A kind of construction site ceramic tile cutting method
Technical field
The present invention relates to apparatus for building technical fields, are especially a kind of construction site ceramic tile cutting method.
Background technology
With the increasingly raising of people's living standard, the requirement of the house of people is also higher and higher, and basic new house is being built
When be required for using a large amount of ceramic tile, and the cutting for carrying out ceramic tile is a time-consuming and laborious job, and the ceramic tile of the prior art
Cutting machine needs artificial progress ceramic tile feeding, some cutting machines to also need to manually carry out clamping operation, long-time work in use
Work can bring worker larger labor intensity.
A kind of building environment-friendly type device for cutting wall brick of utility model of Patent No. CN204622351U, it includes fixing
The top of frame, the fixed frame is provided with adjustable shelf, and the two is in sliding fit with by guiding mechanism, one end of the adjustable shelf with
The middle part of rotating turret is hingedly fixed, and one end of the rotating turret is provided with round cutter, the rotation axis of the round cutter with it is dynamic
Power machine connects, and the other end of the rotating turret is hinged with the piston rod of rotation pressure cylinder, the cylinder body pedestal of the rotation pressure cylinder
It is hinged with the adjustable shelf, lifting pressure cylinder, the side setting of the fixed frame are provided between the fixed frame and adjustable shelf
There are bracket, one end of the bracket to be connect using socket joint type structure movement with the fixed frame, the two socket place is provided with fastening
Jackscrew.Wall brick can be cut into required size by the utility model by the control to pressure cylinder, laborsaving time saving,
And waste is reduced, reduce construction cost.
Although wall brick can be cut into required size by the utility model, the clamping work for ceramic tile
But it does not refer to, needs manually to be clamped, industrial injury event manually is easy tod produce to ceramic tile clamping;The utility model is at work
There is still a need for manual feeding is manually carried out, can not realize automated production, artificial feeding manual for a long time can give worker with
Carry out larger labor intensity.
Invention content
The purpose of the present invention is to provide a kind of construction site ceramic tile cutting methods, to solve to carry in above-mentioned background technology
The problem of going out.
The technical scheme is that:Include the following steps:
(1)Workplace vertical is placed at the top of bottom plate 2b, driving motor 5c work can drive driving gear 5d to rotate, driving tooth
Wheel 5d can be moved in the horizontal direction with carry-over bar 5a, and pressure plate 5e is enable to will be close to that workpiece pressure of driving motor 5c
Tightly;
(2)Push cylinder 3e work can push fixed plate 3f to workpiece direction, and the sucker 3g being located on fixed plate 3f can
Workpiece side wall is sucked, driving motor 5c work at this time makes pressure plate 5e no longer workpiece pressings, slider cylinder 3c work that can drive
Dynamic installs case 3d is moved in vertical direction, is kept workpiece mobile in vertical direction and is detached bottom;
(3)After the workpiece being sucked detaches bottom, workpiece compression can be avoided workpiece from collapsing to driving motor 5c by task again,
Electric pushrod 2e work can make the workpiece being located at the top of bottom plate 2b whole to one workpiece of the direction of rotary cylinder 3a offset
Width unit makes push cylinder 3e work that can make sucker 3g that workpiece be sucked again, rotary cylinder 3a work can band start building
Part rotates, and workpiece is made to be located at right over L-type placement plate 6a;
(4)Slider cylinder 3c resets make workpiece be located at the top of L-type placement plate 6a, and the 6c work of driving cylinder can make the edges clamping plate 6e
Bottom broadside line direction is moved, and so that workpiece is clamped plate 6e and is clamped on L-type placement plate 6a, and stepper motor 7a work can drive
Drive pulley 7c rotations, make synchronous belt 7f rotate, and are sequentially connected because moving material block 4d and synchronous belt 7f, enable shifting material block 4d
Enough to be moved on sliding rail 4c length directions, moving material block 4d can drive lead screw slide unit 4e to be moved on sliding rail 4c length directions, make
Electric rotating machine 4f on lead screw slide unit 4e platforms can be moved on sliding rail 4c length directions, to enable worker to control
Make the Workpiece length to be cut;
(5)The 4e work of lead screw slide unit can be such that electric rotating machine 4f is moved in vertical direction, and electric rotating machine 4f can drive circle to cut
Knife 4g can carry out cutting operation along itself axial rotation, round cutter 4g to workpiece.
