CN108608296A - Mould cast grinding apparatus - Google Patents

Mould cast grinding apparatus Download PDF

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Publication number
CN108608296A
CN108608296A CN201810617089.4A CN201810617089A CN108608296A CN 108608296 A CN108608296 A CN 108608296A CN 201810617089 A CN201810617089 A CN 201810617089A CN 108608296 A CN108608296 A CN 108608296A
Authority
CN
China
Prior art keywords
slide unit
mould cast
robot
leading screw
industrial robot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810617089.4A
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Chinese (zh)
Other versions
CN108608296B (en
Inventor
徐达义
韦开保
左从军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Hong Hu Materials Technology Co Ltd
Original Assignee
Wuhu Hong Hu Materials Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201810617089.4A priority Critical patent/CN108608296B/en
Publication of CN108608296A publication Critical patent/CN108608296A/en
Application granted granted Critical
Publication of CN108608296B publication Critical patent/CN108608296B/en
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B24B27/04Grinding machines or devices in which the grinding tool is supported on a swinging arm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • B24B41/042Balancing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means

Abstract

The invention discloses a kind of mould cast grinding apparatus, including industrial robot, it is set on industrial robot and the sanding component for polishing to mould cast, robot truss, the slide unit being movably arranged, is set on robot truss and for controlling the first driving means and the second driving device for being set on slide unit and being moved in a second direction for controlling industrial robot that slide unit is moved along first direction, industrial robot is connect with the second driving device, and first direction and second direction are horizontal direction.The mould cast grinding apparatus of the present invention, working space range is big, and adaptability is good, can improve the grinding efficiency of mould cast, and can improve operating environment, reduce labor intensity.

