CN108596346A - A kind of Gas Regulator O＆M method - Google Patents
A kind of Gas Regulator O＆M method Download PDFInfo
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- CN108596346A CN108596346A CN201810210710.5A CN201810210710A CN108596346A CN 108596346 A CN108596346 A CN 108596346A CN 201810210710 A CN201810210710 A CN 201810210710A CN 108596346 A CN108596346 A CN 108596346A
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000007789 gas Substances 0.000 claims abstract description 96
- 238000012423 maintenance Methods 0.000 claims abstract description 41
- 230000008439 repair process Effects 0.000 claims abstract description 20
- 239000000567 combustion gas Substances 0.000 claims abstract description 13
- 230000004044 response Effects 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000007717 exclusion Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000013024 troubleshooting Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 description 31
- 238000013461 design Methods 0.000 description 19
- 238000010276 construction Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 231100001010 corrosive Toxicity 0.000 description 1
- 238000007728 cost analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/06—Energy or water supply
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Abstract
The present invention relates to a kind of Gas Regulator O＆M methods, Quick Response Code is provided on Gas Regulator, equipment O＆M information page is checked in barcode scanning, for the equipment O＆M information page for storing maintenance record, the maintenance record includes failure-description and/or reason and corresponding troubleshooting process；The more new interface of the web page interlinkage is connected with the server of O＆M side；The maintenance record includes O＆M side after completing Gas Regulator repair, in the increased maintenance record of O＆M information page of corresponding equipment.This programme pass through scene Gas Regulator on identification information can network inquire corresponding equipment failure-description and corresponding repair solution process record, facilitate and be conducive to gas user and voluntarily investigates and participate in the safe operation of gas-fired equipment and the processing of simple fault, so that combustion gas user is participated in the Maintenance and Repair of gas-fired equipment, improves the safety and reliability of gas-fired equipment.
Description
Technical field
The present invention relates to a kind of Gas Regulator O＆M methods, belong to gas pressure regulating technical field.
Background technology
The O＆M of Gas Regulator has ensured the normal operation of gas-fired equipment, the guarantee even more kept the safety in production, therefore, combustion
The daily O＆M of gas voltage adjusting device is with regard to particularly important.And the maintenance of gas-fired equipment at present only relies on relevant gas company, uses
The users such as factory, enterprise of the combustion gas as the energy, due to lacking the energy of the understanding to related Gas Regulator and troubleshooting
Power, and daily O＆M can not be participated in.Some security risks or problem, user's None- identified judges, simple for some
Common failure, user can not voluntarily exclude to still need to ask for help to combustion gas O＆M side due to a lack of relevant information, same because of letter
The shortage of breath, user are also difficult to clearly describe problem to combustion gas O＆M side.
Invention content
The object of the present invention is to provide a kind of Gas Regulator O＆M methods, to solve gas user due to a lack of combustion gas
Device-dependent message and the problem of be difficult to carry out maintenance and the failure-description on gas-fired equipment basis.
To achieve the above object, the solution of the present invention includes：
A kind of Gas Regulator O＆M method of the present invention, is provided with Quick Response Code, in barcode scanning on Gas Regulator
Shi Suoshu Quick Response Codes can be identified as linking, and the corresponding network address of the link includes equipment O＆M information page, described to set
For received shipment dimension information page for storing maintenance record, the maintenance record includes failure-description and/or reason and corresponding failure
Exclusion process；
The maintenance record includes O＆M side after completing Gas Regulator repair, in the O＆M information of corresponding equipment
The increased corresponding maintenance record of the page.
By scene Gas Regulator on identification information can network inquire corresponding equipment failure-description and
Corresponding repair solves process record, it is convenient and be conducive to gas user voluntarily investigate and participates in the safe operation of gas-fired equipment with
The processing of simple fault enables combustion gas user to participate in the Maintenance and Repair of gas-fired equipment, improves gas-fired equipment
Safety and reliability.Using Quick Response Code as identification information, technology maturation is reliable, and convenient and easy.
Further, the corresponding network address of the link includes with manufacturer, the manufacture day for corresponding to Gas Regulator
Phase, the date of inspection, repair responsible person, points for attention and contact method the page.
Corresponding identification information also facilitates inquiry and tracks source and the production information of gas-fired equipment, while can also be easy to use
The points for attention such as square query safe.
Further, the O＆M information page further includes inspection record and safeguards that record, the inspection record include inspection
Come to an end fruit and corresponding suggestion, and the maintenance record includes maintenance reasons and corresponding attended operation process；
The inspection record includes O＆M side after completing Gas Regulator and checking, in the O＆M information of corresponding equipment
The increased inspection record of the page；
Maintenance record includes O＆M side after completing Gas Regulator and safeguarding, in the O＆M information of correspondence equipment
The increased maintenance record of the page.
