CN108621078B - A kind of automatic tool changer assemble method - Google Patents
A kind of automatic tool changer assemble method Download PDFInfo
- Publication number
- CN108621078B CN108621078B CN201810445484.9A CN201810445484A CN108621078B CN 108621078 B CN108621078 B CN 108621078B CN 201810445484 A CN201810445484 A CN 201810445484A CN 108621078 B CN108621078 B CN 108621078B
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- assembly
- cam
- supporting plate
- horizontal supporting
- shaft
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- 238000000034 method Methods 0.000 title claims abstract description 36
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000003139 buffering effect Effects 0.000 claims description 8
- 238000005242 forging Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 7
- 238000011900 installation process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Present invention discloses a kind of automatic tool changer assemble methods, 1) it is the following steps are included: be arranged an assembly tool, it includes that can carry out the horizontal horizontal supporting plate overturn with plumbness switching and the vertical support pedestal being fixed on horizontal supporting plate, is provided with first through hole and fixed mounting hole on horizontal supporting plate;2) cam box is fixed on horizontal supporting plate;3) horizontal supporting plate is placed in plumbness, rotation signal acquisition component is mounted in cam box;4) horizontal supporting plate is placed in horizontality, inputting shaft cam pack is fixed in cam box;5) power output shaft assembly is mounted in cam box;6) rocker arm assembly, adjustment sprocket wheel and adjustment axis are mounted on cover plate assembly and obtain sub-assembly;8) sub-assembly is mounted on cam box, completes assembling.The present invention substantially increases the packaging efficiency of Cam splitter, and reduces labor intensity, time saving and energy saving.
Description
[technical field]
The present invention relates to a kind of assemble methods, more particularly to a kind of automatic tool changer assemble method.
[background technique]
Its structure is complicated for cam box divider in tool magazine knife-changing system, and components are miscellaneous more, and existing assembling is most
It is all to be completed using man-made assembly mode.The assembling of tool magazine knife-changing system cam box about central processing machine, existing mode
To be placed on fitter's bench, a series of assembling procedures are carried out.Needs of the period because of assembling, it is necessary to assembly be done and rotate and turn over
Rotation is made, and because the weight of each workpiece itself is not light, with the completion item by item of assembling procedure, weight is also increasingly heavier, assembler
Physical load it is also all therewith increase, increase the consumption of difficulty when assembled and time, and because need to be by main body when doing last adjustment
It erects, it is therefore desirable to which another people assists to help and be caused danger with preventing from translating into, to increase cost of labor, and above-mentioned assembling
The extremely time-consuming effort of method flow.
Therefore, it is necessary to provide the new automatic tool changer assemble method of one kind to solve the above problems.
[summary of the invention]
The main purpose of the present invention is to provide a kind of automatic tool changer assemble methods, substantially increase Cam splitter
Packaging efficiency, and reduce labor intensity, it is time saving and energy saving.
The present invention is achieved through the following technical solutions above-mentioned purpose: a kind of automatic tool changer assemble method, cam segmentation
Device includes cam box, is vertically arranged in the intracorporal inputting shaft cam pack of the cam box, is parallel to the inputting shaft cam
The rotation signal acquisition component of component setting is horizontally set on the intracorporal power output shaft assembly of the cam box, rocker arm assembly, adjustment
Wheel assembly and cover plate assembly, the assemble method the following steps are included:
1) assembly tool is set, the assembly tool include bracket, on the bracket and can carry out it is horizontal with it is vertical
The horizontal supporting plate of state switching overturning and the vertical support pedestal being fixed on the horizontal supporting plate, it is described horizontally-supported
First through hole corresponding with position of opening in the cam box and fixed mounting hole are provided on plate;
2) cam box is opening up, by screw pass through the fixed mounting hole be fixed on it is described horizontally-supported
On plate;
3) horizontal supporting plate is turned over to turn 90 degrees and is placed in plumbness, the rotation signal acquisition component is mounted on institute
It states in cam box and hangs up chain;
4) eccentric bearing block and adjustment nut are fixed on the first through hole position;
5) horizontal supporting plate is placed in horizontality, the inputting shaft cam pack is fixed on the cam box
In, and the chain is linked into wherein;
6) the power output shaft assembly is mounted in the cam box;
7) gap between the power output shaft assembly and the inputting shaft cam pack and operating smoothness are debugged;
8) cover board is provided, and inputting shaft eccentric cover, rocker arm fixing seat and adjustment sprocket hole are installed on the cover board
Lid obtains the cover plate assembly;
9) rocker arm assembly, adjustment sprocket wheel and adjustment axis are mounted on the cover plate assembly and obtain sub-assembly;
10) a circle sealing compound is stamped with the cover board connecting portion in the cam box then the sub-assembly is installed
On the cam box, assembling is completed.
