CN108591053A - A kind of anti-blocking broken bridge method of sludge screw pump feed inlet - Google Patents

A kind of anti-blocking broken bridge method of sludge screw pump feed inlet Download PDF

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Publication number
CN108591053A
CN108591053A CN201810734936.5A CN201810734936A CN108591053A CN 108591053 A CN108591053 A CN 108591053A CN 201810734936 A CN201810734936 A CN 201810734936A CN 108591053 A CN108591053 A CN 108591053A
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China
Prior art keywords
plc controller
solenoid valve
feed
air compressor
compressor machine
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CN201810734936.5A
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Chinese (zh)
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CN108591053B (en
Inventor
李范岭
付龙
崔鑫
石翔
柴兴俊
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Urumqi Kunlun Environmental Protection Group Co Ltd
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Urumqi Kunlun Environmental Protection Group Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C13/00Adaptations of machines or pumps for special use, e.g. for extremely high pressures
    • F04C13/001Pumps for particular liquids
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C13/00Adaptations of machines or pumps for special use, e.g. for extremely high pressures
    • F04C13/005Removing contaminants, deposits or scale from the pump; Cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C14/00Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
    • F04C14/28Safety arrangements; Monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention provides a kind of anti-blocking broken bridge methods of sludge screw pump feed inlet, device involved in this method is by weighing sensor, the pump housing, feed hopper, high pressure nozzle group, communicating pipe, solenoid valve block, air compressor machine, motor, feed inlet, discharge port, PLC controller composition.Utilize the air compressor machine switch and solenoid valve block keying condition based on feed weight of PLC controller setting, when charging in feed hopper reaches the critical condition of feeding weight, PLC controller opens air compressor machine and solenoid valve block, realize the work of high pressure nozzle group, regularly high pressure blow-gas can effectively destroy accumulation and the bridging characteristics of charging, realize anti-blocking broken bridge function, it is ensured that sludge screw pump it is efficiently and smoothly operated.Using the communication port function of PLC controller, the remote monitoring and control to sludge screw rod pump operation is realized.The wear rate for effectively reducing equipment, promotes the stability of operation, simple in structure, and manufacture and operation expense are relatively low, realizes unattended, saves artificial, reduces failure rate, improve production efficiency.

Description

A kind of anti-blocking broken bridge method of sludge screw pump feed inlet
Technical field
The invention belongs to technical field of sewage, a kind of particularly anti-blocking broken bridge side of sludge screw pump feed inlet Method.
Background technology
In sewage treatment process, the general conveying that dewatered sludge is completed using screw pump.Very due to dewatered sludge viscosity Greatly, easy to be hardened, agglomerating, therefore usually will appear sludge between hopper and delivery pump connector and make somebody a mere figurehead and can not be successfully into pump The case where, such situation referred to as " is built bridge ".Moreover, sludge, which sticks on bucket wall, is difficult to smooth downlink, lead to the speed of spoil disposal Degree does not catch up with sludge feeding speed, and hopper mud position will rise, and hopper is caused to block.Simultaneously as sludge feed quantity is less, it is insufficient To fill the gap between rotor, dry wear is also resulted in, causes rotor serious wear.Due to existing sludge spiral shell The existing above structure defect of bar pump, influences the operational efficiency of equipment, increases the cost manually dredged and time.The abrasion of equipment Cause failure rate higher, increases O&M cost, also constrain the structure of " unattended plant area ".
The Chinese patent that number of patent application is 201520154550.9 discloses " a kind of broken bridge processing unit of dewatered sludge ", Two groups of drive shafts are installed with the shaft for two driving motors being arranged outside feed hopper to couple in feed hopper, in feed hopper Multi-disc stirring blade is installed interlacedly in two groups of drive shafts, the work(of anti-blocking broken bridge is realized using stirring blade Stirring Energy.The device plays the role of brokenly bridge to a certain extent, but is difficult to thoroughly solve feed inlet blocking and rotor abrasion Problem.And it is complicated, manufacture and operation expense are higher, cannot solve sludge feed quantity and screw rod pump duty one Sex chromosome mosaicism is caused, sludge screw pump is still often in dry operating status.
