CN108599404A - Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor - Google Patents
Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor Download PDFInfo
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- CN108599404A CN108599404A CN201810061321.0A CN201810061321A CN108599404A CN 108599404 A CN108599404 A CN 108599404A CN 201810061321 A CN201810061321 A CN 201810061321A CN 108599404 A CN108599404 A CN 108599404A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/02—Details of the magnetic circuit characterised by the magnetic material
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/145—Stator cores with salient poles having an annular coil, e.g. of the claw-pole type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/185—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/24—Rotor cores with salient poles ; Variable reluctance rotors
- H02K1/243—Rotor cores with salient poles ; Variable reluctance rotors of the claw-pole type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/022—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/095—Forming windings by laying conductors into or around core parts by laying conductors around salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
- H02K21/16—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/09—Magnetic cores comprising laminations characterised by being fastened by caulking
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/12—Transversal flux machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor is by stator and rotor iron core, stator and rotor matrix, phase winding composition.The core body made of Fe-based amorphous alloy of stator core 10 with directly set type pole shoe and L-type pole shoe are assembled made of silicon steel sheet;Rotor core 20 is made of silicon steel sheet, including component 21 and 22, permanent magnet is installed in the fenestra between 21 and 22;Stator and rotor matrix is divided into m phase sections in an axial direction, and every section of number of pole-pairs is p;In the direct coiling annular phase winding of every section of conduit of stator base, across phase winding, 2p iron core 10 is installed in every section of fenestra, around electrical axis circumferentially array distribution, circumferentially 180 ° of the array radius turn of adjacent stator core 10;2p iron core 20 is installed, around electrical axis circumferentially array distribution, permanent magnetism shape is identical in adjacent stator core 20, and magnetizing direction is opposite in every section of fenestra of rotor matrix;Each 20 radially aligned of phase rotor core, each phase stator core 10 is radial to mutually stagger 1/m pole spans angle.
Description
Technical field
The invention belongs to field of motor manufacturing, and in particular to a kind of magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor.
Background technology
High-speed electric expreess locomotive typically refers to the motor that maximum speed is more than 10000r/min.High-speed electric expreess locomotive centrifugal compressor,
The fields such as the driving motor of hybrid power or pure electric automobile, high speed machining, aero dynamo, high-speed engine have wide
General, important use.They have the following advantages:Due to rotating speed height, so power of motor density is high, and volume is much smaller than common electricity
Machine;It can be connected directly with prime mover, eliminate traditional deceleration mechanism, transmission efficiency, noise is small;High-speed electric expreess locomotive rotary inertia
Small, dynamic response is fast.
There is also many technical problems for existing radial flux high-speed electric expreess locomotive.
First, in existing radial flux motors structure, the slot where teeth portion and armature winding that magnetic flux passes through accounts for same
Ring cross-section, plane where the magnetic line of force are parallel to the direction of rotation of motor, and sectional area and the teeth portion sectional area of slot condition each other.Such as
Fruit needs to flow through larger electric current, it is necessary to which larger coil section product, the sectional area of tooth is just affected, and (saturation can make
Magnetic flux reduces);Vice versa.If tooth sectional area and slot cross-section accumulate while increasing, the radius of motor is necessarily will increase, electricity is made
The power and torque density of machine reduce.Innovation outlet is to select the electromagnetic structure of transverse magnetic flux.In transverse flux motor, because
It detaching with circuit for magnetic circuit, and is mutually perpendicular in space, the size of iron core and winding can be adjusted independently, and design freedom is big,
Power of motor and torque density can be effectively improved, multiphase easy to implement, multipole are to table structure.
Existing transverse flux permanent magnetic motor, two adjacent groups rotor core only correspond to one group of stator core, the space of magnetic flux
Utilization rate is low.In the design scheme of Chinese patent CN201010100924, rotor core is realized with the mode that magnetic flux switches
It is one-to-one with stator core, improve the space availability ratio of magnetic flux.But " rotor core (4) both sides are respectively embedded into one block of permanent magnetism
Body (2) (3) ", that is, correspond to a stator core, and this 2 pieces with a rotor core comprising 2 pieces of permanent magnets
Permanent magnet is to take turns to operate, the utilization rate of permanent magnet or relatively low.
Second, the flux density value B in the power density and electric machine iron core of motormIt is directly proportional to the product of electromagnetic frequency f,
But by soft magnetic materials saturation induction density BsLimitation, to increase substantially the power density of motor must improve motor
Frequency f.However, the total losses of electric machine iron core are again directly proportional to 1.3~1.5 powers of frequency.When motor working frequency from
50Hz is increased to 500Hz, it is assumed that flux density value BmConstant, the iron loss of motor does not increase by 10 times, increases more than 200 times.
Therefore, the loss of silicon steel electric machine iron core will become very serious, cause efficiency to be remarkably decreased, or even motor overheating is caused to damage.
For working frequency between the motor of hundreds to thousands Hz, silicon steel is replaced using Fe-based amorphous alloy, is used as electric machine iron core, for
It reduces motor iron loss and iron core temperature liter is significant.The Fe-based amorphous alloy also magnetic conductivity with several times of silicon steel, can be very big
The exciting current of motor is reduced in degree, and then reduces the copper loss of motor.
It is worldwide a challenge problem currently, Fe-based amorphous alloy is used as electric machine iron core.Difficult point exists
In iron-based amorphous alloy ribbon material thickness:25~30 microns, Vickers hardness:900kg/mm2, Curie temperature:415 DEG C, after heat treatment
Non-crystaline amorphous metal laminated core may embrittlement.To non-crystaline amorphous metal laminated core, it is difficult to processed with conventional machine cut technique,
Also high current high-temperature soldering can not be carried out.Currently, iron-based amorphous alloy ribbon material maximum width is 213mm.Such strip width,
For needing the existing radial flux motors using globality, large area punching band making iron core, in addition to small, micromotor
Outside, medium-sized or above motor can not use at all.But for using for discrete, small size iron core transverse flux motor, in,
Greatly, huge motor is all applicable in very much.
