Invention content
In order to overcome above-mentioned deficiency in the prior art, the present invention to provide a kind of diesel engine fuel-firing constant-temperature purification management
System, including:Fuel tank, A sections of heat radiation petroleum pipelines, coarse filtration assembly export tube assembly, B sections of heat radiation petroleum pipelines, water-oil separating
Device, C sections of heat radiation petroleum pipelines, oil transportation pump group part, D sections of heat radiation petroleum pipelines, cleaner assembly, E sections of heat radiation petroleum pipelines, purification
Device, F sections of heat radiation petroleum pipelines, H sections of heat radiation petroleum pipelines, oil return pipe and temperature conditioning unit;
Tank bottoms are equipped with oil outlet, and oil outlet is equipped with infrared heater, and the first oil temperature sensor T, fuel tank is infrared to be added
Hot device is arranged at fuel tank internal;First oil temperature sensor T is arranged outside fuel tank;
A sections of heat radiation petroleum pipeline input terminals are connect with fuel tank oil outlet, A sections of heat radiation petroleum pipeline output ends and coarse filtration assembly
Import connects;One end of output tube assembly is connect with the outlet of coarse filtration assembly, and the other end and the B sections of heat radiations for exporting tube assembly are defeated
The input terminal of oil pipe connects, the input terminal connection of the output end and oil water separator of B sections of heat radiation petroleum pipelines, oil water separator
Output end is connect with C sections of heat radiation petroleum pipeline input terminals, and C sections of heat radiation petroleum pipeline output ends connect with oil transfer pump component inputs
It connects, the second oil temperature sensor T is connected on the input terminal of oil transportation pump group part;The output end of oil transportation pump group part connects D sections of heat radiations
The output end of the input terminal of petroleum pipeline, D sections of heat radiation petroleum pipelines connects cleaner assembly input terminal, and cleaner assembly output end connects
E sections of heat radiation petroleum pipeline input terminals are connect, E sections of heat radiation petroleum pipeline output ends are connect with clarifier import, and clarifier exports and F sections
Heat radiation petroleum pipeline input terminal connects, and F sections of heat radiation petroleum pipeline output ends are connect with the oil return input terminal of oil transportation pump group part, oil transportation
The oil return output end of pump group part is connect with H sections of heat radiation petroleum pipeline input terminals, H sections of heat radiation petroleum pipeline output ends and water-oil separating
Device oil return input terminal connects, and oil water separator oil return output end connects the oil revolving end of fuel tank by oil return pipe;
The position of A sections of heat radiation petroleum pipeline input terminals is equipped with primary heater electrode;Coarse filtration assembly is internally provided with second and adds
Hot device, B sections of heat radiation petroleum pipeline input terminals are equipped with third heater electrode, and oil water separator is internally provided with the 4th heater electricity
The input terminal of pole, C sections of heat radiation petroleum pipelines is equipped with the 5th heater electrode, and D sections of heat radiation petroleum pipeline output ends are equipped with the 6th and add
Hot device electrode, E sections of heat radiation petroleum pipeline input terminals are equipped with the 7th heater electrode, and F section heat radiation petroleum pipeline input terminals are equipped with the
Eight heater electrodes, H sections of heat radiation petroleum pipeline output ends are equipped with the 9th heater electrode;
Temperature conditioning unit includes:Temperature control processing module and temperature acquisition module;
Temperature acquisition module is connect with the first oil temperature sensor T and the second oil temperature sensor T respectively, and temperature acquisition module is logical
It crosses the first oil temperature sensor T and obtains fuel tank oil outlet oil temperature, oil transportation pump intake oil temperature is obtained by the second oil temperature sensor T,
The oil temperature of acquisition is transmitted to temperature control processing module;
Temperature acquisition module, infrared heater, primary heater electrode, secondary heater, third heater, the 4th heating
Device, the 5th heater, the 6th heater, the 7th heater, the 9th heater and the 8th heater handle mould with temperature control respectively
Block connects, temperature control processing module be used for the fuel tank oil outlet oil temperature that will obtain and oil transportation pump intake oil temperature respectively with predetermined threshold value
It is compared, when the oil temperature of acquisition is not in preset threshold range, temperature control processing module controls infrared heater respectively, and first
Heater electrode, secondary heater, third heater, the 4th heater, the 5th heater, the 6th heater, the 7th heater,
9th heater and the 8th heater are opened, and are heated to the oil temperature in system, when the oil temperature in system reaches default threshold
When being worth in range, stop heating.
