CN108609558A - A kind of perpendicular turnover device of big argument based on optimization design - Google Patents

A kind of perpendicular turnover device of big argument based on optimization design Download PDF

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Publication number
CN108609558A
CN108609558A CN201810359059.8A CN201810359059A CN108609558A CN 108609558 A CN108609558 A CN 108609558A CN 201810359059 A CN201810359059 A CN 201810359059A CN 108609558 A CN108609558 A CN 108609558A
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hydraulic cylinder
tower
antenna tower
erecting
rotatably connected
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陈世业
闫红宾
汪庆雷
何丽
杭立杰
王兰志
郭初生
段培勇
张筱
吴林瑞
王品
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Beijing Institute of Technology BIT
China Academy of Launch Vehicle Technology CALT
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Beijing Institute of Technology BIT
China Academy of Launch Vehicle Technology CALT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F19/00Hoisting, lifting, hauling or pushing, not otherwise provided for
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/02Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S13/00

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

本发明公开了一种基于优化设计的大幅角起竖翻转装置,包括:天线塔基座、起竖液压缸、下级天线塔、翻转液压缸、下连杆、上连杆和上级天线塔;其中,下级天线塔的一端与天线塔基座转动连接;下级天线塔的另一端与上级天线塔的一端转动连接;起竖液压缸的一端与天线塔基座转动连接,起竖液压缸的另一端与下级天线塔转动连接;翻转液压缸的一端与下级天线塔转动连接;上连杆的一端与上级天线塔转动连接,上连杆的另一端与翻转液压缸的另一端转动连接;下连杆的一端与下级天线塔转动连接,下连杆的另一端与翻转液压缸的另一端转动连接。本发明为雷达系统提供多种工作使用模式,并实现不同模式间的状态转换以及任意位置的可靠锁紧。

The invention discloses a large-angle erecting and turning device based on an optimized design, which includes: an antenna tower base, an erecting hydraulic cylinder, a lower antenna tower, a turning hydraulic cylinder, a lower connecting rod, an upper connecting rod and an upper antenna tower; , one end of the lower antenna tower is rotatably connected to the base of the antenna tower; the other end of the lower antenna tower is rotatably connected to one end of the upper antenna tower; Rotationally connected with the lower antenna tower; one end of the overturning hydraulic cylinder is rotatably connected with the lower antenna tower; one end of the upper link is rotatably connected with the upper antenna tower, and the other end of the upper link is rotatably connected with the other end of the overturn hydraulic cylinder; the lower link One end of the lower link is rotatably connected to the lower antenna tower, and the other end of the lower link is rotatably connected to the other end of the flip hydraulic cylinder. The invention provides multiple working and using modes for the radar system, and realizes state transition among different modes and reliable locking at any position.

Description

一种基于优化设计的大幅角起竖翻转装置A Large Angle Vertical Turning Device Based on Optimal Design

技术领域technical field

本发明属于举升机构领域,尤其涉及一种基于优化设计的大幅角起竖翻转装置。The invention belongs to the field of lifting mechanisms, and in particular relates to a large-angle vertical-turning device based on optimized design.

背景技术Background technique

雷达举升机构分为固定阵地式和车载机动式两大类,主要用于将雷达举升至一定工作高度,从而提升雷达的有效搜索作用距离并减少地物杂波的影响。在现有的产品应用中,为保证雷达在高空工作条件下系统能够承受较大的风载,且结构锁紧可靠,车载机动式举升机构的负载重量和举升高度成反比,针对于大负载军用雷达的需求,车载举升机构多采用垂直举升+辅助支撑的形式,产品结构复杂、体积占用空间大,使用模式单一且状态转换时间长,难以满足雷达武器系统的快速部署及机动转载使用要求。The radar lifting mechanism is divided into two categories: fixed position type and vehicle-mounted mobile type. It is mainly used to lift the radar to a certain working height, thereby increasing the effective search range of the radar and reducing the influence of ground clutter. In existing product applications, in order to ensure that the radar system can withstand large wind loads under high-altitude working conditions, and the structure is locked reliably, the load weight of the vehicle-mounted mobile lifting mechanism is inversely proportional to the lifting height. To meet the needs of military radar, the vehicle-mounted lifting mechanism mostly adopts the form of vertical lifting + auxiliary support. The product structure is complex, the volume occupies a large space, the use mode is single, and the state transition time is long, which is difficult to meet the rapid deployment and mobile reprint of radar weapon systems. Requirements.

发明内容Contents of the invention

本发明解决的技术问题是:克服现有技术的不足,提供了一种基于优化设计的大幅角起竖翻转装置,为雷达系统提供多种工作使用模式,并实现不同模式间的状态转换以及任意位置的可靠锁紧,从而满足雷达负载在不同模式下的状态转换要求。The technical problem solved by the present invention is: to overcome the deficiencies of the prior art, to provide a large-angle erecting and turning device based on optimal design, to provide a variety of working modes for the radar system, and to realize the state transition between different modes and any Reliable locking of the position, so as to meet the state transition requirements of the radar load in different modes.

本发明目的通过以下技术方案予以实现:本发明提供了一种基于优化设计的大幅角起竖翻转装置,包括:天线塔基座、起竖液压缸、下级天线塔、翻转液压缸、下连杆、上连杆和上级天线塔;其中,所述下级天线塔的一端与所述天线塔基座转动连接;所述下级天线塔的另一端与所述上级天线塔的一端转动连接;所述起竖液压缸的一端与所述天线塔基座转动连接,所述起竖液压缸的另一端与所述下级天线塔转动连接;所述翻转液压缸的一端与所述下级天线塔转动连接;所述上连杆的一端与所述上级天线塔转动连接,所述上连杆的另一端与所述翻转液压缸的另一端转动连接;所述下连杆的一端与所述下级天线塔转动连接,所述下连杆的另一端与所述翻转液压缸的另一端转动连接。The purpose of the present invention is achieved through the following technical solutions: the present invention provides a large-angle erecting and turning device based on optimized design, including: antenna tower base, erecting hydraulic cylinder, lower antenna tower, turning hydraulic cylinder, lower connecting rod , the upper connecting rod and the upper antenna tower; wherein, one end of the lower antenna tower is rotatably connected to the base of the antenna tower; the other end of the lower antenna tower is rotatably connected to one end of the upper antenna tower; One end of the vertical hydraulic cylinder is rotatably connected to the antenna tower base, the other end of the vertical hydraulic cylinder is rotatably connected to the lower antenna tower; one end of the flipping hydraulic cylinder is rotatably connected to the lower antenna tower; One end of the upper link is rotatably connected to the upper antenna tower, the other end of the upper link is rotatably connected to the other end of the flip hydraulic cylinder; one end of the lower link is rotatably connected to the lower antenna tower , the other end of the lower connecting rod is rotationally connected with the other end of the turning hydraulic cylinder.