Third, when the working frequency of motor reaches hundreds of Hz or more, the kelvin effect of machine winding conducting wire will become very
Seriously, if using common electromagnetic wire, the copper loss of motor will be substantially increased.Using high frequency profit magnet-wire (by the paint of diameter 0.1mm
4~25000 strands of envelope curve is twisted), when operating in a high frequency, it can substantially reduce skin effect of line, copper olse is greatly reduced.
4th, it is square directly proportional due to centrifugal force and the linear velocity on high speed rotor of motor, the stator of high-speed electric expreess locomotive and
Rotor core requires very high mechanical strength.When linear velocity reaches 200m/s or more, conventional lamination armature is difficult to bear
The centrifugal force that high speed rotation generates needs to use high intensity lamination armature.Unfortunately, Fe-based amorphous alloy strip system is used merely
Make motor stator or rotor core, mechanical strength is far below silicon steel laminations iron core.The outlet solved the problems, such as is, silicon steel is folded
The argon arc welding technology of piece combines with the riveting of non-crystaline amorphous metal lamination, dipping, curing technology, creates novel high-strength lamination
Stator and rotor core.
Invention content
The object of the present invention is to provide a kind of magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor of high power density,
Stator core ontology is manufactured using Fe-based amorphous alloy strip, and stator phase winding wire uses high frequency profit magnet-wire, can be greatly reduced
Motor iron loss and copper loss.
In order to achieve the above objectives, the present invention provides the following technical solutions:
Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor, mainly by stator core and rotor core, stator base, rotor
The compositions such as matrix, phase winding.Made of the core body 11 made of Fe-based amorphous alloy strip of stator core 10 and silicon steel sheet
Straight set type pole shoe 12 and L-type pole shoe 13 are assembled;Rotor core 20 is made of silicon steel sheet, including component 21 and 22, forever
Magnet 23 or 24 is mounted in the fenestra 025 between component 21 and 22;Stator base 30 and rotor matrix 40 are divided into m in an axial direction
Phase section is p per phase section number of pole-pairs;The direct coiling annular phase winding 50 on every phase section conduit 31 of stator base 30, across phase
Winding 50 installs 2p stator core 10 in every section of fenestra 32, around electrical axis circumferentially array distribution, adjacent stator core 10
Circumferentially the radius of array turns 180 °;2p rotor core 20 is installed in every section of fenestra of rotor matrix 41, is in around electrical axis
Circumference array is distributed, and the permanent magnet 23 in adjacent rotor iron core is identical as 24 shapes, and magnetizing direction is opposite;Each phase rotor core 20
Radially aligned, each phase stator core 10 is radial to mutually stagger 1/m pole spans angle.
Stator base 30 and rotor matrix 40 and rotor left end cap pipe 60, right end cap pipe 61 are manufactured by non-magnet material;
Stator base 30 is equipped with the conduit 31 of coiling phase winding per phase section, is additionally provided with the fenestra 32 of installation stator core, stator core window
One side of 32 axis direction of hole and the another side of adjacent fenestra 32 are equipped with the groove of installation L-type pole shoe 13;Each phase stator core window
Hole 32 is radial to mutually stagger 1/m pole spans angle;Rotor matrix 40 is equipped with the fenestra 41 for installing each phase rotor core, each phase rotor iron
41 radially aligned of heart fenestra;The conduit 42 of installation rotor dead ring is additionally provided among the every phase section of rotor matrix 40.
The punching 011 of the ontology 11 of stator core 10 is by Fe-based amorphous alloy strip punching, punching and 011 same shape
Silicon steel punching as auxiliary material, basic configuration is " U " font, and punching both sides are symmetrically respectively provided with 2~3 long lumbar holes 010,
Its long waist is vertical with electrical axis;011 both sides of punching are equipped with rectangle and protrude (014);Outside is also set in the middle part of punching 011 " U " font
There is rectangular notch 015.Motor gas-gap stator core inner headed face is pressed in the Fe-based amorphous alloy punching 011 of the ontology 11 of stator core 10
Radian laminate, at the top and bottom of lamination and several equal folded thickness be inserted into same shape silicon steel punching 011, keep
Pressure has the full tubular rivet 14 of leakage hole or crack to be riveted at long lumbar hole 010 with tube wall, forms stator core ontology 11.
By punching silicon-steel, both sides, which are equipped with, is conducive to argon arc for the punching 012 of the straight set type pole shoe 12 of stator core ontology 11
The concaveconvex shape and solder joint 016 of welding;The punching 013 of L-type pole shoe 13 also is provided with being conducive to by punching silicon-steel, both sides and end
The concaveconvex shape and solder joint 016 of argon arc welding.The punching 012 of the straight set type pole shoe 12 of stator core ontology 11 or L-type pole shoe 13
Punching 013 laminated by the radian of motor gas-gap stator core medial surface, keep pressure, argon arc welding carried out in solder joint (016)
It connects, solder joint fusing is linked to be camber line, forms pole shoe 12,13.One end of ontology 11 " U " font of stator core 10 and straight set type pole shoe
12 assembly, are heat-treated this assembly, then are impregnated with insulating adhesive, solidification;Straight set type pole shoe 12 is stator core
10 magnetic pole, the both ends magnetic pole that respective rotor iron core 20 is connected to, the i.e. component 21 of rotor core 20.The sheet of stator core 10
The other end of body 11 " U " font with the assembly of L-type pole shoe 13 is carried out in the assembling process of stator 100;L-type pole shoe 13 is fixed
Another magnetic pole of sub- iron core 10, the consequent pole that respective rotor iron core 20 is connected to, the i.e. component 22 of rotor core 20.
