CN108608581A - A kind of through-hole processing unit (plant) of ceramic washing chain of rings structured packing - Google Patents
A kind of through-hole processing unit (plant) of ceramic washing chain of rings structured packing Download PDFInfo
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- CN108608581A CN108608581A CN201810411517.8A CN201810411517A CN108608581A CN 108608581 A CN108608581 A CN 108608581A CN 201810411517 A CN201810411517 A CN 201810411517A CN 108608581 A CN108608581 A CN 108608581A
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- Prior art keywords
- hole
- turntable
- fixed platform
- structured packing
- column
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of through-hole processing unit (plant)s of ceramic washing chain of rings structured packing, it is characterised in that:Including a fixed platform, it is provided with turntable on the downside of fixed platform, column has been vertically arranged in the middle part of turntable, the outer end of turntable, which is provided with, stirs column, it is fixedly installed telophragma on the downside of turntable, it is radial on telophragma to be evenly equipped with multiple first strip-shaped holes, transmission shaft is provided with below turntable, a drive disk is provided on transmission shaft, driving column is provided on drive disk, outer rim positioned at turntable on the downside of fixed platform is evenly equipped with multiple rotary disks, it is radial on rotary disk to be evenly equipped with the second strip-shaped hole, in each rotating shaft upper end molding sleeve, it is provided on each molding sleeve and penetrates hole and insertion hole, aperture member is provided on column.The present invention provides a kind of through-hole processing unit (plant)s of ceramic washing chain of rings structured packing, improve the processing efficiency of ceramic washing chain of rings structured packing through-hole processing.
Description
Technical field
The present invention relates to a kind of processing of the through-hole of chemical filler field more particularly to ceramic washing chain of rings structured packing to fill
It sets.
Background technology
A kind of novel height that light porcelain packing is developed on the basis of former wood grid packing, random packing, bubble light porcelain packing
Imitate filler.It is perishable to overcome wood grid packing, random packing installation trouble, bubble lightweight filler (is burnt using raw materials low temperature such as quartz sands
Tie) the defects of water absorption rate reaches, and weight is excessively high after water suction, and compression strength is poor.The product is current coal gas, chemical industry, chemical fertilizer etc.
Industry washes naphthalene, washes ammonia, washes benzene, making packing material during desulfurization, decarburization and hot water are run and tower and direct cooling tower.
The ceramic washing chain of rings is a kind of bulk, porous, specific surface is big, light specific gravity, the regular complete light porcelain material being arranged in tower
Material.In installation tower between upper and lower layer, is separated by the support leg of itself, make airflow uniform distribution, overcome the hair caused by random packing
Disease greatly reduces resistance, and in mass transport process, filler surface remains certain liquid film, forms good gas-liquid contact etc.
Feature.Full porcelain composite filling is to add combustible material as primary raw material using siliceous clay, is made by the way that various processes are quiet, it has
Following advantages:Acidproof, alkaline-resisting, organic solvent-resistant, high temperature resistant, thermal stability are good, and pressure resistance, resistance to bending are high, regular arrangement, operation
Resistance is small, inexpensive, easy for installation.This makes the ceramic washing chain of rings be widely used in producer gas scrubbing tower;Coking coal air purge benzene,
Wash naphthalene, Ammonic washing tower;Chemical fertilizer hot water saturator, decarburization, desulfurizing tower;CO in limestone kiln2Clean tower and oil refining, chemical engineering, pottery
Porcelain washing is a chain of especially suitable for extraction and fractional distillation process.
Existing ceramic washing chain of rings structured packing includes filler body, and filler body includes a center ring and multigroup side ring,
Every group of side ring circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, are opened up on same group of side ring
There is the through-hole through center ring.The mode of production of ceramic washing chain of rings structured packing is to be mixed by a certain percentage using pug and water
It closes, the mold of specific shape is loaded onto on ceramics extrusion machine, with ceramics extrusion machine extrusion molding filler body, and then utilization
Manually filler body is positioned over into punch die, is opened up in the through hole of ceramic washing chain of rings structured packing at punch die is upper
There are through hole, worker to pass through using steel wire and realized to the through-hole in ceramic washing chain of rings structured packing at the through hole on punch die
It is processed molding, since through-hole cannot be directly by ceramics extrusion machine extrusion molding, through-hole in ceramic washing chain of rings structured packing
Machine-shaping process it is relatively complicated, there are the less efficient problems of machine-shaping of ceramic washing chain of rings structured packing.