Description

Mould cast grinding apparatus
Technical field
The invention belongs to casting technology fields, specifically, the present invention relates to a kind of mould cast grinding apparatus.
Background technology
Press Tools for Automobiles demand is big at present, since mould cast weight ton is differed from tens kilograms to tens, mold The cleaning of casting, which relies primarily on, is manually polished using abrasive machine, and labor intensity is big, and working environment is severe.Mould cast table The scab in face, especially iron burnt-in sand are difficult manually that polishing is clean, need to carry out burn off using oxygen melting bar, there are a large amount of cigarettes in workshop Dirt, and the operation under this working environment for a long time, the influence to human body are very big.
Invention content
The present invention provides a kind of mould cast grinding apparatus, it is therefore an objective to improve mould cast grinding efficiency.
To achieve the goals above, the technical solution that the present invention takes is:Mould cast grinding apparatus, including industrial machine People is set on industrial robot and the sanding component for polishing to mould cast, robot truss, is movably arranged Slide unit, be set on robot truss and for controlling the first driving means and setting that slide unit is moved along first direction In the second driving device for carrying out movement on slide unit and for controlling industrial robot in a second direction, industrial robot and second Driving device connects, and first direction and second direction are horizontal direction.
The artificial six-DOF robot of industrial machine.
The first driving means include the first leading screw being rotatably arranged on the robot truss, are set to machine First motor on device people's truss and the first nut seat for being sheathed on the first leading screw and being connect with the slide unit, the first nut seat Worm drive are constituted with the first leading screw.
The first driving means are arranged two, and the first leading screw of two first driving means is parallel, two first drives First nut seat of dynamic device is connect in one end of the slide unit with slide unit respectively.
Second driving device includes the second leading screw being rotatably arranged on the slide unit, is set on slide unit Second motor and the second nut seat for being sheathed on the second leading screw and being connect with the industrial robot, the second nut seat and second Leading screw constitutes worm drive.
The first direction and the second direction are perpendicular.
The mould cast grinding apparatus of the present invention, working space range is big, and adaptability is good, can improve beating for mould cast Efficiency is ground, and operating environment can be improved, is reduced labor intensity.
Description of the drawings
This specification includes the following drawings, and shown content is respectively:
Fig. 1 is the front view of inventive die casting grinding equipment;
Fig. 2 is the vertical view of inventive die casting grinding equipment;
Fig. 3 is the sectional view of sanding component;
In figure label for:1, mould cast;2, industrial robot;3, sanding component;301, electro spindle;302, spacer; 303, oscillating bearing;304, fixed plate;305, cylinder is compensated;306, flange;307, polishing tool;308, outer housing;4, slide unit; 5, robot truss;6, first motor;7, the second motor.
Specific implementation mode
Below against attached drawing, by the description of the embodiment, making to the specific implementation mode of the present invention further details of Explanation, it is therefore an objective to those skilled in the art be helped to have more complete, accurate and deep reason to the design of the present invention, technical solution Solution, and contribute to its implementation.
As depicted in figs. 1 and 2, the present invention provides a kind of mould cast grinding apparatus, including industrial robot 2, setting In sanding component 3, robot truss 5, the cunning being movably arranged on industrial robot 2 and for polishing mould cast Platform 4 is set on robot truss 5 and for controlling the first driving means and setting that slide unit 4 is moved along first direction In carrying out the second mobile driving device in a second direction on slide unit 4 and for controlling industrial robot 2, industrial robot 2 with Second driving device connects, and first direction and second direction are horizontal direction.
Specifically, as depicted in figs. 1 and 2, robot truss 5 is tower structure, robot truss 5 is used for slide unit 4 provide a supporting role, and industrial robot 2 is located at the lower section of slide unit 4 and the top positioned at mould cast, the mould cast that need to be polished It is horizontal and is positioned over the lower section of industrial robot 2, industrial robot 2 drives sanding component 3 to be moved, and coordinates first Driving device and the second driving device so that sanding component 3 can be moved on mould cast each position for needing to polish Place.
Preferably, industrial robot 2 is six-DOF robot, structure is as known to one of skill in the art As, details are not described herein.Sanding component 3 is mounted on the end effector of industrial robot 2, using six degree of freedom machine People, job area is wide, and flexibility is good, and grinding efficiency is high.
As depicted in figs. 1 and 2, industrial robot 2 is to be mounted on slide unit 4 in suspension type, and industrial robot 2 is suspended on cunning On platform 4 and industrial robot 2 is slidably connected with slide unit 4, and slide unit 4 plays guiding role to industrial robot 2.First driving dress It sets including the first leading screw being rotatably arranged on robot truss 5,6 and of first motor being set on robot truss 5 The first nut seat for being sheathed on the first leading screw and being connect with slide unit 4, first motor 6 are fixedly connected with the first leading screw, the first spiral shell Female seat and the first leading screw are is threadedly coupled, the first nut seat and the composition worm drive of the first leading screw, the axis of the first leading screw and the One direction is parallel, and first direction and second direction are perpendicular.After first motor 6 operates, the rotation of the first leading screw, and then drive Slide unit 4 is moved in a straight line along first direction, and slide unit 4 drives industrial robot 2 and 3 synchronizing moving of sanding component thereon.Using Leadscrew-nut mechanism, can accurately control the position of sanding component 3, and sanding component 3 helps to improve grinding efficiency and polishing matter Amount.
As depicted in figs. 1 and 2, preferably, first driving means are arranged two, two first driving means be in On the parallel same straight line of second direction, industrial robot 2 is located between two first driving means, two first driving dresses The first leading screw set is parallel, and the first nut seat of two first driving means is fixed in one end of slide unit 4 and slide unit 4 respectively to be connected It connects.By the way that two first driving means are arranged, it can be ensured that 4 stable operation of slide unit.
As depicted in figs. 1 and 2, the second driving device includes the second leading screw being rotatably arranged on slide unit 4, is set to The second motor 7 on slide unit 4 and the second nut seat for being sheathed on the second leading screw and being connect with industrial robot 2, the second motor 7 It is fixedly connected with the second leading screw, the second nut seat is to be threadedly coupled with the second leading screw, and the second nut seat and the second leading screw constitute spiral shell Rotation transmission, the axis of the second leading screw are parallel with second direction.Slide unit 4 plays guiding role to industrial robot 2, when the second electricity After machine 7 operates, the rotation of the second leading screw, and then industrial robot 2 is driven to be moved in a straight line in a second direction on slide unit 4, industry Robot 2 drives 3 synchronizing moving of sanding component thereon.Equally, the second driving device uses leadscrew-nut mechanism, can be accurate The position of sanding component 3 is controlled, sanding component 3 helps to improve grinding efficiency and polishing quality.