Further, the rotation signal acquisition component includes signal axis, cam signal wheel, brake signal wheel, signal chain
Take turns, carry the bearing at signal axis both ends and cover the signal axle center lid of the bearing.
Further, the inputting shaft cam pack include inputting shaft, the first axle that is sequentially sleeved on the inputting shaft
It holds, sprocket wheel, bevel gear disk, cam and second bearing and the pin shaft through the bevel gear disk and the cam.
Further, the signal sprocket wheel is connected by the sprocket wheel in the chain and the inputting shaft cam pack
It connects.
Further, the power output shaft assembly includes six croze axis, the force-output shaft tower being set on the six crozes axis, draws
Approaching channel wheel, power output bearing block, bearing, preceding fixing seat, preceding fixed lid and power output pedestal cap.
Further, the rocker arm assembly includes rocker arm, rocker arm shaft and bearing.
Further, the assembly tool further includes the shaft that surface one end on the bracket is arranged, the horizontal branch
Fagging is fixed in the shaft.
Further, the vertical support pedestal include one perpendicular to the horizontal supporting plate upper surface vertical support
Face, under plumbness, the cam box is located on the vertical support face.
Further, the upper surface of the bracket is provided with the level of the horizontal supporting plate bottom under support level state
Buffer angle steel;The side surface of the bracket is provided with the horizontal supporting plate bottom under support plumbness and makes the level
The vertical buffering angle steel of support plate holding plumbness.
Further, the two sides of the bracket are provided with the first part containing slot and the second part containing slot;The bracket
Another side surface be additionally provided with shaft forgings loading plate.
Compared with prior art, the beneficial effect of automatic tool changer assemble method of the present invention is: passing through setting one
Assembly tool, and the installation procedure of scientific and reasonable arrangement all parts, so that packaging efficiency greatly improves, and reduce assembling
Personnel labor intensity saves time and strength.Specifically,
1) by one turnover support plate of setting, and it is arranged and guarantees that support plate is at horizontality and plumbness
Buffering angle steel so that the overturning of Cam splitter in an assembling process is more convenient laborsaving;
2) installation procedure of scientific and reasonable design various components, reduces to the greatest extent in various components installation process
Interference problem;
3) it in whole installation process, other than the cam box fixed operation most started, is no longer needed in other assembling procedures
Cam box is fixed on the positioning, the firm operation of positioning and time is carried out after eliminating cam box overturning, improves group
Fill efficiency;
4) in rotation signal acquisition component installation process, cam box is in a vertical state, so that its installation is more
It is convenient;
5) periphery of carrying support plate is provided with several part containing slots and shaft forgings loading plate, ease of assembly personnel will
The components for needing to assemble first are placed in around assembling station, mobile without excessive personnel convenient for taking away when assembling, section
Built-up time is saved;
6) it only needs a people that all assembling procedures can be completed, saves cost of labor;
7) in entire assembling process, each components are put neatly, and shopwork environment is indirectly optimized.
[Detailed description of the invention]
Fig. 1 is the structural schematic diagram of assembly tool in the embodiment of the present invention;
Fig. 2 is inputting shaft cam pack and rotation signal acquisition component and cam box, assembling work in the embodiment of the present invention
Assembling structure schematic diagram between dress;
Fig. 3 is the assembling structure schematic diagram of power output shaft assembly and cam box in the embodiment of the present invention;
Fig. 4 is the assembling structure schematic diagram of cover plate of embodiment of the present invention component and cam box;
Fig. 5 is that the assembling structure of cover plate of embodiment of the present invention component, rocker arm assembly, adjustment wheel assembly and cam box is shown
It is intended to;
Fig. 6 is the final assembling structure schematic diagram of the embodiment of the present invention;
Digital representation in figure:
101 cam box;102 inputting shaft cam packs;103 rotation signal acquisition components;104 power output shaft assemblies;105 shake
Arm component;106 adjustment wheel assemblies;107 cover plate assemblies;108 chains;109 cover boards;
100 assembly tools;1 bracket;2 shafts;3 horizontal supporting plates;4 vertical support pedestals;5 vertical support faces;6 is horizontal slow
Angle of attack steel;7 vertical buffering angle steel;8 first through hole;9 fixed mounting holes;10 first part containing slots;11 second part containing slots;
12 shaft forgings loading plates;13 second through-holes.
