CN108594098A - A kind of mutual inductor detection dispensing all-in-one machine - Google Patents

Abstract

The invention discloses a kind of mutual inductors to detect dispensing all-in-one machine,Including workbench,Rotating disc,Controller,Fixture,Detector,First manipulator,Display and the second manipulator,The rotating disc is mounted on workbench,The rotating disc is driven by stepper motor,Several fixtures are installed on the edge of the rotating disc,The upside of the workbench,Downside and left side are connected separately with finished product slideway,Substandard products slideway and controller,The lower left corner of the workbench is equipped with detector,The detector,First manipulator and the second manipulator are respectively positioned on the top of one of fixture on rotating disc,The present invention drives rotating disc to rotate to make step by step to be rotated step by step by the fixed mutual inductor of fixture on rotating disc using stepper motor with fixed angle,Cooperation is fixed on the detector around rotating disc,First manipulator and the second manipulator realize the automatic detection and shunting to mutual inductor.

Description

An all-in-one machine for transformer detection, distribution and delivery

【Technical field】

The invention relates to the technical field of transformers, in particular to the technical field of a transformer detection and distribution integrated machine.

【Background technique】

The transformer is one of the important parts of the electric energy meter. It is a device that converts voltage or current in proportion. Standardization and miniaturization of equipment and automatic control equipment.

As the market demand for voltage transformers is increasing, the production of transformers is also increasing. However, after the transformers are produced, their withstand voltage performance needs to be tested. Only after passing the test can they enter the product sales stage. The existing method of verifying whether the product is qualified is to manually use the probe protruding from the measuring instrument to align the pins on the transformer one by one for measurement, and then pick out the defective products. However, even if an operator works at full capacity for a day The quantity that can be measured is also limited, but the production speed of voltage transformers is far greater than the detection speed of the operator, which has the problems of low detection efficiency and high labor intensity, and manual detection is prone to errors, detection stability and The accuracy cannot be guaranteed, which will lead to unqualified products entering the market, affecting the reputation of the manufacturer and the normal use of the user.

【Content of invention】

The purpose of the present invention is to solve the problems in the prior art, and propose a transformer detection and distribution integrated machine, which can use a stepping motor to drive the rotating disk to rotate step by step at a fixed angle, so that the transformer fixed by the clamp on the rotating disk can be rotated step by step. step-by-step rotation, and cooperate with the detector fixed around the rotating disk, the first manipulator and the second manipulator to realize the automatic detection and shunting of the transformer. A machine only needs to be equipped with one operator to install the transformer on the fixture, which reduces labor costs. strength, improving the detection efficiency.

In order to achieve the above object, the present invention proposes a transformer detection and distribution integrated machine, including a workbench, a rotating disk, a controller, a fixture, a detector, a first manipulator, a display and a second manipulator, the rotating disk is installed On the workbench, the rotating disk is driven by a stepping motor. Several clamps are installed on the edge of the rotating disk. product chute and controller, a second manipulator and a first manipulator are respectively arranged between the finished product chute, defective product chute and the rotating disc, a detector is installed at the lower left corner of the workbench, and the detector, Both the first manipulator and the second manipulator are located above one of the fixtures on the rotating disk, and a display is installed on the left side of the detector.

Preferably, the clamps are distributed on the rotating disc at equal angles with the center of the rotating disc as the center, and the angle of each rotation of the rotating disc is the included angle between adjacent clamps.

Preferably, the clamp includes a base, a socket, a clamp block and a test block, the socket can be inserted into the connector of the transformer, the clamp block can clamp the transformer shell of the transformer, and the test block is provided with two contacts.

Preferably, the detector includes a bottom plate, a support plate, a fixed plate, a slide rail, a slider and a detection head, the slide rail is installed on the left side of the fixed plate, the slider is slidably installed on the slide rail, and the The detection head is installed on the bottom surface of the slider, and the bottom surface of the detection head is equipped with a probe base, and two probes are installed in parallel on the probe base, and the distance between the two probes is the same as the distance between the two probes on the test block. The distances between the points are equal.