020 both sides of silicon steel punching of rotor core 20 are equipped with rectangle and protrude 021, and rectangle protrusion edge is additionally provided with conducive to welding
Convex-concave pattern and solder joint 022;It is equipped with rectangular notch 023 on one side by air gap among the silicon steel punching 020 of rotor core 20, this is lacked
It is intermediate in mouthful also to be provided with convex-concave pattern and solder joint 022;Punching 020 is equipped with the cutting position of separable components 21 and 22 at two
024,025,2 long lumbar holes 026 of fenestra between two components 21 and 22, long waist is vertical with electrical axis.
20 silicon steel punching 020 of rotor core is laminated by the radian of motor gas-gap rotor core lateral surface, is kept pressure, is being welded
Point 022 carries out argon arc welding, and solder joint fusing is linked to be camber line, forms whole rotor core 20.2 cutting positions 024 will be whole
The rotor core 20 of body is divided into two components 21 and 22, and component 21 is connected to the both ends of rotor iron 20, is the one of rotor core 20
A magnetic pole, component 22 are connected to the middle part of rotor core 20, are another magnetic poles of rotor core 20;It is recessed between two components 21 and 22
Convex opposite, mutually nested, spacing is more than 5 times of rotor width of air gap;It is packed into shape in fenestra 025 between component 21 and 22
Shape is identical, the opposite permanent magnet 23 or 24 of magnetizing direction, two arc pole-faces of permanent magnet 23 or 24 respectively with component 21 or 22
It is in close contact;Component 21 is riveted at long lumbar hole 026 with non-magnetic rivet 25 with 22 again;By the segmentaion position of component 21 and 22
024 is closed with non-magnet material, then with the gap of 26 embedding of non-magnetic insulating cement, two component 21 and 22.
Stator installation step:One, in each phase iron core fenestra 32 of stator base 30, the sheet of 2p stator core 10 is installed
The L-type pole shoe 13 of body 11, around electrical axis circumferentially array distribution, adjacent stator core L-type pole shoe 13 is around stator core circumference array
Radius invert 180 °;Two, it on 31 bottom surface of conduit of 30 each phase section of stator base and stator core L-type pole shoe 13, pastes
Phase winding side insulation piece 52 is pasted on phase winding inner ring insulating trip 51, conduit both sides;Three, in the conduit 31 and phase of stator base 30
Each phase winding of coiling 50 on winding inner ring insulating trip 51;Four, it across phase winding 50, is installed in 30 each sections of fenestras of stator base 32
The assembly of the ontology 11 of 2p stator core 10 and straight set type pole shoe 12 is adjacent around electrical axis circumferentially array distribution
The ontology 11 of stator core 10 and the assembly of straight set type pole shoe 12 invert 180 ° around the radius of stator core circumference array, until
This, the assembly of the assembly and L-type pole shoe 13 of the ontology 11 of each stator core 10 and straight set type pole shoe 12 is also completed at the same time;
Five, multilaminate coiled with silicon strip in the arc groove 015 of each phase stator core circumference array, interlayer brushing binder, end
Argon arc welding forms stator dead ring 15.
Rotor installation step:One, 2p are installed in 40 each phase section fenestra 41 of rotor matrix and turn iron core 20, around electrical axis
Circumferentially array distribution, the permanent magnet 21 or 22 shapes in adjacent rotor iron core 20 are identical, and magnetizing direction is opposite;Two, in each phase
First around the non-magnetic insulating tape of multilayer, interlayer on the arc groove 023 of rotor core circumference array and the conduit 42 of rotor matrix 40
Brushing binder, then, interlayer brushing insulating adhesive multilaminate coiled with the non-magnetic rustproof steel band of surface insulation form rotor fastening
Ring 27;Three, in 40 both ends of rotor matrix, installation rotor left end cap pipe 60 and right end cap pipe 61.
Stator phase winding 50 is circular ring shape concentratred winding, using high frequency profit magnet-wire (by diameter 0.1mm enameled wire 4~
25000 strands are twisted).
Stator 100 is installed by the outer circle of multi phase stator iron core circumference array with casing interference fit;Rotor 200 passes through peace
It is installed with arbor interference fit mounted in the rotor left end cap pipe 60 at rotor matrix both ends and the Inner circles of right end cap pipe 61.
Main advantages of the present invention:
(1) in stator core and rotor core circumference array, 2 adjacent stator cores and 2 adjacent rotor iron
The heart generates 4 kinds of magnetic flux switching circuits in 360 ° of electrical angles of rotor rotation, adjacent during 0~180 ° of electrical angle
Stator core forms 2 kinds of magnetic flux switching circuits, a stator core of phase 2p and corresponding 2p rotor iron with adjacent rotor core
The magnetic flux of the heart is flowed to same direction;During 180~360 ° of electrical angles, adjacent stator core and adjacent rotor core
Another 2 kinds of magnetic flux switching circuits are formed, a stator core of phase 2p is with the magnetic flux of corresponding 2p rotor core to same phase negative side
To flowing.The flux space utilization rate of motor reaches 100%, and the utilization rate of permanent magnet also reaches 100%.
(2) all punchings of stator core are laminated by the radian of motor gas-gap stator core medial surface, rotor-core lamination
It is laminated by the radian of motor gas-gap rotor core lateral surface.After cambered surface laminates and rivets or welds, obtains stator core and turn
Sub- iron core is located at the most important arc shape of air gap both sides, can be to avoid again to any mechanical processing of stator and rotor iron core progress.