Preferably, temperature conditioning unit further includes:Diesel oil rank setup module, oily heating starting temperature setting module, in oil temperature
Limit value setup module and tank temperature threshold setting module;
Diesel oil rank setup module, oily heating starting temperature setting module, oil temperature upper limit value setup module and fuel tank temperature
Degree threshold setting module is connect with temperature control processing module respectively, for the supplemental characteristic of setting to be transmitted to temperature control processing module;
Diesel oil rank setup module is used for the rank of diesel oil in setting system, and the rank of diesel oil includes:5# diesel oil, 0# bavins
Oil, -10# diesel oil, -20# diesel oil, -35# diesel oil, -50# diesel oil;
Oily heating starting temperature setting module is used to be arranged the heating starting temperature of each rank diesel oil;It is 5# bavins in system
When oily, oil temperature is set to heater start temperature less than 7 DEG C before system startup;When being 0# diesel oil in system, before system starts
It sets oil temperature to heater start temperature less than 5 DEG C;When being -10# diesel oil in system, oil temperature is less than -4 DEG C before system startup
It is set as heater start temperature;When being -20# diesel oil in system, oil temperature is set to heater less than -13 DEG C before system startup
Start-up temperature;When being -35# diesel oil in system, oil temperature is set to heater start temperature less than -28 DEG C before system startup;System
When being -50# diesel oil in system, oil temperature is set to heater start temperature less than -43 DEG C before system startup;
Oil temperature upper limit value setup module is used to be arranged the heating upper limit value of each rank diesel oil;
When in system being 5# diesel oil, and when system oil temperature is heated above 8 DEG C, stop respectively in fuel tank and petroleum pipeline
Diesel oil is heated;
When in system being 0# diesel oil, and when system oil temperature is heated above 7 DEG C, stop respectively in fuel tank and petroleum pipeline
Diesel oil is heated;
When in system being -10# diesel oil, and when system oil temperature is heated above -3 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -20# diesel oil, and when system oil temperature is heated above -12 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -35# diesel oil, and when system oil temperature is heated above -27 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -50# diesel oil, and when system oil temperature is heated above -42 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
Tank temperature threshold setting module is used to be arranged the temperature controlling range of each rank diesel oil in fuel tank;
When being 5# diesel oil in fuel tank, ranging from 13 ± 2 DEG C of fuel tank Oil-temperature control;
When being 0# diesel oil in system, ranging from 8 ± 2 DEG C of fuel tank Oil-temperature control;
When being -10# diesel oil in system, ranging from 0 ± 2 DEG C of fuel tank Oil-temperature control;
When being -20# diesel oil in system, ranging from -10 ± 2 DEG C of fuel tank Oil-temperature control;
When being -35# diesel oil in system, ranging from -25 ± 2 DEG C of fuel tank Oil-temperature control;
When being -50# diesel oil in system, ranging from -40 ± 2 DEG C of fuel tank Oil-temperature control.
