CN108621298B - Novel electronic control type concrete stirring device - Google Patents

Novel electronic control type concrete stirring device Download PDF

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Publication number
CN108621298B
CN108621298B CN201810464114.XA CN201810464114A CN108621298B CN 108621298 B CN108621298 B CN 108621298B CN 201810464114 A CN201810464114 A CN 201810464114A CN 108621298 B CN108621298 B CN 108621298B
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Prior art keywords
stirring
bearing
rod
driving mechanism
cavity
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CN108621298A (en
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王烨青
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Changzhou College of Information Technology CCIT
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Changzhou College of Information Technology CCIT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/48Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/16Discharge means, e.g. with intermediate storage of fresh concrete

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention relates to a novel electronic control type concrete stirring device which comprises a bearing base, a bearing upright post, a stirring cavity, a stirring shaft, stirring blades, an ultrasonic stirring mechanism, a main stirring driving mechanism, an auxiliary stirring driving mechanism and a control circuit, wherein the side surface of the bearing base of the bearing upright post is connected, two ends of the stirring cavity are hinged with the bearing upright post through the main stirring driving mechanism, the stirring shaft and the stirring cavity are coaxially distributed, the stirring blades are spirally distributed on the outer surface of the stirring shaft, the ultrasonic stirring mechanism is embedded in a guide rod, and the control circuit is positioned on the upper end surface of the bearing base. The concrete mixer has good structural strength and bearing capacity, can effectively meet the requirement of carrying out bearing mixing operation on concrete, and can realize multi-angle and multi-mode mixing and stirring on the concrete and the multi-mode according to the use requirement, so that the mixing operation efficiency is greatly improved, and the phenomenon of uneven material mixing is avoided.