Examination and maintenance record is inquired by identification information, allows user that can effectively organize oneself safety inspection and day
It often safeguards, while by the Webpage in identification information, so that combustion gas O＆M side and user's foundation is understood and reliably linking up, side
Just O＆M suggests effectively conveying and consulting.
Further, corresponding Gas Regulator corresponds to the inspection note of Gas Regulator before after integral replacing, being replaced
The O＆M information page that Gas Regulator is corresponded to after record and maintenance record filling are replaced is safeguarded in record.
After corresponding equipment is replaced, the record of equipment and information are still retained before.
Further, the Gas Regulator includes pressure regulator, flowmeter and pressure gauge.
Description of the drawings
Fig. 1 is gas pressure regulating cabinet babinet；
Fig. 2 is 500m3Gas pressure regulating cabinet main body；
Fig. 3 is 3000m3Gas pressure regulating cabinet main body.
Wherein 1 is babinet, and 2 be filter, and 3 be pressure gauge, and 4 be pressure regulator, and 5 be desorption tube, and 6 be diversity tracheae, and 7 be valve
Door, 8 be flowmeter.
Specific implementation mode
The present invention will be further described in detail below in conjunction with the accompanying drawings.
For the defects in the prior art, this programme provides a kind of Gas Regulator O＆M method, wherein about combustion gas
The design of voltage adjusting device is the principle based on BIM and VR, as follows using theory：
BIM Building Information Model is using the every relevant information data produced with the design of gas pressure regulating cabinet as model
Basis carries out the foundation of gas pressure regulating cabinet model, by real information possessed by digital information analogue simulation gas pressure regulating cabinet,
VR virtual realities generate the virtual world of a gas pressure regulating cabinet three dimensions, as shown in Figure 1, Figure 2 and Fig. 3 institutes using computer simulation
Show, the simulation of the sense organs such as vision, the sense of hearing, tactile be provided to designer, producers and user, allow user immersively
Observation designs gas pressure regulating cabinet and proposes Optimizing Suggestions, and then realize and plan as a whole rule from the different angle for designing, producing and using
It draws, resource consolidation and be embodied contact.By the foundation of VR models, for disparity items, designer can be according to actual gas
Source position, place size, maintenance requirement, technological requirement etc. change design scheme in time, adjust between valve size and position, pipeline
Away from, diffuse height etc..Simultaneously by this completely new sales mode of VR technologies, user can see finally in a short time to be given birth to
The gas pressure regulating cabinet achievement that output is come is convenient for direct measurement distance, carries out construction work ahead of time.
Design about Gas Regulator includes the following steps：
1) Functional Design：Primary demand information of the user to gas pressure regulating cabinet is obtained, the personalized customization for responding user is wanted
It asks and function foundation is carried out to gas pressure regulating cabinet.According to the gas flow and inlet and outlet pressure of user demand, gas pipeline is determined
Specification, the specification of flowmeter and valve type, specific valve type include butterfly valve or ball valve etc.；According to customer requirement or demand
Select the gas circuits forms such as gas circuit form, such as single gas circuit, single gas circuit+bypass gas circuit, double gas circuits, double gas circuits+bypass gas circuit；According to
Range of regulation determines pressure regulator specification.And the user individual gas pressure regulating cabinet based on BIM is generated according to above-mentioned selection, and setting
Visualization effect is realized during meter.And all components are carried out with the construction in component race library, including three grades：First
Grade, including filter race, pressure regulator race, flowmeter race, valve race, diversity tracheae etc. parameterize race's file；Second grade, packet
Include gas pressure regulating cabinet main body race and babinet race file；The tertiary gradient, including 300m3Gas pressure regulating cabinet, 500m3Gas pressure regulating cabinet,
1000m3Gas pressure regulating cabinet and 3000m3Gas pressure regulating cabinet race file.In preliminary Functional Design, complete to adjust on design software
Depressor, flowmeter and valve will meet the function design scheme of user demand, on software according to the connection of corresponding gas circuit traveling
It is intuitive three-dimensional in a manner of threedimensional model to show, it is for reference.
After the completion of Functional Design, if user demand changes, such as the gas flow of bigger, the gas outlet pressure of bigger are needed
Power is adjusted the variation range of outlet gas pressure, then need to only adjust pipeline specifications, uses different thicknesses, different tube walls instead
The pipeline of thickness, and from the component for choosing user demand after adaptation changes in counterpart member race library, only Functional Design is repaiied
Change.
