CN108608715A - A kind of waterproofing membrane production system - Google Patents
A kind of waterproofing membrane production system Download PDFInfo
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- CN108608715A CN108608715A CN201810449181.4A CN201810449181A CN108608715A CN 108608715 A CN108608715 A CN 108608715A CN 201810449181 A CN201810449181 A CN 201810449181A CN 108608715 A CN108608715 A CN 108608715A
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- Prior art keywords
- tire base
- rack
- hinged
- roller
- sand
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/08—Impregnating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
- B32B38/1841—Positioning, e.g. registration or centering during laying up
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to a kind of waterproofing membrane production system, structure includes modified asphalt system and coiled material formation system, and the modified asphalt system includes agitator tank, asphalt storage and powder conveying apparatus；The coiled material formation system includes the tire base payoff reel being sequentially connected, tire base overlapping machine, tire base storage machine, tire base fabric drying unit, tire base fabric deviation correcting device, pre- device for soaking oil, oiling station, covers sand device, cooling device and winder.The single line production capacity of the present invention is high, can be used for the two-sided production covered sand, two-sided overlay film, single side and cover the waterproof roll of sand, and production efficiency is high, and obtained waterproof roll is high-quality.
Description
Technical field
The present invention relates to a kind of waterproofing membrane production equipment, specifically a kind of waterproofing membrane production system.
Background technology
Waterproof roll is that one kind being mainly used for construction wall, roofing and tunnel, highway, refuse landfill etc., is played
Resist extraneous rainwater, underground water leakage effect the rollable flexible building material product at web-like, as engineering foundation and building
Ne-leakage connects between building object, is first of barrier of entire engineering waterproofing, is played a crucial role to entire engineering.Production
Product mainly have traditional modified asphalt waterproof coiled material and polymer membranes.Traditional modified asphalt waterproof coiled material is because of its high-low temperature resistant
Property excellent, puncture-resistant ability is strong, good-extensibility, service life length, easy construction, small pollution the features such as, obtain at home extensive
Using in national waterproof material market portion up to 70% or more.In recent years, under the guiding of national industrial policies, production
The single line production capacity of line greatly improves, and to adapt to the needs of high-speed production, prepares the volume also synchronous increasing of the agitator tank of modified pitch
Greatly, therefore to agitating mode higher technology requirement is proposed.
Currently, in the production technology of existing waterproof roll, need to mix powder and the liquid material in agitator tank
It closes, and by carrying out material preparation after heating.What the charging generally use helix transporting device of powder was arranged at the top of agitator tank
Powder is directly sent into agitator tank by feed inlet, and drives powder to be mixed into liquid by the blender in tank.Due to by single machine
Fed distance limits, and each agitator tank is both needed to be equipped with a helix transporting device, and often sets helix transporting device and dispensing
Standby to be placed near agitator tank, it is crowded to thereby result in workshop arrangement, brings inconvenience to equipment operation and maintenance and inspection.Moreover, defeated
Send the dust generated in the process descend slowly and lightly in equipment be heated will produce corrosive substance, corrosion of mechanical equipment and electrical equipment, drop
Low equipment life, also increase danger.
In addition, existing waterproofing membrane production system is primarily adapted for use in two-sided overlay film and single side covers husky waterproof roll, and
It is then less applicable in for producing the two-sided coiled material for covering sand, shows the various problems such as low production efficiency, gained web qualities difference.
Invention content
It is an object of the invention to provide a kind of waterproofing membrane production systems, not applicable to solve waterproofing membrane production device
Sand auger material and the big problem of powder feeding device security risk are covered in two-sided.
The object of the present invention is achieved like this：A kind of waterproofing membrane production system, including modified asphalt system and coiled material
Formation system, the modified asphalt system include agitator tank, asphalt storage and powder conveying apparatus；The coiled material formation system packet
Include the tire base payoff reel being sequentially connected, tire base overlapping machine, tire base storage machine, tire base fabric drying unit, tire base fabric deviation correcting device, pre-
Device for soaking oil, oiling station cover sand device, cooling device, finished product storage device and winder；
The agitator tank includes tank body, and driver is provided at the top of the tank body, and transmission is equipped in the output end of driver
Main shaft is provided with driving wheel in the bottom end of the transmission main shaft；Several agitating shafts are equipped in the tank body, in each stirring
Stirring blade, the axis parallel of the central axes of the agitating shaft and the tank body, on the top of each agitating shaft are equipped on axis
Driven wheel is socketed on portion's shaft, each driven wheel is engaged with the driving wheel, and the diameter of the driven wheel is less than described
The diameter of driving wheel；The asphalt storage is connected by pipeline with the tank body, and bitumenpump is equipped on pipeline；
The powder conveying apparatus includes storage tank, the feed-line for conveying powder, several blankings being arranged on feed-line
Mechanism, the corner wheel and driving carrier chain circulating for the carrier chain in feed-line turn to chamfering in pipeline corner
Dynamic driving device；The cutting agency includes the charge tube being connected on the pipeline of feed-line, is arranged below charge tube
And the tremie pipe being connected to charge tube, the first arc valve and the second arc valve that are hinged at charge tube and tremie pipe communication port
Plate and to drive two arc valves open and close valve plate opening and closing driving mechanism, two arc valves in the closure state
Plate is located on the cylindrical surface of charge tube, and the carrier chain is passed through from the charge tube, and end and the blanking of the tremie pipe twist
The feed inlet of dragon is connected, and the discharge end of blanking auger stretches into agitator tank.
The agitating shaft is provided with 3 ~ 4；The stirring blade is in an axial direction in the shape of a spiral around the spiral shell being located on agitating shaft
Vane piece.