This method realizes that described device includes workbench, material stock group based on a construction site with ceramic tile cutting device
Part, feeding material component and blank component, the feeding material component material stock component and are sent between blank component and material stock component
Material component is respectively positioned on bench-top, and the material stock component includes to place the U-shaped supporting plate of workpiece and U-shaped to push
The push component that supporting plate moves in the horizontal direction, the U-shaped supporting plate are located above workbench, and the U-shaped supporting plate is separate to be cut
Expect that one end of component is equipped with baffle, the blank component includes cutting assembly to be cut to workpiece and to work
The clamp assembly that part is clamped, the cutting assembly are located at clamp assembly side.
In a preferred embodiment of the present invention, the U-shaped supporting plate includes there are two spaced side plate and being located at side
The bottom plate in board bottom portion, the bottom plate are rectangular parallelepiped structure, and the compression group to be compressed to workpiece is equipped at the top of the bottom plate
Part, described hold down assembly includes rack and two guide plates being arranged at intervals at the top of bottom plate, and the rack is horizontally set on
Coordinate between two guide plates and with two guide plate slides.
In a preferred embodiment of the present invention, described hold down assembly further includes having to move in the horizontal direction to drive rack
Driving motor, the driving gear being meshed with rack is arranged on the output shaft of the driving motor, the rack is close to gear
One end of plate is equipped with the pressure plate to be compressed to workpiece.
In a preferred embodiment of the present invention, the push component includes electric pushrod and two below bottom plate
Along the guide rail of bottom plate broadside line direction setting, the bottom base plate sets that there are two the cunnings that are slidably matched one by one with two guide rails
The output end of motion block, the electric pushrod is fixedly connected with baffle close to one end of electric pushrod.
In a preferred embodiment of the present invention, the feeding material component includes positioned at the rotary cylinder of bench-top and solid
The mounting plate being scheduled on rotary cylinder output end, mounting plate top are equipped with slider cylinder, are set on the slide unit of the slider cylinder
It is in horizontally disposed installs case to have.
Be equipped in a preferred embodiment of the present invention, in the installs case is in horizontally disposed push cylinder, the push
The output end of cylinder is equipped with fixed plate, and the one end of the fixed plate far from rotary cylinder sets that there are two in horizontally disposed and use
The sucker of workpiece is sucked.
In a preferred embodiment of the present invention, the clamp assembly includes support bracket and two L-type placement plates, two institutes
State L-type placement plate to be arranged at intervals at the top of support bracket, be set at the top of the support bracket there are two connecting plate, all connecting plates with
All L-type placement plates correspond.
In a preferred embodiment of the present invention, it is all provided with that there are one drive cylinder, each drive on each connecting plate
Take offence cylinder output end on be equipped with clamping plate, the clamping plate is equipped with guide rod, the connecting plate close to one end of connecting plate
Be equipped with for guide rod by through-hole.
In a preferred embodiment of the present invention, the cutting assembly include positioned at support bracket side fixed frame, be located at
Sliding rail at the top of fixed frame and the shifting material component to drive shifting material block to move in the horizontal direction, the sliding rail are equipped with and are slided with it
The shifting material block of dynamic cooperation, the shifting material block top are equipped with lead screw slide unit, and the platform of the lead screw slide unit is equipped with supporting rack, support
Frame is equipped with electric rotating machine, is arranged on the output shaft of the electric rotating machine to by the round cutter of cutting workpiece, the circle
The axis of shape cutter and the axis of electric rotating machine output shaft coincide, and the shifting material block is equipped with red close to one end of L-type placement plate
Outer sensor.
In a preferred embodiment of the present invention, the material component that moves includes link and the stepping at the top of fixed frame
Motor, the link, stepper motor and sliding rail are respectively positioned at the top of fixed frame, and master is arranged on the output shaft of the stepper motor
Dynamic belt pulley, it is in horizontally disposed connecting rod that the link, which is equipped with, and driven pulley is arranged in the connecting rod, described
It is connected by synchronous belt between drive pulley and driven pulley, the shifting material block is set on synchronous belt and it
It is connect with synchronous belt drive.