Invention content
The object of the present invention is to provide a kind of anti-blocking broken bridge method of sludge screw pump feed inlet, involved in this method Device be by weighing sensor, the pump housing, feed hopper, high pressure nozzle group, communicating pipe, solenoid valve block, air compressor machine, motor, feed inlet, Discharge port, PLC controller composition acquire charging feed quantity data by the weighing sensor being set on the pump housing, utilize in real time The air compressor machine switch based on weight and solenoid valve block of PLC controller setting open and close condition, according to feeding weight to air compressor machine and Solenoid valve block sends out keying instruction.When the charging in feed hopper reaches the critical condition of feeding weight, PLC controller is opened empty Press and solenoid valve block realize that the work of high pressure nozzle group, high pressure blow-gas can effectively destroy accumulation and the bridging characteristics of charging.In height Press nozzle sets anti-blocking broken bridge function under the action of, it is ensured that sludge screw pump it is efficiently and smoothly operated.Meanwhile utilizing controller The communication port function of PLC, realizes the remote monitoring and control to sludge screw rod pump operation.
Present invention efficiently solves sludge screw pump feeding rack bridge blinding plug problems, realize anti-blocking broken bridge function, reduce The wear rate of equipment, the stability and the robustness to feeding humidity for enhancing sludge screw rod pump operation.It is simple in structure, manufacture It is relatively low with operation expense, realize it is unattended, by save manually and reduce failure rate improve production efficiency.
The anti-blocking broken bridge method of a kind of sludge screw pump feed inlet of the present invention, the device involved in this method is by claiming Retransmit sensor, the pump housing, feed hopper, high pressure nozzle group, communicating pipe, solenoid valve block, air compressor machine, motor, feed inlet, discharge port, PLC Controller forms, and weighing sensor (1) is set to the bottom of the pump housing (2), several are provided in feed hopper (3) for destroying Feed the high pressure nozzle group (4) of accumulation characteristic, sky of the high pressure nozzle group (4) by communicating pipe (5) with setting in feed hopper (3) outside Press (7) is connected to, and solenoid valve block (6) is provided on communicating pipe (5);The data input pin of PLC controller by data line with Weighing sensor (1) connects, and the control terminal of PLC controller passes through the control line switch and solenoid valve block with air compressor machine (7) respectively (6) control terminal connection;The communication port of PLC controller transfers data to remote back-office by wired or wireless communication modes Monitoring system;
Concrete operations follow these steps to carry out:
A, according to the experimental data of accumulation and practical operation experience, charging feed quantity and sludge screw pump sludge volume are established most Good Relation Parameters model sets PLC controller or adjusts air compressor machine 7 and electricity based on feed weight according to relevant parameter model The keying condition of magnet valve group 6;
B, PLC controller carries out initialization inspection to weighing sensor (1), solenoid valve block (6), air compressor machine (7) and motor (8) It surveys, it is ensured that each equipment is in normal condition;
C, weighing sensor (1) acquires the inlet amount data of sludge screw pump feed hopper (3) and is transmitted to PLC controls in real time Device;
D, when the feed weight of feed hopper (3) is no more than the critical condition of setting, sludge screw pump keeps conventional operation shape State;
E, when the feed weight of feed hopper (3) is more than the critical condition of setting, PLC controller starts solenoid valve block (6) It is opened with the switch of air compressor machine (7), high pressure nozzle group (4) work;
F, when the feed weight of feed hopper (3) returns under the critical condition of setting, PLC controller is to solenoid valve block (6) and air compressor machine (7) sends out out code, and high pressure nozzle group 4 is stopped, and sludge screw pump returns to normal operating conditions d;
G, real time data by the communication port synchronous transfer of PLC controller to remote back-office monitoring system, to sludge spiral shell Remote monitoring and control is implemented in the operation of bar pump.
Description of the drawings
Fig. 1 is operational process schematic diagram of the present invention;
Fig. 2 is apparatus of the present invention structural schematic diagram.
Legend:1, weighing sensor, 2, the pump housing, 3, feed hopper, 4, high pressure nozzle group, 5, communicating pipe, 6, solenoid valve block, 7, Air compressor machine, 8, motor, 9, feed inlet, 10, discharge port, PLC controller.