上述基于优化设计的大幅角起竖翻转装置中,所述起竖液压缸和所述翻转液压缸均为机械式锁紧液压缸。In the above-mentioned large-angle erecting and turning device based on optimized design, both the erecting hydraulic cylinder and the turning hydraulic cylinder are mechanical locking hydraulic cylinders.

上述基于优化设计的大幅角起竖翻转装置中,所述机械式锁紧液压缸包括活塞、活塞杆、内锁紧套、开锁腔、有杆腔、无杆腔和缸筒;其中,活塞、活塞杆和内锁紧套为一体结构,所述活塞杆与所述活塞固定连接,内锁紧套通过密封结构套设于所述活塞杆,活塞、活塞杆和内锁紧套均位于缸筒内;开锁腔开设于活塞杆的内部;内锁紧套开设的第一油槽与活塞杆开设的第二油槽相连通,第二油槽与活塞杆的内部空腔相连通;有杆腔开设于缸筒的一端,无杆腔开设于缸筒的另一端。In the above-mentioned large-angle erecting and turning device based on optimized design, the mechanical locking hydraulic cylinder includes a piston, a piston rod, an inner locking sleeve, an unlocking chamber, a rod chamber, a rodless chamber and a cylinder; wherein, the piston, The piston rod and the inner locking sleeve are integrated, the piston rod is fixedly connected to the piston, the inner locking sleeve is sleeved on the piston rod through the sealing structure, and the piston, piston rod and inner locking sleeve are all located in the cylinder Inside; the unlocking chamber is opened inside the piston rod; the first oil groove opened by the inner locking sleeve is connected with the second oil groove opened by the piston rod, and the second oil groove is connected with the inner cavity of the piston rod; the rod chamber is opened in the cylinder One end of the barrel, the rodless cavity is opened at the other end of the cylinder.

上述基于优化设计的大幅角起竖翻转装置中,还包括:基座限位块和下塔限位块;其中,基座限位块设置于天线塔基座;下塔限位块设置于下级天线塔;当下级天线塔相对于天线塔基座起竖90度,基座限位块和下塔限位块接触挤压。In the above-mentioned large-angle erecting and turning device based on optimized design, it also includes: a base limit block and a lower tower limit block; wherein, the base limit block is set on the base of the antenna tower; the lower tower limit block is set on the lower level Antenna tower; when the lower antenna tower is erected at 90 degrees relative to the base of the antenna tower, the base limit block and the lower tower limit block are in contact and squeezed.

上述基于优化设计的大幅角起竖翻转装置中,还包括:上塔限位面和下塔限位面;其中,上塔限位面设置于上级天线塔;下塔限位面设置于下级天线塔;当下级天线塔相对于上级天线塔翻转180度,上塔限位面和下塔下塔限位面接触挤压。The above-mentioned large-angle erecting and turning device based on the optimized design also includes: the upper tower limit surface and the lower tower limit surface; wherein, the upper tower limit surface is set on the upper antenna tower; the lower tower limit surface is set on the lower antenna Tower; when the lower antenna tower is turned 180 degrees relative to the upper antenna tower, the limit surface of the upper tower and the limit surface of the lower tower are contacted and squeezed.

上述基于优化设计的大幅角起竖翻转装置中,还包括:支承座;其中,所述支承座设置于下级天线塔的下表面。The above-mentioned large-angle erecting and turning device based on the optimal design further includes: a supporting seat; wherein, the supporting seat is arranged on the lower surface of the lower antenna tower.

上述基于优化设计的大幅角起竖翻转装置中,还包括:控制单元;其中,控制单元驱动所述起竖液压缸和所述翻转液压缸,并采集所述起竖液压缸和所述翻转液压缸的压力;当基座限位块和下塔限位块接触挤压,起竖液压缸压力上升,当压力阶跃变化3Mpa,控制单元断开起竖液压缸开锁压力,实现起竖液压缸的机械闭锁;当上塔限位面和下塔限位面接触挤压,翻转液压缸压力上升,当压力阶跃变化3Mpa,控制单元断开翻转液压缸开锁压力,实现翻转液压缸的机械闭锁。The above-mentioned large-angle erecting and turning device based on optimized design further includes: a control unit; wherein, the control unit drives the erecting hydraulic cylinder and the turning hydraulic cylinder, and collects the hydraulic pressure of the erecting hydraulic cylinder and the turning hydraulic pressure. The pressure of the cylinder; when the base limit block and the lower tower limit block are contacted and squeezed, the pressure of the erecting hydraulic cylinder rises. When the pressure changes step by step by 3Mpa, the control unit disconnects the unlocking pressure of the erecting hydraulic cylinder to realize the erecting hydraulic cylinder When the limit surface of the upper tower and the limit surface of the lower tower are contacted and squeezed, the pressure of the overturning hydraulic cylinder rises. When the pressure changes step by step by 3Mpa, the control unit disconnects the unlocking pressure of the overturning hydraulic cylinder to realize the mechanical locking of the overturning hydraulic cylinder. .

上述基于优化设计的大幅角起竖翻转装置中,还包括:主支撑;其中,所述主支撑设置于所述下级天线塔的上表面。The above-mentioned large-angle erecting and turning device based on optimized design further includes: a main support; wherein, the main support is arranged on the upper surface of the lower antenna tower.

上述基于优化设计的大幅角起竖翻转装置中,还包括:辅助支撑;其中,所述辅助支撑设置于所述下级天线塔的上表面。The above-mentioned large-angle erecting and turning device based on optimized design further includes: auxiliary supports; wherein, the auxiliary supports are arranged on the upper surface of the lower antenna tower.

上述基于优化设计的大幅角起竖翻转装置中,所述机械式锁紧液压缸的驱动载荷F和系统压力P、缸体直径D间的关系为F=PπD2/4。In the large-angle erecting and turning device based on the optimized design, the relationship between the driving load F of the mechanical locking hydraulic cylinder, the system pressure P, and the cylinder diameter D is F=PπD 2 /4.

本发明与现有技术相比具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明的大幅角起竖翻转系统可为雷达负载提供五种工作使用模式,并通过两套驱动机构的分级单步动作,实现不同使用模式的的状态转换;(1) The large-angle vertical turning system of the present invention can provide five working modes for the radar load, and realize the state transition of different modes of use through the hierarchical single-step action of two sets of driving mechanisms;

(2)本发明通过对起竖和翻转驱动机构参数的优化设计,实现了起竖液压缸和翻转液压缸的结构参数一致,以及起竖和翻转液压回路的负载包络一致。(2) The present invention realizes the consistent structural parameters of the erecting hydraulic cylinder and the turning hydraulic cylinder, and the consistent load envelope of the erecting and turning hydraulic circuits through the optimized design of the parameters of the erecting and turning driving mechanism.