Description

Novel electronic control type concrete stirring device
Technical Field
The invention relates to a stirring mechanism, in particular to a novel electronic control type concrete stirring device.
Background
In the concrete stirring apparatuses used at present, the mechanical stirring paddle type stirring devices and the mobile concrete oscillating devices based on ultrasonic oscillation, which are often used, can basically meet the requirements of stirring operation on concrete, but when the mechanical stirring paddle type stirring devices are used for stirring concrete, the stirring efficiency is low, and the phenomena of uneven material stirring, block estimation, dry material inclusion and the like in the concrete are easily caused in the stirring process, which seriously affects the quality and efficiency of the stirring operation, while the mobile concrete oscillating devices of ultrasonic oscillation can effectively improve the quality of the concrete stirring and mixing operation, and eliminate the phenomenon of uneven material mixing, but the stirring position needs to be frequently changed during the stirring operation, the operation efficiency is low, the energy consumption and the labor intensity are high, so that in view of the current situation, a brand new concrete stirring apparatus needs to be developed urgently, to meet the requirements of practical use.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a novel electronic control type concrete stirring device which is simple in structure, flexible and convenient to use, good in universality and high in operation automation degree, has good structural strength and bearing capacity on one hand, can effectively meet the requirement of carrying stirring operation on concrete, and can realize multi-angle and multi-mode mixing stirring on concrete and multiple modes according to the use requirement on the other hand, so that the phenomenon of uneven material stirring is avoided while the stirring operation efficiency is greatly improved.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a novel electronic control type concrete stirring device comprises a bearing base, bearing stand columns, a stirring cavity, a stirring shaft, stirring blades, an ultrasonic stirring mechanism, a main stirring driving mechanism, an auxiliary stirring driving mechanism and a control circuit, wherein the bearing base is a plane plate-shaped structure distributed in parallel with a horizontal plane, at least two bearing stand columns are connected with the side surface of the bearing base and distributed in parallel with the axis of the bearing base, each bearing stand column is symmetrically distributed along the axis of the bearing base, the stirring cavity is positioned right above the bearing base, the axis of the stirring cavity and the axis of the bearing base form an included angle of 0-90 degrees, two ends of the stirring cavity are hinged with the bearing stand columns through the main stirring driving mechanism and can rotate around a hinged shaft for 0-360 degrees, a feeding port is arranged on the upper end face of the front end of the stirring cavity, a discharging port is arranged on the lower end face of the tail end, the, the (mixing) shaft is connected through supplementary stirring actuating mechanism and stirring intracavity surface, and can encircle the (mixing) shaft axis and carry out 0-360 rotatory, stirring paddle leaf is at least three, it distributes at the (mixing) shaft surface to be the heliciform along the (mixing) shaft axis equipartition and encircle the (mixing) shaft axis, through at least one guide bar interconnect between stirring paddle leaf and stirring shaft, guide bar and the coaxial distribution of stirring paddle leaf, and be 30-150 contained angles with the (mixing) shaft axis, ultrasonic wave rabbling mechanism inlays in the guide bar, and with the coaxial distribution of guide bar, control circuit is located and bears the base up end, and respectively with ultrasonic wave rabbling mechanism, main stirring actuating mechanism, supplementary stirring actuating mechanism electrical connection.
Furthermore, the bearing upright post is of at least two-stage telescopic rod structure, is any one of an electric telescopic rod, a hydraulic telescopic rod and a pneumatic telescopic rod and is electrically connected with the control circuit.
Furthermore, a plurality of guide rods are uniformly distributed on the inner surface of the stirring cavity, the guide rods are arranged on the inner surface of the stirring cavity through a turntable mechanism, the axis of each guide rod forms an included angle of 45-90 degrees with the axis of the stirring cavity, the guide rods are distributed in a spiral structure around the axis of the stirring cavity, and the distance between the front end surface of each guide rod and the stirring shaft is 1/6-1/4 of the radius of the stirring cavity.
Furthermore, the guide rod and the stirring shaft are hinged with each other through a turntable mechanism.
Furthermore, at least one angle sensor is arranged on the rotary table mechanism, and the rotary table mechanism and the angle sensor are electrically connected with the control circuit.
Furthermore, the guide rod include locating lever, transfer line, lift actuating mechanism, locating lever, transfer line be hollow tubular structure, the transfer line end inlay in the locating lever, with the coaxial distribution of locating lever and with locating lever sliding connection, lift actuating mechanism inlay in the locating lever and offset with the terminal surface of transfer line, ultrasonic wave rabbling mechanism inlay in the transfer line, the locating lever end with the agitator shaft connection, the front end is connected with stirring paddle leaf, lift actuating mechanism and control circuit electrical connection.
Furthermore, the control circuit is an automatic control circuit based on an industrial single chip microcomputer, and the control system is additionally provided with at least one data serial port communication module and at least one wireless data communication module.
This novel simple structure, it is nimble convenient to use, and the commonality is good, and operation degree of automation is high, has good structural strength on the one hand, and bearing capacity can effectual realization bear the needs of stirring operation to the concrete, and on the other hand can realize that multi-angle, multimode mix the stirring to concrete and multimode according to the use needs to when very big improvement stirring operation efficiency, avoid the uneven phenomenon of material mixing to take place.
Drawings
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the guide bar.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in figures 1 and 2, a novel electronic control type concrete mixing device comprises a bearing base 1, bearing upright posts 2, a mixing cavity 3, a mixing shaft, mixing blades 5, an ultrasonic mixing mechanism 6, a main mixing driving mechanism 7, an auxiliary mixing driving mechanism 8 and a control circuit 9, wherein the bearing base 1 is a planar plate-shaped structure distributed in parallel with a horizontal plane, at least two bearing upright posts 2 are connected with the side surface of the bearing base 1 and are distributed in parallel with the axis of the bearing base 1, the bearing upright posts 2 are symmetrically distributed along the axis of the bearing base 1, the mixing cavity 3 is positioned right above the bearing base, the axis of the mixing cavity 3 and the axis of the bearing base 1 form an included angle of 0-90 degrees, two ends of the mixing cavity are hinged with the bearing upright posts 2 through the main mixing driving mechanism 7 and can rotate for 0-360 degrees around a hinged shaft, a feeding port 31 is arranged on the upper end face of a material port at the front end of the mixing cavity 3, the stirring shaft is located stirring chamber 3, and with 3 coaxial distributions in stirring chamber, the (mixing) shaft passes through auxiliary stirring actuating mechanism 8 and 3 internal surface connections in stirring chamber, and can encircle the (mixing) shaft axis and carry out 0-360 rotation, stirring paddle 5 is at least three, it is the heliciform and distributes at the (mixing) shaft 4 surface to encircle the (mixing) shaft axis equipartition along the (mixing) shaft axis, through at least one guide bar 10 interconnect between stirring paddle 5 and the (mixing) shaft, guide bar 10 and 5 coaxial distributions of stirring paddle, and be 30-150 contained angles with the (mixing) shaft axis, ultrasonic stirring mechanism 6 inlays in guide bar 10, and with guide bar 10 coaxial distributions, control circuit 9 is located and bears base 1 up end, and respectively with ultrasonic stirring mechanism 6, main stirring actuating mechanism 7, auxiliary stirring actuating mechanism 8 electrical connection.
In this embodiment, the bearing upright post 2 is of at least two-stage telescopic rod structure, and the bearing upright post is any one of an electric telescopic rod, a hydraulic telescopic rod and a pneumatic telescopic rod, and is electrically connected with the control circuit 9.
In this embodiment, a plurality of guide rods 11 are uniformly distributed on the inner surface of the stirring cavity 3, the guide rods 11 are mounted on the inner surface of the stirring cavity 3 through a turntable mechanism 12, the axis of each guide rod 11 forms an included angle of 45-90 degrees with the axis of the stirring cavity 3, each guide rod 11 is distributed in a spiral structure around the axis of the stirring cavity 3, and the distance between the front end surface of each guide rod 11 and the stirring shaft is 1/6-1/4 of the radius of the stirring cavity 3.
In this embodiment, the guide rod 10 and the stirring shaft are hinged to each other through a turntable mechanism 12.
In this embodiment, at least one angle sensor 13 is disposed on the turntable mechanism 12, and both the turntable mechanism 12 and the angle sensor 13 are electrically connected to the control circuit 9.
In this embodiment, the guide rod 10 includes a positioning rod 101, a transmission rod 102, and a lifting driving mechanism 103, the positioning rod 101 and the transmission rod 102 are both hollow tubular structures, the end of the transmission rod 102 is embedded in the positioning rod 101, coaxially distributed with the positioning rod 101, and slidably connected with the positioning rod 101, the lifting driving mechanism 103 is embedded in the positioning rod 101 and abuts against the end face of the end of the transmission rod 102, the ultrasonic stirring mechanism 6 is embedded in the transmission rod 102, the end of the positioning rod 101 is connected with a stirring shaft, the front end of the positioning rod 101 is connected with the stirring paddle 5, and the lifting driving mechanism 103 is electrically connected with the control circuit 9.
In this embodiment, the main stirring driving mechanism 7 and the auxiliary stirring driving mechanism 8 are both driving mechanisms composed of a motor and a gearbox.
In this embodiment, the control circuit 9 is an automatic control circuit based on an industrial single chip microcomputer, and the control system is additionally provided with at least one data serial port communication module and at least one wireless data communication module.
This novel simple structure, it is nimble convenient to use, and the commonality is good, and operation degree of automation is high, has good structural strength on the one hand, and bearing capacity can effectual realization bear the needs of stirring operation to the concrete, and on the other hand can realize that multi-angle, multimode mix the stirring to concrete and multimode according to the use needs to when very big improvement stirring operation efficiency, avoid the uneven phenomenon of material mixing to take place.
It will be appreciated by persons skilled in the art that the present invention is not limited by the embodiments described above. The foregoing embodiments and description have been presented only to illustrate the principles of the invention. Various changes and modifications can be made without departing from the spirit and scope of the invention. Such variations and modifications are intended to be within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (4)