Invention content
The technical problem to be solved by the present invention is to the present situation for the prior art, provide that a kind of ceramic washing is a chain of regular to be filled out
The through-hole processing unit (plant) of material realizes the semi-automatic process of ceramic washing chain of rings structured packing through-hole processing, improves ceramic washer
Wash a chain of structured packing through-hole processing efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem:A kind of ceramic washing chain of rings structured packing is led to
Hole processing device, it is characterised in that:Including a fixed platform, center hole is offered on the stationary platform, in the center hole
Interior rotation is provided with a turntable, and the outer rim of turntable bottom surface is provided with a grooving, and the outer end of grooving is provided with one and stirs column, turntable
Vertically transmission is provided with column at center, the lower section transmission that turntable is located on column is provided with a telophragma, is radiated on telophragma
Shape is evenly equipped with multiple first strip-shaped holes, and the first arc incision of indent is formed between two adjacent the first strip-shaped holes, is turning
A driving motor is provided with below disk, the transmission shaft of driving motor is vertically arranged, and a drive disk is provided on transmission shaft, driving
One end of disk is formed with arcing outer edges compatible with the first arc incision inner wall, the side opposite with arcing outer edges on drive disk
One is provided with for being inserted into the driving column realized in the first strip-shaped hole and stirred to telophragma, on the downside of fixed platform
It is evenly equipped with multiple rotary disks positioned at the outer rim of turntable, each rotary disk includes a rotating shaft for passing through fixed platform, on rotating shaft
It is fixedly installed single-revolution ontology below fixed platform, turns round radial be evenly equipped on ontology and multiple inserted for stirring column
Enter to realize to the second strip-shaped hole for being stirred of revolution ontology, formed between two adjacent the second strip-shaped holes indent and with turn
Compatible second arc incision of disk outer rim is located above fixed platform on each rotating shaft and is fixedly installed a molding
Set, be vertically provided on each molding sleeve it is compatible with ceramic washing chain of rings structured packing outer wall penetrate hole, molding sleeve it is outer
It is offered positioned at the corresponding position of the through-hole of ceramic washing chain of rings structured packing on wall and is inserted into hole, be located in fixed platform on column
Side is provided with one one-tenth aperture member, this includes pore-forming cylinder at aperture member, and the output end of pore-forming cylinder is provided with to be washed for forming ceramic
Through-hole is cut somebody's hair in a chain of structured packing, and the height cut somebody's hair is corresponding with the insertion hole on molding sleeve.
Preferably, the turntable and telophragma are attached by spline and column respectively.
As an improvement, ball is provided on the outer wall of the turntable, shape on the inner wall of the center hole of the fixed platform
The annular groove being located at ball is useful for is provided with one end spherical bearing between the lower face and fixed platform of turntable.
It improves again, the upper end of the rotating shaft is provided with a chuck, and central channel, the molding sleeve are offered in the middle part of chuck
Lower end be sticked on chuck.It, can be by entire molding sleeve together with filler after the completion of filler body in molding sleeve is molded
Ontology is disassembled from chuck together, realizes the fast quick-detach of molding sleeve, after filler body after the completion of taking out pore-forming, weight
It is newly put into new filler body, later, quickly molding sleeve can be re-installed on chuck.