The valve plate opening and closing driving mechanism includes being fixed at guide rail at the top of charge tube, being slidably connected at the guide rail
On cylinder body and the piston rod that is slidably arranged in the cylinder body, be hinged with the first linking arm in the front end of the cylinder body, first
The end of linking arm is connected to after passing through the first jack hole on tremie pipe on the first arc valve, in the end of the piston rod
It is hinged with the second linking arm, the end of the second linking arm is connected to the second arc valve after the second jack hole on tremie pipe
On, the first linking arm and the second linking arm are symmetrical arranged.
First linking arm includes the first curved boom and the first straight-arm, and the upper end of first curved boom is hinged on the cylinder body
Front end, the lower end of first curved boom is hinged on the upper end of the first straight-arm, and the lower end of first straight-arm is fixedly connected on
On one arc valve；Second linking arm includes the second curved boom and the second straight-arm, and the upper end of second curved boom is hinged on institute
The end of piston rod is stated, the lower end of second curved boom is hinged on the upper end of the second straight-arm, and the lower end of second straight-arm is fixed
It is connected on the second arc valve.
It is provided in front of the tire base payoff reel and puts cloth apparatus automatically, the automatic cloth apparatus of putting includes putting cloth machine
Frame is slidably arranged in and puts the translation plates of cloth frame top, the hooking mechanism being arranged in translation plates, driving the flat of translation plates
Move driving mechanism and include the drawing being connected in translation plates to drive the lift drive mechanism of hooking mechanism, the hooking mechanism
Bar, the casing for being socketed in pull rod bottom, the cylinder and hook being arranged on casing, are provided in the upper portion side wall of described sleeve pipe
The cylinder body end of cantilever plate, cylinder is hinged on cantilever plate, and the piston rod of cylinder is extended downwardly from the bottom of cylinder body, the hook
Including coupler body and the protrusive rod being arranged at the top of coupler body, the bottom of described sleeve pipe, the extension are hinged at the top of the coupler body
The end of bar is hinged on the overhanging end of piston rod.
It is provided with two parallel guide rods at the top of cloth rack in described put, cunning is respectively arranged at the both ends of translation plates
Set, sliding sleeve is socketed on the guide rod of respective side, and can be slided along guide rod；The translational drive mechanism includes being arranged in translation plates
Driving motor, be arranged the output end of driving motor transmission shaft and be socketed in transmission shaft end gear, put cloth described
Rack is provided at the top of rack, the rack is parallel with the guide rod, and the gear is engaged with the rack.
The oiling station includes oiling rack, is arranged in oiling rack painting oil sump is arranged and is applying the painting in oil sump
Oil pressure roller and more rib rollers and it is arranged in the mechanism that drains for applying oil sump end, more rib rollers include two pieces of ends being oppositely arranged
Plate, the roll shaft through two end plates center, several reinforcing rods for being connected between two end plates edge and it is socketed in the roll shaft
On to support several support plates of the reinforcing rod, offer oil-through hole respectively on the end plate and support plate.
Rabbet in corresponding axis along several axial pass troughs, the nunchakus body of the reinforcing rod is offered in the side of the support plate
Into straight slot.
It is described cover sand device include cover sand rack, be arranged the feed roller for covering sand rack front end, to apply oilcloth
The first sander of positive stucco, back side cooling and shaping oilcloth will be applied cooling basin, carry out oilcloth will be applied
The reversing roller of overturning, to apply oilcloth back side blowing hot-air hot wind air knife, to apply oilcloth back side stucco second
Sander and several live-rollers, the feed roller, the first sander, cooling basin, reversing roller, the second sander and live-roller
It is sequentially arranged according to the direction of transfer for applying oilcloth and is covered in sand rack described, the hot wind air knife is arranged after the reversing roller
Side.
It is additionally provided with fixed basin in sand rack in described cover, the end of the fixed basin is provided with slewing rollers,
It is provided with film-covering mechanism above the fixed basin.
The live-roller includes the vertical live-roller being arranged on the vertical hack lever of rack and the top water in rack is arranged
Horizontal transmission roller on flatrack bar.
Agitating shaft is arranged by the different location in tank body in the present invention, avoids stirring dead angle, improves mixing effect, only
The high-speed rotation that more agitating shafts need to be realized with a driver substantially increases every stirring using gear diameter ratio
The rotating speed of axis, is thus greatly improved the mixing rate and mixing uniformity of modified pitch material, while also reducing driving
The load of device extends the service life of driver.
The agitator tank of the present invention is simple in sturcture, ingenious in design, dead angle without mixing, and stirring efficiency is high, and dispensing quality is good, uses
Long lifespan, practical safety are particularly suitable for big volume stirring, meet the basic need of big production capacity, high-speed production.
Each powder stirring tank is together in series by the present invention using feed-line, is respectively stirred by the cycle operation realization of carrier chain
The powder for mixing tank adds, and the powder for only needing a storage tank and a driving device that entire waterproof roll production line can be realized is defeated
It send, enormously simplifies the powder delivery system of existing production line, reduce the setting quantity of equipment, optimize the equipment in workshop
Layout.
The present invention realizes controllable, the closing blanking of powder by the cutting agency of special designing, avoids in tremie pipe
Material stock, the flue dust avoided in agitator tank dissipate pollution on the environment and influence outward along tremie pipe, avoid powder and wave
Material waste caused by hair, diffusion.Structure of the invention is ingenious in design, practical safety, convenient for promoting.
