CN209920123U - Intelligent grouting equipment - Google Patents
Intelligent grouting equipment Download PDFInfo
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- CN209920123U CN209920123U CN201920073694.XU CN201920073694U CN209920123U CN 209920123 U CN209920123 U CN 209920123U CN 201920073694 U CN201920073694 U CN 201920073694U CN 209920123 U CN209920123 U CN 209920123U
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- stirring barrel
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Abstract
The utility model provides an intelligent grouting device, which comprises a pulp storage hopper, a control cabinet, a first stirring barrel and a second stirring barrel, wherein the first stirring barrel and the second stirring barrel are arranged on the pulp storage hopper; water feeding pipes are arranged on the first stirring barrel and the second stirring barrel, and electromagnetic valves are arranged on the water feeding pipes; a stirring shaft and a stirring paddle are respectively arranged on the first stirring barrel and the second stirring barrel, and a stirring motor is connected with the stirring shaft through a speed reducer; the slurry storage hopper is communicated with the suction end of the screw pump, a material conveying screw is arranged at the lower part of the slurry storage hopper, one end of the material conveying screw is connected with a screw shaft of the screw pump, and the other end of the material conveying screw is driven by a material conveying motor; the extrusion end of the screw pump is connected with a grouting pipe; the control cabinet comprises a PLC (programmable logic controller) and a control panel, wherein the PLC is connected with and controls the stirring motor, the material conveying motor, the screw pump and the electromagnetic valve; the control panel is connected with the PLC, and the water supply amount is set through the control panel. The utility model discloses strict control water-cement ratio, slip casting in succession.
Description
Technical Field
The utility model relates to a pumping installations suitable for elastic fluid, in particular to intelligence slip casting equipment.
Background
In the conveying and pouring construction of cement mortar, concrete and the like in the building construction industry, the screw pump is widely applied, and the conveying problem of difficult media such as high temperature, high pressure, high consistency, larger particles or longer fibers and the like is solved. In some key construction, strict control of water cement ratio, recording of grouting amount and grouting pressure required by design and preservation of construction data are required, and the existing equipment cannot meet the requirement.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an intelligence slip casting equipment that can the close check water cement ratio is provided.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an intelligent grouting device, which comprises a pulp storage hopper, a control cabinet, a first stirring barrel and a second stirring barrel, wherein the first stirring barrel and the second stirring barrel are arranged on the pulp storage hopper; water feeding pipes are arranged on the first stirring barrel and the second stirring barrel, and electromagnetic valves are arranged on the water feeding pipes; a stirring shaft and a stirring paddle are respectively arranged on the first stirring barrel and the second stirring barrel, and a stirring motor is connected with the stirring shaft through a speed reducer; the slurry storage hopper is communicated with the suction end of the screw pump, a material conveying screw is arranged at the lower part of the slurry storage hopper, one end of the material conveying screw is connected with a screw shaft of the screw pump, and the other end of the material conveying screw is driven by a material conveying motor; the extrusion end of the screw pump is connected with a grouting pipe; the control cabinet comprises a PLC (programmable logic controller) and a control panel, wherein the PLC is connected with and controls the stirring motor, the material conveying motor, the screw pump and the electromagnetic valve; the control panel is connected with the PLC, and the water supply amount is set through the control panel.
Preferably, a flowmeter is arranged on the water feeding pipeline and is connected with the PLC.
Preferably, a flow sensor and a pressure sensor are arranged on the grouting pipe; and the flow sensor and the pressure sensor are connected with a PLC (programmable logic controller) of the control cabinet.
Preferably, the control cabinet further comprises a storage device, the storage device is connected with the PLC, and the storage device stores data in the flowmeter, the flow sensor and the pressure sensor.
Preferably, the control cabinet further comprises a printing device.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model is an intelligent grouting system, the water-cement ratio of the grouting medium is strictly controlled, and the design requirements are completely met; two groups of stirring barrels and matched storage hoppers are arranged, so that continuous grouting can be ensured, and the condition of one-time uninterrupted grouting is particularly required to be ensured and realized; the grouting device integrates pulping, slurry storage, grouting, recording, storage and the like, the grouting amount and the grouting pressure are monitored and read timely in the grouting process, the grouting amount and the grouting pressure can be printed instantly, and the grouting amount, the grouting pressure and the grouting time can be stored and copied. Reasonable in design, novel structure, easy maintenance.