It improves again, described that multiple gas holes are offered on the outer end cut somebody's hair at air pump is provided on aperture member, that cuts somebody's hair is interior
Portion opens up the centre bore being connected to each gas hole, and the outlet side of air pump is connected to the centre bore on cutting somebody's hair.Since extruder comes out
Filler body be sintered without sinter box, with certain viscosity, at aperture member to the through-hole in filler body into
When row molding, the waste material fallen down from filler body through hole is easy to be adhered in the end cut somebody's hair, and the present invention is by cutting somebody's hair
One air pump of upper setting, the high pressure gas that air pump generates are blown by each gas hole to waste material, through centre bore to avoid
The phenomenon that waste material is adhered occurs.
Compared with the prior art, the advantages of the present invention are as follows:Extruder squeezes out the not filler body with through-hole, filler sheet
Body is transported at fixed platform, and worker is located at fixed platform, worker by not at the filler body of hole machined be inserted into it is each at
In jacket, driving motor drives drive disk uniform rotation, drive disk to rotate one week and realize to telophragma wherein by transmission shaft
One the first strip-shaped hole stir primary so that turntable is followed by telophragma and turns over an angle, in this way, realizing that drive disk is every
As soon as secondary rotation week, turntable turns over an angle, meanwhile, in turntable rotation process, on the one hand, stir column insertion on turntable
Second strip-shaped hole one of on a corresponding rotary disk so that corresponding rotary disk turns over an angle, rotating shaft simultaneously
On molding sleeve be followed by revolution ontology rotate synchronously, on the other hand, turntable drives column to rotate simultaneously, in this way, on column
Also turntable is followed to rotate synchronously at aperture member so that multiple molding sleeves in fixed platform rotate one around central axis successively
Angle, with identical angle is accordingly turned at aperture member, ensure that can be aligned around itself at aperture member column every time
The molding sleeve of central axis, in this way, in molding sleeve after own axis, the pore-forming cylinder synchronization action on column, at
The insertion hole of corresponding molding sleeve is inserted into cutting somebody's hair for aperture member, is realized and is carried out one-step pore-creating processing to the filler body in it, this
Sample is rotated with the continuously and smoothly of driving motor, when once rotation, Ge Gecheng occur successively for each molding sleeve in fixed platform
Filler body in jacket completes one-step pore-creating processing, the one-step pore-creating period is realized, by cyclic process several times, you can completes
Whole through-holes in filler body are carried out into hole machined, in addition, in one of molding sleeve filler body after processing is completed,
In addition the filler body in several molding sleeves will also be sequentially completed processing, cut somebody's hair turn to again one of molding sleeve it
Before, the filler body in one of molding sleeve is taken out, and then the filler body for not carrying out into hole machined is put by worker
In molding sleeve, you can realize the Continuous maching cut somebody's hair, therefore, by using the through-hole processing unit (plant) of the present invention, worker need to only be responsible for
The filler body for not carrying out into hole machined is put into molding sleeve, filler body after processing is completed is taken out out of molding sleeve is
Can, the filler body that through-hole machines integrally is re-fed into oven case and is toasted, simultaneously as each molding sleeve interval turns
It is dynamic, the sufficient time is provided to picking and placeing for filler body, realizes the semi-automatic process of ceramic washing chain of rings structured packing,
Improve the manufacture efficiency of ceramic washing chain of rings structured packing through-hole processing.
Description of the drawings
Fig. 1 is the structural schematic diagram of ceramic washing chain of rings structured packing through-hole processing unit (plant) in the embodiment of the present invention;
Fig. 2 is structural schematic diagram of the fixed platform on looking up direction in Fig. 1;
Fig. 3 is ceramic washing chain of rings structured packing structural schematic diagram after molding in the embodiment of the present invention.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
As shown in Figures 1 to 3, the through-hole processing unit (plant) of the ceramic washing chain of rings structured packing in this implementation, including it is fixed flat
Platform 2, turntable 5, telophragma 6, driving motor, transmission shaft 71, drive disk 72, rotary disk 8, at aperture member 4, wherein the pottery of the present invention
The a chain of structured packing 1 of porcelain washing includes filler body, and filler body includes a center ring 11 and multigroup side ring 12, every group of side ring 12
Circumferential direction positioned opposite in center ring 11, each side ring 12 are connected with the outer wall of center ring 11, are opened up on same group of side ring 12
There is the through-hole 13 through center ring 11.