The present invention provides a kind of construction site ceramic tile cutting device and has compared with prior art herein by improving
Following improvement and advantage:
(1)Equipped with material stock component and feeding material component, material stock component includes U-shaped supporting plate, hold down assembly and pushes component, feeding
Component includes rotary cylinder, mounting plate, slider cylinder, installs case, push cylinder and sucker.Material stock component be used for workpiece into
The interim storage of row, feeding material component are used to the workpiece being located at the top of bottom plate being moved to L-type placement plate.Material stock component and feeding
Component can carry out feeding operation to ceramic tile automatically, reduce the labor intensity of worker.
(2)Equipped with clamp assembly, clamp assembly includes support bracket, L-type placement plate, connecting plate, driving cylinder and clamping
Plate.Work step, which is driving cylinder operation, can be such that clamping plate is moved along bottom broadside line direction, and workpiece is made to be clamped board clamping
In in L-type placement plate, guide rod plays guiding role.Clamp assembly for being clamped automatically to ceramic tile, without manually into
Row hand-operated clamping avoids the industrial injury event because caused by manually clamping ceramic tile.
Description of the drawings
The present invention is further explained with reference to the accompanying drawings and examples:
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the sectional perspective structural schematic diagram of the present invention;
Fig. 3 is the dimensional structure diagram of material stock component;
Fig. 4 is the dimensional structure diagram of feeding material component;
Fig. 5 is the fractionation schematic diagram of feeding material component;
Fig. 6 is the dimensional structure diagram of blank component;
Fig. 7 is the dimensional structure diagram of clamp assembly;
Fig. 8 is the dimensional structure diagram of cutting assembly;
Fig. 9 is the fractionation schematic diagram of cutting assembly;
Reference sign:
Workbench 1, material stock component 2, U-shaped supporting plate 2a, bottom plate 2b, baffle 2c push component 2d, electric pushrod 2e, guide rail 2f,
Sliding shoe 2g, feeding material component 3, rotary cylinder 3a, mounting plate 3b, slider cylinder 3c, installs case 3d, push cylinder 3e, fixed plate
3f, sucker 3g, blank component 4, cutting assembly 4a, fixed frame 4b, sliding rail 4c are moved and are expected block 4d, lead screw slide unit 4e, electric rotating machine
4f, round cutter 4g, hold down assembly 5, rack 5a, guide plate 5b, driving motor 5c, driving gear 5d, pressure plate 5e, clamping group
Part 6, L-type placement plate 6a, connecting plate 6b drive cylinder 6c, guide rod 6d, clamping plate 6e, move material component 7, and stepper motor 7a connects
Meet frame 7b, drive pulley 7c, connecting rod 7d, driven pulley 7e, synchronous belt 7f.
Specific implementation mode
Below in conjunction with attached drawing 1 to Fig. 9, the present invention is described in detail, technical solution in the embodiment of the present invention into
Row clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
Every other embodiment, shall fall within the protection scope of the present invention.
The present invention provides a kind of construction site ceramic tile cutting method, as shown in figs. 1 to 9, the packet herein by improving
Include following steps:
(1)Workplace vertical is placed at the top of bottom plate 2b, driving motor 5c work can drive driving gear 5d to rotate, driving tooth
Wheel 5d can be moved in the horizontal direction with carry-over bar 5a, and pressure plate 5e is enable to will be close to that workpiece pressure of driving motor 5c
Tightly;
(2)Push cylinder 3e work can push fixed plate 3f to workpiece direction, and the sucker 3g being located on fixed plate 3f can
Workpiece side wall is sucked, driving motor 5c work at this time makes pressure plate 5e no longer workpiece pressings, slider cylinder 3c work that can drive
Dynamic installs case 3d is moved in vertical direction, is kept workpiece mobile in vertical direction and is detached bottom;
(3)After the workpiece being sucked detaches bottom, workpiece compression can be avoided workpiece from collapsing to driving motor 5c by task again,
Electric pushrod 2e work can make the workpiece being located at the top of bottom plate 2b whole to one workpiece of the direction of rotary cylinder 3a offset
Width unit makes push cylinder 3e work that can make sucker 3g that workpiece be sucked again, rotary cylinder 3a work can band start building
Part rotates, and workpiece is made to be located at right over L-type placement plate 6a;
(4)Slider cylinder 3c resets make workpiece be located at the top of L-type placement plate 6a, and the 6c work of driving cylinder can make the edges clamping plate 6e
Bottom broadside line direction is moved, and so that workpiece is clamped plate 6e and is clamped on L-type placement plate 6a, and stepper motor 7a work can drive
Drive pulley 7c rotations, make synchronous belt 7f rotate, and are sequentially connected because moving material block 4d and synchronous belt 7f, enable shifting material block 4d
Enough to be moved on sliding rail 4c length directions, moving material block 4d can drive lead screw slide unit 4e to be moved on sliding rail 4c length directions, make
Electric rotating machine 4f on lead screw slide unit 4e platforms can be moved on sliding rail 4c length directions, to enable worker to control
Make the Workpiece length to be cut;
(5)The 4e work of lead screw slide unit can be such that electric rotating machine 4f is moved in vertical direction, and electric rotating machine 4f can drive circle to cut
Knife 4g can carry out cutting operation along itself axial rotation, round cutter 4g to workpiece.