Preferably, a placement basket is connected to the left side of the workbench.

Preferably, a control board is installed on the top surface of the controller, and the controller is electrically connected with the stepping motor, the detector, the first manipulator, the display and the second manipulator.

Beneficial effects of the present invention: the present invention utilizes a stepping motor to drive the rotating disc to rotate step by step at a fixed angle so that the transformer fixed by the clamp on the rotating disc is rotated step by step, and cooperates with the detector fixed around the rotating disc, the first manipulator and The second manipulator realizes the automatic detection and shunting of transformers. One machine only needs to be equipped with one operator to install transformers on the fixture, which reduces labor intensity and improves detection efficiency.

The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.

【Description of drawings】

Fig. 1 is a top view of a transformer detection and distribution all-in-one machine of the present invention;

Fig. 2 is a top view of a fixture of a transformer detection and distribution all-in-one machine of the present invention;

Fig. 3 is a left view of the detector of a transformer detection and distribution all-in-one machine of the present invention;

Figure 4 is a top view of the transformer.

In the figure: 1-working table, 11-placement basket, 12-finished product slideway, 13-defective product slideway, 2-turning disc, 3-controller, 31-control panel, 4-fixture, 41-base, 42-socket, 43-clamp block, 44-test block, 441-contact, 5-detector, 51-bottom plate, 52-support plate, 53-fixed plate, 54-slide rail, 55-slider, 56-detection Head, 57-probe seat, 58-probe, 6-first manipulator, 7-display, 8-second manipulator, 9-transformer, 91-transformer shell and 92-connector.

【Detailed ways】

Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an integrated machine for detecting and distributing transformers according to the present invention includes a workbench 1, a rotating disk 2, a controller 3, a fixture 4, a detector 5, a first manipulator 6, Display 7 and second manipulator 8, described rotating disk 2 is installed on the workbench 1, and described rotating disk 2 is driven by stepper motor, and several clamps 4 are installed on the edge of described rotating disk 2, described The upper side, the lower side and the left side of the workbench 1 are respectively connected with a finished product slideway 12, a defective product slideway 13 and a controller 3. There is a second manipulator 8 and a first manipulator 6, a detector 5 is installed on the lower left corner of the workbench 1, and the detector 5, the first manipulator 6 and the second manipulator 8 are all located on one of the clamps 4 on the rotating disk 2 Above, the left side of the detector 5 is equipped with a display 7, and the clamp 4 is distributed on the rotating disk 2 at an equal angle with the center of the rotating disk 2 as the center, and the angle of each rotation of the rotating disk 2 is The included angle between adjacent clamps 4, the clamp 4 includes a base 41, a socket 42, a clamping block 43 and a test block 44, the socket 42 can be inserted into the connector 92 of the transformer 9, and the clamping block 43 can clamp Housing the transformer housing 91 of the transformer 9, the test block 44 is provided with two contact points 441, and the detector 5 includes a bottom plate 51, a support plate 52, a fixed plate 53, a slide rail 54, a slider 55 and a detection Head 56, the slide rail 54 is installed on the left side of the fixed plate 53, the slide block 55 is slidably installed on the slide rail 54, the detection head 56 is installed on the bottom surface of the slide block 55, the bottom surface of the detection head 56 A probe base 57 is installed, and two probes 58 are installed in parallel on the probe base 57, the distance between the two probes 58 is equal to the distance between the two contact points 441 on the test block 44, so The left side of the workbench 1 is also connected with a placement basket 11, and a control board 31 is installed on the top surface of the controller 3, and the controller 3 is connected with the stepping motor, the detector 5, the first manipulator 6, The display 7 is electrically connected to the second manipulator 8 .