The automatic of the present invention puts that cloth apparatus is simple in sturcture, ingenious in design, and safe operation is quick, is assisted without staff,
Labor intensity is greatly reduced, production efficiency is improved, practical safety meets the basic need of big production capacity, high-speed production
It wants.
More rib roll structures of the present invention are simple, ingenious in design, in oiling station, pitch can be realized without heating and exist
Being uniformly distributed in tire base fabric, and good exhaust effect, equipment cost is low, and production efficiency is high, greatly reduces energy consumption, has saved life
Cost is produced, the Northeast of winter cold is particularly suitable for.
The present invention's covers sand device production efficiency height, and the obtained two-sided sand waterproof roll that covers is high-quality and simple in structure, if
Count ingenious, practical safety can directly be transformed on the production line that existing single side covers sand coiled material and overlay film coiled material, carry significantly
The high utilization rate and production efficiency of existing production line.The single line production capacity of the present invention is high, can be used for it is two-sided cover sand, two-sided overlay film,
Single side covers the production of the waterproof roll of sand, and production efficiency is high, and obtained waterproof roll is high-quality.
Description of the drawings
Fig. 1 is the structural schematic diagram of coiled material formation system.
Fig. 2-4 is the structural schematic diagram of agitator tank.
Fig. 5-7 is the structural schematic diagram of powder conveying apparatus.
Fig. 8-10 is the structural schematic diagram for putting cloth apparatus automatically.
Figure 11-13 is the structural schematic diagram of oiling station.
Figure 14 is the structural schematic diagram for covering sand device.
In figure：1, cloth apparatus is put automatically, 2, tire base payoff reel, 3, tire base overlapping machine, 4, tire base storage machine, 5, tire base fabric dries
Equipment for drying, 6, tire base fabric deviation correcting device, 7, pre- device for soaking oil, 8, oiling station, 9, cover sand device, 10, cooling device, 11, at
Product storage device, 12, winder, 13, tank body, 14, driver, 15, transmission main shaft, 16, driving wheel, 17, agitating shaft, 18, from
Driving wheel, 19, stirring blade, 20, storage tank, 21, feed-line, 22, cutting agency, 23, corner wheel, 24, driving device, 25,
Blanking auger, 26, charge tube, 27, tremie pipe, the 28, first arc valve, the 29, second arc valve, 30, guide rail, 31, cylinder body,
32, piston rod, 33, sliding block, the 34, first curved boom, the 35, first straight-arm, the 36, second curved boom, the 37, second straight-arm, 38, otic placode, 39,
Connecting plate, 40, agitator tank, 41, tire base fabric；
101, gate stand, 102, translation plates, 103, connection hack lever, 104, guide rod, 105, rack, 106, tire base fabric supporting rack,
107, sliding sleeve, 108, driving motor, 109, transmission shaft, 110, gear, 111, pull rod, 112, casing, 113, cylinder, 114, overhanging
Plate, 115, coupler body, 116, protrusive rod, 117, connecting plate, 118, lift drive mechanism；
801, end plate, 802, roll shaft, 803, reinforcing rod, 804, support plate, 805, oil-through hole, 806, axial pass trough, 807, oiling
Rack, 808, apply oil sump, 809, oiling pressure roller, 810, rib roller more than first, 811, second multiple-ribbed roller, 812, on drain roller, 813,
Under drain roller, 814, oiling lift actuator, 815, drain lift actuator, 816, guide roller, 817, oiling elevating lever；
901, sand rack is covered, 902, feed roller, the 903, first sander, 904, cooling basin, 905, reversing roller, 906, hot wind wind
Knife, the 907, second sander, 908, vertical live-roller, 909, horizontal transmission roller, 910, lift actuator, 911, cooling water tank,
912, fixed basin, 913, slewing rollers, 914, film-covering mechanism.
Specific implementation mode
The present invention includes modified asphalt system and coiled material formation system.
Modified asphalt system includes agitator tank, asphalt storage and powder conveying apparatus, to prepare modified pitch material.Such as figure
Shown in 2 ~ 4, agitator tank includes the tank body 13 for having inlet port and outlet port, and heating device is additionally provided on tank body 13, to
Carrying out heating to the asphalt material in tank makes it be kept molten by, in order to which pitch is mixed with powder.Asphalt storage is storing
Pitch is connected with pipeline between asphalt storage and tank body 13, bitumenpump is provided on pipeline.
The top of tank body 13 is provided with driver 14, transmission main shaft 15, transmission master are equipped in the output end of driver 14
Axis 15 stretches into the inside of tank body 13 straight down, and driving wheel 16, the axis of transmission main shaft 15 are equipped in the end of transmission main shaft 15
Line, driving wheel 16 central axes overlapped with the central axes of tank body 13.
It is equipped with several agitating shafts 17 vertically in tank body 13, the both ends of agitating shaft 17 are connected to tank body by bearing respectively
On 13 end wall.Axis parallel of the central axes of each agitating shaft 17 with tank body 13, the central axes of each agitating shaft 17 are located at
On same cylindrical surface, and the central axis on the same cylindrical surface is overlapped with the central axes of tank body 13, two stirrings of arbitrary neighborhood
The corresponding central angle of circular arc folded by axis 17 is equal, as shown in Figures 3 and 4.It is socketed on the top shaft of each agitating shaft 17
The central axes of driven wheel 18, driven wheel 18 are overlapped with the central axes of agitating shaft 17, and the diameter of each driven wheel 18 is equal, and with master
Driving wheel 16 engages.Agitating shaft 17 is preferably set to 3 ~ 4, the diameter ratio preferably 1: 4 of driven wheel 18 and driving wheel 16.Every
Stirring blade 19 is equipped on a agitating shaft 17, stirring blade 19 is in an axial direction in the shape of a spiral around the spiral being located on agitating shaft 17
Blade.