(3) in each phase iron core fenestra 32 of stator base, the L-type pole shoe 13 of 2p stator core 10 is installed, around motor
Circumferentially array distribution, adjacent stator core L-type pole shoe 13 invert 180 ° to axis around the radius of stator core circumference array, and use is this
Structure is phase winding coiling for convenience.On 31 bottom surface of conduit of each phase section of stator base and stator core L-type pole shoe 13,
Winding inner ring insulating trip 51 is pasted, winding side insulation piece 52 is pasted on conduit both sides.In 31 bottom surface of conduit of stator base and determine
The annular concentratred winding of direct coiling m phases, good manufacturability, high mechanical strength on sub- iron core L-type pole shoe 13.With existing radial flux
Motor generally uses distributed winding, needs experienced operator's embedding in tens to hundreds of core slots to install complicated, inefficient
Technique is compared, and has significant advantage.By the simple process of direct coiling, automated production can be further realized.
(4) in every phase section fenestra of stator base, 2p stator core is installed, circumferentially array distribution;Rotor matrix is every
2p rotor core is installed, circumferentially array distribution in phase section fenestra;Each phase rotor core radially aligned, each phase stator core diameter
To mutually staggering 1/m pole spans angle.Each mutually discrete stator and rotor iron core firmly installs in the fenestra of stator or rotor matrix, empty
Between positioning and phase setting it is accurate.
(5) in magneto manufacture, the installation of permanent magnet is a problem always.In theory, in advance at one
One piece of permanent magnet is installed, it is impossible to make two pole-faces of permanent magnet while be led respectively with fenestra both sides in the rigid fenestra of setting
Magnet is in close contact.In the present invention, rotor core 20 is divided into two components 21 and 22, bumps are opposite between two components, phase
Mutually nested, spacing is more than 5 times of width of air gap, and component 21 can be relatively moved with 22 in spacing range, is not rigid, and is convenient for
Permanent magnet is installed;It is identical that shape is packed into fenestra between component 21 and 22, the opposite permanent magnet 23 or 24 of magnetizing direction, forever
Two pole-faces of magnet are in close contact with component 21 or 22 respectively;Component 21 is riveted with 22 with non-magnetic rivet 25 again;By portion
The segmentaion position of part 21 and 22 is closed, with 26 embedding of non-magnetic insulating cement, two parts clearance.This process utilizes permanent magnet
23 or 24 powerful attraction, the rivet force of non-magnetic rivet 25, non-magnetic insulation encapsulated glue 26 coagulability make rotor iron
The heart becomes a firm entity.In the installation step of rotor 200, each phase rotor core circumference array arc groove 023 with
First around the non-magnetic insulating tape of multilayer on the conduit 42 of rotor matrix 40, interlayer brushing binder, then with surface insulation without magnetic not
The steel band that becomes rusty is multilaminate coiled, and interlayer brushing insulating adhesive forms rotor dead ring 27.These measures ensure rotor 200 in high speed
With enough mechanical strengths when rotation.
(6) the powerful force localization in electric machine rotor magnetic field is among air gap, it is desirable that the stator core of air gap both sides with
Rotor core all has enough mechanical strengths.The ontology 11 of stator core 10 made of Fe-based amorphous alloy strip lacks machinery
Intensity, and laminated through cambered surface with silicon steel punching has very high mechanical strength with pole shoe made of argon arc welding 12 and 13.Stator
The core body 11 made of Fe-based amorphous alloy strip of iron core 10 with pole shoe 12 is directly covered made of silicon steel sheet and L-type pole shoe 13 fills
With into.The mechanical strength for enhancing amorphous alloy core with suit pole shoe is effective method.Fe-based amorphous alloy is thin
Main body 11 with manufactured stator core has the magnetic conductivity of several times of silicon steel, and loss ratio silicon steel reduces by 70%~90% so that
Motor reduces required exciting current in high speed, high-frequency work, and motor iron loss is greatly reduced.
(7) for motor in high speed, high-frequency work, the kelvin effect of winding conducting wire becomes very serious.The conducting wire of phase winding
It (is twisted by 4~25000 strands of the enameled wire of diameter 0.1mm) using high frequency profit magnet-wire, copper olse can be greatly reduced.
Description of the drawings
The Fe-based amorphous alloy or silicon steel punching 011 of the ontology 11 of Fig. 1 stator cores 10, the silicon steel punching of straight set type pole shoe 12
The schematic diagram of the silicon steel punching 013 of piece 012 and L-type pole shoe 13.
The ontology 11 of Fig. 2 stator cores 10 and 13 pole shoe exploded perspective view of straight set type pole shoe 12 and L-type pole shoe.
The ontology 11 of Fig. 3 stator cores 10 and 13 pole shoe assembling schematic diagram of straight set type pole shoe 12 and L-type pole shoe.
020 schematic diagram of silicon steel punching of Fig. 4 rotor cores 20.
The structural schematic diagram of Fig. 5 rotor cores 20.
Fig. 6 stator cores 10 and 20 structural schematic diagram of rotor core.
Mono- phase stator cores of Fig. 7 and rotor core circumference array and a phase winding space structure schematic diagram.
Fig. 8 two adjacent groups stator and rotor iron cores and phase winding schematic cross-section;In 0~360 ° of electrical angle, two adjacent groups are fixed,
The magnetic flux of rotor core and phase winding flow direction switching schematic diagram.
30 schematic diagram of Fig. 9 embodiments one (3 phase, 10 pole motor) stator base.
Figure 10 embodiments one (3 phase, 10 pole motor) stator installation steps one, in each phase iron core fenestra of stator base 30,
The L-type pole shoe 13 for installing the ontology 11 of 2p stator core 10, around electrical axis circumferentially array distribution, adjacent stator core L-type pole
Boots 13 invert 180 ° around the radius of stator core circumference array.
Figure 11 embodiments one (3 phase, 10 pole motor) stator installation steps two, at 31 bottom of conduit of 30 each phase section of stator base
Above face and stator core L-type pole shoe 13, phase winding inner ring insulating trip 51 is pasted, phase winding side insulation piece is pasted on conduit both sides
52。
Figure 12 embodiments one (3 phase, 10 pole motor) stator installation steps three, conduit 31 and phase winding in stator base 30
Each phase winding of direct coiling 50 on inner ring insulating trip 51.
