fashion of extrusion, it can be achieved that continuous production high quality, required specification
Polytetrafluoroethylene (PTFE) fire resistant electric wire, and, production efficiency high advantage controllable with operational process, process conditions, product quality.
Description of the drawings
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the present invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the overall schematic that intelligent high temperature electric wire of the present invention manufactures complete set of equipments；
Fig. 2 is the structural schematic diagram of dispensing blender of the present invention；
Fig. 3 is the structural schematic diagram of insulating box of the present invention and materials in the tube shaping mechanism；
Fig. 4 is the structural schematic diagram of extruding and discharging epidermis attachment mechanism of the present invention；
Fig. 5 is the structural schematic diagram that electric wire volatile oil of the present invention toasts mechanism；
Fig. 6 is the structural schematic diagram that electric wire of the present invention toasts mechanism；
Fig. 7 is the structural schematic diagram of detecting box of the present invention and meter；
Wherein：1- wire payingoff mechanisms, 11- unwrapping wire coil mounting brackets, 12- unwrapping wire manual operation wheels, the stirring of 2- dispensings
Machine, 21- mixer fixed frames, 22- stirring motors, 23- mixers, 3- insulating boxs, 31- babinets, the first temperature controllers of 32-,
4- materials in the tube shaping mechanisms, 41- are molded materials in the tube external mold shell, 42- inner mould core fixed plates, 43- inner mould cores, 44- hydraulic devices, 5- extruding
Discharge epidermis attachment mechanism, 51- pedestals, 52- fixed guide columns, 53- upper mounted plates, and fixed plate in 54-, 55- is oriented to line wheel,
56- pressure rams, 57- materials in the tube lay down locations, 58- second temperature controllers, 59- locking plates, 510- needle cores, 511- line outlets, 512-
Nut, 513- drive screws, 514- reduction boxes, 515- squeeze motor, 516- ultramagnifier guide rails, 517- ultramagnifiers, 518- guiding
Column lubricates oil box, and 6- electric wire volatile oil toasts mechanism, 61- baking boxes, 62- inlet wire directive wheels, 63- outlet directive wheels, 64- heat
Wind apparatus, 65- third temperature controllers, 66- chimneys, 67- baking motors, 7- electric wires baking mechanism, 71- electric oven mounting brackets,
72- electric ovens, 8- detecting boxes, 9- meters, 10- take-ups, 101- take-up coil mounting brackets, 102- take-ups manual operation
Wheel.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of not making the creative labor it is all its
His embodiment, shall fall within the protection scope of the present invention.
The object of the present invention is to provide a kind of intelligent high temperature electric wires to manufacture complete set of equipments, is deposited with solving the above-mentioned prior art
The problem of, so that polytetrafluoroethylene (PTFE) is attached to wire metal wicking surface well.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is described in further detail.
As shown in Fig. 1-Fig. 7：A kind of intelligent high temperature electric wire manufacture complete set of equipments is present embodiments provided, including dispensing is stirred
Mix machine 2, insulating box 3, materials in the tube shaping mechanism 4, wire payingoff mechanism 1, extruding and discharging epidermis attachment mechanism 5, electric wire volatile oil
Toast mechanism 6, electric wire baking mechanism 7 and take-up 10.Dispensing blender 2 is for stirring powdered polytetrafluoroethylene (PTFE) raw material
And Proportioning Oil, dispensing is made, dispensing is used to make the raw material of polytetrafluoroethylene (PTFE) materials in the tube as materials in the tube shaping mechanism 4, and insulating box 3 is used
In temporary dispensing, the polytetrafluoroethylene (PTFE) materials in the tube made are attached to wire surface by extruding and discharging epidermis attachment mechanism 5.Gold
The wire for belonging to 1 release of silk payingoff mechanism enters extruding and discharging epidermis attachment mechanism 5 and is wrapped as electric wire, and electric wire passes through electricity successively
It is wound by take-up 10 after line volatile oil baking mechanism 6, electric wire baking mechanism 7, detecting box 8 and meter 9.Detecting box 8 is used
It is marked in the detection of defective insulation point (naked copper, broken skin, pin hole etc.), while by defective insulation point, reaches better quality
Effect.Meter 9 is used to count the length into the electric wire of take-up 10, records the wire length of equipment production automatically, from
And it can better programming count yield.