When work, start driver, transmission main shaft drives driving wheel rotation, and drives each stirring shaft rotation by driven wheel
Dynamic, the stirring blade on each agitating shaft rotates therewith, and mixing is stirred to the material in tank body.
Above structure can effectively avoid stirring dead angle, greatly improve the mixing rate and mixing uniformity of material, to meet
The basic need of big production capacity, high-speed production.
As shown in Fig. 5 ~ 7, powder conveying apparatus includes storage tank 20, feed-line 21, cutting agency 22,23 and of corner wheel
The parts such as driving device 24.
Storage tank 20 is used for storing powder, and whole waterproof roll production line need to only be equipped with the storage tank 20 of one big volume i.e.
It can.Feed-line 21 includes pipeline and the plug disk cable type carrier chain being threaded through in pipeline, and carrier chain is passed through out of storage tank 20,
Powder to be taken out of from storage tank 20 and is conveyed to each agitator tank 40.The corner of feed-line 21 is provided with corner wheel
23, to carry out steering chamfering to carrier chain, so that feed-line 21 realizes that arbitrary steering is turned round.Driving device 24 to
Power is provided for the shuttling movement of carrier chain, realizes the cycle operation of feed-line 21.It is provided on feed-line 21 several
Cutting agency 22, each cutting agency 22 correspond to an agitator tank 40, as the dispensing channel for launching powder into agitator tank 40.
The end of cutting agency 22 is connected with the feed inlet of blanking auger 25, and the discharge port of blanking auger 25 stretches into agitator tank 40, and
Below tank level.
As shown in Figure 6 and Figure 7, cutting agency 22 includes charge tube 26, tremie pipe 27, arc valve and valve plate folding driving
Mechanism.
Charge tube 26 is by flanged joint on the pipeline of feed-line 21, and the pipeline of its caliber and feed-line 21 is straight
Diameter is equal, and carrier chain is passed through out of charge tube 26；There is connecting plate 39 the both sides of charge tube 26 are axially disposed, to connect down
Expects pipe 27.Tremie pipe 27 is vertically set on the lower section of charge tube 26, and the top of tremie pipe 27 is square opening tube body, in square opening tube body
Jack hole is offered respectively on two opposite side walls, is referred to as the first jack hole and the second jack hole.In square opening tube body
The side wall top edge for offering jack hole is respectively arranged with otic placode 38, and otic placode 38 is fixedly connected by bolt with connecting plate 39；In side
Other two opposite top side wall of mouth tube body offers arc groove respectively, to house the lower curved pipe of charge tube 26
Wall.Communication port is offered in the bottom sidewall of charge tube 26, is thus connected to charge tube 26 with tremie pipe 27, forms threeway knot
Structure.
Arc valve includes the first arc valve 28 and the second arc valve 29, and two arc valves are symmetrical arranged, plate body
Upper edge be hinged on the wall of communication port along upper.When two arc valves are closed, plate body is located on 26 place cylindrical surface of charge tube, and
Communication port is blocked tight so that the powder in charge tube 26 can be fed forward with carrier chain.
Valve plate opening and closing driving mechanism includes the guide rail 30 being arranged at the top of charge tube 26, the cylinder being slidably arranged on guide rail 30
Body 31, the piston rod 32 being slidably connected in cylinder body 31, the first linking arm for being hinged on 31 front end of cylinder body and it is hinged on piston rod
Second linking arm of 32 ends.Guide rail 30 is horizontally set on the top of charge tube 26, and vertical with the central axes of charge tube 26,
The both ends of guide rail 30 are respectively arranged with stop block.Cylinder body 31 is cylinder or hydraulic cylinder, and the bottom of cylinder body 31 is provided with sliding block 33,
Sliding block 33 is slidably connected on guide rail 30.
First linking arm includes the first curved boom 34 and the first straight-arm 35, before the upper end of the first curved boom 34 is hinged on cylinder body 31
End, the lower end of the first curved boom 34 are hinged on the upper end of the first straight-arm 35, and the lower end of the first straight-arm 35 is solid after the first jack hole
Surely it is connected on the first arc valve 28.Second linking arm include the second curved boom 36 and the second straight-arm 37, the second curved boom 36 it is upper
End is hinged on the end of piston rod 32, and the lower end of the second curved boom 36 is hinged on the upper end of the second straight-arm 37, under the second straight-arm 37
End is fixedly connected on after the second jack hole on the second arc valve 29.
Be respectively arranged with soft seal set at the first jack hole and the second jack hole, avoid powder or flue dust from jack hole and
Gap between straight-arm is to external diffusion.
Driving device provides operating power, carrier chain cycle operation, by the powder in storage tank for the carrier chain of feed-line
Material conveying outward, and pass through the dispensing blanking of cutting agency progress powder.Valve plate opening and closing driving mechanism drives two pieces of arc valves
Action, realize the opening and closing of communication port, when communication port in the open state, powder falls through communication port, and through blanking
Pipe is fallen into agitator tank；When communication port in the closure state, powder continues to be fed forward under the drive of carrier chain, into it
He needs the agitator tank to feed.
As shown in Figure 1, coiled material formation system includes tire base payoff reel 2, tire base overlapping machine 3, tire the base storage being sequentially connected
Machine 4, tire base fabric deviation correcting device 6, pre- device for soaking oil 7, oiling station 8, covers sand device 9, cooling device at tire base fabric drying unit 5
10, finished product storage device 11 and winder 12.