2) process optimization：For disparity items actual conditions, suitable gas pressure regulating cabinet babinet is selected, to personalized combustion gas
Surge tank model optimizes type selecting.Designer utilizes virtual reality technology, intuitively finds out whether putting for each component conflicts, is
The no operability for meeting construction and installation, whether maintenance spacing is sufficient and whether meets O＆M operability etc., to send out in time
Existing problem, and actual air source position, place size and maintenance, technique etc. is combined to require optimizing design scheme, including according to tune
Press cabinet erecting bed to the distance of combustion gas supervisor's net and the type (industrial user or domestic consumer) of gas user, selection includes
The type (indirect pressure regulation is chiefly used in industrial user, and direct pressure regulation is chiefly used in domestic consumer) and tool of combustion gas component including pressure regulator
Build number；Valve size and position are adjusted, the action of the operable component such as valve is made not conflict with other components, and is had enough
Space for staff operate；Ensure rational pipeline spacing, makes have enough space for maintenances between pipeline, meet daily fortune
The needs of component are dismantled and replaced in dimension；And height etc. is diffused according to on-site actual situations determination.It is final to determine design scheme,
And according to the gas pressure regulating cabinet babinet of final design Scheme Choice occupied space minimum.Select gas pressure regulating cabinet babinet after, also into
The layout design of row support element, support element select channel steel, and the channel steel arrangement as support element should meet gas pressure regulating cabinet babinet and hang
On the basis of reload request, has construction operability and do not influence the O＆M operability of gas pressure regulating cabinet.Complete optimized Selection
Design.
This step is in order to realize, in actual items, on the basis of the gas pressure regulating cabinet preliminary project of corresponding size
On, the inlet and outlet direction of the Position Design gas pressure regulating cabinet according to gas source pipe is needed, due to the ruler of each component under different tube diameters
Very little also different, so also to adjust the length and spacing of pipeline according to the component sizes of actual selection, searching, which both can guarantee, to be reached
Design requirement meets repair spacing, and the rational preferred plan of space layout again.Intuitively found out using virtual reality technology simultaneously
Gas pressure regulating cabinet appearance after molding, simulation maintenance situation, improves unreasonable place, to optimizing design scheme.
After determining final scheme, auto-building model bill of materials detail list, procurement staff is according to each unit type quantity
It is orderly stocked up, construction personnel carries out the production of gas pressure regulating cabinet according to technological process, is intuitively completed in conjunction with threedimensional model each
Installation, babinet lifting and the assembling of gas pressure regulating cabinet of component, reduce the possibility done over again, improve production efficiency.
Cost is analyzed with quantities：By the model of foundation by the unit price of procurement of each component of gas pressure regulating cabinet, required engineering
The data such as amount and cost of labor import, by carrying out intelligence to raw material supply ability, workshop working ability and device memory
It can analyze, to carry out cost analysis and the quantities control that entire gas pressure regulating cabinet produces each stage.
Include following scheme about Gas Regulator O＆M：
Sticked on the Gas Regulators such as pressure regulator, flowmeter, pressure gauge and babinet or its nameplate on stamp comprising setting
The Quick Response Code of standby information, Quick Response Code can direct into a webpage in the form of a link, and webpage includes project name and each equipment
Design, production, transit information, specially correspond to the manufacturer of Gas Regulator, the date of production, the date of inspection, repair
Responsible person, points for attention and contact method etc., the project convenient for the later stage join and check.
In addition, the webpage in connection further includes the O＆M information of corresponding equipment, O＆M information includes inspection record, safeguards note
Record and maintenance record.Inspection record is the gas-fired equipment O＆M side in the case that customary or other check gas-fired equipment
Record, including the project of inspection, conclusion, such as airtight situation, if having the whether accurate nothing of gas leakage, pressure meter flow-meter
Accidentally, situations such as whether pressure regulator range of regulation is accurate, equipment whether there is aging or equipment operation are good；There is provided phase simultaneously
The suggestion for combustion gas user answered, for example, moisture-proof antirust, far from corrosives, pay attention to giving out of gas safety, intermittent oiling valve
Door action component etc..It safeguards that record includes the project safeguarded, reason and specific operation, such as gas-fired equipment or pipeline is removed
Rust, mend brush Amber Alerts paint or antirust paint, lubrication valve etc. execute the action component of equipment, fastening support channel steel bolt,
Replace gasket etc..Maintenance record includes repair or the project replaced or component, failure-description, repair reason and specific behaviour
Make, such as replace or repair the related components of pressure regulator, ensures that range of regulation is accurate, replaces or repair the valve etc. of gas leakage.
The more new interface of the web page interlinkage is connected with the server of O＆M side, and above-mentioned O＆M information is by corresponding to O＆M side more
Newly in the webpage, each O＆M side once check, safeguards or repair, and just the information in corresponding webpage carries out once more
Newly, by concrete condition and and the corresponding webpage of repair content input in；If one equipment of integral replacing, will change pair of equipment
The webpage for answering O＆M information update to the new equipment changed is total.User scans corresponding equipment using terminals such as mobile phones
Quick Response Code can check the information in browsing corresponding page.