Specifically, as shown in Figure 2：Dispensing blender 2 includes mixer fixed frame 21, stirring motor 22 and mixer 23,
Mixer 23 is detachably connected with mixer fixed frame 21, and the types of attachment such as anchor ear, bolt, clamping can be selected.In mixer 23
Bung is covered after being placed in proportioned powdered polytetrafluoroethylene (PTFE) raw material and Proportioning Oil, and mixer 23 is fixed to mixer
On fixed frame 21, stirring motor 22 drives mixer fixed frame 21 and mixer 23 to rotate, to save manpower.Stirring motor 22
Shaft coupling can be used with the rotary shaft of mixer fixed frame 21 to connect.
As shown in Figure 3：In 4 side of materials in the tube shaping mechanism, insulating box 3 includes babinet 31 and is arranged in case the setting of insulating box 3
The first temperature controller 32 inside body 31, the first temperature controller 32 make the dispensing inside babinet 31 be maintained at 21 DEG C~31
DEG C, so that dispensing is not hardened for a long time, can more preferably pour into molding materials in the tube external mold shell 41.Temperature controller is integrated with thermoregulator
(have the function of heating and freeze) and temperature sensor, temperature adjustment module are passed for the temperature in regulating box 31, temperature
Sensor is used for temperature adjustment module feedback temperature.
Materials in the tube shaping mechanism 4 includes molding materials in the tube external mold shell 41, inner mould core fixed plate 42, inner mould core 43 and hydraulic device
44, dispensing can pour into molding materials in the tube external mold shell 41, and the setting of inner mould core fixed plate 42 is in 41 upside of molding materials in the tube external mold shell, liquid
The setting of pressure device 44 is in 41 downside of molding materials in the tube external mold shell, and the setting of inner mould core 43 is in 41 inside of molding materials in the tube external mold shell, inner mould core
43 can move up under the driving of hydraulic device 44 dispensing being squeezed into materials in the tube, and inner mould core 43 can be fixed across inner mould core
Plate 42, inner mould core fixed plate 42 are used to position for inner mould core 43, and cooperation is sealed between inner mould core fixed plate 42 and inner mould core 43.Match
After material pours into molding materials in the tube external mold shell 41, inner mould core fixed plate 42 above is installed, starts hydraulic device 44 inner mould core 43
It up squeezes, the dispensing (being in slurry state) of the inside can remove the air stomata in bar in the case where squeezing force effect at vacuum state
Deng ultimately forming polytetrafluoroethylene (PTFE) materials in the tube.Inner mould core fixed plate 42 is removed after the completion of extruding, takes out materials in the tube.Hydraulic pressure fills
It is usually hydraulic stem to set 44, naturally it is also possible to use other driving parts, such as electric pushrod.
As shown in Figure 1：Wire payingoff mechanism 1 includes unwrapping wire motor, unwrapping wire manual operation wheels 12 and the installation of unwrapping wire coil
Frame 11, unwrapping wire coil mounting bracket 11 is for installing wire spool, and unwrapping wire motor is for driving unwrapping wire coil mounting bracket 11 to rotate
The wire on wire spool is discharged, wire enters extruding and discharging epidermis attachment mechanism after unwrapping wire manual operation wheels 12
5.Take-up 10 includes take-up motor, take-up manual operation wheels 102 and take-up coil mounting bracket 101, take-up coil mounting bracket
101 for installing electric wire spool, and take-up motor toasts mechanism 7 for driving 101 winding cables of take-up coil mounting bracket, from electric wire
The electric wire of output is wound after take-up manual operation wheels 102 by take-up coil mounting bracket 101.Unwrapping wire motor is pacified with unwrapping wire coil
V belt translation, chain drive, gearbox etc. can be used in the shaft and the shaft of take-up motor and take-up coil mounting bracket 101 for shelving 11
Transmission parts connect.Unwrapping wire motor and the synchronous operation of take-up motor, it is ensured that folding and unfolding line rate is consistent.