Specific implementation mode
Embodiment is further described and provided below in conjunction with width figure, and the present invention is not limited by following embodiments, can basis Technical scheme of the present invention determines specific embodiment with actual conditions.
Embodiment
The anti-blocking broken bridge method of a kind of sludge screw pump feed inlet of the present invention, the device involved in this method is by claiming Retransmit sensor, the pump housing, feed hopper, high pressure nozzle group, communicating pipe, solenoid valve block, air compressor machine, motor, feed inlet, discharge port, PLC Controller forms, and weighing sensor 1 is set to the bottom of the pump housing 2, be provided in feed hopper 3 several for destroy charging accumulate The high pressure nozzle group 4 of poly- characteristic, high pressure nozzle group 4 are connect by communicating pipe 5 with the air compressor machine 7 being arranged outside feed hopper 3, even Solenoid valve block 6 is provided on siphunculus 5;The data input pin of PLC controller is connect by data line with weighing sensor 1, PLC controls The control terminal of device processed is connect with the control terminal of the switch of air compressor machine 7 and solenoid valve block 6 respectively by control line;PLC controller Communication port transmits data to remote back-office monitoring system by wired or wireless communication modes;
As shown in Figure 1, concrete operations follow these steps to carry out:
A, according to the experimental data of accumulation and practical operation experience, charging feed quantity and sludge screw pump sludge volume are established most Good Relation Parameters model sets PLC controller or adjusts air compressor machine 7 and electricity based on feed weight according to relevant parameter model The keying condition of magnet valve group 6;
B, PLC controller carries out initialization detection to weighing sensor 1, solenoid valve block 6, air compressor machine 7 and motor 8, it is ensured that Each equipment starts after being in normal condition;
C, weighing sensor 1 acquires the inlet amount data of sludge screw pump feed hopper 3 and in real time by having 8 acquisition essences Degree AI modules are transmitted to PLC controller;
D, when the feed weight of feed hopper 3 is no more than the critical condition of setting, sludge screw pump keeps normal operating conditions;
E, (preferably it is set as when the feed weight of feed hopper 3 is more than the critical condition of setting:Weight is more than 120kg), PLC controller electromagnetic valve of instruction group 6 and air compressor machine 7 are opened, and the work of high pressure nozzle group 4 (should keep at nozzle pressure not Less than 0.8Mpa);
F, when the feed weight of feed hopper 3 returns under the critical condition of setting, PLC controller is to 6 He of solenoid valve block Air compressor machine 7 sends out out code, and high pressure nozzle group 4 is stopped, and sludge screw pump returns to normal operating conditions d;
G, real time data is controlled by the communication port synchronous transfer of PLC controller to remote back-office monitoring system using PLC Device processed carries ethernet port, is carried out data transmission using Modbus-TCP agreements, realizes that the operation to sludge screw pump is implemented Remote monitoring and control;
As shown in Fig. 2, the device involved in this method is by having installed weighing and sensing additional on traditional sludge screw pump Device 1, high pressure nozzle group 4, solenoid valve block 6, air compressor machine 7 and controller PLC, so as to realizing the anti-blocking broken bridge function of feed inlet.PLC Controller is the core component of this method, data monitoring analysis and the operation control of whole system is assumed responsibility for, according to accumulation Experimental data and practical operation experience make the related ginseng of the keying condition of 6 air compressor machine 7 of solenoid valve block based on feed weight Number, and by the relative parameters setting to PLC controller of formulation, weighing sensor 1 is mounted on the bottom of 2 supporting rack of the pump housing, uses In the data of acquisition weight change in real time, the data input pin of controller PLC, acquisition charging feed quantity are connected to by data line Data are simultaneously sent to PLC controller in real time, and the weight sensor that minimum resolution is 5kg may be selected in weighing sensor 1, to ensure The installation number of the stability and accuracy of data, weighing sensor 1 is at least 4, and high pressure nozzle group 4 is fixed on feed hopper 3 Madial wall on, be communicated to the air compressor machine 7 being fixed on outside feed hopper 3 using communicating pipe 5, the