Preferably, temperature conditioning unit further includes:Oil transportation pump intake oil temperature threshold control block;
Oil transportation pump intake oil temperature threshold control block is connect with temperature control processing module, is used for oil transportation pump intake oil temperature threshold value
It is transmitted to temperature control processing module;
Oil transportation pump intake oil temperature threshold control block be used for be arranged each rank diesel oil oil transportation pump intake oil temperature threshold value;
When being 5# diesel oil in fuel tank, ranging from 50 ± 2 DEG C of oil water separator Oil-temperature control;
When being 0# diesel oil in system, ranging from 40 ± 2 DEG C of oil water separator Oil-temperature control;
When being -10# diesel oil in system, ranging from 30 ± 2 DEG C of oil water separator Oil-temperature control;
When being -20# diesel oil in system, ranging from -6 ± 2 DEG C of oil water separator Oil-temperature control;
When being -35# diesel oil in system, ranging from -18 ± 2 DEG C of oil water separator Oil-temperature control;
When being -50# diesel oil in system, ranging from -35 ± 2 DEG C of oil water separator Oil-temperature control.
Preferably, temperature conditioning unit further includes:Display screen, knob is arranged in diesel oil rank, for there is leak current fault in system
When, earth leakage protective leakage protection module is carried out to system and for when short trouble occurs in heater, being carried out to system
The heater short circuit protection module of protection;
Diesel oil rank setting knob is connect with temperature control processing module, and knob is arranged for current in setting system in diesel oil rank
Diesel oil rank, and by current diesel oil class transport in setting system to temperature control processing module;
Temperature control processing module is connect with display screen, the operation ginseng of oil temperature and display system for showing current system
Number;
Modbus protocol communications are used between temperature control processing module and display;
Temperature control processing module includes:Reservoir, EEPROM registers, microcontroller and SCM peripheral circuit;
Reservoir stocking system data parameters, the control instruction of microcontroller and preserve through the first oil temperature sensor T and
The temperature parameter of second oil temperature sensor T inductions;
Infrared heater uses far-infrared thermal radiation device;
Microcontroller uses STC15W404AS microcontrollers.
Preferably, coarse filtration assembly includes:Connecting pipe component exports tube assembly, the first filter and the second filter;
First filter and the second filter are set up in parallel;Be equipped at the top of first filter filter import and
First connector;Filter outlet and the second connector are equipped at the top of second filter;The top of first filter and
It is respectively equipped with exhaust outlet at the top of second filter;
A sections of heat radiation petroleum pipeline output ends are connect with the first filter import, the first end of connecting pipe component and first
First connector of filter connects, and the second end of connecting pipe component and the second filter import of the second filter connect
It connects;The filter outlet of second filter is connect with output tube assembly one end, the output tube assembly other end and B sections of heat radiations
The input terminal of petroleum pipeline connects;
First filter is equipped with the first stainless steel filter core, and the first filtering shell is enclosed with outside the first stainless steel filter core;
The bottom of first filter is equipped with the first filter core flange, the first filter core flange respectively with the bottom of the first stainless steel filter core and the
The sealed bottom of one filtering shell connects;Secondary heater is arranged on the first filter core flange, and secondary heater is arranged first
Between stainless steel filter core and the first filtering shell;The lateral surface of first filter core flange connects equipped with the first aluminium oxide ceramics heat radiator
Receiving electrode;
Second filter is equipped with the second stainless steel filter core, and the second filtering shell is enclosed with outside the second stainless steel filter core;
The bottom of second filter is equipped with the second filter core flange, the second filter core flange respectively with the bottom of the second stainless steel filter core and the
The sealed bottom of two filtering shells connects;Secondary heater is arranged on the second filter core flange, and secondary heater is located at second not
It becomes rusty between steel filter core and the second filtering shell;
The lateral surface of the lateral surface of first filter core flange and the second filter core flange is respectively equipped with secondary heater connection electrode;
Secondary heater uses aluminium oxide ceramics heat radiator.
