CN108593461B - Rubber performance test method - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000011056 performance test Methods 0.000 title 1
- 238000012360 testing method Methods 0.000 claims abstract description 129
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 238000009661 fatigue test Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000000605 extraction Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 12
- 238000010998 test method Methods 0.000 claims description 6
- 230000013011 mating Effects 0.000 claims description 2
- 238000010008 shearing Methods 0.000 abstract description 45
- 238000013461 design Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 description 34
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- 229910000838 Al alloy Inorganic materials 0.000 description 8
- 238000009413 insulation Methods 0.000 description 8
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- 238000009864 tensile test Methods 0.000 description 7
- 238000004321 preservation Methods 0.000 description 4
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- 125000004122 cyclic group Chemical group 0.000 description 2
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- 239000004636 vulcanized rubber Substances 0.000 description 2
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Abstract
Description
技术领域technical field
本发明涉及橡胶性能测试系统及橡胶性能测试方法。The invention relates to a rubber performance testing system and a rubber performance testing method.
背景技术Background technique
随着汽车工业的迅猛发展,为满足消费者对子午线轮胎安全性、舒适性及经济性的提高,自20世纪70年代以来,钢丝帘线作为重要的骨架材料用于轮胎胎体及带束层。由于橡胶具有大形变、低弹性模量及明显的粘弹滞后性,钢丝帘线能否与橡胶实现良好粘合已经成为决定轮胎的使用寿命、耐久性及安全性的关键因素,现有的对硫化橡胶/钢丝帘线粘合性能的测试方法主要是EC法和ASTM法,利用计算机测试系统对拉伸速度、位移等因素进行控制,其操作较为简单,但测试过程局限于静态粘合强度的测量,而轮胎的工作状态主要是长期承受周期性载荷的作用,静态法不能模拟轮胎在使用过程中的真实状态,因此对轮胎行驶过程中承受周期载荷的硫化橡胶/钢丝帘线的粘合性能的表征已经成为轮胎科研工作者关注的焦点。With the rapid development of the automobile industry, in order to meet the needs of consumers to improve the safety, comfort and economy of radial tires, since the 1970s, steel cords have been used as important skeleton materials for tire carcass and belt layers. . Due to the large deformation, low elastic modulus and obvious viscoelastic hysteresis of rubber, whether steel cords can be well bonded to rubber has become a key factor determining the service life, durability and safety of tires. The test methods for the bonding performance of vulcanized rubber/steel cords are mainly EC method and ASTM method. The computer test system is used to control factors such as tensile speed and displacement. The operation is relatively simple, but the test process is limited to the measurement of static bond strength. , and the working state of the tire is mainly subjected to cyclic loads for a long time, the static method cannot simulate the real state of the tire during use, so the characterization of the bonding performance of the vulcanized rubber/steel cord under the cyclic load during the running of the tire Has become the focus of tire research workers.
发明内容Contents of the invention
本发明所要解决的技术问题总的来说是提供一种橡胶性能测试系统及橡胶性能测试方法;详细解决的技术问题以及取得有益效果在后述内容以及结合具体实施方式中内容具体描述。The technical problem to be solved in the present invention is generally to provide a rubber performance testing system and a rubber performance testing method; the technical problems solved in detail and the beneficial effects achieved are described in detail in the following content and in conjunction with specific embodiments.
为解决上述问题,本发明所采取的技术方案是:In order to solve the problems referred to above, the technical scheme that the present invention takes is:
一种橡胶性能测试系统,包括底座、设置在底座上方的顶架、在底座与顶架之间设置的升降液压缸、设置在底座与顶架之间且用于检测橡胶连接件性能的检测单元;检测单元包括剪切高低温疲劳装置、法兰橡胶连接强度装置、后扭力梁衬套疲劳强度测试装置、和/或钢丝帘线抽出高低温疲劳测试装置。A rubber performance testing system, comprising a base, an upper frame arranged above the base, a lifting hydraulic cylinder arranged between the base and the upper frame, and a detection unit arranged between the base and the upper frame for testing the performance of rubber connectors ; The detection unit includes a shear high and low temperature fatigue device, a flange rubber connection strength device, a rear torsion beam bushing fatigue strength test device, and/or a steel cord extraction high and low temperature fatigue test device.
一种橡胶性能测试方法,借助于橡胶性能测试系统,该方法包括剪切高低温疲劳方法、法兰橡胶连接强度测试方法、后扭力梁衬套疲劳强度测试方法、以及钢丝帘线抽出高低温疲劳测试方法的一种或并行进行的多种。A rubber performance testing method, with the help of a rubber performance testing system, the method includes a shear high and low temperature fatigue method, a flange rubber connection strength test method, a rear torsion beam bushing fatigue strength test method, and a steel cord extraction high and low temperature fatigue method One of the test methods or multiple in parallel.