preferably flat mouth spray of high pressure nozzle group 4 Mouth, nozzle is downward when installation, and towards the direction of feed inlet 9, installation number is at least 4 or more and (ensures per the interior of face feed hopper 3 One is at least installed on side wall), it is obtained with this and preferably destroys charging buildup effects;Between high pressure nozzle 4 and air compressor machine 7 The solenoid valve block 6 of relevant parameter is installed, air can be selected communicating pipe 5 in the keying for controlling high pressure nozzle group 4 on communicating pipe 5 Hose, air compressor machine 7 are fixed on the pump housing 2, or the side of the pump housing 2 is fixed in selection, and the preferably institute of air compressor machine 7 is for pressure The air compressor machine of 0.8Mpa;
The control terminal of PLC controller is connected to the control of the switch and solenoid valve block 6 of air compressor machine 7 by control line respectively End, meanwhile, the communication port of PLC controller is connected to remote back-office monitoring system by wired or wireless way, can will be live Operation data is real-time transmitted to remote back-office monitoring system, realizes to the remote monitoring and control of sludge screw rod pump operation, reaches Unattended target;
The relevant manufacturers and parameter information of the present embodiment selected components are referring to table 1:
The relevant manufacturers and parameter information of 1 the present embodiment selected components of table
Title Model or parameter, manufacturer's information
Controller PLC Schneider Twido series TWDLCAE40DRF
Weighing sensor 1 Plum Teller-support benefit SWB505 MultiMount, resolution ratio 5kg exports 4-20mA
High pressure nozzle group 4 Stainless steel material, jet hole 4cm*0.4cm
Solenoid valve block 6 220V, actuation time 0.05s
Air compressor machine 7 Operating pressure 0-2Mpa 220V
In sludge screw rod pump operation, when the feed weight of feed hopper 3 is no more than the critical condition of setting, sludge screw pump Keep normal operating conditions;When charging in feed hopper 3 reaches the critical condition of weight, PLC controller opens 7 He of air compressor machine Solenoid valve block 6 realizes that high pressure nozzle group 4 works, and regularly high pressure blow-gas can effectively destroy the accumulation of charging to high pressure nozzle group 4 And bridging characteristics, realize choke preventing function;When critical condition of the charging less than weight, PLC controller is to air compressor machine 7 and solenoid valve Group 6 sends out out code, and high pressure nozzle group 4 is stopped, and sludge screw pump restores normal operating conditions;When charging reaches again When the critical condition of weight, PLC controller opens air compressor machine 7 and solenoid valve block 6 once again, and high pressure nozzle group 4 is made to enter work shape State;Such circular flow, it can be ensured that sludge screw rod pump operation remains at state that is efficient and stablizing.Meanwhile utilizing PLC The communication port function of controller, realizes the remote monitoring and control to sludge screw rod pump operation;
Referring to table 2:Using a kind of anti-blocking broken bridge method of sludge screw pump feed inlet of the present invention to Urumqi City's north of the city Sludge screw pump (the resistance to board of speeding that regeneration water factory now runs:Flow 2.0-5.03m3/ h, pumped (conveying) medium sliding velocity 1.2m/s) (table " before transformation " in 2) technological improvement (" after transformation " in table 2) has been carried out, and carried out production run in 6 months;With tradition Sludge screw pump compare, reducing the wear rate of rotor and in terms of preventing feed inlet blocking, utilize the improved dirt of this method Mud screw pump all achieves effect outstanding, significantly reduces cost of labor, it is ensured that the even running of sludge screw pump improves Production efficiency, while creating good condition to build unattended plant area;
Table 2 2018 year first half of the year Urumqi City's north of the city regenerates waterworks sludge screw pump operating parameter contrast table
Note:Average running frequency data are 2017.12.29-2018.6.6, and rotor replaces number according to average before transformation Every three months replacement once show that feed inlet blocks number and once obtained according to average block weekly before transformation.
The above technical characteristic constitutes highly preferred embodiment of the present invention, is imitated with stronger adaptability and best implementation Fruit can increase and decrease inessential technical characteristic according to actual needs, to meet the needs of different situations.