Working process of the present invention:

During the working process of the transformer detection and distribution integrated machine of the present invention, the operator first takes out a transformer 9 from the placement basket 11, and clamps the transformer housing 91 on the clamping block 43, and at the same time puts the connector 92 Insert it into the socket 42, and then the stepping motor controls the rotating disk 2 to rotate counterclockwise, the clamp 4 inserted with the transformer 9 rotates under the detector 5, and the motor controls the slider 55 to move downward until the probe 58 is aligned with the contact point 441 After the detection by the detector 5, the information of the transformer 9 is transmitted to the controller 3, and the motor controls the slider 55 to move upward to return to the original position, and at the same time, the stepper motor controls the rotating disc 2 to continue to rotate counterclockwise. If the transformer 9 fails to detect Qualified, then when the transformer 9 rotates under the first manipulator 6, it will be clamped by the first manipulator 6 from the clamp 4 to the defective product slideway 13 and leave. If the transformer 9 is qualified, the transformer 9 will always be Rotate to the second manipulator 8 and then be clamped by the second manipulator from the clamp 4 to the finished slideway 12 to leave, and the display 7 displays the transformer detection information.

The invention utilizes a stepping motor to drive the rotating disc to rotate step by step at a fixed angle so that the mutual inductor fixed by the fixture on the rotating disc is rotated step by step, and cooperates with the detector fixed around the rotating disc, the first manipulator and the second manipulator to realize mutual inductance Automatic detection and shunting of transformers, one machine only needs one operator to install transformers on the fixture, which reduces labor intensity and improves detection efficiency.

The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any solution after a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims (6)

1. A transformer detection and distribution all-in-one machine, characterized in that: comprising a workbench (1), a rotating disk (2), a controller (3), a clamp (4), a detector (5), a first manipulator ( 6), the display (7) and the second manipulator (8), the rotating disk (2) is installed on the workbench (1), the rotating disk (2) is driven by a stepping motor, the rotating disk Several clamps (4) are installed on the edge of (2), and the upper side, the lower side and the left side of described workbench (1) are respectively connected with finished product slideway (12), defective product slideway (13) and control device (3), the second manipulator (8) and the first manipulator (6) are respectively arranged between the finished product slideway (12), the defective product slideway (13) and the rotating disk (2), and the workbench The lower left corner of (1) is equipped with a detector (5), and the detector (5), the first manipulator (6) and the second manipulator (8) are all located at the end of one of the grippers (4) on the rotating disk (2). Above, a display (7) is installed on the left side of the detector (5). 2. A transformer detection and distribution integrated machine as claimed in claim 1, characterized in that: said fixture (4) is distributed between the rotating disk (2) at an equal angle with the center of the rotating disk (2) as the center Above, the rotation angle of the rotating disc (2) each time is the included angle between adjacent clamps (4). 3. A transformer detection and distribution integrated machine according to claim 1, characterized in that: the fixture (4) includes a base (41), a socket (42), a clamping block (43) and a test block (44 ), the socket (42) can be inserted into the connector (92) of the transformer (9), the clamp block (43) can clamp the transformer housing (91) of the transformer (9), and the test block (44) is provided with two contacts (441). 4. A transformer detection and distribution integrated machine according to claim 1, characterized in that: the detector (5) comprises a bottom plate (51), a support plate (52), a fixing plate (53), a slide rail (54), slide block (55) and detection head (56), described slide rail (54) is installed on the left side of fixed plate (53), and described slide block (55) is slidably installed on the slide rail (54) , the detection head (56) is installed on the bottom surface of the slider (55), the bottom surface of the detection head (56) is equipped with a probe seat (57), and two parallel shafts are installed on the probe seat (57). Probes (58), the distance between the two probes (58) is equal to the distance between the two joints (441) on the test block (44). 5 . The transformer detection and distribution integrated machine according to claim 1 , characterized in that: a placement basket ( 11 ) is connected to the left side of the workbench ( 1 ). 6. A kind of transformer detection and distribution integrated machine as claimed in claim 1, characterized in that: a control panel (31) is installed on the top surface of the controller (3), and the controller (3) and The stepping motor, the detector (5), the first manipulator (6), the display (7) and the second manipulator (8) are electrically connected.