本发明的有益效果不限于此描述,为了更好的便于理解,在具体实施方式部分进行了更加详细的描述。The beneficial effects of the present invention are not limited to this description, and for better understanding, a more detailed description is given in the specific embodiment section.
附图说明Description of drawings
图1是本发明实施例1的结构示意图。图2是本发明实施例1测试的结构示意图。图3是本发明实施例2的结构示意图。图4是本发明实施例2胎具的结构示意图。图5是本发明实施例2胎具的爆炸结构示意图。图6是本发明实施例2胎具的另一结构示意图。图7是本发明实施例3的结构示意图。图8是本发明实施例3的中心轴结构示意图。图9是本发明实施例3试样的结构示意图。图10是本发明实施例3胎具的结构示意图。图11是本发明实施例3胎具的另一视角结构示意图。图12是本发明实施例4的结构示意图。图13是本发明实施例4胎具的结构示意图。图14是本发明实施例4胎具的第一视角结构示意图。图15是本发明实施例4胎具的第二视角结构示意图。Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention. Fig. 2 is a schematic structural diagram of the test of Example 1 of the present invention. Fig. 3 is a schematic structural diagram of
具体实施方式Detailed ways
如图1-15,本实施例的橡胶性能测试系统,包括底座1、设置在底座1上方的顶架2、在底座1与顶架2之间设置的升降液压缸3、设置在底座1与顶架2之间且用于检测橡胶连接件性能的检测单元;检测单元包括剪切高低温疲劳装置、法兰橡胶连接强度装置、后扭力梁衬套疲劳强度测试装置、和/或钢丝帘线抽出高低温疲劳测试装置,从而实现从而对橡胶各个性能的测试。As shown in Figures 1-15, the rubber performance testing system of this embodiment includes a base 1, a
实施例1,本实施例的剪切高低温疲劳装置,包括设置在顶架2下端的剪切上爪装置101、设置在底座1上端的剪切下爪装置103、以及被夹持在剪切上爪装置101与剪切下爪装置103之间的剪切台阶试件102。Embodiment 1, the shearing high and low temperature fatigue device of this embodiment includes a shearing
剪切台阶试件102包括剪切橡胶连接件104、下端粘接在剪切橡胶连接件104左侧面上的剪切第一铝合金样板105、以及上端粘接在剪切橡胶连接件104右侧面上的剪切第二铝合金样板106。The shearing
剪切上爪装置101包括设置在顶架2下端的剪切振动电机107、设置在剪切振动电机107输出轴下端的剪切上n型座108、横向设置在剪切上n型座108内的剪切上导向光杆109、设置在剪切上n型座108左端的剪切上固定爪110、套装在剪切上导向光杆109上且位于剪切上n型座108右端的剪切上活动爪112、以及设置在剪切上n型座108右端且带动剪切上活动爪112沿着剪切上导向光杆109向剪切上固定爪110运动夹紧剪切第一铝合金样板105上端的剪切上压紧螺杆111。The shearing
剪切下爪装置103包括竖直设置在底座1上的剪切下连接轴113、设置在剪切下连接轴113上端且位于剪切上n型座108下方的剪切U型座114、水平设置在剪切U型座114上的剪切下导向光杆117、对称设置在剪切U型座114上的剪切下电螺杆115、以及分别设置在对应剪切下电螺杆115上且用于夹紧剪切第二铝合金样板106下端的剪切下夹板116。The shearing
在剪切U型座114两端部分别设置有剪切L测量座118,在剪切L测量座118上水平设置有与剪切第二铝合金样板106对应面接触的剪切水平百分表119。Shearing
在底座1上设置有加热保温装置,加热保温装置包括设置在底座1上的测试伸缩气缸514、与测试伸缩气缸514连接且用于容纳被测量试件的测试内腔517且带有加热管的测试保温箱体515、分别设置在测试保温箱体515顶部与底部上的测试上下通槽516、以及设置在测试保温箱体515一侧的测试前挡板518。A heating and heat preservation device is provided on the base 1, and the heating and heat preservation device includes a test