Preferably, to ensure the home position of mould cast hoisting material feeding, first laser pen is equipped on slide unit 4, Second laser pen is equipped on robot truss 5, first laser pen is movably to be set on slide unit 4 and first laser pen Moving direction is parallel with second direction, and second laser pen is moveable is set on robot truss 5 and second laser pen Moving direction be vertical direction, first laser pen is located at the surface of mould cast, and second laser pen is located at mould cast Oblique upper, second laser pen are located at the side-lower of first laser pen, and first laser pen and second laser pen generate directive casting and put Setting region, (the casting placement region refers to the region for placing the mould cast that need to be polished, and is located at slide unit 4 and industrial robot 2 lower section) laser beam, the laser rays that first laser pen is formed in casting placement region is with second laser pen in casting rest area The laser rays that domain is formed is perpendicular, to by the cooperation of first laser pen and second laser pen, be used in casting placement region Cross hairs mark line is formed, which provides eye-catching position mark, cross hairs mark for artificial mould cast of placing Line is remembered as the telltale mark for determining mould cast placement position, and locating effect and positioning so as to improve mould cast are imitated Rate realizes quick, the accurate positionin of mould cast.First laser pen and second laser pen are arranged to position-adjustable, it can So that can be adjusted in the position of the cross hairs mark line of casting placement region formation, it is suitable for various sizes of mould cast Positioning, so as to meet the quick and precisely positioning of different size of mould cast, adaptability is good.
Preferably, industrial robot 2 is equipped with the vision system of the polishing position on mould cast for identification, depending on Feel system is set on the end effector of industrial robot 2, and flexibility is good, and identification range is wide.Vision system includes mainly light Source, industrial camera and the industrial lens being set on industrial camera.Industrial camera is located at the top of light source, the light that light source is sent out Mould cast below directive, light source are to illuminate the surface of mould cast for polishing, are conducive to obtain clearly picture.Work Industry camera lens and the device that industrial camera is Image Acquisition, imaging is focused on work by the surface of mould cast by industrial lens On the target surface of industry camera, to complete Image Acquisition.When carrying out polishing processing to mould cast, need to be known by vision system first Need the polishing position polished and polishing region on other mould cast, including determine spur location on mould cast, size, Then shape fits machining locus, finally by sanding component 3 to each of mould cast after vision system completes information collection Polishing processing is carried out at a polishing position.
As shown in figure 3, sanding component 3 include outer housing 308, electro spindle 301, be set on electro spindle 301 and for pair Polishing tool 307 that mould cast is polished, spacer 302, oscillating bearing 303 and the outer housing being sheathed on electro spindle 301 308 fixed plates 304 being fixedly connected and the compensation cylinder 305 being set to inside outer housing 308.Outer housing 308 and industrial machine People 2 connect, electro spindle 301 is rotatable relative to outer housing 308, electro spindle 301 for drive polishing tool 307 around its axis into Row rotation, and then can polish mould cast surface, the structure of electro spindle 301 and polishing tool 307 is such as this field skill As well known to art personnel, details are not described herein.Fixed plate 304 is cirque structure, fixed plate 304 and outer housing 308 One end is fixedly connected, and the other end of outer housing 308 is fixedly connected by bolt with the end effector of industrial robot 2, joint Bearing 303 is set in the centre bore of fixed plate 304, and fixed plate 304 plays position-limiting action to oscillating bearing 303 in the axial direction, Oscillating bearing 303 is simultaneously sheathed on spacer 302, and spacer 302 is also cirque structure, and spacer 302 is coaxial set with electro spindle 301 It sets and spacer 302 keeps being relatively fixed radially with electro spindle 301.Outer housing 308 is the structure of inner hollow, compensates cylinder 305 settings are multiple, and all compensation cylinders 305 are located in the inner chamber body of outer housing 308, and a part for electro spindle 301 is inserted into shell In the inner chamber body of body 308, another part of electro spindle 301 is located at the outside of outer housing 308, and polishing tool 307 also is located at shell The outside of body 308.Compensation cylinder 305 is fixed in the inner chamber body of outer housing 308, and all compensation cylinders 305 are distributed in electricity The surrounding of main shaft 301 and all compensation cylinders 305 are that line is uniformly distributed circumferentially centered on the axis of electro spindle 301, compensation Cylinder 305 is to carry out floating control for the angle of inclination to electro spindle 301, and then finally realize inclining to polishing tool 307 The floating control of rake angle, the polishing being suitable on mould cast at different parts can effectively avoid causing cutter and workpiece Damage, improves adaptability.The axis for compensating cylinder 305 is parallel with the axis of electro spindle 301, all compensation cylinders 305 Piston rod is contacted with the end face of the flange 306 of 302 end set of spacer, the flange 306 be cirque structure and flange 306 with every Set 302 is coaxial arrangement, and the overall diameter of flange 306 is more than the overall diameter of spacer 302, and flange 306 and one end of spacer 302 are fixed The piston rod of connection, compensation cylinder 305 can be movable along the axial direction, and compensation cylinder 305 applies spacer 302 by flange 306 Add active force.The end for compensating the piston rod of cylinder 305 is spherical structure, is connect for point between piston rod and the end face of flange 306 It touches, frictional force is small, and piston rod and flange 306 are inconsistent.Before polishing mould cast, the piston rod of cylinder 305 is compensated Spacer 302 is firmly withstood.When polishing mould cast, polishing tool 307 touches mould cast, and by certain Outer force effect.Electro spindle 301 is turned an angle by oscillating bearing 303 under the effect of external force at this time, at the same drive every The compensation cylinder 305 of 302 pairs of some angles of set compresses.When the external force that polishing tool 307 is subject to is more than compensation cylinder 305 When air pressure, the piston rod of compensation cylinder 305 is compressed, and polishing tool 307 generates being angled to accommodate at this time for certain angle at this time External force, can effectively avoid excessive external force and damage polishing tool 307.When polish process finishing after, the external force of polishing tool 307 It disappears, the piston rod of compensation cylinder 305 restores automatically under the influence of air pressure, and then polishing tool 307 is reset to raw bits It sets, floating compensation effect can be generated in 360 degree of radial extensions, for the irregular shapes hair such as unmanageable side, angle, cross bore Thorn and the sanding and polishing in face can allow relocation mechanism and cutter that can be directed to Work-piece burr face can be along with processing, and simulation human hand carries out soft Property removal sanding burr polishing, adaptability is good, improves polishing effect.
The present invention is exemplarily described above in association with attached drawing.Obviously, present invention specific implementation is not by above-mentioned side The limitation of formula.As long as using the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress;Or not It is improved, the above-mentioned design of the present invention and technical solution are directly applied into other occasions, in protection scope of the present invention Within.