附图说明Description of drawings

通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:

图1是本发明实施例提供的基于优化设计的大幅角起竖翻转装置的结构示意图;Fig. 1 is a schematic structural view of a large-angle erecting and turning device based on an optimized design provided by an embodiment of the present invention;

图2是本发明实施例提供的机械式锁紧液压缸的结构示意图;Fig. 2 is a schematic structural diagram of a mechanical locking hydraulic cylinder provided by an embodiment of the present invention;

图3是本发明实施例提供的雷达水平停放模式的示意图;Fig. 3 is a schematic diagram of a radar horizontal parking mode provided by an embodiment of the present invention;

图4是本发明实施例提供的雷达维护模式的示意图;Fig. 4 is a schematic diagram of a radar maintenance mode provided by an embodiment of the present invention;

图5是本发明实施例提供的雷达维修模式的示意图;Fig. 5 is a schematic diagram of a radar maintenance mode provided by an embodiment of the present invention;

图6是本发明实施例提供的雷达工作模式的示意图;FIG. 6 is a schematic diagram of a radar working mode provided by an embodiment of the present invention;

图7是本发明实施例提供的雷达应急撤收模式的示意图;Fig. 7 is a schematic diagram of a radar emergency withdrawal mode provided by an embodiment of the present invention;

图8是本发明实施例提供的三铰点起竖机构受力分析图;Fig. 8 is a force analysis diagram of the three-hinge point erecting mechanism provided by the embodiment of the present invention;

图9是本发明实施例提供的四连杆翻转机构受力分析图;Fig. 9 is a force analysis diagram of the four-link turning mechanism provided by the embodiment of the present invention;

图10是本发明实施例提供的拥挤距离排序的示意图;Fig. 10 is a schematic diagram of congestion distance sorting provided by an embodiment of the present invention;

图11(a)是本发明实施例提供的起竖到位结构间隙消除示意图;Fig. 11(a) is a schematic diagram of clearance elimination of erecting in place structure provided by the embodiment of the present invention;

图11(b)是图11(a)中I区的放大示意图;Figure 11(b) is an enlarged schematic view of the I zone in Figure 11(a);

图12(a)是本发明实施例提供的翻转到位结构间隙消除示意图;Fig. 12(a) is a schematic diagram of gap elimination provided by the embodiment of the present invention;

图12(b)是图12(a)中I区的放大示意图。FIG. 12( b ) is an enlarged schematic view of region I in FIG. 12( a ).

具体实施方式Detailed ways

下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.

图1是本发明实施例提供的基于优化设计的大幅角起竖翻转装置的结构示意图。如图1所示,该基于优化设计的大幅角起竖翻转装置包括:天线塔基座1、起竖液压缸2、下级天线塔3、翻转液压缸4、下连杆5、上连杆6和上级天线塔7。其中,Fig. 1 is a schematic structural diagram of a large-angle erecting and turning device based on an optimized design provided by an embodiment of the present invention. As shown in Figure 1, the large-angle erecting and turning device based on optimized design includes: antenna tower base 1, erecting hydraulic cylinder 2, lower antenna tower 3, turning hydraulic cylinder 4, lower connecting rod 5, and upper connecting rod 6 and superior antenna tower 7. in,

下级天线塔3的一端与天线塔基座1转动连接;下级天线塔3的另一端与上级天线塔7的一端转动连接;起竖液压缸2的一端与天线塔基座1转动连接,起竖液压缸2的另一端与下级天线塔3转动连接;翻转液压缸4的一端与下级天线塔3转动连接;上连杆6的一端与上级天线塔7转动连接,上连杆6的另一端与翻转液压缸4的另一端转动连接;下连杆5的一端与下级天线塔3转动连接,下连杆5的另一端与翻转液压缸4的另一端转动连接。One end of the lower-level antenna tower 3 is rotatably connected to the antenna tower base 1; the other end of the lower-level antenna tower 3 is rotatably connected to one end of the upper-level antenna tower 7; one end of the vertical hydraulic cylinder 2 is rotatably connected to the antenna tower base 1. The other end of the hydraulic cylinder 2 is rotatably connected with the lower antenna tower 3; one end of the overturning hydraulic cylinder 4 is rotatably connected with the lower antenna tower 3; The other end of the overturning hydraulic cylinder 4 is rotatably connected; one end of the lower connecting rod 5 is rotatably connected with the lower antenna tower 3 , and the other end of the lower connecting rod 5 is rotatably connected with the other end of the overturning hydraulic cylinder 4 .

下级天线塔3和天线塔基座1连接处的回转轴和起竖液压缸2构成了三铰点起竖机构,该机构的回转铰点为下级天线塔3和天线塔基座1连接处的回转轴,动作铰点为起竖液压缸2的上、下铰点,分别连接下级塔和天线塔基座。起竖机构通过起竖液压缸的展开和收拢来驱动下级天线塔完成起竖和撤收动作。The rotary shaft at the connection between the lower-level antenna tower 3 and the antenna tower base 1 and the erecting hydraulic cylinder 2 constitute a three-hinge-point erecting mechanism. The rotary shaft and the action hinge point are the upper and lower hinge points of the erecting hydraulic cylinder 2, respectively connecting the lower tower and the base of the antenna tower. The erecting mechanism drives the lower antenna tower to complete the erecting and retracting actions through the deployment and retraction of the erecting hydraulic cylinder.

上、下级天线塔连接处的回转轴、翻转液压缸4、下连杆5和上连杆6构成了四连杆翻转机构,该机构的回转铰点为上、下级天线塔连接处的回转轴,动作铰点共3处,分别为上连杆和上级塔的连接铰点、下连杆和下级塔的连接铰点,以及上、下连杆的连接铰点。回转铰点和动作铰点围成的四边形组成了四连杆翻转机构,机构的驱动力由翻转液压缸提供,翻转缸上、下支点设计于下级塔和连杆连接处,可通过翻转液压缸的展开和收拢来实现上级塔的翻转和撤收动作。The rotary shaft at the connection between the upper and lower antenna towers, the tilting hydraulic cylinder 4, the lower connecting rod 5 and the upper connecting rod 6 constitute a four-link turning mechanism, and the rotary hinge point of this mechanism is the rotary shaft at the connection between the upper and lower antenna towers , there are 3 action hinge points in total, namely the connection hinge point between the upper link and the upper tower, the connection hinge point between the lower link and the lower tower, and the connection hinge point between the upper link and the lower link. The quadrilateral surrounded by the rotary hinge point and the action hinge point constitutes a four-link turning mechanism. The driving force of the mechanism is provided by the turning hydraulic cylinder. The upper and lower fulcrums of the turning cylinder are designed at the connection between the lower tower and the connecting rod. The flipping and retracting action of the upper tower can be realized by unfolding and retracting.