Figure 13 embodiments one (3 phase, 10 pole motor) stator installation steps four, across phase winding 50, in 30 each phase of stator base
The assembly of the ontology 11 and straight set type pole shoe 12 of 2p stator core 10 of installation in section fenestra, around electrical axis circumferentially array
Distribution, the ontology 11 of adjacent stator core 10 and the assembly of straight set type pole shoe 12 are anti-around the radius of stator core circumference array
Turn 180 °, so far, the assembly of the assembly and L-type pole shoe 13 of the ontology 11 of each stator core 10 and straight set type pole shoe 12 is also same
When complete.
Figure 14 embodiments one (3 phase, 10 pole motor) stator installation steps five, in the arc of each phase stator core circumference array
Multilaminate coiled with silicon strip in groove 015, interlayer brushing binder, end argon arc welding forms stator dead ring 15.
40 schematic diagram of Figure 15 embodiments one (3 phase, 10 pole motor) rotor matrix.
Figure 16 embodiments one (3 phase, 10 pole motor) rotor installation steps one, installation turns in 40 each sections of fenestras of rotor matrix
Sub- 2p iron core 20, around electrical axis circumferentially array distribution, the permanent magnet 23 or 24 shapes in adjacent rotor iron core 20 are identical,
Magnetizing direction is opposite.
Figure 17 embodiments one (3 phase, 10 pole motor) rotor installation steps two, in the arc of each phase rotor core circumference array
First around the non-magnetic insulating tape of multilayer, interlayer brushing binder on the conduit 42 of groove 023 and rotor matrix 40, then use surface insulation
Non-magnetic rustproof steel band it is multilaminate coiled, interlayer brushing insulating adhesive forms rotor dead ring 27.
Figure 18 embodiments one (3 phase, 10 pole motor) rotor installation steps three, at 40 both ends of rotor matrix, rotor left end is installed
Lid pipe 60, right end cap pipe 61.
Figure 19 embodiments one (3 phase, 10 pole motor):Stator 100 and rotor 200.
Have in the above figure:
Stator core 10, the ontology 11 of stator core 10 is straight to cover pole shoe 12, L-type pole shoe 13, and tube wall has leakage hole or crack
Full tubular rivet 14, stator dead ring 15.
The non-crystaline amorphous metal or silicon steel punching 011 of the ontology 11 of stator core 10, the silicon steel punching 012, L of straight set type pole shoe 12
The silicon steel punching 013 of type pole shoe 13,011 long lumbar hole 010 of punching, the rectangle protrusion 014 that 011 both sides of punching are equipped with, punching 011
Outside is equipped with rectangular notch 015, the concaveconvex shape and solder joint 016 of punching 012 and 013 in the middle part of " U " font.
Rotor core 20, the component 21,22 of rotor core 20, permanent magnet 23,24, non-magnetic rivet 25, non-magnetic insulation
Casting glue 26, rotor dead ring 27.
The whole punching 020 of rotor core 20, the rectangle protrusion 021 on 020 both sides of punching, rectangle protrudes the bumps on 021
Be equipped with rectangular notch 023 on one side by air gap among figure and solder joint 022,020, in notch 023 it is intermediate also be provided with convex-concave pattern and
Solder joint 022, the component 21 of separation rotor iron core 20 and 22 cutting position 024, the fenestra 025 between two components 21 and 22 are long
Waist hole 026.
Stator base 30, stator base 30 are equipped with the conduit 31 of coiling phase winding per phase section, stator are installed on stator base
The fenestra 32 of iron core;
Rotor matrix 40, the fenestra 41 of the often phase section installation rotor core of rotor matrix 40, rotor matrix 40 is often among phase section
Conduit 42 equipped with installation rotor dead ring;
Phase winding 50, phase winding inner ring insulating trip 51, phase winding side insulation piece 52;
Rotor left end cap pipe 60, rotor right end cap pipe 61;
Stator 100, rotor 200.
Specific implementation mode
Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor, mainly by stator and rotor core, stator base, rotor base
The compositions such as body, phase winding.In order to improve the utilization rate of flux space utilization rate and permanent magnet, a phase stator core circumference is taken
In array, in the magnetic circuit switching of adjacent stator core and respective rotor iron core circumference array, the permanent magnet pole of adjacent rotor iron core
Property the synchronous mode carried out of transformation.2p stator core 10 is installed in per phase section fenestra 32, circumferentially array divides around electrical axis
Cloth, adjacent stator core 10 circumferentially array radius turn 180 °, here it is using adjacent stator core installation realize magnetic
Road switches;2p rotor core 20 is installed in rotor matrix is per phase section fenestra 41, around electrical axis circumferentially array distribution, phase
Permanent magnet 23 or 24 shapes in adjacent iron core is identical, and magnetizing direction is on the contrary, here it is the poles of the permanent magnet in adjacent rotor iron core
Property transformation.See Fig. 8, magnetic circuit switching and the respective rotor iron core of 2 adjacent stator cores in a phase stator core circumference array
Reversal in circumference array in 2 adjacent rotor cores generates 4 kinds of magnetic in 360 ° of electrical angles of rotor rotation
Logical switching circuit.During 0~180 ° of electrical angle, adjacent stator core forms 2 kinds of magnetic fluxs with adjacent rotor core and switches
Circuit, magnetic flux are flowed to same direction;During 180~360 ° of electrical angles, adjacent stator core and adjacent rotor core
Another 2 kinds of magnetic flux switching circuits are formed, magnetic flux is flowed to same opposite direction.The flux space utilization rate of motor reaches 100%, forever
The utilization rate of magnet also reaches 100%.