Wherein, fixed platform 2 is flat cylindrical structure, center hole is offered in fixed platform 2, at the center
Rotation is provided with a turntable 5 in circular hole, is provided with ball on the outer wall of turntable 5, shape on the inner wall of the center hole of fixed platform 2
The annular groove being located at ball is useful for is provided with one end spherical bearing, turntable 5 between the lower face and fixed platform 2 of turntable 5
The outer rim of bottom surface is provided with a grooving 51, and the outer end of grooving 51 is provided with one and stirs column 52, and vertically transmission is set at the center of turntable 5
It is equipped with column 60, the lower section transmission that turntable 5 is located on column 60 is provided with a telophragma 6, and specifically, turntable 5 and telophragma 6 divide
It is not attached by spline and column 60, it is radial on telophragma 6 to be evenly equipped with multiple first strip-shaped holes 61, at adjacent two
The first arc incision 62 that indent is formed between first strip-shaped hole 61 is provided with a driving motor, driving electricity in the lower section of turntable 5
The transmission shaft 71 of machine is vertically arranged, and a drive disk 72 is provided on transmission shaft 71, and one end of drive disk 72 is formed with and the first arc
The compatible arcing outer edges of 62 inner wall of shape notch, on drive disk 72 side opposite with arcing outer edges be provided with one for be inserted into the
The driving column 721 stirred to telophragma 6 is realized in one strip-shaped hole 61, positioned at turntable 5 on the downside of fixed platform 2
Outer rim is evenly equipped with multiple rotary disks 8, and each rotary disk 8 includes a rotating shaft 81 for passing through fixed platform 2, is located on rotating shaft 81
The lower section of fixed platform 2 is fixedly installed single-revolution ontology 82, turn round on ontology 82 it is radial be evenly equipped with it is multiple for stirring column
52 are inserted into the second strip-shaped hole 821 realized and stirred to revolution ontology 82, the shape between two adjacent the second strip-shaped holes 821
At indent and the second arc incision 822 compatible with 5 outer rim of turntable, positioned at the upper of fixed platform 2 on each rotating shaft 81
Side is fixedly installed a molding sleeve 3, is vertically provided on each molding sleeve 3 and is mutually fitted with 1 outer wall of ceramic washing chain of rings structured packing
That matches penetrates hole 31, is offered positioned at the corresponding position of the through-hole 13 of ceramic washing chain of rings structured packing 1 on the outer wall of molding sleeve 3 slotting
Entering hole 32, is located on column 60 above fixed platform 2 and is provided with one one-tenth aperture member 4, this includes pore-forming cylinder 41 at aperture member 4,
The output end of pore-forming cylinder 41 is provided with cuts somebody's hair 42 for what forming ceramic washed through-hole 13 in a chain of structured packing 1, cuts somebody's hair 42
Height is corresponding with the insertion hole 32 on molding sleeve 3.
Specifically, in embodiments of the present invention, 61 quantity of the first strip-shaped hole on telophragma 6 is five, turns round ontology 82
Quantity be five, turn round ontology 82 on 821 quantity of the second strip-shaped hole be three.
In addition, the upper end of rotating shaft 81 is provided with a chuck 33, the middle part of chuck 33 offers central channel, molding sleeve 3
Lower end is sticked on chuck 33.It, can be by entire molding sleeve 3 together with filling out after the completion of filler body molding in molding sleeve 3
Material ontology is disassembled from chuck 33 together, realizes the fast quick-detach of molding sleeve 3, filler body after the completion of taking out pore-forming
Afterwards, it is reentered into new filler body, later, quickly molding sleeve 3 can be re-installed on chuck 33.