本实施例的剪切高低温疲劳方法,借助于剪切高低温疲劳装置;该方法包括以下步骤;The shear high and low temperature fatigue method of this embodiment uses a shear high and low temperature fatigue device; the method includes the following steps;
步骤A,剪切上压紧螺杆111推动剪切上活动爪112,将剪切第一铝合金样板105的上端夹持在剪切上固定爪110与剪切上活动爪112之间;Step A, shearing the
步骤B,剪切下爪装置103通过剪切下电螺杆115带动剪切下夹板116移动,并夹持剪切第二铝合金样板106;Step B, the shearing
步骤C,首先,根据剪切水平百分表119的压力数值,调节剪切下电螺杆115的进给量,直到两侧的剪切水平百分表119的压力数值相同;Step C, first, according to the pressure value of the shear
步骤D,启动升降液压缸3伸长,直到剪切台阶试件102剪切断开,根据升降液压缸3的管路上的压力表数值得到剪切台阶试件102常温的剪切应力;Step D, start the lifting
步骤E,首先,重复步骤A到C;然后,启动剪切振动电机107,直到剪切台阶试件102剪切断开;其次,根据剪切振动电机107的测量数据得到疲劳测试数值。Step E, first, repeat steps A to C; then, start the
步骤C,首先,根据剪切水平百分表119的压力数值,调节剪切下电螺杆115的进给量,直到两侧的剪切水平百分表119的压力数值相同;然后,测试伸缩气缸514推动测试保温箱体515罩住剪切台阶试件102;其次,闭合上测试前挡板518;最后,进行加热到指定温度。Step C, first, according to the pressure value of the shear
实施例2,法兰橡胶连接强度装置,包括设置在顶架2上的压力振动电机201、设置在压力振动电机201输出轴下端的压力上卡爪202、设置在底座1上的压力T型槽203、设置在底座1与顶架2之间且用于容纳被检测的法兰橡胶座的压力测试胎具205、设置在压力T型槽203内且用于固定压力测试胎具205的压力T型螺栓204、以及设置在压力上卡爪202下端的压力强度测试头206。
压力强度测试头206包括与压力上卡爪202连接的压力测试上卡接头207、设置在压力测试上卡接头207下端的压力测试杆208、以及设置在压力测试杆208下端的压力测试头209。The pressure
压力测试胎具205包括放置在底座1上的压力底座213、设置在压力底座213上的压力n型座210、设置在压力底座213与压力n型座210之间且用于容纳法兰橡胶座的压力内腔211、设置在压力n型座210顶部中部且用于通过压力强度测试头206的压力导向套212、分布在压力底座213上的压力横向通槽214与压力纵向通槽215、设置在压力底座213中部的压力中空通孔216、至少两个设置在压力底座213上的压力导向通孔217、伸缩设置在压力导向通孔217内的压力台阶柱218、设置在压力台阶柱218上的压力螺纹内孔219、下端与压力螺纹内孔219连接且用于固定法兰橡胶座的压力连接螺栓220、设置在压力台阶柱218下端的压力横向杆221、水平设置在压力底座213一侧的压力中心支座224、中部铰接在压力中心支座224上的压力摆动杆222、以及分布设置在压力测试胎具205两端的压力轴向通槽223与压力驱动手柄225;压力横向杆221一端插装在压力轴向通槽223内。The
法兰橡胶连接强度测试方法,借助于法兰橡胶连接强度装置,该方法包括以下步骤,Flange rubber connection strength test method, by means of a flange rubber connection strength device, the method includes the following steps,
步骤α,首先,将法兰橡胶座放置到压力内腔211中;然后,手下压压力驱动手柄225,压力摆动杆222绕压力中心支座224摆动,压力轴向通槽223通过压力横向杆221带动压力台阶柱218沿着压力螺纹内孔219上升,插入压力测试胎具205;其次,通过压力连接螺栓220将压力测试胎具205与压力螺纹内孔219连接;Step α, firstly, place the flange rubber seat into the pressure
步骤β,首先,升降液压缸3带动顶架2下行,压力强度测试头206与法兰橡胶座接触;其次,启动压力振动电机201,压力强度测试头206对法兰橡胶座进行疲劳冲击,直到法兰橡胶座的橡胶破碎。In step β, firstly, the lifting
升降液压缸3实现升降,压力振动电机201进行高频次振动冲击破碎,从而得到疲劳数据。压力上卡爪202实现夹紧,通过压力T型槽203与压力T型螺栓204实现对压力测试胎具205的固定,压力横向通槽214与压力纵向通槽215实现螺栓方便连接,压力台阶柱218通过下端大台阶端实现限位固定,通过压力驱动手柄225实现快速拆装,实现快速装夹。The lifting