It is provided in the front of tire base payoff reel 2 and puts cloth apparatus 1 automatically, as shown in figure 8, automatic cloth apparatus 1 of putting includes putting
Cloth rack, translation plates 102, hooking mechanism, translational drive mechanism and lift drive mechanism 118.
It includes being oppositely arranged and two parallel gate stands 101 to put cloth rack, is set between the top of gate stand 101
It is equipped with connection hack lever 103, thus fixes the two.It is respectively arranged with guide rod on the top hack lever of each gate stand 101
104, guide rod 104 and the top hack lever of gate stand 101 are mutually parallel, and are also set on the top hack lever of a gate stand 101
It is equipped with rack 105, rack 105 is arranged in parallel with guide rod 104.Cloth machine is being put in the setting of tire base fabric supporting rack 106 of tire base payoff reel 2
The bottom of frame, be located at hooking mechanism rear, to support by hooking mechanism be conveyed through come tire base fabric 41, and then progress tire base
Expansion.
Between translation plates 102 ride upon the top hack lever of two gate stands 101, the two of the lower face of translation plates 102
End is respectively arranged with sliding sleeve 107, and sliding sleeve 107 is socketed on the guide rod 104 of respective side, and can be slided along guide rod 104.Such as Fig. 9 institutes
Show, translational drive mechanism is driving translation plates 102 to slide comprising driving motor 108 and gear 110, driving motor 108 are solid
It is scheduled on the lower face of translation plates 102, the output end of driving motor 108 is provided with transmission shaft 109, gear 110 is socketed in biography
The end of moving axis 109, and engaged with rack 105.Start driving motor 108, transmission shaft 109 rotates, and with 110 turns of moving gear
Dynamic, by engaging for gear 110 and rack 105, realization translation plates 102 move horizontally.
Hooking mechanism includes pull rod 111, is socketed in the casing 112 of 111 bottom of pull rod, the cylinder being arranged on casing 112
113 and hook.The top of pull rod 111 is connected in translation plates 102, and cantilever plate is provided in the upper portion side wall of casing 112
114, the cylinder body end of cylinder 113 is hinged on cantilever plate 114, and the outer end of the piston rod of cylinder 113 is provided with connector sleeve.It hangs
Hook includes coupler body 115 and is arranged the protrusive rod 116 at the top of coupler body 115, the top of coupler body 115（That is coupler body 115 and protrusive rod
116 interconnecting piece）It is hinged on the bottom of casing 112, the end of protrusive rod 116 is hinged in connector sleeve on the piston rod.It hooks
Mechanism is set as two groups, and the top of the pull rod 111 of two groups of hooking mechanisms is fixedly connected by connecting plate 117.Lift drive mechanism
118 are arranged on the top of pull rod 111, to drive pull rod 111 to lift, and then realize the lifting of hook.
When work, the piston rod of cylinder 113 is overhanging, push protrusive rod 116 rotate down, corresponding coupler body 115 backward on
Side tilts（As shown in Figure 8）, lift drive mechanism driving hooking mechanism drops to the tail portion of coupler body（That is hook portion）Positioned at tire base
The shaft end of cloth coiled material, then the piston rod retraction of cylinder 113, pulls protrusive rod 116 to invert upwards, corresponding coupler body 115 is downward
Return is rotated, so that hook portion is located at the underface of shaft end, as shown in Figure 10.
As shown in figure 13, oiling station includes oiling rack 807, applies oil sump 808, oiling pressure roller 809, more rib rollers and drain
The parts such as mechanism.Oiling rack 807 is assembled by several hack levers, applies oil sump 808 and the bottom hack lever in oiling rack 807 is arranged
On, oiling pressure roller 809 and more rib rollers are arranged at and apply in oil sump 808, drain mechanism and are arranged in the end for applying oil sump 808, and position
On the liquid level applied in oil sump 808.
As is illustrated by figs. 11 and 12, more rib rollers include the two end plates 801 being oppositely arranged, run through 801 center of two end plates
Roll shaft 802, several reinforcing rods 803 for being connected between 801 edge of two end plates and be socketed on roll shaft 802 to supporting steel
Several support plates 804 of muscle rod 803.
Two end plates 801 are that diameter is equal and round plate body disposed in parallel, roll shaft 802 run through in two end plates 801
Thus two end plates 801 are fixedly connected by the heart, the end of roll shaft 802 is installed on by bearing and bearing block to be applied in oil sump 808.Steel
Muscle rod 803 is arranged along the circumferential edge edge of end plate 801, and end is welded on end plate 801, and roller tubular structure is consequently formed.Support
Plate 804 is also round plate body, and setting quantity can be determined according to the length of roller.Support plate 804 is socketed on roll shaft 802, and
In the inner cavity of roller tubular structure, plate face is parallel with the plate face of end plate 801.It is offered on the circumference edge of support plate 804
Several axial pass troughs 806（As shown in figure 12）, to rabbet reinforcing rod 803, to reinforce the supporting role to reinforcing rod 803, keep away
Exempt from the deformation of reinforcing rod 803.Oil-through hole 805 is offered respectively on end plate 801 and the plate body of support plate 804, on the one hand can be subtracted
On the other hand the overall weight of light more rib rollers can ensure the smooth circulation for applying pitch in oil sump 808.