[specific embodiment]
Embodiment:
The present embodiment is automatic tool changer assemble method, and the Cam splitter includes cam box 101, is vertically arranged
Inputting shaft cam pack 102 in cam box 101 is parallel to the rotation signal that the inputting shaft cam pack 102 is arranged
Acquisition component 103, the power output shaft assembly 104 being horizontally set in cam box 101, rocker arm assembly 105, adjustment wheel assembly 106
And cover plate assembly 107, the assemble method the following steps are included:
1) Fig. 1 is please referred to, an assembly tool 100 is provided, which includes bracket 1, is located on bracket 1 and can
The horizontal supporting plate 3 and be fixed on hanging down on horizontal supporting plate 3 and close to shaft 2 that carry out level and plumbness switching are overturn
Straight support base 4.A first through hole 8 corresponding with Cam splitter inputting shaft position is provided on horizontal supporting plate 3, be convenient for into
The installation of power shaft assembly.Fixed mounting hole 9 corresponding with four screwhole positions of cam box is additionally provided on horizontal supporting plate 3,
Fixed mounting hole 9 is passed through by screw to be threadedly coupled with four screws of cam box, and cam box is consolidated to realize
It is fixed, fixed form simple and effective.
2) cam box 101 is opening up, and the position for carrying power output shaft assembly 104 is placed far from 2 one end of shaft, then
It passes through fixed mounting hole 9 by screw to be fixed on horizontal supporting plate 3, the one side of cam box 101 is against vertical support face 5.
3) referring to figure 2., horizontal supporting plate 3 is turned over to turn 90 degrees and is placed in plumbness, rotation signal acquisition component 103 is pacified
In cam box 101 and chain 108 is hung up, is synchronized by chain 108 and inputting shaft cam pack 102.
Signal acquisition component 103 is rotated including described in signal axis, cam signal wheel, brake signal wheel, signal sprocket wheel, carrying
The bearing at signal axis both ends and the signal axle center lid for covering the bearing.
4) eccentric bearing block and adjustment nut are fixed on 8 position of first through hole.
5) referring to figure 2., horizontal supporting plate 3 is lain low and is placed in horizontality, inputting shaft cam pack 102 is fixed on convex
It takes turns in cabinet 101, and chain 108 is linked into.
The inputting shaft cam pack 102 includes inputting shaft, the first bearing being sequentially sleeved on the inputting shaft, chain
Wheel, bevel gear disk, cam and second bearing and pin shaft through the bevel gear disk and the cam, the inputting shaft
Across first through hole 8.The signal sprocket wheel is connect by chain 108 with the sprocket wheel in inputting shaft cam pack 102.
6) referring to figure 3., power output shaft assembly 104 is mounted in cam box 101.
The power output shaft assembly 104 includes six croze axis, the force-output shaft tower being set on the six crozes axis, pull slot
Wheel, power output bearing block, bearing, preceding fixing seat, preceding fixed lid and power output pedestal cap.
7) gap between debugging power output shaft assembly 104 and inputting shaft cam pack 102 and operating smoothness.
8) referring to figure 4., cover board 109 is placed on cam box 101, and inputting shaft bias is installed on cover board 108
Lid, rocker arm fixing seat and adjustment sprocket wheel port lid obtain cover plate assembly 107.
9) overturning of cover plate assembly 107 180 degree referring to figure 5., is made into inner surface upward, by rocker arm assembly 105, adjustment chain
Wheel and adjustment axis are mounted on cover plate assembly 107 and obtain sub-assembly;The step can individually carry out being covered in other stations
The sub-assembly of board group part and rocker arm assembly integration.Rocker arm assembly 105 includes rocker arm, rocker arm shaft and bearing.
10) a circle sealing compound is stamped in cam box 101 and 109 connecting portion of cover board and then rocker arm assembly will be installed
105 cover plate assembly 107 (i.e. above stated assembly) is mounted on cam box 101, completes assembling, as shown in Figure 6.