1. The utility model provides a novel electronic control formula concrete mixing device which characterized in that: the novel electronic control type concrete stirring device comprises a bearing base, bearing stand columns, a stirring cavity, a stirring shaft, stirring blades, an ultrasonic stirring mechanism, a main stirring driving mechanism, an auxiliary stirring driving mechanism and a control circuit, wherein the bearing base is a planar plate-shaped structure distributed in parallel with a horizontal plane, at least two bearing stand columns are connected with the side surface of the bearing base and distributed in parallel with the axis of the bearing base, each bearing stand column is symmetrically distributed along the axis of the bearing base, the stirring cavity is positioned right above the bearing base, the axis of the stirring cavity and the axis of the bearing base form an included angle of 0-90 degrees, two ends of the stirring cavity are hinged with the bearing stand columns through the main stirring driving mechanism and can rotate for 0-360 degrees around a hinged shaft, a feeding port is arranged on the upper end face of the front end of the stirring cavity, a discharging port is arranged on the lower end face of the tail end, the stirring shaft, the ultrasonic stirring mechanism is embedded in the guide rod and is coaxially distributed with the guide rod, the control circuit is positioned on the upper end surface of the bearing base and is respectively and electrically connected with the ultrasonic stirring mechanism, the main stirring driving mechanism and the auxiliary stirring driving mechanism;
the bearing upright post is of an at least two-stage telescopic rod structure, is any one of an electric telescopic rod, a hydraulic telescopic rod and a pneumatic telescopic rod and is electrically connected with the control circuit;
the guide rod is hinged with the stirring shaft through a turntable mechanism;
the guide rod comprises a positioning rod, a transmission rod and a lifting driving mechanism, the positioning rod and the transmission rod are of hollow tubular structures, the tail end of the transmission rod is embedded in the positioning rod, is coaxially distributed with the positioning rod and is in sliding connection with the positioning rod, the lifting driving mechanism is embedded in the positioning rod and is abutted against the end face of the tail end of the transmission rod, the ultrasonic stirring mechanism is embedded in the transmission rod, the tail end of the positioning rod is connected with a stirring shaft, the front end of the positioning rod is connected with the stirring paddle, and the lifting driving mechanism is electrically connected with the control circuit.
2. The novel electronically controlled concrete mixing apparatus of claim 1, wherein: the inner surface of the stirring cavity is uniformly provided with a plurality of guide rods, the guide rods are arranged on the inner surface of the bearing cavity through a turntable mechanism, the axes of the guide rods and the axes of the stirring cavity form an included angle of 45-90 degrees, the guide rods are distributed in a spiral structure around the axes of the stirring cavity, and the distance between the front end surfaces of the guide rods and the stirring shaft is 1/6-1/4 of the radius of the stirring cavity.
3. The novel electronically controlled concrete mixing apparatus of claim 2, wherein: the rotary table mechanism is provided with at least one angle sensor, and the rotary table mechanism and the angle sensor are electrically connected with the control circuit.
4. The novel electronically controlled concrete mixing apparatus of claim 1, wherein: the control circuit is an automatic control circuit based on an industrial single chip microcomputer, and the control system is additionally provided with at least one data serial port communication module and at least one wireless data communication module.
CN201810464114.XA 2018-05-15 2018-05-15 Novel electronic control type concrete stirring device Active CN108621298B (en)