起竖液压缸2和翻转液压缸4均为机械式锁紧液压缸。如图2所示,该机械式锁紧液压缸包括活塞21、活塞杆22、内锁紧套23、开锁腔24、有杆腔25、无杆腔26和缸筒27。其中,Erection hydraulic cylinder 2 and turning hydraulic cylinder 4 are all mechanical locking hydraulic cylinders. As shown in FIG. 2 , the mechanical locking hydraulic cylinder includes a piston 21 , a piston rod 22 , an inner locking sleeve 23 , an unlocking chamber 24 , a rod chamber 25 , a rodless chamber 26 and a cylinder 27 . in,

活塞21、活塞杆22和内锁紧套23为一体结构,活塞杆22与活塞21固定连接,内锁紧套23通过密封结构套设于活塞杆22,活塞21、活塞杆22和内锁紧套23均位于缸筒27内;开锁腔24开设于活塞杆22的内部;内锁紧套23开设的第一油槽231与活塞杆22开设的第二油槽232相连通,第二油槽232与活塞杆22的内部空腔相连通;有杆腔25开设于缸筒27的一端,无杆腔26开设于缸筒27的另一端。The piston 21, the piston rod 22 and the inner locking sleeve 23 are integrally structured, the piston rod 22 is fixedly connected with the piston 21, the inner locking sleeve 23 is sleeved on the piston rod 22 through the sealing structure, and the piston 21, the piston rod 22 and the inner locking The sleeves 23 are all located in the cylinder 27; the unlocking cavity 24 is opened inside the piston rod 22; the first oil groove 231 provided by the inner locking sleeve 23 communicates with the second oil groove 232 provided by the piston rod 22, and the second oil groove 232 is connected with the piston rod. The internal cavities of the rods 22 are connected; the rod cavity 25 is set at one end of the cylinder 27 , and the rodless cavity 26 is set at the other end of the cylinder 27 .

该机械式锁紧液压缸相比于普通缸,在活塞杆上增加内置锁紧套及开锁回路,通过缸筒与锁紧套间的过盈配合来产生锁紧力,从而保证活塞杆与缸筒间的位置锁定。同时,当开锁腔内油液压力大于开锁压力时,缸筒在高压作用下胀开,液压缸处于解锁状态,其工作原理同普通缸。则通过对开锁回路的压力控制,可实现液压缸对上、下级天线塔的驱动和任意位置的机械锁紧。Compared with ordinary cylinders, this mechanical locking hydraulic cylinder has a built-in locking sleeve and an unlocking circuit on the piston rod, and the locking force is generated through the interference fit between the cylinder and the locking sleeve, thereby ensuring that the piston rod and the cylinder position lock. At the same time, when the oil pressure in the unlocking cavity is greater than the unlocking pressure, the cylinder expands under the action of high pressure, and the hydraulic cylinder is in the unlocked state, and its working principle is the same as that of ordinary cylinders. Then, through the pressure control of the unlocking circuit, the hydraulic cylinder can realize the driving of the upper and lower antenna towers and the mechanical locking of any position.

基于三铰点起竖和四连杆翻转两套动作机构,以及机械锁紧液压缸,大幅角起竖翻转系统工作模式的状态转换可通过上、下天线塔的分级单步动作来实现:Based on the two sets of action mechanisms of three-hinge-point erection and four-link overturn, as well as mechanical locking hydraulic cylinders, the state transition of the working mode of the large-angle erection and overturn system can be realized through hierarchical single-step actions of the upper and lower antenna towers:

雷达水平停放模式:下级天线塔起竖0°,上级天线塔翻转0°,如图3所示,该模式为系统水平收拢锁止状态,可用于雷达负载在车载状态下的机动运输;Radar horizontal parking mode: the lower antenna tower is erected at 0°, and the upper antenna tower is flipped at 0°. As shown in Figure 3, this mode is the system horizontally retracted and locked state, which can be used for motorized transportation when the radar load is in the vehicle state;

雷达维护模式:下级天线塔起竖0°,上级天线塔翻转至90°,如图4所示,该模式将雷达举升至距地2.5m高,可用于雷达负载的地面测试及维护;Radar maintenance mode: the lower antenna tower is erected at 0°, and the upper antenna tower is turned to 90°, as shown in Figure 4, this mode lifts the radar to a height of 2.5m from the ground, which can be used for ground testing and maintenance of radar loads;

雷达维修模式:下级天线塔起竖0°,上级天线塔翻转至180°,如图5所示,该模式将雷达在水平状态下展开并锁止,可用于雷达负载的日常维修与检查;Radar maintenance mode: the lower-level antenna tower is erected at 0°, and the upper-level antenna tower is turned to 180°, as shown in Figure 5. This mode unfolds and locks the radar in a horizontal state, which can be used for daily maintenance and inspection of radar loads;

雷达工作模式:下级天线塔起竖至90°,上级天线塔翻转至180°,如图6所示,该模式将雷达负载举升至距地12m高空并锁止,可用于雷达的高空搜索工作;Radar working mode: the lower-level antenna tower is erected to 90°, and the upper-level antenna tower is turned to 180°, as shown in Figure 6. This mode lifts the radar load to a height of 12m above the ground and locks it, which can be used for radar high-altitude search work ;

雷达应急撤收模式:应急撤收流程是在雷达工作模式下,保持上级天线塔翻转180°姿态不变,将下级天线塔由起竖90°撤收至0°,如图7所示,该模式可用于雷达在高空工作发生特殊故障时,将系统撤收至维修状态。Radar emergency withdrawal mode: The emergency withdrawal process is in the radar working mode, keeping the posture of the upper antenna tower turned 180° unchanged, and withdrawing the lower antenna tower from erection 90° to 0°, as shown in Figure 7, the The mode can be used to withdraw the system to the maintenance state when a special fault occurs when the radar works at high altitude.

如图11(a)和图11(b)所示,该基于优化设计的大幅角起竖翻转装置还包括:基座限位块110和下塔限位块310。其中,As shown in FIG. 11( a ) and FIG. 11( b ), the large-angle erecting and turning device based on optimal design further includes: a base limit block 110 and a lower tower limit block 310 . in,

基座限位块110设置于天线塔基座;下塔限位块310设置于下级天线塔;当下级天线塔相对于天线塔基座起竖90度,基座限位块110和下塔限位块310接触挤压。The base limit block 110 is arranged on the base of the antenna tower; the lower tower limit block 310 is arranged on the lower antenna tower; The bit block 310 is contact extruded.

如图12(a)和图12(b)所示,该基于优化设计的大幅角起竖翻转装置还包括:上塔限位面700和下塔限位面320。其中,As shown in FIG. 12( a ) and FIG. 12( b ), the large-angle erecting and turning device based on optimized design further includes: an upper tower limiting surface 700 and a lower tower limiting surface 320 . in,

上塔限位面700设置于上级天线塔;下塔限位面320设置于下级天线塔;当下级天线塔相对于上级天线塔翻转180度,上塔限位面700和下塔下塔限位面320接触挤压。The limit surface 700 of the upper tower is set on the upper antenna tower; the limit surface 320 of the lower tower is set on the lower antenna tower; when the lower antenna tower is turned 180 degrees relative to the upper antenna tower, the limit surface 700 of the upper tower and the limit surface of the lower tower 320 contact extrusion.