This method realizes that corresponding device includes workbench 1, material stock group based on a construction site with ceramic tile cutting device
Part 2, feeding material component 3 and blank component 4, the feeding material component 3 is between blank component 4 and material stock component 2, the material stock group
Part 2 and feeding material component 3 are respectively positioned on 1 top of workbench, and the material stock component 2 includes the U-shaped supporting plate 2a for placing workpiece
With the push component 2d to push that U-shaped supporting plate 2a moves in the horizontal direction, the U-shaped supporting plate 2a is located on workbench 1
Side, the U-shaped one end of the supporting plate 2a far from blank component 4 be equipped with baffle 2c, the blank component 4 include to workpiece into
The cutting assembly 4a of row cutting and the clamp assembly 6 to be clamped to workpiece, the cutting assembly 4a are located at clamp assembly 6
Side, material stock component 2 can be moved to L-type placement plate to be stored to workpiece temporarily under the effect of feeding material component 3
On 6a, clamp assembly 6 can be clamped workpiece operation, and cutting assembly 4a can carry out workpiece cutting operation, and energy
Enough control the length of workpiece.
The U-shaped supporting plate 2a includes that there are two spaced side plate and the bottom plate 2b positioned at side plate bottom, the bottoms
Plate 2b is rectangular parallelepiped structure, is equipped at the top of the bottom plate 2b and holds down assembly 5 to what is compressed to workpiece, described to hold down assembly
5 include rack 5a and two are arranged at intervals at the top of bottom plate 2b guide plate 5b, and the rack 5a is horizontally set on two and leads
It is slidably matched between plate 5b and with two guide plate 5b, driving motor 5c work can drive driving gear 5d to rotate, main
Moving gear 5d can be moved in the horizontal direction with carry-over bar 5a, and pressure plate 5e is enable to will be close to that workpiece of driving motor 5c
It compresses.
Described hold down assembly 5 further includes having the driving motor 5c moved in the horizontal direction to drive rack 5a, the drive
It is arranged with the driving gear 5d being meshed with rack 5a on the output shaft of dynamic motor 5c, the rack 5a is close to one end of baffle 2c
Equipped with the pressure plate 5e to be compressed to workpiece, driving motor 5c work can drive driving gear 5d to rotate, driving tooth
Wheel 5d can be moved in the horizontal direction with carry-over bar 5a, and pressure plate 5e is enable to will be close to that workpiece pressure of driving motor 5c
Tightly.
The push component 2d includes electric pushrod 2e and two below bottom plate 2b along the broadside line sides bottom plate 2b
It is set to the bottoms guide rail 2f, the bottom plate 2b of setting there are two the sliding shoe 2g being slidably matched one by one with two guide rail 2f,
The output end of the electric pushrod 2e is fixedly connected with baffle 2c close to one end of electric pushrod 2e, and electric pushrod 2e work can
Make the whole width unit for deviating a workpiece to the direction of rotary cylinder 3a of the workpiece being located at the top of bottom plate 2b, makes push cylinder
3e work can make sucker 3g that workpiece be sucked again.