In Fig. 2-Fig. 6 in the present embodiment, the horizontal supporting plate 3 in assembly tool 100 is in plumbness not generation
3 state in which of horizontal supporting plate, the present embodiment prop up the level in Fig. 2-Fig. 6 to the corresponding various components of table during the installation process
It is for the assembling structure for the displaying various components being more clear that fagging 3, which is in plumbness,.
Assembly tool 100 further includes the shaft 2 that 1 upper surface one end of bracket is arranged in, and horizontal supporting plate 3 is fixed on shaft 2
On.Vertical support pedestal 4 include one perpendicular to 3 upper surface of horizontal supporting plate vertical support face 5;The upper surface of bracket 1 is arranged
There is the horizontal buffering angle steel 6 of 3 bottom of horizontal supporting plate under support level state, the side surface of bracket 1 is provided with support vertical configuration
Under state 3 bottom of horizontal supporting plate and make horizontal supporting plate 3 keep plumbness vertical buffering angle steel 7.
The two sides of bracket 1 are provided with the first part containing slot 10 and the second part containing slot 11, need to assemble for storing
Components.One side surface of bracket 1 is additionally provided with shaft forgings loading plate 12, and the of perforation is provided in shaft forgings loading plate 12
Two through-holes 13, facilitate placement axial workpiece, are also convenient for installing various assembling fittings on axis into component.
The beneficial effect of the present embodiment automatic tool changer assemble method is: by the way that an assembly tool, and section is arranged
The reasonable installation procedure for arranging all parts is learned, so that packaging efficiency greatly improves, and reduces assembler labor intensity,
Save time and strength.Specifically,
1) by one turnover support plate of setting, and it is arranged and guarantees that support plate is at horizontality and plumbness
Buffering angle steel so that the overturning of Cam splitter in an assembling process is more convenient laborsaving;
2) installation procedure of scientific and reasonable design various components, reduces to the greatest extent in various components installation process
Interference problem;
3) it in whole installation process, other than the cam box fixed operation most started, is no longer needed in other assembling procedures
Cam box is fixed on the positioning, the firm operation of positioning and time is carried out after eliminating cam box overturning, improves group
Fill efficiency;
4) in rotation signal acquisition component installation process, cam box is in a vertical state, so that its installation is more
It is convenient;
5) periphery of carrying support plate is provided with several part containing slots and shaft forgings loading plate, ease of assembly personnel will
The components for needing to assemble first are placed in around assembling station, mobile without excessive personnel convenient for taking away when assembling, section
Built-up time is saved;
6) it only needs a people that all assembling procedures can be completed, saves cost of labor;
7) in entire assembling process, each components are put neatly, and shopwork environment is indirectly optimized.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Claims (10)
1. a kind of automatic tool changer assemble method, it is characterised in that: Cam splitter includes cam box, is vertically arranged in institute
State the intracorporal inputting shaft cam pack of cam box, the rotation signal acquisition component for being parallel to inputting shaft cam pack setting,
It is horizontally set on the intracorporal power output shaft assembly of the cam box, rocker arm assembly, adjustment wheel assembly and cover plate assembly, the assembling
Method the following steps are included:
1) assembly tool is set, which includes bracket, on the bracket and can carry out horizontal and plumbness
Switch the horizontal supporting plate of overturning and the vertical support pedestal that is fixed on the horizontal supporting plate, on the horizontal supporting plate
It is provided with first through hole corresponding with position of opening in the cam box and fixed mounting hole;
2) cam box is opening up, the fixed mounting hole is passed through by screw and is fixed on the horizontal supporting plate
On;
3) horizontal supporting plate is turned over to turn 90 degrees and is placed in plumbness, the rotation signal acquisition component is mounted on described convex
In wheel cabinet and hang up chain;
4) eccentric bearing block and adjustment nut are fixed on the first through hole position;
5) horizontal supporting plate is placed in horizontality, the inputting shaft cam pack is fixed in the cam box,
And the chain is linked into wherein;
6) the power output shaft assembly is mounted in the cam box;
7) gap between the power output shaft assembly and the inputting shaft cam pack and operating smoothness are debugged;
8) cover board is provided, and inputting shaft eccentric cover, rocker arm fixing seat and adjustment sprocket wheel port lid are installed on the cover board and obtained
To the cover plate assembly;
9) rocker arm assembly, adjustment sprocket wheel and adjustment axis are mounted on the cover plate assembly and obtain sub-assembly;
10) a circle sealing compound being stamped in the cam box and the cover board connecting portion, the sub-assembly is then mounted on institute
It states on cam box, completes assembling.