As shown in figure 13, oiling pressure roller 809 is connect by oiling elevating lever 817 with oiling lift actuator 814, oiling liter
Drop driver 814 is arranged on the top hack lever of oiling rack 807, and oiling pressure roller 809 applies oil sump tire base fabric 41 to be pressed into
In 808, so that tire base fabric two sides adheres to pitch.There are two more rib roller settings, is referred to as the roller of rib more than first 810 and second
More rib rollers 811.The roll shaft 802 of the roller of rib more than first 810 is connect with motor, and the roll shaft 802 of second multiple-ribbed roller 811 passes through belt and
The roll shaft 802 of the roller of rib more than one 810 connects, and motor drives the roller of rib more than first 810 to rotate, and drives second multiple-ribbed roller by belt
811 rotate together.It is additionally provided with guide roller 816 applying in oil sump 808, guide roller 816 is located at the rear of second multiple-ribbed roller 811,
To be oriented to tire base fabric, so that tire base fabric is horizontally entered into and drain in mechanism.Mechanism is drained to be arranged on the end for applying oil sump 808
Side, including above drain roller 812 and drain roller 813 under, it above drains roller 812 and is connect with lift actuator 815 is drained, drain lifting and drive
Dynamic device 815 is achieved in adjust upper and lower two spacing drained between roller and determines thickness to tire base fabric.Under drain 813, roller
In the upper underface for draining roller 812, and the two is parallel.
Top of the tire base fabric through the roller of rib more than first 810 to come from the 809 lower part winding of oiling pressure roller bypasses, then through more than second
The bottom of rib roller 811 is laid out around later from the top of guide roller 816, horizontally entered into after guiding drain mechanism on drain roller
812 and under drain between roller 813.
When work, tire base fabric is pressed into and applies in oil sump 808 by oiling pressure roller 809, and tire base fabric two sides is made to adhere to pitch, glues
Tire base fabric with pitch is bypassed from more rib rollers, during being contacted with the reinforcing rod on more rib rollers, by reinforcing rod to tire
Base fabric applies pressure, and the pitch in tire base fabric is scraped off, pitch is made to be uniformly distributed in tire base fabric, while by the drip in tire base fabric
Gas discharge in blueness, finally, tire base fabric is through draining the fixed thickness of mechanism, you can enters and covers sand device 9.
As shown in figure 14, it includes covering 901, one groups of feed rollers 902 of sand rack, the first sander 903, cooling to cover sand device 9
Basin 904, reversing roller 905, the second sander 907 and several live-rollers.Tire base fabric from oiling station 8（Referred to as apply oilcloth
15）It is passed through between two feed rollers 902, after bypassing reversing roller 905, and bypasses each live-roller successively, eventually enter into next work
Sequence.
Sand rack 901 is covered to cover sand rack 901 to carry other parts as supporter and by several hack levers assembled.
Feed roller 902, which is arranged, is covering the front end of sand rack 901, including two be oppositely arranged up and down, will apply oilcloth
41 feedings are covered in sand device.
First sander 903 is arranged to the positive stucco to painting oilcloth and covers sand rack frame at 902 rear of feed roller
On bar（Front and back described in the present embodiment is to apply the position that oilcloth first passes through to be determined on the basis of the direction of transfer for applying oilcloth
To be preceding, after by position be after）.
Cooling basin 904 is located at the lower section for applying oilcloth, and bottom is connected with lift actuator 910, can be according to actual use
The height of demand adjustment cooling basin 904 so that the water surface of cooling basin 904 and the back side for applying oilcloth are just tangent, and oiling
The front of cloth is then located at the top of the water surface, thus will apply the oil reservoir cooling and shaping on oilcloth, while ensureing to apply the positive sand of oilcloth
It is not broken up by flow.The inside of cooling basin 904 is connected by pipeline with cooling water tank 911, and cooling water tank 911 is being cold
But the lower cooling water of 904 implantation temperature of basin.
Reversing roller 905 is arranged on the vertical hack lever for cover sand rack 901 and positioned at the rear for cooling down basin 904, to incite somebody to action
The painting oilcloth overturning of sand, back side cooling and shaping is covered in front, makes its back side up, face down.It is arranged in the rear side of reversing roller 905
There are hot wind air knife 906, effect to have following three aspect：On the one hand it blows down the moisture at the oilcloth back side will be applied, on the other hand uses
Make its partial melting to carry out heating to the oil reservoir for applying the oilcloth back side, the third aspect is the shear action using wind by partial melting
Oil reservoir shear to form hair side.
Second sander 907 is arranged on the horizontal hack lever for covering sand rack 901, be located at reversing roller 905 rear, to
The back side stucco for applying oilcloth, thus obtains the two-sided painting oilcloth for covering sand.Live-roller includes the vertical biography being arranged on vertical hack lever
The dynamic horizontal transmission roller 909 roller 908 and be arranged on horizontal hack lever, the two-sided painting oilcloth for covering sand first pass through vertical live-roller 908
So that the floating sand of excess surface is fallen off, is sent in cooling device through horizontal transmission roller 909 again later.
When work, the tire base fabric after oiling（Referred to as apply oilcloth）Enter through feed roller and covers in sand device 9, the first sander
903 to the positive stucco for applying oilcloth, and the back side for applying oilcloth later is contacted with the water surface of cooling basin 904 and then cooled sizing,
It is turned to again through reversing roller 905 so that cover the face down of sand, reversing roller 905 is passed through in the back side of cooling and shaping upward, applying oilcloth
While, hot wind air knife 906 carries out heating wind to the back side for applying oilcloth and cuts, and makes the oil reservoir of its back side about 1 ~ 2mm thickness by soft again
Change and formed hair side, in favor of subsequently covering sand, the second rearwardly stucco of sander 907, and then obtains the two-sided waterproof volume for covering sand
Material.