In addition to Quick Response Code, directly the network address of link can also be affixed on corresponding equipment or equipment nameplate, the present embodiment
The form of identification information is not limited.
After project handing-over, the project model of gas pressure regulating cabinet and foundation is given to user together, once it goes wrong, user
The all information of equipment can be directly viewable by scanning the two-dimensional code, such as manufacturer, the date of production, the date of inspection, repair duty
It lets people, points for attention and telephone number etc..Every time after repair, accident situation and repair content can be inputted Quick Response Code, it is convenient
Inquiry later helps to improve O＆M efficiency, reduces accident potential.
Compared with prior art, the advantageous effect that the present invention obtains is：
Operation maintenance is information-based, and side easy to use checks the maintenance for understanding basic gas-fired equipment and Knowledge of Maintenance and inspection
Method, while convenient for understanding the O＆M suggestion that maintenance side proposes, while enabling the more clear effective description equipment of user
Failure problems；Valuable history O＆M data is provided for maintenance side simultaneously；And this programme is convenient for the collection of data and information, is consulted
And classification, the exchange and conmmunication of O＆M side and user about safety gas are strengthened, user and O＆M side is allowed to be involved in
The O＆M of gas-fired equipment helps to improve O＆M efficiency, reduces gas accidents hidden danger.
Claims (5)
1. a kind of Gas Regulator O＆M method, which is characterized in that Quick Response Code is provided on Gas Regulator, in barcode scanning
Shi Suoshu Quick Response Codes can be identified as linking, and the corresponding network address of the link includes equipment O＆M information page, described to set
For received shipment dimension information page for storing maintenance record, the maintenance record includes failure-description and/or reason and corresponding failure
Exclusion process；
The maintenance record includes O＆M side after completing Gas Regulator repair, in the O＆M information page of corresponding equipment
Increased corresponding maintenance record.
2. a kind of Gas Regulator O＆M method according to claim 1, which is characterized in that described to link corresponding net
Location include manufacturer with corresponding Gas Regulator, the date of production, the date of inspection, repair responsible person, points for attention and
The page of contact method.
3. a kind of Gas Regulator O＆M method according to claim 1, which is characterized in that the O＆M information page
Further include that inspection record and maintenance record, the inspection record includes inspection result and corresponding suggestion, and the maintenance record includes
Maintenance reasons and corresponding attended operation process；
The inspection record includes O＆M side after completing Gas Regulator and checking, in the O＆M information page of corresponding equipment
Increased inspection record；
Maintenance record includes O＆M side after completing Gas Regulator and safeguarding, in the O＆M information page of correspondence equipment
Increased maintenance record.
4. a kind of Gas Regulator O＆M method according to claim 3, which is characterized in that corresponding Gas Regulator
After integral replacing, the inspection record of corresponding Gas Regulator, maintenance record and maintenance record filling are right after replacing before replacing
Answer the O＆M information page of Gas Regulator.
5. a kind of Gas Regulator O＆M method according to claim 1,2,3 or 4, which is characterized in that the combustion gas
Voltage adjusting device includes pressure regulator, flowmeter and pressure gauge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810210710.5A CN108596346B (en) | 2018-03-14 | 2018-03-14 | Operation and maintenance method of gas pressure regulating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810210710.5A CN108596346B (en) | 2018-03-14 | 2018-03-14 | Operation and maintenance method of gas pressure regulating equipment |
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| Publication Number | Publication Date |
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| CN108596346A true CN108596346A (en) | 2018-09-28 |
| CN108596346B CN108596346B (en) | 2022-05-20 |
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| CN201810210710.5A Active CN108596346B (en) | 2018-03-14 | 2018-03-14 | Operation and maintenance method of gas pressure regulating equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111199391A (en) * | 2020-01-03 | 2020-05-26 | 广州燃气集团有限公司 | Maintenance information processing method, system and device for gas pressure regulating equipment and storage medium |
| CN111241861A (en) * | 2020-01-20 | 2020-06-05 | 广州燃气集团有限公司 | Method and system for processing management data of buried gas valve and storage medium |
| CN112527875A (en) * | 2020-12-07 | 2021-03-19 | 广州燃气集团有限公司 | Maintenance data recording and statistical analysis method and system for pressure regulating equipment |
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| CN112527875A (en) * | 2020-12-07 | 2021-03-19 | 广州燃气集团有限公司 | Maintenance data recording and statistical analysis method and system for pressure regulating equipment |
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| Publication number | Publication date |
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| CN108596346B (en) | 2022-05-20 |
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