雷达在高空工作模式下,以一定的转速自转进行远程搜索,由于雷达偏心以及风载作用,对雷达支撑系统形成附加载荷。大幅角起竖翻转系统的姿态保持方案通过机构机械限位+液压系统压力判定+锁紧液压缸的组合方式来实现:In the high-altitude working mode, the radar rotates at a certain speed for long-range search. Due to the eccentricity of the radar and the effect of wind load, an additional load is formed on the radar support system. The posture maintenance scheme of the large-angle vertical turning system is realized through the combination of mechanism mechanical limit + hydraulic system pressure judgment + locking hydraulic cylinder:

起竖到位的姿态保持:分别在下级天线塔和天线塔基座起竖90°位置处设计限位块,如图11(a)和图11(b)所示,当起竖液压缸驱动下级塔起竖到位,下塔限位块与基座限位块接触,起竖液压缸驱动塔体继续动作,消除结构间隙,当起竖液压系统的压力阶跃3MPa,起竖液压缸机械闭锁,实现下级天线塔工作状态的锁紧;Attitude maintenance when the erection is in place: Design limit blocks at the 90° position of the erection of the lower antenna tower and the base of the antenna tower, as shown in Figure 11(a) and Figure 11(b), when the erection hydraulic cylinder drives the lower When the tower is erected in place, the lower tower limit block is in contact with the base limit block, and the vertical hydraulic cylinder drives the tower body to continue to move, eliminating structural gaps. When the pressure step of the vertical hydraulic system increases by 3MPa, the vertical hydraulic cylinder is mechanically locked, Realize the locking of the working state of the lower antenna tower;

翻转到位的姿态保持:分别在上级天线塔和下级天线塔翻转180°位置处设计限位面,如图12(a)和图12(b)所示,当翻转液压缸驱动上级塔翻转到位,上塔限位面与下塔限位板接触,翻转液压缸驱动塔体继续动作,消除结构间隙,当翻转液压系统的压力阶跃3MPa,翻转液压缸机械闭锁,实现上级天线塔工作状态的锁紧。Attitude maintenance when flipped in place: design limit surfaces at the 180° flip positions of the upper antenna tower and the lower antenna tower respectively, as shown in Figure 12(a) and Figure 12(b), when the flipping hydraulic cylinder drives the upper tower to flip in place, The limit surface of the upper tower is in contact with the limit plate of the lower tower, and the tilting hydraulic cylinder drives the tower body to continue to move, eliminating the structural gap. When the pressure step of the tilting hydraulic system increases by 3MPa, the tilting hydraulic cylinder is mechanically locked to realize the lock of the working state of the upper antenna tower tight.

该基于优化设计的大幅角起竖翻转装置还包括:控制单元。其中,控制单元驱动起竖液压缸2和翻转液压缸4,并采集起竖液压缸2和翻转液压缸4的压力;当基座限位块110和下塔限位块310接触挤压,起竖液压缸2压力上升,当压力阶跃变化3Mpa,控制单元断开起竖液压缸2开锁压力,实现起竖液压缸2的机械闭锁;当上塔限位面700和下塔限位面320接触挤压,翻转液压缸4压力上升,当压力阶跃变化3Mpa,控制单元断开翻转液压缸4开锁压力,实现翻转液压缸4的机械闭锁。The large-angle erecting and turning device based on optimized design also includes: a control unit. Wherein, the control unit drives the erecting hydraulic cylinder 2 and the overturning hydraulic cylinder 4, and collects the pressure of the erecting hydraulic cylinder 2 and the overturning hydraulic cylinder 4; The pressure of the vertical hydraulic cylinder 2 rises. When the pressure changes stepwise by 3Mpa, the control unit disconnects the unlocking pressure of the vertical hydraulic cylinder 2 to realize the mechanical locking of the vertical hydraulic cylinder 2; when the upper tower limit surface 700 and the lower tower limit surface 320 The pressure of the overturning hydraulic cylinder 4 rises due to contact extrusion, and when the pressure changes stepwise by 3Mpa, the control unit disconnects the unlocking pressure of the overturning hydraulic cylinder 4 to realize the mechanical locking of the overturning hydraulic cylinder 4 .

如图1所示,该基于优化设计的大幅角起竖翻转装置还包括:主支撑8;其中,主支撑8设置于下级天线塔3的上表面。主支撑8用于将下级天线塔3和上级天线塔相距一定的距离,从而很好的保护下级天线塔3和上级天线塔。进一步的,主支撑8为刚性支撑。As shown in FIG. 1 , the large-angle erecting and turning device based on optimized design further includes: a main support 8 ; wherein, the main support 8 is arranged on the upper surface of the lower antenna tower 3 . The main support 8 is used to keep the lower antenna tower 3 and the upper antenna tower at a certain distance, so as to well protect the lower antenna tower 3 and the upper antenna tower. Further, the main support 8 is a rigid support.

如图1所示,该基于优化设计的大幅角起竖翻转装置还包括:辅助支撑9;其中,辅助支撑9设置于下级天线塔3的上表面。辅助支撑9用于将下级天线塔3和上级天线塔相距一定的距离,从而很好的保护下级天线塔3和上级天线塔。进一步的,辅助支撑9为弹性支撑。As shown in FIG. 1 , the large-angle erecting and turning device based on the optimal design further includes: an auxiliary support 9 ; wherein, the auxiliary support 9 is arranged on the upper surface of the lower antenna tower 3 . The auxiliary support 9 is used to keep the lower antenna tower 3 and the upper antenna tower at a certain distance, so as to well protect the lower antenna tower 3 and the upper antenna tower. Further, the auxiliary support 9 is an elastic support.

如图1所示,该基于优化设计的大幅角起竖翻转装置还包括:支承座31;其中,支承座31设置于下级天线塔3的下表面。支承座31用于支撑下级天线塔3,从而很好的保护下级天线塔3。As shown in FIG. 1 , the large-angle erecting and turning device based on the optimal design further includes: a supporting base 31 ; wherein, the supporting base 31 is arranged on the lower surface of the lower antenna tower 3 . The support base 31 is used to support the lower antenna tower 3 so as to protect the lower antenna tower 3 well.

三铰点起竖机构的等效载荷传递如图8所示。在起竖过程中,随着起竖角度的变化,起竖部分(上、下级天线塔和雷达负载)的质心位置随之不断发生变化,则建立静止和转动两个局部坐标系,其中,静止坐标系以起竖回转轴为原点,X轴沿水平方向,Y轴垂直向上;转动坐标系与起竖部分固连,坐标原点同静态坐标系,A轴沿下级天线塔轴向,R轴沿下级天线塔垂向。The equivalent load transfer of the three-hinge erecting mechanism is shown in Figure 8. During the erection process, with the change of the erection angle, the position of the center of mass of the erection part (upper and lower antenna towers and radar loads) is constantly changing, and two local coordinate systems, stationary and rotating, are established. Among them, the stationary The coordinate system takes the vertical axis of rotation as the origin, the X axis is along the horizontal direction, and the Y axis is vertically upward; the rotating coordinate system is fixedly connected with the erecting part, and the origin of the coordinates is the same as the static coordinate system. The A axis is along the axis of the lower antenna tower, and the R axis is along the The lower antenna tower is vertical.