实施例3,后扭力梁衬套疲劳强度测试装置,包括设置在顶架2上的疲劳强度测试头、以及安装在底座1上且安装有后扭力梁衬套301的后扭力测试胎具。
后扭力测试胎具包括通过螺栓安装在底座1上的衬套安装座303、安装在衬套安装座303上的H型的衬套底座304、平行设置在衬套底座304上的衬套后支座305与衬套前支座308、倾斜设置在衬套后支座305上的衬套后倾斜架306、倾斜设置在衬套前支座308上且与衬套后倾斜架306平行的衬套前倾斜架309、铰接在衬套后倾斜架306上的衬套后铰接头307、一端与衬套后铰接头307连接且插装在后扭力梁衬套301上的衬套中心轴302、设置在衬套前倾斜架309上的衬套导向架310、对称设置在衬套前倾斜架309上的衬套C型卡板311、设置在衬套前倾斜架309上且带动衬套C型卡板311在衬套导向架310上滑动的衬套推送螺杆312、设置在衬套中心轴302另一端的衬套螺母314、对称扣合在后扭力梁衬套301上的衬套下安装座315与衬套上安装座316、连接在衬套下安装座315与衬套上安装座316的衬套对合螺栓313、对称设置在衬套中心轴302两侧且下端设置在衬套底座304上的衬套支撑螺杆317、设置在衬套支撑螺杆317上且用于上顶衬套下安装座315两侧下表面的衬套支撑头318、分布在衬套上安装座316上的衬套倾斜工艺面319、以及设置在衬套倾斜工艺面319上的衬套工作通孔320。The rear torsion test tire includes a
后扭力梁衬套疲劳强度测试方法,借助于后扭力梁衬套疲劳强度测试装置,该方法包括以下步骤,步骤Ⅰ,首先,将衬套中心轴302装入后扭力梁衬套301中;然后,将衬套中心轴302的衬套后铰接头307与衬套后倾斜架306连接;其次,衬套推送螺杆312带动衬套C型卡板311移动,并卡装衬套中心轴302;再次,将衬套下安装座315与衬套上安装座316通过衬套对合螺栓313连接;紧接着,调整衬套支撑螺杆317,衬套支撑头318顶上衬套下安装座315,直到对应的衬套倾斜工艺面319与疲劳强度测试头垂直;最后,将衬套螺母314安装在衬套中心轴302上;The rear torsion beam bushing fatigue strength testing method, by means of the rear torsion beam bushing fatigue strength testing device, the method comprises the following steps, step I, at first, the bushing
步骤Ⅱ,首先,升降液压缸3带动疲劳强度测试头下降;然后,疲劳强度测试头通过插入衬套工作通孔320中,并与后扭力梁衬套301压力接触;最后,启动疲劳强度测试头对后扭力梁衬套301进行振动疲劳强度测试。Step II, first, the lifting
当其中一个衬套工作通孔320测试完毕后,重新调整角度,再次进行疲劳强度测试。通过衬套C型卡板311实现卡住,通过衬套中心轴302实现支撑,通过倾斜架从而使得衬套倾斜工艺面319保证水平状态,通过衬套对合螺栓313实现连接,通过衬套后铰接头307实现万向调节通过衬套螺母314实现紧固,通过衬套推送螺杆312实现受力支撑。When one of the bushing working through
实施例4,本实施例的钢丝帘线抽出高低温疲劳测试装置,包括底座1、设置在底座1上方的顶架2、在底座1与顶架2之间设置的升降液压缸3、设置在顶架2上的测拉力振动电机401、设置在测拉力振动电机401下端的测拉力上抓头402、设置在底座1上的测拉力下抓头403、设置在测拉力上抓头402与测拉力下抓头403之间的测拉测试装置;Embodiment 4, the high and low temperature fatigue test device for extracting steel cords in this embodiment includes a base 1, a
测拉测试装置包括上端安装在测拉力上抓头402下端的测拉力上卡座404、下端安装在测拉力下抓头403上的测拉力下卡座405、以及设置在测拉力下抓头403与测拉力下卡座405之间的测拉力试件408。The tension test device comprises an upper end of the upper end of the
测拉力上卡座404包括卡接在测拉力上抓头402下端的测拉力上连接头406、设置在测拉力上连接头406下端的测拉力口型座407、设置在测拉力口型座407下端的中心孔、设置在测拉力口型座407上且用于放置测拉力试件408上端头的测拉力中心槽419、水平旋转设置在测拉力口型座407上的测拉力中心轴420、设置在测拉力中心轴420一端的测拉力手柄421、设置在测拉力中心轴420上且位于测拉力中心槽419内且下压测拉力试件408上端头的测拉力偏心轮422、设置在测拉力中心轴420另一端的测拉力棘轮423、以及设置在测拉力口型座407上且用于与测拉力棘轮423单向啮合的测拉力棘爪424;The