Fixed basin 912 is additionally provided on covering sand rack 901, in the front end of fixed basin 912 and cooling basin 904
End is opposite, and the end of fixed basin 912 is provided with slewing rollers 913, and the top of fixed basin 912 is provided with film-covering mechanism
914.When needing to produce the waterproof roll of two-sided overlay film, cooling basin 904 is adjusted to, oiling contour with fixed basin 912
Cloth enters two basins through feed roller 902 and cools down, then diverted roller 913 is redirected into film-covering mechanism 914 and carries out two-sided overlay film, it
It is sent into cooling device 10 through reversing roller 905 and horizontal transmission roller 909 again afterwards.
Waterproof roll after cooling is temporary through finished product storage device 11 in cooling device 10, and rolling machine 12 is beaten
Volume.
Claims (10)
1. a kind of waterproofing membrane production system, including modified asphalt system and coiled material formation system, the modified asphalt system packet
Include agitator tank, asphalt storage and powder conveying apparatus；The coiled material formation system includes tire base payoff reel, the tire base being sequentially connected
Overlapping machine, tire base storage machine, tire base fabric drying unit, tire base fabric deviation correcting device, pre- device for soaking oil, oiling station, cover sand device,
Cooling device and winder, which is characterized in that
The agitator tank includes tank body, and driver is provided at the top of the tank body, and transmission is equipped in the output end of driver
Main shaft is provided with driving wheel in the bottom end of the transmission main shaft；Several agitating shafts are equipped in the tank body, in each stirring
Stirring blade, the axis parallel of the central axes of the agitating shaft and the tank body, on the top of each agitating shaft are equipped on axis
Driven wheel is socketed on portion's shaft, each driven wheel is engaged with the driving wheel, and the diameter of the driven wheel is less than described
The diameter of driving wheel；The asphalt storage is connected by pipeline with the tank body, and bitumenpump is equipped on pipeline；
The powder conveying apparatus includes storage tank, the feed-line for conveying powder, several blankings being arranged on feed-line
Mechanism, the corner wheel and driving carrier chain circulating for the carrier chain in feed-line turn to chamfering in pipeline corner
Dynamic driving device；The cutting agency includes the charge tube being connected on the pipeline of feed-line, is arranged below charge tube
And the tremie pipe being connected to charge tube, the first arc valve and the second arc valve that are hinged at charge tube and tremie pipe communication port
Plate and to drive two arc valves open and close valve plate opening and closing driving mechanism, two arc valves in the closure state
Plate is located on the cylindrical surface of charge tube, and the carrier chain is passed through from the charge tube, and end and the blanking of the tremie pipe twist
The feed inlet of dragon is connected, and the discharge end of blanking auger stretches into agitator tank.
2. waterproofing membrane production system according to claim 1, which is characterized in that the agitating shaft is provided with 3 ~ 4；Institute
It is in an axial direction in the shape of a spiral around the helical blade being located on agitating shaft to state stirring blade.
3. waterproofing membrane production system according to claim 1, which is characterized in that the valve plate opening and closing driving mechanism includes
It is fixed at the guide rail at the top of charge tube, the cylinder body being slidably connected on the guide rail and is slidably arranged in the cylinder body
Piston rod is hinged with the first linking arm in the front end of the cylinder body, and the end of the first linking arm passes through first on tremie pipe to wear
It is connected on the first arc valve after connecing hole, the second linking arm, the end of the second linking arm is hinged in the end of the piston rod
It is connected on the second arc valve after holding the second jack hole on tremie pipe, the first linking arm is symmetrically set with the second linking arm
It sets.
4. waterproofing membrane production system according to claim 3, which is characterized in that first linking arm includes first curved
The upper end of arm and the first straight-arm, first curved boom is hinged on the front end of the cylinder body, and the lower end of first curved boom is hinged on
The lower end of the upper end of first straight-arm, first straight-arm is fixedly connected on the first arc valve；Second linking arm includes
Second curved boom and the second straight-arm, the upper end of second curved boom are hinged on the end of the piston rod, under second curved boom
End is hinged on the upper end of the second straight-arm, and the lower end of second straight-arm is fixedly connected on the second arc valve.
5. waterproofing membrane production system according to claim 1, which is characterized in that set in front of the tire base payoff reel
Be equipped with it is automatic put cloth apparatus, it is described it is automatic put cloth apparatus include put cloth rack, be slidably arranged in put cloth frame top translation plates,
The hooking mechanism being arranged in translation plates, the translational drive mechanism to drive translation plates and to drive the lifting of hooking mechanism
Driving mechanism, the hooking mechanism include the pull rod being connected in translation plates, are socketed in the casing of pull rod bottom, are arranged in casing
On cylinder and hook, cantilever plate is provided in the upper portion side wall of described sleeve pipe, the cylinder body end of cylinder is hinged on cantilever plate
On, the piston rod of cylinder is extended downwardly from the bottom of cylinder body, the protrusive rod that the hook includes coupler body and is arranged at the top of coupler body,
The bottom of described sleeve pipe is hinged at the top of the coupler body, the end of the protrusive rod is hinged on the overhanging end of piston rod.
6. waterproofing membrane production system according to claim 5, which is characterized in that be arranged at the top for putting cloth rack
There are two parallel guide rods, is respectively arranged with sliding sleeve at the both ends of translation plates, sliding sleeve is socketed on the guide rod of respective side, and can edge
Guide rod slides；The translational drive mechanism includes the driving motor being arranged in translation plates, the output end in driving motor is arranged
Transmission shaft and be socketed in transmission shaft end gear, rack is provided at the top of cloth rack in described put, the rack and institute
It is parallel to state guide rod, the gear is engaged with the rack.