Directly set type pole shoe made of the core body 11 made of Fe-based amorphous alloy strip of stator core 10 and silicon steel sheet
12 and L-type pole shoe 13 be assembled.The making of stator core, is described below in conjunction with attached drawing:
(1) Fe-based amorphous alloy strip is punched, it is desirable that punching pattern is fairly simple, and punching male and female mold gap is small
In 10 microns, blanking die material hardness is more than Fe-based amorphous alloy strip, to improve efficiency, can use high velocity ram machine.Stator iron
The punching 011 of the ontology 11 of the heart 10 is by Fe-based amorphous alloy strip punching, the silicon steel punching conduct of punching and 011 same shape
Auxiliary material, basic configuration are " U " font, and punching both sides are symmetrically respectively provided with 2~3 long lumbar holes 010, long waist and motor shaft
Line is vertical;011 both sides of punching are equipped with rectangle and protrude (014);Outside is additionally provided with rectangular notch 015 in the middle part of punching 011 " U " font.
See Fig. 1.
(2) cambered surface is laminated and riveted carries out in forcing press and dedicated reliable mold.The ontology of stator core 10
11 Fe-based amorphous alloy punching 011 is laminated by the radian of motor gas-gap stator core medial surface, in the top and bottom of lamination
And the silicon steel punching 011 of same shape is inserted at several equal folded thickness, pressure is kept, there is the full sky of leakage hole or crack with tube wall
Heart rivet 14 rivets at long lumbar hole 010, forms stator core ontology 11.
(3) by punching silicon-steel, both sides, which are equipped with, is conducive to argon for the punching 012 of the straight set type pole shoe 12 of stator core ontology 11
The concaveconvex shape and solder joint 016 of arc welding;The punching 013 of L-type pole shoe 13 also is provided with profit by punching silicon-steel, both sides and end
In the concaveconvex shape and solder joint 016 of argon arc welding.
(4) cambered surface, which is laminated, carries out with argon arc welding in forcing press and dedicated reliable mold.Stator core ontology
Press the radian of motor gas-gap stator core medial surface in the 013 of the punching 012 of 11 straight set type pole shoe 12 or the punching of L-type pole shoe 13
It laminates, keeps pressure, carry out argon arc welding in solder joint (016), solder joint is linked to be camber line, forms pole shoe 12,13.
(5) one end of ontology 11 " U " font of stator core 10 is assembled with straight set type pole shoe 12, is carried out to this assembly
It is heat-treated, then is impregnated with insulating adhesive, solidification;Straight set type pole shoe 12 is a magnetic pole of stator core 10, respective rotor iron
The both ends magnetic pole that the heart 20 is connected to, the i.e. component 21 of rotor core 20.
(6) other end Yu L-type pole shoe 13 assembly of ontology 11 " U " font of stator core 10 are the assembly in stator 100
It carries out in the process;L-type pole shoe 13 is another magnetic pole of stator core 10, the consequent pole that respective rotor iron core 20 is connected to, i.e.,
The component 22 of rotor core 20.
The ontology 11 of Fig. 2 stator cores 10 and 13 pole shoe exploded perspective view of straight set type pole shoe 12 and L-type pole shoe.Fig. 3 stators
The ontology 11 of iron core 10 and straight set pole shoe 12 and 13 pole shoe assembling schematic diagram of L-type pole shoe.
Rotor core manufactures:
(1) 020 both sides of silicon steel punching of rotor core 20 are equipped with rectangle protrusion 021, and rectangle protrusion edge, which is additionally provided with, to be conducive to
The convex-concave pattern and solder joint 022 of welding;It is equipped with rectangular notch 023 on one side by air gap among the silicon steel punching 020 of rotor core 20,
It is intermediate in this notch also to be provided with convex-concave pattern and solder joint 022;Punching 020 is equipped with the cleavage of separable components 21 and 22 at two
24 are set to 0,025,2 long lumbar holes 026 of fenestra between two components 21 and 22, long waist is vertical with electrical axis.See Fig. 4.
(2) cambered surface, which is laminated, carries out with argon arc welding in forcing press and dedicated reliable mold.20 silicon of rotor core
Steel punching 020 is laminated by the radian of motor gas-gap rotor core lateral surface, keeps pressure, and argon arc welding, weldering are carried out in solder joint 022
Point is linked to be camber line, forms whole rotor core 20.
(3) whole rotor core 20 is divided into two components 21 and 22 in 2 cutting positions 024, component 21 is connected to
The both ends of rotor core 20 are a magnetic poles of rotor core 20, and component 22 is connected to the middle part of rotor core 20, is rotor core
20 another magnetic pole;Concave-convex opposite between two components 21 and 22, mutually nested, spacing is more than 5 times of rotor width of air gap;
In fenestra 025 between component 21 and 22 be packed into shape it is identical, the opposite permanent magnet 23 or 24 of magnetizing direction, permanent magnet 23 or
24 two arc pole-faces are in close contact with component 21 or 22 respectively;Again by component 21 with 22 at long lumbar hole 026 with non-magnetic
Rivet 25 rivets;Component 21 is closed with 22 segmentaion position 024 with non-magnet material, then with 26 embedding two of non-magnetic insulating cement
The gap of component 21 and 22.Fig. 5 is the structural schematic diagram of rotor core 20.
Fig. 6 is stator core 10 and 20 structural schematic diagram of rotor core.Fig. 7 is a phase stator core 10 and rotor core 20
50 space structure schematic diagram of circumference array and a phase winding.
Aluminium alloy is non-magnetic, the good material of heat conductivility, and die-casting process manufacture stator base, rotor matrix can be used
And the left and right end cap pipe of rotor.
Stator base manufactures:Stator base is equipped with the conduit 31 of coiling phase winding per phase section, is additionally provided with installation stator core
Fenestra 32, one side of 32 axis direction of stator core fenestra and the another side of adjacent fenestra 32 are equipped with installation L-type pole shoe 13
Groove;Each phase stator core fenestra 32 is radial to mutually stagger 1/m pole spans angle.See Fig. 9, stator base schematic diagram.