转动坐标系中任一点(a,r)转换到静止坐标系下的坐标(x,y)为The coordinates (x, y) of any point (a, r) in the rotating coordinate system converted to the stationary coordinate system are

式中,angle为起竖角度(两坐标系夹角)。上面的公式作为坐标转换函数,分别记为RTNX(a,r),RTNY(a,r)。In the formula, angle is the vertical angle (the angle between the two coordinate systems). The above formulas are used as coordinate conversion functions and are recorded as RTNX(a,r) and RTNY(a,r) respectively.

设在静止坐标系中,起竖部分总质量和质心坐标为m0、(x0,y0),起竖前,上支点坐标为(x2,y2),下支点坐标为(x1,y1),则起竖到任一角度angle时,起竖液压缸的长度Lcyl以及液压缸到回转轴的距离hh:Assuming in the static coordinate system, the coordinates of the total mass and center of mass of the erecting part are m 0 , (x 0 , y 0 ), before erecting, the coordinates of the upper fulcrum are (x 2 , y 2 ), and the coordinates of the lower fulcrum are (x 1 ,y 1 ), then when erecting to any angle angle, the length L cyl of the erecting hydraulic cylinder and the distance hh from the hydraulic cylinder to the rotary axis:

则起竖载荷Fcyl为:Then the erecting load F cyl is:

式中,Fwind和(x1,y1)为作用在起竖部分上的风载及载荷坐标。In the formula, F wind and (x 1 , y 1 ) are the wind load and load coordinates acting on the erection part.

四连杆翻转机构的等效载荷传递如图9所示,坐标原点为上、下级天线塔翻转中心,X轴沿水平方向,Y轴垂直向上。在上级塔绕回转中心翻转过程中,由翻转液压缸提供驱动力,载荷通过上连杆(BC)推动翻转部分(上级塔和雷达负载)转动。The equivalent load transfer of the four-link turning mechanism is shown in Figure 9. The coordinate origin is the turning center of the upper and lower antenna towers, the X axis is along the horizontal direction, and the Y axis is vertically upward. During the turning process of the upper tower around the center of rotation, the driving force is provided by the turning hydraulic cylinder, and the load pushes the turning part (upper tower and radar load) to rotate through the upper connecting rod (BC).

设上级塔翻转至任一角度deg_num时,在坐标系内,A、D和E三点坐标位置不变,B和C点为动坐标点,其中,C点坐标为:When the superior tower is flipped to any angle deg_num, in the coordinate system, the coordinate positions of points A, D and E remain unchanged, and points B and C are moving coordinate points, where the coordinates of point C are:

Xc=LCD cos(θ0-deg_num)X c =LCD cos(θ 0 -deg_num )

Yc=LCD sin(θ0-deg_num)Y c =LCD sin(θ 0 -deg_num )

B点坐标通过以下解析式确定:The coordinates of point B are determined by the following analytical formula:

XB=LAB cos(β012)+XA X B =L AB cos(β 012 )+X A

YB=LAB sin(β012)+YA Y B =L AB sin(β 012 )+Y A

翻转液压缸的长度LBE为:The length L BE of the overturning hydraulic cylinder is:

确定各点位置后,通过力矩平衡计算翻转液压缸及各连杆的载荷。其中,对于翻转部分,绕D点的翻转力矩仅由BC杆提供,阻力矩由重力与风载共同提供,从而有:After determining the position of each point, the load of the overturning hydraulic cylinder and each connecting rod is calculated by moment balance. Among them, for the overturning part, the overturning moment around the point D is only provided by the BC rod, and the resistance moment is provided by the gravity and the wind load, so that:

FBC=(MM+MWind)/LD⊥BC F BC =(M M +M Wind )/L D⊥BC

对于A点而言,绕其转动的力矩由翻转液压缸和BC杆提供,由力矩平衡可得出翻转液压缸的驱动载荷FBE和下连杆的载荷FABFor point A, the torque around it is provided by the overturning hydraulic cylinder and BC rod, and the driving load F BE of the overturning hydraulic cylinder and the load FAB of the lower link can be obtained from the moment balance:

FBC×LA⊥BC=FBE×LA⊥EB F BC ×L A⊥BC = F BE ×L A⊥EB

FBC×LE⊥BC=FAB×LE⊥AB F BC ×L E⊥BC =F AB ×L E⊥AB

液压驱动系统的参数设计包络由液压回路工作压力P和液压缸的结构参数决定,其中,工作压力P由液压泵提供。The parameter design envelope of the hydraulic drive system is determined by the working pressure P of the hydraulic circuit and the structural parameters of the hydraulic cylinder, where the working pressure P is provided by the hydraulic pump.

对于三铰点起竖机构,其驱动系统为起竖液压缸,设计参数包括:缸体直径Dq、液压缸的初始收拢长度Lcyl0、展开长度Lcyl1、最大驱动载荷Fcyl0和最大拉载荷Fcyl1For the three-hinge-point erecting mechanism, its drive system is an erecting hydraulic cylinder, and the design parameters include: cylinder diameter D q , hydraulic cylinder's initial retracted length L cyl0 , extended length L cyl1 , maximum driving load F cyl0 and maximum tensile load F cyl1 .

对于四连杆翻转机构,其驱动系统为翻转液压缸,设计参数包括:缸体直径Df、液压缸的初始收拢长度LBE0、展开长度LBE1、最大驱动载荷FBE0和最大拉载荷FBE1For the four-link turning mechanism, its driving system is a turning hydraulic cylinder, and the design parameters include: cylinder diameter D f , initial retracted length L BE0 of the hydraulic cylinder, expanded length L BE1 , maximum driving load F BE0 and maximum pulling load F BE1 .

驱动载荷F和系统压力P、缸体直径D间的关系为F=PπD2/4,则液压驱动系统的设计参数可简化为驱动载荷F0和拉载荷F1,以及液压缸的收拢L0和展开长度L1。这些参数由驱动系统的铰点位置坐标确定,包括起竖机构的铰点坐标(x2,y2)和(x1,y1),翻转机构的铰点坐标(xA,yA)、(xB,yB)、(xC,yC)和(xE,yE)。The relationship between the driving load F, the system pressure P, and the cylinder diameter D is F=PπD 2 /4, then the design parameters of the hydraulic drive system can be simplified to the driving load F 0 and the pulling load F 1 , and the retraction L 0 of the hydraulic cylinder and an expanded length L 1 . These parameters are determined by the hinge position coordinates of the drive system, including the hinge point coordinates (x 2 , y 2 ) and (x 1 , y 1 ) of the erecting mechanism, the hinge point coordinates (x A , y A ) of the turning mechanism, (x B ,y B ), (x C ,y C ), and (x E ,y E ).