Claims (6)

1. mould cast grinding apparatus, it is characterised in that:Including industrial robot, it is set on industrial robot and for mould Tool casting polish sanding component, robot truss, the slide unit being movably arranged, be set on robot truss and be used for The first driving means and be set on slide unit and be used to control industrial robot edge that control slide unit is moved along first direction Second direction carries out the second mobile driving device, and industrial robot is connect with the second driving device, first direction and second party To being horizontal direction.
2. mould cast grinding apparatus according to claim 1, it is characterised in that:The artificial six degree of freedom of industrial machine Robot.
3. mould cast grinding apparatus according to claim 1 or 2, it is characterised in that:The first driving means include It the first leading screw for being rotatably arranged on the robot truss, the first motor being set on robot truss and is sheathed on The first nut seat being connect on first leading screw and with the slide unit, the first nut seat and the first leading screw constitute worm drive.
4. mould cast grinding apparatus according to claim 3, it is characterised in that:The first driving means setting two A, the first leading screw of two first driving means is parallel, and the first nut seat of two first driving means is respectively in the cunning One end of platform is connect with slide unit.
5. mould cast grinding apparatus according to claim 3 or 4, it is characterised in that:Second driving device includes The second leading screw for being rotatably arranged on the slide unit, the second motor being set on slide unit and be sheathed on the second leading screw and The second nut seat being connect with the industrial robot, the second nut seat and the second leading screw constitute worm drive.
6. mould cast grinding apparatus according to any one of claims 1 to 5, it is characterised in that:The first direction and institute It is perpendicular to state second direction.
CN201810617089.4A 2018-06-15 2018-06-15 Die casting polishing equipment Active CN108608296B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201810617089.4A CN108608296B (en) 2018-06-15 2018-06-15 Die casting polishing equipment