Rotor matrix manufactures:Rotor matrix 40 is equipped with the fenestra 41 for installing each phase rotor core, each phase rotor core window
41 radially aligned of hole;The conduit 42 of installation dead ring is additionally provided among the every phase section of rotor matrix 40.See Figure 15, rotor matrix signal
Figure.
100 installation step of stator:
(1) in each phase iron core fenestra of stator base 30, the L-type pole shoe of the ontology 11 of 2p stator core 10 is installed
13, around electrical axis, circumferentially array distribution, adjacent stator core L-type pole shoe 13 are inverted around the radius of stator core circumference array
180°.See Figure 10.
(2) it on 31 bottom surface of conduit of 30 each phase section of stator base and stator core L-type pole shoe 13, pastes in phase winding
Phase winding side insulation piece 52 is pasted on ring insulating trip 51, conduit both sides.See Figure 11.
(3) each phase winding of coiling 50 on the conduit 31 of stator base 30 and phase winding inner ring insulating trip 51.See Figure 12.
(4) cross over phase winding 50, in 30 each sections of fenestras of stator base install 2p stator core 10 ontology 11 with directly
The assembly of set type pole shoe 12, around electrical axis circumferentially array distribution, the ontology 11 of adjacent stator core 10 and straight set type
The assembly of pole shoe 12 inverts 180 °, so far, 11 He of ontology of each stator core 10 around the radius of stator core circumference array
The assembly of the assembly and L-type pole shoe 13 of straight set type pole shoe 12 is also completed at the same time.See Figure 13.
(5) multilaminate coiled with silicon strip in the arc groove 015 of each phase stator core circumference array, interlayer brushing bonds
Agent, end argon arc welding form stator dead ring 15.See Figure 14.
200 installation step of rotor:
(1) 2p being installed in 40 each phase section fenestra 41 of rotor matrix and turning iron core 20, around electrical axis, circumferentially array divides
Cloth, the permanent magnet 23 or 24 shapes in adjacent rotor iron core 20 are identical, and magnetizing direction is opposite.See Figure 16.
(2) first around multilayer on the arc groove 023 of each phase rotor core circumference array and the conduit 42 of rotor matrix 40
Non-magnetic insulating tape, interlayer brushing binder, then, interlayer brushing insulating sticky multilaminate coiled with the non-magnetic rustproof steel band of surface insulation
Agent is tied, rotor dead ring 27 is formed.See Figure 17.
(3) in 40 both ends of rotor matrix, installation rotor left end cap pipe 60 and right end cap pipe 61.See Figure 18.
Stator 100 is installed by the outer circle of multi phase stator iron core circumference array with casing interference fit;Rotor 200 passes through peace
It is installed with arbor interference fit mounted in the rotor left end cap pipe 60 at rotor matrix both ends and the Inner circles of right end cap pipe 61.
Claims (10)
1. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor, mainly by stator core and rotor core, stator base, rotor base
The compositions such as body, phase winding, which is characterized in that
Directly set type pole shoe made of stator core (10) core body made of Fe-based amorphous alloy strip (11) and silicon steel sheet
(12) it is assembled with L-type pole shoe (13);Rotor core (20) is made of silicon steel sheet, including component (21) and (22), forever
Magnet (23) or (24) are mounted in the fenestra (025) between component (21) and (22);Stator base (30) and rotor matrix
(40) it is divided into m phase sections in an axial direction, is p per phase section number of pole-pairs;On every phase section conduit (31) of stator base (30) directly around
The annular phase winding (50) of system installs 2p stator core (10), around electrical axis across phase winding (50) in every section of fenestra (32)
Circumferentially array distribution, adjacent stator core (10) circumferentially array radius turn 180 °;In every section of fenestra of rotor matrix (41)
Middle 2p rotor core of installation (20), permanent magnet (23) in electrical axis circumferentially array distribution, adjacent rotor iron core with
(24) shape is identical, and magnetizing direction is opposite;Each phase rotor core (20) radially aligned, each phase stator core (10) are radial mutually wrong
Open 1/m pole spans angle.
2. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Stator base (30) and rotor matrix (40) and rotor left end cap pipe (60), right end cap pipe (61) are by non-magnet material system
It makes;Stator base (30) is equipped with the conduit (31) of coiling phase winding per phase section, is additionally provided with the fenestra (32) of installation stator core, fixed
One side of sub- iron core fenestra (32) axis direction and the another side of adjacent fenestra (32) are equipped with the groove of installation L-type pole shoe (13);
Each phase stator core fenestra (32) radially mutually staggers 1/m pole spans angle;Rotor matrix (40), which is equipped with, installs each phase rotor core
Fenestra (41), each phase rotor core fenestra (41) radially aligned;It is additionally provided with installation rotor among the every phase section of rotor matrix (40)
The conduit (42) of dead ring.
3. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
The punching (011) of the ontology (11) of stator core (10) is by Fe-based amorphous alloy strip punching, punching and (011) phase similar shape
The silicon steel punching of shape is " U " font as auxiliary material, basic configuration, and punching both sides are symmetrically respectively provided with 2~3 long lumbar holes
(010), long waist is vertical with electrical axis;Punching (011) both sides are equipped with rectangle and protrude (014);In punching (011) " U " font
It is additionally provided with rectangular notch (015) outside portion;
The arc of motor gas-gap stator core inner headed face is pressed in the Fe-based amorphous alloy punching (011) of the ontology (11) of stator core (10)
Degree laminates, and the silicon steel punching (011) of same shape is inserted at the top and bottom of lamination and several equal folded thickness, keeps pressure
Power has the full tubular rivet (14) of leakage hole or crack to be riveted at long lumbar hole (0L0) with tube wall, forms stator core ontology
(11)。
4. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
By punching silicon-steel, both sides, which are equipped with, is conducive to argon for the punching (012) of the straight set type pole shoe (12) of stator core ontology (11)
The concaveconvex shape and solder joint (016) of arc welding;The punching (013) of L-type pole shoe (13) is by punching silicon-steel, both sides and end
Equipped with the concaveconvex shape and solder joint (016) conducive to argon arc welding;
(013) of the punching (012) of the straight set type pole shoe (12) of stator core ontology (11) or the punching of L-type pole shoe (13) is by electricity
The radian in machine gap stators iron core inner circle face laminates, and keeps pressure, carries out argon arc welding in solder joint (016), solder joint fusing is linked to be
Camber line forms pole shoe (12), (13);
One end of ontology (11) " U " font of stator core (10) is assembled with straight set type pole shoe (12), is carried out to this assembly
It is heat-treated, then is impregnated with insulating adhesive, solidification;Straight set type pole shoe (12) is a magnetic pole of stator core (10), corresponding to turn
The both ends magnetic pole of sub- iron core (20) connection, the i.e. component (21) of rotor core (20);
The other end of ontology (11) " U " font of stator core (10) and the assembly that L-type pole shoe (13) assembly is in stator (100)
It carries out in the process;L-type pole shoe (13) is another magnetic pole of stator core (10), the intermediate magnetic of respective rotor iron core (20) connection
The component (22) of pole, i.e. rotor core (20).
5. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Silicon steel punching (020) both sides of rotor core (20) are equipped with rectangle and protrude (021), and rectangle protrusion edge is additionally provided with conducive to weldering
The convex-concave pattern and solder joint (022) connect;It is equipped with rectangular notch on one side by air gap among the silicon steel punching (020) of rotor core (20)
(023), intermediate in this notch also to be provided with convex-concave pattern and solder joint (022);Punching (020) is equipped with separable components (21) at two
With the cutting position (024) of (22), the fenestra (025) between two components (21) and (22), 2 long lumbar holes (026), long waist with
Electrical axis is vertical.
6. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Rotor core (20) silicon steel punching (020) is laminated by the radian of motor gas-gap rotor core lateral surface, is kept pressure, is being welded
Point (022) carries out argon arc welding, and solder joint fusing is linked to be camber line, forms whole rotor core (20);
Whole rotor core (20) is divided into two components (21) and (22) in 2 cutting positions (024), component (21) is even
The both ends of logical rotor core (20) are a magnetic poles of rotor core (20), and component (22) is connected to the middle part of rotor core (20),
It is another magnetic pole of rotor core (20);Concave-convex opposite between two components (21) and (22), mutually nested, spacing is more than fixed turn
5 times of sub- width of air gap;It is packed into that shape is identical in fenestra (025) between component (21) and (22), magnetizing direction is opposite
Two arc pole-faces of permanent magnet (23) or (24), permanent magnet (23) or (24) are in close contact with component (21) or (22) respectively;
Component (21) and (22) are riveted at long lumbar hole (026) with non-magnetic rivet (25) again;By the segmentation of component (21) and (22)
Position (024) is closed with non-magnet material, then with the gap of two component (21) and (22) of non-magnetic insulating cement (26) embedding.
7. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Stator installation step:One, in each phase iron core fenestra (32) of stator base (30), 2p stator core (10) of installation
The L-type pole shoe (13) of ontology (11), around electrical axis circumferentially array distribution, adjacent stator core L-type pole shoe (13) is around stator core
The radius of circumference array inverts 180 °;Two, in conduit (31) bottom surface of stator base (30) each phase section and stator core L-type pole shoe
(13) above, phase winding inner ring insulating trip (51) is pasted, phase winding side insulation piece (52) is pasted on conduit both sides;Three, in stator
Each phase winding of coiling (50) on the conduit (31) and phase winding inner ring insulating trip (51) of matrix (30);Four, across phase winding (50),
The ontology (11) of 2p stator core (10) of installation and straight set type pole shoe (12) in each section of fenestra (32) of stator base (30)
Assembly, around electrical axis circumferentially array distribution, the ontology (11) of adjacent stator core (10) and straight set type pole shoe (12)
Assembly around stator core circumference array radius invert 180 °, so far, the ontology (11) of each stator core (10) and directly
The assembly of set type pole shoe (12) and the assembly of L-type pole shoe (13) are also completed at the same time;Five, in each phase stator core circumference array
Arc groove (015) middle silicon strip is multilaminate coiled, interlayer brushing binder, end argon arc welding, forms stator dead ring
(15)。
8. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Rotor installation step:One, installation 2p turns iron core (20) in each phase section fenestra (41) of rotor matrix (40), around motor shaft
Line circumferentially array distribution, the permanent magnet (21) or (22) shape in adjacent rotor iron core (20) are identical, and magnetizing direction is opposite;
Two, first non-around multilayer on the conduit (42) of the arc groove (023) of each phase rotor core circumference array and rotor matrix (40)
Magnetic conduction insulating tape, interlayer brushing binder, then, interlayer brushing insulation adhesive multilaminate coiled with the non-magnetic rustproof steel band of surface insulation
Agent forms rotor dead ring (27);Three, in rotor matrix (40) both ends, installation rotor left end cap pipe (60) and right end cap pipe
(61)。
9. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Stator phase winding (50) is circular ring shape concentratred winding, using high frequency profit magnet-wire (by the enameled wire 4~25000 of diameter 0.1mm
Stock is twisted).
10. magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor according to claim 1, which is characterized in that
Stator is installed by the outer circle of multi phase stator iron core (10) circumference array with casing interference fit;Rotor is turned by being mounted on
The left end cap pipe (60) at subbase body both ends and the Inner circles of right end cap pipe (61) are installed with arbor interference fit.
Priority Applications (1)
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CN201810061321.0A CN108599404A (en) | 2018-01-22 | 2018-01-22 | Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810061321.0A CN108599404A (en) | 2018-01-22 | 2018-01-22 | Magnetic flux switching type transverse magnetic flux high-speed permanent magnet motor |
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ID=63608495
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