三铰点和四连杆驱动机构的一体化设计,即通过机构铰点坐标的优化布置,从而实现驱动系统设计参数的一致化。综上,两套驱动机构的优化设计数学模型可表示为:The integrated design of the three-hinge point and four-link driving mechanism means that the design parameters of the driving system are consistent through the optimal arrangement of the coordinates of the hinge point of the mechanism. In summary, the mathematical models for the optimal design of the two sets of driving mechanisms can be expressed as:

该数学模型包络了两套驱动系统的所有设计参数,解析如下:取起竖和翻转机构的铰点坐标为设计变量;取起竖和液压缸的收拢和展开长度差值均不大于5mm为设计约束边界;取起竖和翻转液压系统的驱动载荷差值和拉载荷差值最小为模型的2个优化目标函数。The mathematical model envelops all the design parameters of the two sets of drive systems, and the analysis is as follows: take the coordinates of the hinge points of the vertical and turning mechanisms as the design variables; The boundary of design constraints; the two optimization objective functions of the model are taken to minimize the driving load difference and the pulling load difference of the vertical and turning hydraulic systems.

对于驱动机构的一体化设计模型,其设计参数可由三铰点和四连杆数学模型求解,而设计变量的优化迭代可由多目标遗传优化算法得出。采用NSGAⅡ遗传算法与驱动机构的优化设计模型相结合,即将2个优化目标值直接映射到适应度函数中,通过比较目标值的支配关系来寻找问题的有效解,基本流程描述如下:For the integrated design model of the driving mechanism, its design parameters can be solved by the three-hinge point and four-link mathematical model, and the optimization iteration of the design variables can be obtained by the multi-objective genetic optimization algorithm. The NSGA II genetic algorithm is combined with the optimal design model of the driving mechanism, that is, the two optimization target values are directly mapped to the fitness function, and the effective solution to the problem is found by comparing the dominance relationship of the target values. The basic process is described as follows:

(1)离散设计变量。遗传算法中初始种群的产生是随机的,取L为串长,对变量xi进行二进制编码(cL-1cL-2…c0)2,,并通过下式将编码映射为区间内相对应的实数:(1) Discrete design variables. The generation of the initial population in the genetic algorithm is random, and L is taken as the string length, and the variable x i is binary coded (c L-1 c L-2 …c 0 ) 2 , and the code is mapped to the interval by the following formula Corresponding real numbers:

(2)适应度评价。确定目标函数f到个体适应度的转换规则,即选择个体适应度的量化评价方法,遗传操作将根据适应度的大小决定个体繁殖的机会,适应度高的个体得到繁殖的机会大于适应度低的个体,从而使新种群的平均适应度高于旧群体。(2) Fitness evaluation. Determine the conversion rule from the objective function f to the individual fitness, that is, select the quantitative evaluation method of the individual fitness. The genetic operation will determine the chance of individual reproduction according to the size of the fitness. Individuals with high fitness have a higher chance of breeding than those with low fitness Individuals, so that the average fitness of the new population is higher than that of the old population.

(3)遗传操作。驱动系统的一体化设计模型,其变量的交叉运算规则可根据下式确定:(3) Genetic manipulation. For the integrated design model of the drive system, the cross calculation rules of its variables can be determined according to the following formula:

式中,xi (1,t)和xi (2,t)分别为当前种群中的两个父代个体,xi (1,t+1)和xi (2,t+1)为形成的新个体,βqi为交叉因子。In the formula, x i (1,t) and x i (2,t) are the two parent individuals in the current population respectively, and x i (1,t+1) and x i (2,t+1) are The new individual formed, β qi is the crossover factor.

变量可进一步产生的新变异个体为Variables can further generate new mutant individuals as

式中,δq为变异因子。In the formula, δ q is the variation factor.

(4)非劣排序。在目标函数空间中按Pareto最优关系将新群体中的个体两两按其目标函数向量进行比较,并将所有个体分成多个依次控制的前沿层。在属于不同Pareto层时,利用评价Pareto优越性来评价个体的优劣;属于同Pareto层的个体,认为具有更大拥挤距离的个体更优秀,最终选出新的个体进行非劣解存档,使Pareto前沿在进化过程中不断向前逼近。(4) Non-inferior sorting. In the objective function space, according to the Pareto optimal relationship, the individuals in the new population are compared according to their objective function vectors, and all the individuals are divided into multiple sequentially controlled frontier layers. When belonging to different Pareto layers, use the evaluation of Pareto superiority to evaluate the individual's pros and cons; individuals belonging to the same Pareto layer, think that the individual with a larger crowding distance is better, and finally select a new individual for non-inferior solution archiving, so that The Pareto front is constantly approaching in the evolution process.

同Pareto层的个体按目标函数升序排列后,具有最小目标值和最大目标值的两个边界个体分别被赋予无限的距离值,定义xi前后相邻个体xi-1和xi+1目标值之差的绝对值为其距离值,如图10所示,个体xi在f1和f2上的距离值分别为di1和di2,则个体xi的拥挤度定义为在每个目标上的距离值之和(di1+di2)。After the individuals in the same Pareto layer are arranged in ascending order of the objective function, the two boundary individuals with the minimum objective value and the maximum objective value are respectively given infinite distance values, and the adjacent individuals x i-1 and x i+1 targets before and after x i are defined The absolute value of the value difference is its distance value, as shown in Figure 10, the distance values of individual x i on f 1 and f 2 are d i1 and d i2 respectively, then the crowding degree of individual x i is defined as The sum of distance values on the target (d i1 +d i2 ).

(5)终止规则。若满足终止条件,算法结束,反之则继续进行。(5) TERMINATION RULES. If the termination condition is met, the algorithm ends, otherwise it continues.

本实施例集成三铰点起竖和四连杆翻转两套机构分别驱动下级和上级天线塔,可实现下级塔绕回转中心在0-90°范围内的起竖,以及上级塔绕回转中心在0-180°范围内的翻转,从而满足雷达负载在不同模式下的状态转换要求;通过建立三铰点和四连杆驱动机构的数学分析模型,将两套机构的设计变量参数化,引入多目标遗传算法构建驱动机构的优化设计模型,并对设计值展开优化迭代,从而得出起竖和翻转液压系统设计参数一致的技术方案,简化系统设计,降低产品成本;雷达负载高空工作模式下的姿态保持技术。采用机构间隙消除控制策略和机械式锁紧液压缸相结合的设计方案,即在上、下级天线塔以及基座设计动作到位限位机构,通过限位面的接触挤压实现结构间隙的有效消除,并结合机械式锁紧液压缸实现系统任意工作模式下的可靠锁止及姿态保持。This embodiment integrates three-hinge-point erection and four-link overturning mechanisms to drive the lower and upper antenna towers respectively, which can realize the erection of the lower tower within the range of 0-90° around the center of rotation, and the upper tower around the center of rotation within 0° Flip within the range of 0-180°, so as to meet the state transition requirements of the radar load in different modes; through the establishment of the mathematical analysis model of the three-hinge point and four-link drive mechanism, the design variables of the two sets of mechanisms are parameterized, and multiple The objective genetic algorithm constructs the optimal design model of the drive mechanism, and performs optimization iterations on the design values, so as to obtain a technical solution with consistent design parameters of the erecting and turning hydraulic systems, which simplifies system design and reduces product costs; Posture-keeping technique. The design scheme combining the mechanism gap elimination control strategy and the mechanical locking hydraulic cylinder is adopted, that is, the upper and lower antenna towers and the base are designed to move in place to limit the mechanism, and the effective elimination of the structural gap is realized through the contact extrusion of the limit surface , combined with a mechanical locking hydraulic cylinder to achieve reliable locking and attitude maintenance in any working mode of the system.