Drawings
Figure 1 is the utility model discloses the front of intelligence slip casting equipment cuts open the picture.
Fig. 2 is a top view of the intelligent grouting apparatus shown in fig. 1.
Fig. 3 is the schematic diagram of the internal structure of the control cabinet of the present invention.
Description of reference numerals: 1-a control cabinet, 2-a pulp storage hopper, 3-a first stirring barrel, 4-a second stirring barrel, 5-a water feeding pipe, 6-an electromagnetic valve, 7-a stirring shaft, 8-a stirring blade, 9-a stirring motor, 10-a turbo reducer, 11-a screw pump, 12-a conveying screw, 13-a conveying motor, 14-a grouting pipe, 15-a flow sensor, 16-a pressure sensor, 17-a PLC (programmable logic controller), 18-a control panel, 19-a flow meter, 20-a storage device and 21-a printing device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides an intelligent grouting device, which comprises a control cabinet 1, a pulp storage hopper 2, a first stirring barrel 3 and a second stirring barrel 4 which are arranged on the pulp storage hopper 2, wherein the first stirring barrel 3 and the second stirring barrel 4 are both provided with a water feeding pipeline 5, and the water feeding pipeline 5 is provided with a solenoid valve 6; the first stirring barrel 3 and the second stirring barrel 4 are respectively provided with a stirring shaft 7 and stirring blades 8, and a stirring motor 9 is connected with the stirring shaft 7 through a turbine speed reducer 10; the slurry storage hopper 2 is communicated with the suction end of the screw pump 11, the lower part of the slurry storage hopper 2 is provided with a material conveying screw 12, and the material conveying screw 12 can carry out secondary stirring while feeding. One end of the material conveying screw 12 is connected with a screw shaft of the screw pump 11, and the other end of the material conveying screw is driven by a material conveying motor 13; the extrusion end of the screw pump 11 is connected with a grouting pipe 14, and the grouting pipe 14 is provided with a flow sensor 15 and a pressure sensor 16; the control cabinet 1 comprises a PLC (programmable logic controller) 17 and a control panel 18, wherein the PLC 17 is connected with and controls the stirring motor 9, the material conveying motor 13, the screw pump 11 and the electromagnetic valve 6; the flow sensor 15 and the pressure sensor 16 are connected to a PLC controller 17. The control panel 18 is connected with the PLC 17, and the control panel 18 is provided with a water quantity setting key, a water supply key, an automatic stirring key, a stopping key, a grouting key and a printing key. The water quantity set by the water quantity setting button is calculated and converted into corresponding water supply time through the PLC 17 so as to control the water supply quantity, or a flow meter 19 can be arranged on the water supply pipeline 5, the flow meter 19 is connected with the PLC 17, and the PLC 17 controls the water supply quantity according to the flow fed back by the flow meter 19.
The control cabinet 1 further comprises a storage device 20, the storage device 20 storing data in the flow meter 19, the flow sensor 15 and the pressure sensor 16. The control cabinet 1 further comprises a printing device 21.
When the cement mixer is used, the water yield is calculated according to the cement filling amount of the first mixing barrel or the second mixing barrel and the water-cement ratio, the water supply amount is set through a water yield setting button of a control panel, a water supply button of a control cabinet is started, water is supplied to the first mixing barrel, and water supply is automatically stopped after the water yield reaches the preset amount; the PLC controller automatically clears corresponding data, and records the water quantity again to finish the water supply of the second stirring barrel.
The 'automatic stirring' button on the control cabinet operation panel is pressed, and the stirrer operates in forward, reverse and stop circulation stirring according to a set time sequence. The operation can be stopped by automatic stirring after a stop button on the operation panel is pressed.
After the grouting preparation work is finished, pressing a grouting button on an operation panel of the control cabinet, lighting a grouting indicator lamp, starting grouting, and automatically recording and storing grouting media through data of a flow and pressure recording device; the current data can be printed by pressing a print key in the grouting operation.