7. waterproofing membrane production system according to claim 1, which is characterized in that the oiling station includes oiler
Frame, the painting oil sump being arranged in oiling rack, the oiling pressure roller being arranged in painting oil sump and more rib rollers and setting are applying oil sump
End drains mechanism, more rib rollers include the two end plates being oppositely arranged, through two end plates center roll shaft, be connected to
It several reinforcing rods between two end plates edge and is socketed in support several support plates of the reinforcing rod on the roll shaft,
Oil-through hole is offered respectively on the end plate and support plate.
8. waterproofing membrane production system according to claim 7, which is characterized in that offered on the side of support plate edge
The nunchakus body of several axial pass troughs, the reinforcing rod is rabbeted in corresponding axial pass trough.
9. waterproofing membrane production system according to claim 1, which is characterized in that the sand device of covering includes covering sand machine
Frame, be arranged the feed roller for covering sand rack front end, to the first sander of the positive stucco for applying oilcloth, will apply
The cooling basin of the back side cooling and shaping of oilcloth, reversing roller that oilcloth overturns will be applied, to the back side for applying oilcloth
The hot wind air knife of blowing hot-air, to apply oilcloth back side stucco the second sander and several live-rollers, the feed roller,
First sander, cooling basin, reversing roller, the second sander and live-roller are sequentially arranged according to the direction of transfer for applying oilcloth in institute
It states and covers in sand rack, the hot wind air knife is arranged at the rear of the reversing roller.
10. waterproofing membrane production system according to claim 9, which is characterized in that also set up in sand rack in described cover
There is fixed basin, the end of the fixed basin is provided with slewing rollers, laminating machine is provided with above the fixed basin
Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810449181.4A CN108608715B (en) | 2018-05-11 | 2018-05-11 | Waterproofing membrane production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810449181.4A CN108608715B (en) | 2018-05-11 | 2018-05-11 | Waterproofing membrane production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108608715A true CN108608715A (en) | 2018-10-02 |
| CN108608715B CN108608715B (en) | 2020-03-10 |
Family
ID=63663074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810449181.4A Active CN108608715B (en) | 2018-05-11 | 2018-05-11 | Waterproofing membrane production system |
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| Country | Link |
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| CN (1) | CN108608715B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111054595A (en) * | 2019-12-26 | 2020-04-24 | 科顺防水科技股份有限公司 | Sanding device is used in waterproofing membrane production |
| CN111055576A (en) * | 2019-12-26 | 2020-04-24 | 科顺防水科技股份有限公司 | A system of processing for pitch waterproofing membrane protective layer |
| CN111141112A (en) * | 2019-12-26 | 2020-05-12 | 科顺防水科技股份有限公司 | Tire base cloth conveying process and tire base conveying system thereof |
| CN111169138A (en) * | 2019-12-26 | 2020-05-19 | 科顺防水科技股份有限公司 | Asphalt waterproof coiled material production line |
| CN111823686A (en) * | 2020-06-20 | 2020-10-27 | 科顺防水科技股份有限公司 | Asphalt waterproof coiled material processing equipment |
| CN111845001A (en) * | 2020-06-20 | 2020-10-30 | 科顺防水科技股份有限公司 | A tectorial membrane sand-lined equipment for pitch waterproofing membrane |
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| CN205323623U (en) * | 2016-02-04 | 2016-06-22 | 河北双特环保科技有限公司 | Sealed automatic feed's batching jar |
| CN105817160A (en) * | 2016-03-01 | 2016-08-03 | 锦州东方雨虹建筑材料有限责任公司 | Movable metering discharge system |
| CN106400525A (en) * | 2016-10-25 | 2017-02-15 | 百耐尔河北建材科技有限公司 | Tire asphalt waterproof roll production line |
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| CN2569900Y (en) * | 2002-04-26 | 2003-09-03 | 北京柯林斯达能源技术开发有限公司 | Star-shape vertical paddle mixer |
| CN205323623U (en) * | 2016-02-04 | 2016-06-22 | 河北双特环保科技有限公司 | Sealed automatic feed's batching jar |
| CN105817160A (en) * | 2016-03-01 | 2016-08-03 | 锦州东方雨虹建筑材料有限责任公司 | Movable metering discharge system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111054595A (en) * | 2019-12-26 | 2020-04-24 | 科顺防水科技股份有限公司 | Sanding device is used in waterproofing membrane production |
| CN111055576A (en) * | 2019-12-26 | 2020-04-24 | 科顺防水科技股份有限公司 | A system of processing for pitch waterproofing membrane protective layer |
| CN111141112A (en) * | 2019-12-26 | 2020-05-12 | 科顺防水科技股份有限公司 | Tire base cloth conveying process and tire base conveying system thereof |
| CN111169138A (en) * | 2019-12-26 | 2020-05-19 | 科顺防水科技股份有限公司 | Asphalt waterproof coiled material production line |
| CN111054595B (en) * | 2019-12-26 | 2022-03-25 | 科顺防水科技股份有限公司 | Sanding device is used in waterproofing membrane production |
| CN111823686A (en) * | 2020-06-20 | 2020-10-27 | 科顺防水科技股份有限公司 | Asphalt waterproof coiled material processing equipment |
| CN111845001A (en) * | 2020-06-20 | 2020-10-30 | 科顺防水科技股份有限公司 | A tectorial membrane sand-lined equipment for pitch waterproofing membrane |
| CN111845001B (en) * | 2020-06-20 | 2021-07-30 | 科顺防水科技股份有限公司 | A tectorial membrane sand-lined equipment for pitch waterproofing membrane |
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|---|---|
| CN108608715B (en) | 2020-03-10 |
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