本实施例的大幅角起竖翻转系统可为雷达负载提供五种工作使用模式,并通过两套驱动机构的分级单步动作,实现不同使用模式的的状态转换;并本实施例通过对起竖和翻转驱动机构参数的优化设计,实现了起竖液压缸和翻转液压缸的结构参数一致,以及起竖和翻转液压回路的负载包络一致。The large-angle erecting and turning system of this embodiment can provide five working modes for the radar load, and through the hierarchical single-step action of two sets of driving mechanisms, the state conversion of different modes of use is realized; The optimal design of the parameters of the driving mechanism and the tilting drive mechanism realizes the consistency of the structure parameters of the erecting hydraulic cylinder and the tilting hydraulic cylinder, and the consistency of the load envelopes of the erecting and tilting hydraulic circuits.

以上所述的实施例只是本发明较优选的具体实施方式,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。The above-described embodiments are only preferred specific implementations of the present invention, and ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a by a wide margin angle erects turning device based on optimal design which characterized in that includes: the antenna tower comprises an antenna tower base (1), a vertical hydraulic cylinder (2), a lower-level antenna tower (3), a turnover hydraulic cylinder (4), a lower connecting rod (5), an upper connecting rod (6) and a higher-level antenna tower (7); wherein,
one end of the lower-level antenna tower (3) is rotatably connected with the antenna tower base (1);
the other end of the lower antenna tower (3) is rotatably connected with one end of the upper antenna tower (7);
one end of the erecting hydraulic cylinder (2) is rotatably connected with the antenna tower base (1), and the other end of the erecting hydraulic cylinder (2) is rotatably connected with the lower-level antenna tower (3);
one end of the turning hydraulic cylinder (4) is rotatably connected with the lower-level antenna tower (3);
one end of the upper connecting rod (6) is rotatably connected with the upper antenna tower (7), and the other end of the upper connecting rod (6) is rotatably connected with the other end of the turning hydraulic cylinder (4);
one end of the lower connecting rod (5) is rotatably connected with the lower antenna tower (3), and the other end of the lower connecting rod (5) is rotatably connected with the other end of the turning hydraulic cylinder (4).
2. The large-amplitude-angle erecting and overturning device based on the optimized design as claimed in claim 1, wherein: the erecting hydraulic cylinder (2) and the overturning hydraulic cylinder (4) are both mechanical locking hydraulic cylinders.
3. The large-amplitude-angle erecting and overturning device based on the optimized design as claimed in claim 2, wherein: the mechanical locking hydraulic cylinder comprises a piston (21), a piston rod (22), an inner locking sleeve (23), an unlocking cavity (24), a rod cavity (25), a rodless cavity (26) and a cylinder barrel (27); wherein,
the piston (21), the piston rod (22) and the inner locking sleeve (23) are of an integral structure, the piston rod (22) is fixedly connected with the piston (21), the inner locking sleeve (23) is sleeved on the piston rod (22) through a sealing structure, and the piston (21), the piston rod (22) and the inner locking sleeve (23) are all located in the cylinder barrel (27);
the unlocking cavity (24) is arranged in the piston rod (22);
a first oil groove (231) formed in the inner locking sleeve (23) is communicated with a second oil groove (232) formed in the piston rod (22), and the second oil groove (232) is communicated with an inner cavity of the piston rod (22);
the rod chamber (25) is arranged at one end of the cylinder barrel (27), and the rodless chamber (26) is arranged at the other end of the cylinder barrel (27).
4. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: a base stopper (110) and a lower tower stopper (310); wherein,
the base limiting block (110) is arranged on the antenna tower base;
the lower tower limiting block (310) is arranged on the lower-level antenna tower;
when the lower-level antenna tower is erected 90 degrees relative to the antenna tower base, the base limiting block (110) and the lower tower limiting block (310) are in contact extrusion.
5. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: an upper tower limiting surface (700) and a lower tower limiting surface (320); wherein,
the upper tower limiting surface (700) is arranged on the upper antenna tower;
the lower tower limiting surface (320) is arranged on the lower antenna tower;
when the lower-level antenna tower is turned 180 degrees relative to the upper-level antenna tower, the upper-tower limiting surface (700) and the lower-tower limiting surface (320) are in contact extrusion.
6. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: a support base (31); wherein,
the supporting seat (31) is arranged on the lower surface of the lower-level antenna tower (3).
7. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: a control unit; wherein,
the control unit drives the erecting hydraulic cylinder (2) and the overturning hydraulic cylinder (4) and collects the pressure of the erecting hydraulic cylinder (2) and the overturning hydraulic cylinder (4);
when the base limiting block (110) and the lower tower limiting block (310) are in contact extrusion, the pressure of the erecting hydraulic cylinder (2) rises, and when the pressure step change is 3Mpa, the control unit cuts off the unlocking pressure of the erecting hydraulic cylinder (2), so that the mechanical locking of the erecting hydraulic cylinder (2) is realized;
when the upper tower limiting surface (700) and the lower tower limiting surface (320) are in contact extrusion, the pressure of the turnover hydraulic cylinder (4) rises, and when the pressure step change is 3Mpa, the control unit disconnects the unlocking pressure of the turnover hydraulic cylinder (4), so that the mechanical locking of the turnover hydraulic cylinder (4) is realized.
8. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: a main support (8); wherein,
the main support (8) is arranged on the upper surface of the lower antenna tower (3).
9. The optimally designed large-format-angle erecting and overturning device as recited in claim 1, further comprising: an auxiliary support (9); wherein,
the auxiliary support (9) is arranged on the upper surface of the lower antenna tower (3).
10. The large-amplitude-angle erecting and overturning device based on the optimized design as claimed in claim 3, wherein: the relation between the driving load F of the mechanical locking hydraulic cylinder, the system pressure P and the cylinder diameter D is that F is equal to P pi D2/4。
CN201810359059.8A 2018-04-20 2018-04-20 A kind of perpendicular turnover device of big argument based on optimization design Pending CN108609558A (en)

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Application publication date: 20181002