The water feeding button, the automatic stirring button, the stopping button and the grouting button in the control panel can also be finished by programming corresponding programs in the PLC one key in advance.
The grouting medium reaches the grouting position through the grouting pipe, the grouting of the marked hole position is completed after all parameters reach the design requirements, and then grouting construction is sequentially carried out at the next hole position.
The utility model is an intelligent grouting system, the water-cement ratio of the grouting medium is strictly controlled, and the design requirements are completely met; two groups of stirring barrels and matched storage hoppers are arranged, so that continuous grouting can be ensured, and the condition of one-time uninterrupted grouting is particularly required to be ensured and realized; the grouting device integrates pulping, slurry storage, grouting, recording, storage and the like, the grouting amount and the grouting pressure are monitored and read timely in the grouting process, the grouting amount and the grouting pressure can be printed instantly, and the grouting amount, the grouting pressure and the grouting time can be stored and copied. Reasonable in design, novel structure, easy maintenance.
Claims (5)
1. The utility model provides an intelligence slip casting equipment, includes storage thick liquid fill (2), its characterized in that: the device also comprises a control cabinet (1), a first stirring barrel (3) and a second stirring barrel (4) which are arranged on the pulp storage hopper (2); water feeding pipes (5) are arranged on the first stirring barrel (3) and the second stirring barrel (4), and electromagnetic valves (6) are arranged on the water feeding pipes (5); a stirring shaft (7) and a stirring blade (8) are respectively arranged on the first stirring barrel (3) and the second stirring barrel (4), and a stirring motor (9) is connected with the stirring shaft (7) through a speed reducer; the slurry storage hopper (2) is communicated with the suction end of the screw pump (11), a material conveying screw (12) is arranged at the lower part of the slurry storage hopper (2), one end of the material conveying screw (12) is connected with a screw shaft of the screw pump (11), and the other end of the material conveying screw is driven by a material conveying motor (13); the extrusion end of the screw pump (11) is connected with a grouting pipe (14); the control cabinet (1) comprises a PLC (programmable logic controller) and a control panel (18), wherein the PLC (17) is connected with and controls the stirring motor (9), the material conveying motor (13), the screw pump (11) and the electromagnetic valve (6); the control panel (18) is connected with the PLC (17), and the water supply quantity is set through the control panel (18).
2. The intelligent grouting device of claim 1, wherein: and a flowmeter (19) is arranged on the water feeding pipeline (5), and the flowmeter (19) is connected with the PLC (17).
3. The intelligent grouting device of claim 2, wherein: a flow sensor (15) and a pressure sensor (16) are arranged on the grouting pipe (14); the flow sensor (15) and the pressure sensor (16) are connected with a PLC (programmable logic controller) of the control cabinet.
4. The intelligent grouting device of claim 3, wherein: the control cabinet (1) further comprises a storage device (20), the storage device (20) is connected with the PLC (17), and the storage device (20) stores data in the flowmeter (19), the flow sensor (15) and the pressure sensor (16).
5. The intelligent grouting device of claim 4, wherein: the control cabinet (1) further comprises a printing device (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920073694.XU CN209920123U (en) | 2019-01-16 | 2019-01-16 | Intelligent grouting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920073694.XU CN209920123U (en) | 2019-01-16 | 2019-01-16 | Intelligent grouting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209920123U true CN209920123U (en) | 2020-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920073694.XU Active CN209920123U (en) | 2019-01-16 | 2019-01-16 | Intelligent grouting equipment |
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| Country | Link |
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| CN (1) | CN209920123U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113833506A (en) * | 2021-08-17 | 2021-12-24 | 兖煤万福能源有限公司 | Underground works country rock intelligent slip casting device that becomes more meticulous |
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2019
- 2019-01-16 CN CN201920073694.XU patent/CN209920123U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113833506A (en) * | 2021-08-17 | 2021-12-24 | 兖煤万福能源有限公司 | Underground works country rock intelligent slip casting device that becomes more meticulous |
| CN113833506B (en) * | 2021-08-17 | 2023-10-31 | 兖煤万福能源有限公司 | Underground engineering surrounding rock refined intelligent grouting device |
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