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CN108608296B CN108608296B (en) 2024-04-26

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109500823A (en) * 2018-10-24 2019-03-22 武汉理工大学 A kind of bowl-type titanium alloy casting oxide layer technique based on robot
CN109623608A (en) * 2018-12-06 2019-04-16 陕西迈拓克能源科技有限公司 A kind of lorry water tank detecting instrument that can remove scale automatically
CN111136477A (en) * 2018-11-05 2020-05-12 宫晓东 Pneumatic control floating head
CN113211231A (en) * 2021-05-13 2021-08-06 苏州迪宏人工智能科技有限公司 Grinding production method and system capable of automatically identifying cast iron blank and control system thereof
US20220126319A1 (en) * 2019-02-05 2022-04-28 3M Innovative Properties Company Paint repair process by scenario

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DE102014003485A1 (en) * 2014-03-14 2015-10-01 PWG Präzisions-Werkzeugbau Geißler GmbH Multi-axis honing machine
CN105598777A (en) * 2016-03-08 2016-05-25 济南大学 Workpiece clamping structure for grinding tool, and tracking type casting edging machine and method
CN205600454U (en) * 2016-03-30 2016-09-28 上海思河机电科技有限公司 Radial floating installation of polisher
CN205685143U (en) * 2016-06-07 2016-11-16 深圳先进技术研究院 Mirror holder sanding and polishing Digit Control Machine Tool
CN107378774A (en) * 2017-09-14 2017-11-24 安徽海思达机器人有限公司 Robot device for cast member polishing
CN107378780A (en) * 2017-07-19 2017-11-24 江苏大学 A kind of robot casting grinding adaptive approach of view-based access control model system
CN208304718U (en) * 2018-06-15 2019-01-01 芜湖泓鹄材料技术有限公司 Mould cast grinding apparatus

Patent Citations (8)

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Publication number Priority date Publication date Assignee Title
DE102014003485A1 (en) * 2014-03-14 2015-10-01 PWG Präzisions-Werkzeugbau Geißler GmbH Multi-axis honing machine
CN103831695A (en) * 2014-03-28 2014-06-04 中国科学院自动化研究所 Large free-form surface robot polishing system
CN105598777A (en) * 2016-03-08 2016-05-25 济南大学 Workpiece clamping structure for grinding tool, and tracking type casting edging machine and method
CN205600454U (en) * 2016-03-30 2016-09-28 上海思河机电科技有限公司 Radial floating installation of polisher
CN205685143U (en) * 2016-06-07 2016-11-16 深圳先进技术研究院 Mirror holder sanding and polishing Digit Control Machine Tool
CN107378780A (en) * 2017-07-19 2017-11-24 江苏大学 A kind of robot casting grinding adaptive approach of view-based access control model system
CN107378774A (en) * 2017-09-14 2017-11-24 安徽海思达机器人有限公司 Robot device for cast member polishing
CN208304718U (en) * 2018-06-15 2019-01-01 芜湖泓鹄材料技术有限公司 Mould cast grinding apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109500823A (en) * 2018-10-24 2019-03-22 武汉理工大学 A kind of bowl-type titanium alloy casting oxide layer technique based on robot
CN111136477A (en) * 2018-11-05 2020-05-12 宫晓东 Pneumatic control floating head
CN109623608A (en) * 2018-12-06 2019-04-16 陕西迈拓克能源科技有限公司 A kind of lorry water tank detecting instrument that can remove scale automatically
US20220126319A1 (en) * 2019-02-05 2022-04-28 3M Innovative Properties Company Paint repair process by scenario
CN113211231A (en) * 2021-05-13 2021-08-06 苏州迪宏人工智能科技有限公司 Grinding production method and system capable of automatically identifying cast iron blank and control system thereof

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