In addition, at air pump is provided on aperture member 4, cut somebody's hair 42 outer end on offer multiple gas holes, cut somebody's hair 42 it is interior
Portion opens up the centre bore being connected to each gas hole, and the outlet side connection of air pump is cut somebody's hair the centre bore on 42.Since extruder goes out
The filler body come is sintered without sinter box, with certain viscosity, at aperture member 4 to the through-hole in filler body
When being molded, the waste material that is fallen down from filler body through-hole 13 be easy to be adhered in cut somebody's hair 42 end, the present invention passes through
Cutting somebody's hair, an air pump is set on 42, the high pressure gas that air pump generates is blown by each gas hole to waste material through centre bore,
The phenomenon that being adhered so as to avoid waste material occurs.
To sum up, extruder squeezes out the not filler body with through-hole, filler body and is transported at fixed platform 2, worker
At fixed platform 2, worker will not be inserted at the filler body of hole machined in each molding sleeve 3, and driving motor passes through transmission
Axis 71 drives 72 uniform rotation of drive disk, drive disk 72 to rotate one week and realize to first strip-shaped hole of one of telophragma 6 61
Stir primary so that turntable 5 is followed by telophragma 6 and turns over an angle, in this way, realizing the rotation one every time of drive disk 72
Week, turntable 5 just turn over an angle, meanwhile, in 5 rotation process of turntable, on the one hand, stir the insertion pair of column 52 on turntable 5
One of answer on a rotary disk 8 second strip-shaped hole 821 so that corresponding rotary disk 8 turns over an angle simultaneously, revolution
Molding sleeve 3 on axis 81 is followed by revolution ontology 82 and rotates synchronously, and on the other hand, turntable 5 drives column 60 to rotate simultaneously, this
Sample also follows turntable 5 to rotate synchronously on column 60 at aperture member 4 so that multiple molding sleeves 3 in fixed platform 2 successively around
Central axis rotates an angle, and column 60 accordingly turns over identical angle at aperture member 4, ensure that each pore-forming
Component 4 can be directed at the molding sleeve 3 rotated around central axis, in this way, in molding sleeve 3 after own axis, stand
41 synchronization action of pore-forming cylinder on column 60 is realized pair at the insertion hole 32 of the corresponding molding sleeve of 42 insertions of cutting somebody's hair of aperture member 43
Filler body in it carries out one-step pore-creating processing, in this way, the continuously and smoothly with driving motor rotates, when in fixed platform 2
Each molding sleeve 3 occur once to rotate successively, the filler body in each molding sleeve 3 completes one-step pore-creating processing, realizes one
The secondary pore-forming period, by cyclic process several times, you can complete to carry out at hole machined, separately whole through-holes 13 in filler body
Outside, when after processing is completed, in addition the filler body in several molding sleeves 3 also will successively for filler body in one of molding sleeve 3
Complete processing, cut somebody's hair 42 turn to one of molding sleeve 3 again before, worker is by the filler in one of molding sleeve 3
Ontology takes out, and then the filler body for not carrying out into hole machined is put into molding sleeve 3, you can realize cut somebody's hair 42 it is continuous
Processing, improve the pore-forming efficiency of filler body, therefore, by using the present invention through-hole processing unit (plant), worker need to only be responsible for by
The filler body for not carrying out into hole machined is put into molding sleeve 3, and by filler body after processing is completed, taking-up is out of molding sleeve 3
Can, the filler body that through-hole machines integrally is re-fed into oven case and is toasted, simultaneously as each molding sleeve 3 is spaced
Rotation provides the sufficient time to picking and placeing for filler body, realizes the semi-automatic mistake of ceramic washing chain of rings structured packing 1
Journey improves the manufacture efficiency of 1 through-hole 13 of ceramic washing chain of rings structured packing processing.