Claims (1)

1. a kind of anti-blocking broken bridge method of sludge screw pump feed inlet, it is characterised in that the device involved in this method is passed by weighing Sensor, the pump housing, feed hopper, high pressure nozzle group, communicating pipe, solenoid valve block, air compressor machine, motor, feed inlet, discharge port, PLC controls Device forms, weighing sensor(1)It is set to the pump housing(2)Bottom, in feed hopper(3)Inside be provided with several for destroy charging The high pressure nozzle group of accumulation characteristic(4), high pressure nozzle group(4)Pass through communicating pipe(5)With setting in feed hopper(3)Outer air compressor machine (7)Connection, in communicating pipe(5)On be provided with solenoid valve block(6);The data input pin of PLC controller by data line with weigh Sensor(1)Connection, the control terminal of PLC controller by control line respectively with air compressor machine(7)Switch and solenoid valve block(6)'s Control terminal connects;The communication port of PLC controller transfers data to remote back-office monitoring by wired or wireless communication modes System;Concrete operations follow these steps to carry out:
A, it according to the experimental data of accumulation and practical operation experience, establishes charging feed quantity and is most preferably closed with sludge screw pump sludge volume It is parameter model, sets or adjust air compressor machine 7 and solenoid valve based on feed weight to PLC controller according to relevant parameter model The keying condition of group 6;
B, PLC controller is to weighing sensor(1), solenoid valve block(6), air compressor machine(7)And motor(8)Initialization detection is carried out, Ensure to start after each equipment is in normal condition;
C, weighing sensor(1)Acquisition sludge screw pump feed hopper in real time(3)Inlet amount data and be transmitted to PLC controller;
D, feed hopper(3)Feed weight be no more than setting critical condition when, sludge screw pump keep normal operating conditions;
E, work as feed hopper(3)Feed weight be more than setting critical condition when, PLC controller start solenoid valve block(6)And sky Press(7)Switch open, high pressure nozzle group(4)Work;
F, work as feed hopper(3)Feed weight when returning under the critical condition of setting, PLC controller is to solenoid valve block(6)With Air compressor machine(7)Out code is sent out, high pressure nozzle group 4 is stopped, and sludge screw pump returns to normal operating conditions d;
G, real time data by the communication port synchronous transfer of PLC controller to remote back-office monitoring system, to sludge screw pump Operation implement remote monitoring and control.
CN201810734936.5A 2018-07-06 2018-07-06 Anti-blocking bridge-breaking method for feed inlet of sludge screw pump Active CN108591053B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0636560A1 (en) * 1993-07-30 1995-02-01 Ibau Hamburg Ingenieurgesellschaft Industriebau Mbh Auger pump with guide grating for continuously conveying granulate or pulverulent flowable material
JPH11315791A (en) * 1998-04-28 1999-11-16 Katsuhiro Iguchi Viscous fluid screw pump and operation control method therefor
US6491501B1 (en) * 2000-09-01 2002-12-10 Moyno, Inc. Progressing cavity pump system for transporting high-solids, high-viscosity, dewatered materials
CN201351604Y (en) * 2009-02-09 2009-11-25 天津机电进出口有限公司 Screw feeding device
CN106401944A (en) * 2016-11-03 2017-02-15 福建金闽再造烟叶发展有限公司 Blocking-prevention screw pump and method for preventing screw pump blocking
US20170083029A1 (en) * 2014-07-09 2017-03-23 Iiiinois Tool Works Inc. Apparatus for the application of a liquid or viscous medium

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0636560A1 (en) * 1993-07-30 1995-02-01 Ibau Hamburg Ingenieurgesellschaft Industriebau Mbh Auger pump with guide grating for continuously conveying granulate or pulverulent flowable material
JPH11315791A (en) * 1998-04-28 1999-11-16 Katsuhiro Iguchi Viscous fluid screw pump and operation control method therefor
US6491501B1 (en) * 2000-09-01 2002-12-10 Moyno, Inc. Progressing cavity pump system for transporting high-solids, high-viscosity, dewatered materials
CN201351604Y (en) * 2009-02-09 2009-11-25 天津机电进出口有限公司 Screw feeding device
US20170083029A1 (en) * 2014-07-09 2017-03-23 Iiiinois Tool Works Inc. Apparatus for the application of a liquid or viscous medium
CN106401944A (en) * 2016-11-03 2017-02-15 福建金闽再造烟叶发展有限公司 Blocking-prevention screw pump and method for preventing screw pump blocking

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