测拉力下卡座405包括卡接在测拉力下抓头403上的测拉力下连接座409、设置在测拉力下连接座409上的测拉力旋转轴410、设置在测拉力旋转轴410上的测拉力U型座411、设置在测拉力U型座411上端中部的测拉力铰接座412、下端对称铰接在测拉力铰接座412上的测拉力摆杆415、设置在测拉力摆杆415上的测拉力摆臂416、上端铰接在测拉力摆臂416上且用于夹持测拉力试件408下端的测拉力弹性板417、设置在测拉力摆臂416与测拉力弹性板417之间的测拉力调节弹簧418、对称设置在测拉力U型座411上的测拉力侧推动杆413、以及铰接在测拉力侧推动杆413端部且在测拉力弹性板417背面上移动的测拉力T型滑座414。The
在底座1上设置有加热保温装置,加热保温装置包括设置在底座1上的测试伸缩气缸514、与测试伸缩气缸514连接且用于容纳被测量试件的测试内腔517且带有加热管的测试保温箱体515、分别设置在测试保温箱体515顶部与底部上的测试上下通槽516、以及设置在测试保温箱体515一侧的测试前挡板518。A heating and heat preservation device is provided on the base 1, and the heating and heat preservation device includes a test
钢丝帘线抽出高低温疲劳测试方法,借助于钢丝帘线抽出高低温疲劳测试装置,该方法包括以下步骤,Steel cord extraction high and low temperature fatigue test method, by means of a steel cord extraction high and low temperature fatigue test device, the method includes the following steps,
步骤一,首先,将测拉力试件408的上端放置到测拉力中心槽419中并将测拉力中心槽419下端穿过通孔;然后,测拉力手柄421转动将测拉力偏心轮422下压在测拉力试件408上;其次,将测拉力上连接头406安装在测拉力上抓头402上;再次,将测拉力下卡座405安装在测拉力下抓头403上;紧接着,测拉力侧推动杆413驱动测拉力弹性板417夹持住测拉力试件408下端;Step 1, at first, place the upper end of the
在步骤一之后,还包括步骤三,步骤三包括以下方案中的本实施例的;After step one, step three is also included, and step three includes the present embodiment in the following scheme;
方案一,首先,启动升降液压缸3推动顶架2上升拉测拉力试件408到设定行程;然后,启动测拉力振动电机401对测拉力试件408进行疲劳测试,直到拉测拉力试件408断裂,其次,根据得到测拉力振动电机401的振动信息,得到测拉力试件408疲劳测试数据;Option 1, first, start the lifting
方案二,首先,启动升降液压缸3推动顶架2上升拉测拉力试件408直到拉测拉力试件408断裂;然后,根据升降液压缸3压力数值,得到测拉力试件408拉应力测试数据。Option two, first, start the lifting
在步骤一与步骤三之间还包括步骤二;
步骤二,测试伸缩气缸514推动测试保温箱体515罩住测拉力试件408;其次,闭合上测试前挡板518;最后,进行加热到指定温度。从而实现加热高温测试。
通过升降液压缸3实现拉力测试,通过测拉力振动电机401实现振动疲劳测试,测拉力上抓头402与测拉力下抓头403实现卡接,通过测拉力旋转轴410实现旋转连接,通过测拉力调节弹簧418、测拉力弹性板417方便调整对中,补充对中误差。通过测拉力偏心轮422实现压紧,通过测拉力棘轮423与测拉力棘爪424实现单向紧固,通过测试伸缩气缸514实现测试保温箱体515运动,通过测试前挡板518实现快速拆装。The tension test is realized through the lifting
本发明通过升降液压缸3实现升降,通过剪切台阶试件102的牵拉与振动,从而得到橡胶测试数据。通过导向光杆实现横向导向,通过剪切水平百分表119实现监测调整,从而保证对剪切第二铝合金样板106完全处于竖直状态,避免试件承受弯矩与扭矩,保证了测量的精确性。The present invention realizes the lifting by the lifting
本发明设计合理、成本低廉、结实耐用、安全可靠、操作简单、省时省力、节约资金、结构紧凑且使用方便。The invention is reasonable in design, low in cost, strong and durable, safe and reliable, simple in operation, saves time and effort, saves money, has compact structure and is convenient to use.
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