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Application Number Priority Date Filing Date Title
CN201810464114.XA CN108621298B (en) 2018-05-15 2018-05-15 Novel electronic control type concrete stirring device

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CN108621298B true CN108621298B (en) 2020-10-02

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773968A (en) * 2019-03-14 2019-05-21 重庆大学 A kind of ultrasonic wave added mixes cement the device and method of concrete

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007117830A (en) * 2005-10-26 2007-05-17 Honda Electronic Co Ltd Ultarsonic micro plate agitation and defoaming apparatus
CN201244460Y (en) * 2008-04-16 2009-05-27 刘宏林 Horizontal type tumbling cylinder double-movement spiral material-mixing machine without blind angle
CN106316047A (en) * 2015-09-30 2017-01-11 无锡威胜环保设备制造有限公司 Ultrasonic stirring device for sludge concentration treatment equipment
CN206414996U (en) * 2017-01-20 2017-08-18 焦作大学 A kind of efficient mixing arrangement of solid, powdery material
CN107596726A (en) * 2017-09-08 2018-01-19 安徽华瑞医药技术开发有限公司 A kind of good microwave Chinese medicine extracting device of mixing effect

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007117830A (en) * 2005-10-26 2007-05-17 Honda Electronic Co Ltd Ultarsonic micro plate agitation and defoaming apparatus
CN201244460Y (en) * 2008-04-16 2009-05-27 刘宏林 Horizontal type tumbling cylinder double-movement spiral material-mixing machine without blind angle
CN106316047A (en) * 2015-09-30 2017-01-11 无锡威胜环保设备制造有限公司 Ultrasonic stirring device for sludge concentration treatment equipment
CN206414996U (en) * 2017-01-20 2017-08-18 焦作大学 A kind of efficient mixing arrangement of solid, powdery material
CN107596726A (en) * 2017-09-08 2018-01-19 安徽华瑞医药技术开发有限公司 A kind of good microwave Chinese medicine extracting device of mixing effect

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