As shown in Figure 4：Extruding and discharging epidermis attachment mechanism 5 include pedestal 51, fixed guide column 52, upper mounted plate 53,
Middle fixed plate 54 is oriented to line wheel 55, pressure ram 56, materials in the tube lay down location 57, second temperature controller 58, locking plate 59, needle core 510
With line outlet 511, fixed guide column 52 is four, and the bottom end of fixed guide column 52 is connect with pedestal 51, and fixed guide is vertical
The top of column 52 is connect with upper mounted plate 53, and middle fixed plate 54 is slidably arranged on fixed guide column 52, in middle fixed plate 54
If there are two nut 512, each nut 512 is connected through a screw thread with a drive screw 513 respectively, the bottom end of drive screw 513
With the output axis connection for the reduction box 514 being arranged on pedestal 51, the input shaft of reduction box 514 is connect with motor 515 is squeezed；It squeezes
Medium-voltage Motor 515 drives drive screw 513 to rotate by reduction box 514, and then can be by fixed plate 54 in the drive of nut 512 solid
Determine to slide up and down on guide upright post 52.Materials in the tube lay down location 57 and locking plate 59 are successively set on from bottom to up on upper mounted plate 53,
Locking plate 59 is unclamped, materials in the tube lay down location 57 is the model cavity for having inner core, and directly materials in the tube can be put into materials in the tube lay down location 57.Pipe
57 outside of material lay down location is surrounded by second temperature controller 58, and second temperature controller 58 makes in the model cavity of materials in the tube lay down location 57
Polytetrafluoroethylene (PTFE) materials in the tube are maintained at 45 DEG C~55 DEG C, make materials in the tube that can be maintained at a stable state for a long time, make materials in the tube hardness
It will not be hardened with the change of temperature, allow the good extruding and discharging of materials in the tube.59 middle part of locking plate is installed with needle core 510, and line outlet 511 is set
It sets in 510 upside of needle core；It is oriented to line wheel 55 to be arranged on pedestal 51, wire sequentially passes through pressure ram after bypassing guiding line wheel 55
56, materials in the tube lay down location 57 (also extending through materials in the tube therein), needle core 510 and line outlet 511, band of the pressure ram 56 in middle fixed plate 54
It is inserted into model cavity under dynamic, the polytetrafluoroethylene (PTFE) materials in the tube in extrusion die cavity are attached to wire surface.Polytetrafluoroethylene (PTFE)
Hardness of the materials in the tube when being put into materials in the tube lay down location 57 is can to use the state of human hand crimp, under the extruding of pressure ram 56,
The soft polytetrafluoroethylene (PTFE) materials in the tube of this state can be attached to wire surface by squeezing from the extrusion of needle core 510, gold
Belong to core conveying always, pressure ram 56 is also squeezing always materials in the tube, so by the wire surface that needle core 510 comes out all can
Adhere to one layer of uniform polytetrafluoroethylene (PTFE) epidermis.
53 side of upper mounted plate is provided with ultramagnifier guide rail 516, and 516 bottom end of ultramagnifier guide rail is equipped with ultramagnifier 517, in it is solid
Fixed board 54 is equipped with the locating plate for feedback position information；Ultramagnifier 517 is squeezed by the position that locating plate is fed back to control
The state (rotating speed, steering etc.) of motor 515, unwrapping wire motor and take-up motor.Middle fixed plate 54 is equipped with guide upright post lubricating oil
Box 518, the lubricating oil in box play a part of to lubricate fixed guide column 52；Needle core 510 is hollow materials in the tube, and upper port is tapered,
The size of upper port is equal with the outer diameter of electric wire, and line style size is controlled mainly by the size of 510 upper port of needle core.