The feeding material component 3 includes that the rotary cylinder 3a positioned at 1 top of workbench is exported with rotary cylinder 3a is fixed on
The slide unit equipped with slider cylinder 3c, the slider cylinder 3c is equipped in level at the top of mounting plate 3b on end, mounting plate 3b
The installs case 3d of setting, slider cylinder 3c work can drive installs case 3d to be moved in vertical direction, make workpiece in vertical direction
It moves and detaches bottom.
It is in horizontally disposed push cylinder 3e to be equipped in the installs case 3d, and the output end of the push cylinder 3e is equipped with
Fixed plate 3f, the described one end of fixed plate 3f far from rotary cylinder 3a set that there are two in horizontally disposed and workpiece is sucked
Sucker 3g, push cylinder 3e work can push fixed plate 3f to workpiece direction, and the sucker 3g being located on fixed plate 3f can
Workpiece side wall is sucked.
The clamp assembly 6 includes support bracket and two L-type placement plate 6a, and two intervals L-type placement plate 6a are set
It sets at the top of support bracket, sets that there are two connecting plate 6b, all connecting plate 6b to be put with all L-types at the top of the support bracket
It sets plate 6a to correspond, for L-type placement plate 6a to place vertical workpiece, the 6c work of driving cylinder can make clamping plate 6e the bottom of along
Portion broadside line direction is moved, and so that workpiece is clamped plate 6e states in a vertical shape and is clamped on L-type placement plate 6a.
It is all provided on each connecting plate 6b there are one cylinder 6c is driven, each on the output end of the driving cylinder 6c
Equipped with clamping plate 6e, the clamping plate 6e is equipped with guide rod 6d close to one end of connecting plate 6b, and the connecting plate 6b, which is equipped with, to be supplied
Guide rod 6d by through-hole, driving cylinder 6c work can be such that clamping plate 6e is moved along bottom broadside line direction, make workpiece quilt
Clamping plate 6e states in a vertical shape are clamped on L-type placement plate 6a.
The cutting assembly 4a includes positioned at the fixed frame 4b of support bracket side, the sliding rail 4c at the top of fixed frame 4b
With to drive the shifting material component 7 for moving material block 4d and moving in the horizontal direction, the sliding rail 4c is equipped with the shifting being slidably matched with it
Expect that the platform equipped with lead screw slide unit 4e, the lead screw slide unit 4e is equipped with supporting rack, supporting rack at the top of block 4d, the shifting material block 4d
It is equipped with electric rotating machine 4f, is arranged on the output shaft of the electric rotating machine 4f to by the round cutter 4g of cutting workpiece, institute
The axis for stating the axis and electric rotating machine 4f output shafts of round cutter 4g coincides, and the shifting expects block 4d close to L-type placement plate 6a
One end be equipped with infrared sensor, lead screw slide unit 4e work can be such that electric rotating machine 4f is moved in vertical direction, electric rotating machine 4f
Round cutter 4g can be driven along itself axial rotation, round cutter 4g can carry out cutting operation, infrared sensor to workpiece
Detection light source can be emitted to be measured to the length of workpiece, round cutter 4g is enable accurately to be cut to workpiece,
Worker is set to obtain the workpiece for meeting oneself size requirements.
The material component 7 that moves includes the link 7b and stepper motor 7a at the top of fixed frame 4b, the link
7b, stepper motor 7a and sliding rail 4c are respectively positioned at the top of fixed frame 4b, and active skin is arranged on the output shaft of the stepper motor 7a
Belt wheel 7c, it is in horizontally disposed connecting rod 7d that the link 7b, which is equipped with, and driven pulley is arranged on the connecting rod 7d
7e is connected between the drive pulley 7c and driven pulley 7e by synchronous belt 7f, and the shifting material block 4d is set in
On synchronous belt 7f and it is sequentially connected with synchronous belt 7f, and stepper motor 7a work can drive drive pulley 7c to turn
It is dynamic, so that synchronous belt 7f is rotated, is sequentially connected because moving material block 4d and synchronous belt 7f, enables shifting material block 4d in sliding rail 4c length
It is moved on direction, moving material block 4d can drive lead screw slide unit 4e to be moved on sliding rail 4c length directions, make to be located at lead screw slide unit 4e
Electric rotating machine 4f on platform can be moved on sliding rail 4c length directions, to enable worker to control the workpiece to be cut
Length.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.