Claims (5)
1. a kind of through-hole processing unit (plant) of ceramic washing chain of rings structured packing, it is characterised in that:Including a fixed platform (2),
Fixed platform offers center hole on (2), is rotated in the center hole and is provided with a turntable (5), turntable (5) bottom surface
Outer rim is provided with a grooving (51), and the outer end of grooving (51) is provided with one and stirs column (52), and the center of turntable is vertically driven setting
There is column, is driven positioned at the lower section of turntable on column and is provided with a telophragma, it is radial on telophragma (6) to be evenly equipped with multiple first
Strip-shaped hole (61) forms the first arc incision (62) of indent, in turntable (5) between two adjacent the first strip-shaped holes (61)
Lower section be provided with a driving motor, the transmission shaft (71) of driving motor is vertically arranged, and transmission shaft is provided with a driving on (71)
One end of disk (72), drive disk (72) is formed with arcing outer edges compatible with the first arc incision (62) inner wall, drive disk
(72) on the side opposite with arcing outer edges be provided with one for be inserted into the first strip-shaped hole (61) in realize to telophragma (6) progress
The driving column (721) stirred, the outer rim positioned at turntable (5) on the downside of fixed platform (2) are evenly equipped with multiple rotary disks
(8), each rotary disk (8) includes a rotating shaft (81) for passing through fixed platform (2), is located at fixed platform on rotating shaft (81)
(2) be fixedly installed single-revolution ontology (82) below, on revolution ontology (82) it is radial be evenly equipped with it is multiple for stirring column
(52) it is inserted into the second strip-shaped hole (821) realized and stirred to revolution ontology (82), in two adjacent the second strip-shaped holes
(821) indent and the second arc incision compatible with turntable (5) outer rim (822) are formed between, on each rotating shaft (81)
It is fixedly installed a molding sleeve (3) above fixed platform (2), is vertically provided on each molding sleeve (3) and ceramic washer
It washs that a chain of structured packing (1) outer wall is compatible to penetrate hole (31), it is regular that the ceramic washing chain of rings is located on the outer wall of molding sleeve (3)
The corresponding position of the through-hole (13) of filler (1), which offers, is inserted into hole (32), is located on column above fixed platform and is provided with one one-tenth
Aperture member, this includes pore-forming cylinder (41) at aperture member (4), and the output end of pore-forming cylinder (41), which is provided with to wash for forming ceramic, to be connected
Through-hole (13) is cut somebody's hair (42) in ring structured packing (1), and the height cut somebody's hair is corresponding with the insertion hole on molding sleeve.
2. the through-hole processing unit (plant) of ceramic washing chain of rings structured packing according to claim 1, it is characterised in that:Described turn
It is provided with ball on the outer wall of disk (5), is formed on the inner wall of the center hole of the fixed platform (2) and is located in for ball
Annular groove is provided with one end spherical bearing between the lower face and fixed platform (2) of turntable (5).
3. the through-hole processing unit (plant) of ceramic washing chain of rings structured packing according to claim 1, it is characterised in that:Described turn
Disk (5) and telophragma (6) are attached by spline and column (60) respectively.
4. the through-hole processing unit (plant) of ceramic washing chain of rings structured packing according to claim 1, it is characterised in that:Described time
The upper end of shaft (81) is provided with a chuck (33), and central channel, the lower end of the molding sleeve (3) are offered in the middle part of chuck (33)
It is sticked on chuck (33).
5. the through-hole processing unit (plant) of ceramic washing chain of rings structured packing according to claim 1, it is characterised in that:It is described at
Aperture member is provided with air pump on (4), cut somebody's hair (82) outer end on offer multiple gas holes, cut somebody's hair (82) inside open up with respectively
The centre bore of a gas hole connection, the outlet side of air pump are connected to the centre bore cut somebody's hair on (42).
Priority Applications (1)
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CN201810411517.8A CN108608581A (en) | 2018-05-02 | 2018-05-02 | A kind of through-hole processing unit (plant) of ceramic washing chain of rings structured packing |
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CN201810411517.8A CN108608581A (en) | 2018-05-02 | 2018-05-02 | A kind of through-hole processing unit (plant) of ceramic washing chain of rings structured packing |
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CN101844369A (en) * | 2009-03-25 | 2010-09-29 | 黄建萍 | Full-automatic shaping system of electrotechnical porcelain product |
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Application publication date: 20181002 |