As shown in Figure 5：Electric wire volatile oil baking mechanism 6 includes that baking box 61 and the inlet wire being arranged inside baking box 61 are led
To wheel 62, outlet directive wheel 63, hot air apparatus 64 and third temperature controller 65, baking box 61 is equipped with chimney 66, and inlet wire is led
It is transported to wheel 62 and outlet directive wheel 63 are synchronous with wire payingoff mechanism 1 and take-up 10 under the driving of baking motor 67
Row, third temperature controller 65 make the temperature in baking box 61 be maintained at 85~95 DEG C, and hot air apparatus 64 is usually wind turbine, hot wind
Device 64 around the electric wire of inlet wire directive wheel 62 and outlet directive wheel 63 to carrying out blowing baking processing.Due to adding when dispensing matches
The raw materials such as Proportioning Oil are entered, electric wire passes through inside baking mechanism, and hot wind blow baking and handle to make inside electric wire against electric wire
Oil component vapor away, so that electric wire is reached better performance condition.
As shown in Figure 6：If electric wire baking mechanism 7 includes electric oven mounting bracket 71 and is arranged on electric oven mounting bracket 71
Dry electric oven 72, the both sides of the upper and lower ends of electric oven mounting bracket 71 are respectively equipped with a guide roller, and electric oven 72 is according to electric wire
Conveying direction can be divided into preheating oven, sintering oven and constant temperature roaster, the temperature for preheating oven is 135 DEG C~280 DEG C, sintering
The temperature of oven is 340 DEG C~400 DEG C, and the temperature of constant temperature roaster is 320 DEG C~180 DEG C.Electric wire under the guiding of guide roller according to
It is secondary to make electric wire under electric wire in the baking in different temperatures region by acting on by preheating oven, sintering oven and constant temperature roaster
Slowly baking molding, to make electric wire that there is higher yield rate, meet higher quality requirement.
The production line manufacturing equipment of the present invention further includes intelligence control system, controls mechanical movement, the temperature of complete equipment
The working condition of controller, hot air apparatus 64 etc., and then the technological parameters such as the coordinated control equipment speed of service, temperature, to realize
The controllable operation of complete equipment and the variable controllable of process conditions program.Other not most technical characteristics are people in the art
Known to member.
Specific case is applied in this specification, and principle and implementation of the present invention are described, above example
Explanation be merely used to help understand the present invention method and its core concept；Meanwhile for those of ordinary skill in the art,
According to the thought of the present invention, there will be changes in the specific implementation manner and application range.In conclusion in this specification
Appearance should not be construed as limiting the invention.
Claims (10)
1. a kind of intelligent high temperature electric wire manufactures complete set of equipments, it is characterised in that：Including dispensing blender, insulating box, materials in the tube at
Type mechanism, wire payingoff mechanism, extruding and discharging epidermis attachment mechanism, electric wire volatile oil baking mechanism, electric wire baking mechanism and
Take-up,
For stirring powdered polytetrafluoroethylene (PTFE) raw material and Proportioning Oil dispensing is made, the dispensing is made in the dispensing blender
It is used to make the raw material of polytetrafluoroethylene (PTFE) materials in the tube for the materials in the tube shaping mechanism, the insulating box is made for keeping in the dispensing
The polytetrafluoroethylene (PTFE) materials in the tube performed are attached to wire surface by the extruding and discharging epidermis attachment mechanism；
The wire of the wire payingoff mechanism release is wrapped into the extruding and discharging epidermis attachment mechanism as electric wire, institute
Electric wire is stated to be wound by the take-up after the electric wire volatile oil toasts mechanism, electric wire baking mechanism successively.
2. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The dispensing blender
Including mixer fixed frame, stirring motor and mixer, the mixer is detachably connected with the mixer fixed frame, described
It is fixed on the mixer fixed frame after being placed in proportioned powdered polytetrafluoroethylene (PTFE) raw material and Proportioning Oil in mixer,
The stirring motor drives the mixer fixed frame and mixer rotation.
3. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The insulating box setting
In materials in the tube shaping mechanism side, the insulating box include babinet and be arranged the box house the first temperature control
Device, first temperature controller make the dispensing of the box house be maintained at 21 DEG C~31 DEG C.
4. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The materials in the tube molding machine
Structure, which includes molding materials in the tube external mold shell, inner mould core fixed plate, inner mould core and hydraulic device, the dispensing, can pour into the formed pipe
In the outer formwork of material, the inner mould core fixed plate is arranged on the upside of the molding materials in the tube external mold shell, and the hydraulic device is arranged in institute
It states on the downside of molding materials in the tube external mold shell, the inner mould core is arranged on the inside of the molding materials in the tube external mold shell, and the inner mould core is described
It can be moved up under the driving of hydraulic device and the dispensing is squeezed into materials in the tube, the inner mould core can pass through the inner mould core
Fixed plate, the inner mould core fixed plate are used to position for the inner mould core.
5. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The wire unwrapping wire
Mechanism includes unwrapping wire motor, unwrapping wire manual operation wheels and unwrapping wire coil mounting bracket, and the unwrapping wire coil mounting bracket is for installing gold
Belong to wire spool, the unwrapping wire motor is used to drive the unwrapping wire coil mounting bracket rotation to discharge the metal on the wire spool
Silk, the wire enter the extruding and discharging epidermis attachment mechanism after the unwrapping wire manual operation wheels；The take-up dress
It sets including take-up motor, take-up manual operation wheels and take-up coil mounting bracket, the take-up coil mounting bracket is for installing electric wire
Spool, the take-up motor are exported for driving the take-up coil mounting bracket winding cables from electric wire baking mechanism
Electric wire is wound after the take-up manual operation wheels by the take-up coil mounting bracket.
6. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The extruding and discharging table
Skin attachment mechanism include pedestal, fixed guide column, upper mounted plate, middle fixed plate, be oriented to line wheel, pressure ram, materials in the tube lay down location,
The bottom end of second temperature controller, locking plate, needle core and line outlet, the fixed guide column is connect with the pedestal, described
The top of fixed guide column is connect with fixed plate, and the middle fixed plate is slidably arranged in the fixed guide column
On, the middle fixed plate is equipped with nut, and the nut is connected through a screw thread with drive screw, the bottom end of the drive screw and
The output axis connection of reduction box on the base is set, and the input shaft of the reduction box is connect with motor is squeezed；The pipe
Material lay down location and the locking plate are successively set on from bottom to up on fixed plate, and the is surrounded by outside the materials in the tube lay down location
Two temperature controllers, the second temperature controller make the polytetrafluoroethylene (PTFE) materials in the tube in the model cavity of the materials in the tube lay down location keep
At 45 DEG C~55 DEG C, needle core is installed in the middle part of the locking plate, the line outlet is arranged on the upside of the needle core；The leading line
On the base, the wire sequentially passes through the pressure ram after bypassing the guiding line wheel, the materials in the tube are put for wheel setting
Place, the needle core and the line outlet are set, the pressure ram is inserted into the model cavity under the drive of the middle fixed plate
In, the polytetrafluoroethylene (PTFE) materials in the tube squeezed in the model cavity are attached to the wire surface.
7. intelligent high temperature electric wire according to claim 6 manufactures complete set of equipments, it is characterised in that：Fixed plate one
Side is provided with ultramagnifier guide rail, and ultramagnifier guide rail bottom end is equipped with ultramagnifier, and the middle fixed plate, which is equipped with, is used for feedback bit
The locating plate of confidence breath；The middle fixed plate is equipped with guide upright post and lubricates oil box；The upper port of the needle core is tapered, described
The size of upper port is equal with the outer diameter of the electric wire.
8. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The electric wire volatile oil
Baking mechanism includes baking box and the inlet wire directive wheel being arranged inside the baking box, outlet directive wheel, hot air apparatus and the
Three temperature controllers, the baking box are equipped with chimney, the inlet wire directive wheel and/or the outlet directive wheel in baking motor
Driving under run simultaneously with the wire payingoff mechanism and the take-up, third temperature controller makes the baking box
Interior temperature is maintained at 85 DEG C~95 DEG C, and the hot air apparatus is to the institute around the inlet wire directive wheel and the outlet directive wheel
Electric wire is stated to carry out blowing baking processing.
9. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：The electric wire baking machine
Structure includes electric oven mounting bracket and several electric ovens for being arranged on the electric oven mounting bracket, and the electric oven is according to described
The conveying direction of electric wire is divided into preheating oven, sintering oven and constant temperature roaster, and the temperature of the preheating oven is 135 DEG C~280
DEG C, the temperature of the sintering oven is 340 DEG C~400 DEG C, and the temperature of the constant temperature roaster is 320 DEG C~180 DEG C.
10. intelligent high temperature electric wire according to claim 1 manufactures complete set of equipments, it is characterised in that：It is dried from the electric wire
The electric wire of roasting mechanism output enters back into the take-up after detecting box and meter successively, and the detecting box is used for
The detection of defective insulation point, while defective insulation point being marked, the meter enters the take-up for counting
The electric wire length.
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| CN201810420292.2A CN108630356A (en) | 2018-05-04 | 2018-05-04 | A kind of intelligent high temperature electric wire manufacture complete set of equipments |
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| CN201810420292.2A CN108630356A (en) | 2018-05-04 | 2018-05-04 | A kind of intelligent high temperature electric wire manufacture complete set of equipments |
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| CN108630356A true CN108630356A (en) | 2018-10-09 |
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|---|---|---|---|---|
| CN202584953U (en) * | 2012-04-28 | 2012-12-05 | 扬泰氟（清远）电线电缆有限公司 | Polytetrafluoroethylene electric wire extrusion die |
| CN103871543A (en) * | 2014-03-13 | 2014-06-18 | 苏州科茂电子材料科技有限公司 | Preparation method of insulator in extremely-thin coaxial cable |
| CN204257293U (en) * | 2014-11-20 | 2015-04-08 | 扬泰氟（清远）电线电缆有限公司 | A kind of production system of high temperature resistant Teflon electric wire |
| CN207038253U (en) * | 2017-08-04 | 2018-02-23 | 中天射频电缆有限公司 | The mould of the insulating element of cable |
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2018
- 2018-05-04 CN CN201810420292.2A patent/CN108630356A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202584953U (en) * | 2012-04-28 | 2012-12-05 | 扬泰氟（清远）电线电缆有限公司 | Polytetrafluoroethylene electric wire extrusion die |
| CN103871543A (en) * | 2014-03-13 | 2014-06-18 | 苏州科茂电子材料科技有限公司 | Preparation method of insulator in extremely-thin coaxial cable |
| CN204257293U (en) * | 2014-11-20 | 2015-04-08 | 扬泰氟（清远）电线电缆有限公司 | A kind of production system of high temperature resistant Teflon electric wire |
| CN207038253U (en) * | 2017-08-04 | 2018-02-23 | 中天射频电缆有限公司 | The mould of the insulating element of cable |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20181226 Address after: 325000 A, Gangfu Road, New Airport District, Longwan District, Wenzhou City, Zhejiang Province Applicant after: Zhejiang Chengbao Wire & Cable Co., Ltd. Address before: 325000 No. 5 Xinxiang Road, Yaoxi Street, Longwan District, Wenzhou City, Zhejiang Province Applicant before: Shao Chunlei |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181009 |
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| RJ01 | Rejection of invention patent application after publication |