2. automatic tool changer assemble method as described in claim 1, it is characterised in that: the rotation signal acquisition component packet
Include signal axis, cam signal wheel, brake signal wheel, signal sprocket wheel, the bearing for carrying signal axis both ends and covering residence
State the signal axle center lid of bearing.
3. automatic tool changer assemble method as claimed in claim 2, it is characterised in that: the inputting shaft cam pack includes
It inputting shaft, the first bearing being sequentially sleeved on the inputting shaft, sprocket wheel, bevel gear disk, cam and second bearing and passes through
Wear the pin shaft of the bevel gear disk and the cam.
4. automatic tool changer assemble method as claimed in claim 3, it is characterised in that: the signal sprocket wheel passes through the chain
Item is connect with the sprocket wheel in the inputting shaft cam pack.
5. automatic tool changer assemble method as described in claim 1, it is characterised in that: the power output shaft assembly includes six bolts
Fluted shaft, the force-output shaft tower being set on the six crozes axis, pull sheave, power output bearing block, bearing, preceding fixing seat, preceding fixation
Lid and power output pedestal cap.
6. automatic tool changer assemble method as described in claim 1, it is characterised in that: the rocker arm assembly include rocker arm,
Rocker arm shaft and bearing.
7. automatic tool changer assemble method as described in claim 1, it is characterised in that: the assembly tool further includes setting
The shaft of surface one end on the bracket, the horizontal supporting plate are fixed in the shaft.
8. automatic tool changer assemble method as described in claim 1, it is characterised in that: the vertical support pedestal includes one
Perpendicular to the vertical support face of the horizontal supporting plate upper surface, under plumbness, the cam box is located at the vertical branch
On support face.
9. automatic tool changer assemble method as described in claim 1, it is characterised in that: the upper surface of the bracket is provided with
The horizontal buffering angle steel of the horizontal supporting plate bottom under support level state;It is vertical that the side surface of the bracket is provided with support
The horizontal supporting plate bottom and the horizontal supporting plate is made to keep the vertical buffering angle steel of plumbness under state.
10. automatic tool changer assemble method as described in claim 1, it is characterised in that: the two sides of the bracket are provided with
First part containing slot and the second part containing slot;Another side surface of the bracket is additionally provided with shaft forgings loading plate.
Priority Applications (1)
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CN201810445484.9A CN108621078B (en) | 2018-05-11 | 2018-05-11 | A kind of automatic tool changer assemble method |
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CN201810445484.9A CN108621078B (en) | 2018-05-11 | 2018-05-11 | A kind of automatic tool changer assemble method |
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CN108621078A CN108621078A (en) | 2018-10-09 |
CN108621078B true CN108621078B (en) | 2019-11-12 |
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CN201810445484.9A Active CN108621078B (en) | 2018-05-11 | 2018-05-11 | A kind of automatic tool changer assemble method |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204321999U (en) * | 2014-11-24 | 2015-05-13 | 歌尔声学股份有限公司 | Cushion rubber apparatus for assembling |
CN105058135A (en) * | 2015-07-27 | 2015-11-18 | 苏州古田自动化科技有限公司 | Cam type automatic rotation lifting tool changing mechanism |
CN107881304A (en) * | 2016-09-30 | 2018-04-06 | 十堰天舒感应设备有限公司 | Induction Hardening Machine inductor automatic tool changer |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9630285B2 (en) * | 2014-06-19 | 2017-04-25 | Innoserv Fa Inc. | Servo-driven tool unclamping system for a machine tool |
-
2018
- 2018-05-11 CN CN201810445484.9A patent/CN108621078B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204321999U (en) * | 2014-11-24 | 2015-05-13 | 歌尔声学股份有限公司 | Cushion rubber apparatus for assembling |
CN105058135A (en) * | 2015-07-27 | 2015-11-18 | 苏州古田自动化科技有限公司 | Cam type automatic rotation lifting tool changing mechanism |
CN107881304A (en) * | 2016-09-30 | 2018-04-06 | 十堰天舒感应设备有限公司 | Induction Hardening Machine inductor automatic tool changer |
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Denomination of invention: An assembly method for automatic tool changing mechanism Granted publication date: 20191112 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Suzhou Xiangcheng Branch Pledgor: SUZHOU LIANZHAN PRECISION ELECTROMECHANCIAL Co.,Ltd. Registration number: Y2024980001753 |