Preferably, cleaner assembly includes:Level-one fine filter, two level fine filter and fine filter attachment device;
Level-one fine filter and two level fine filter are connected to fine filter attachment device respectively;Fine filter attachment device is equipped with filtering
Device assembly input terminal and cleaner assembly output end;Diesel oil enters fine filter attachment device by cleaner assembly input terminal, leads to
It crosses fine filter attachment device and enters level-one fine filter, entering two level fine filter by fine filter attachment device, finally by essence
The cleaner assembly output end of filter attachment device exports;
Level-one fine filter and two level fine filter are respectively equipped with refined filtration heater;
Refined filtration heater is connect with temperature control processing module, and temperature control processing module controls the opening and closing of refined filtration heater.
Preferably, clarifier includes:Cleaning position, cleaning position is equipped with clarifier import and clarifier exports;In cleaning position
Portion is installed with the strong chinaware of stainless steel;
The strong chinaware of stainless steel is equipped with Stainless Steel Shell, and Stainless Steel Shell is fixedly provided with stainless steel Permanentmagnet bar.
Preferably, oil water separator includes:Filter core assembly and filter block assembly, it is total that filter block assembly is fixedly installed in the filter core
At top;
The filter core assembly includes filter element shell, filter core and filter core inner support, and the top of the filter core assembly is equipped with filter core
Assembly fuel feed hole and filter core assembly oil outlet, the filter core assembly fuel feed hole interface are connected to the filter core assembly fuel feed hole, institute
Filter core assembly oil outlet interface is stated to be connected to the filter core assembly oil outlet;The lower part of the filter element shell is equipped with water accumulating cup;
The 4th heater of setting and water level sensor inside water accumulating cup;Water level sensor is connect with temperature control processing module, water
The water level of induction is transmitted to temperature control processing module by level sensor.
Preferably, filter block assembly includes filter block shell and Thermodynamic valve, and the filter block shell is total equipped with input port, filter core
At fuel feed hole interface, filter core assembly oil outlet interface, delivery outlet, oil return opening and thermovent, the input port and the filter core are total
It is connected to by input channel at fuel feed hole interface, the filter core assembly oil outlet interface is connected with the delivery outlet by output channel
It is logical, it is characterised in that:The oil return opening is connect by drainback passage with the Thermodynamic valve, and the thermovent passes through heat dissipation channel
It is connect with the Thermodynamic valve, the input channel recycles channel to be connect with the Thermodynamic valve by heat;
The Thermodynamic valve includes heat power spool, heat power device and resetting spring, and the heat power device includes interior is equipped with
The heat power device shell and catch bar of heat sensitive wax, the heat power device shell are fixedly connected with the filter block shell, and the heat is dynamic
Power device shell is located in the output channel;Heat power valve chamber is equipped in the filter block shell, the oil return opening is returned by described
Oily channel is connected to the heat power valve chamber, the upper port that the thermovent passes through the heat dissipation channel and the heat power valve chamber
Connection, the input channel recycle channel to be connect with the lower port of the heat power valve chamber by the heat;The heat power
Spool is slidably arranged in the Thermodynamic valve room, and the heat power spool is fixedly connected with the catch bar, described multiple
Position spring is located between the heat power spool and the filter block shell, and the movement of the heat power spool can open or close
The upper port or lower port of the heat power valve chamber;
The first check valve is equipped in the drainback passage;The second check valve is equipped in the heat dissipation channel;The input is logical
Third check valve is equipped in road.
As can be seen from the above technical solutions, the present invention has the following advantages:
According to diesel oil GB19147-2016 quality standards in diesel engine fuel-firing constant-temperature purification management system, each mark is worked out
The control program of number diesel oil safe heating, reasonable supplement thermal energy, to widen the cold use scope of each label diesel oil, improve using effect
Rate, solution are cold using difficult.
According to diesel engine GB/T18297-2001 Bench Experimental Study standards, the specific of fuel oil quality index is wanted
It asks, in conjunction with quality (proportion) the index changing rule of 5#, 0#, -10#, -20#, -35#, -50# diesel oil under normal temperature state, establishment
Stablize the regulation and control temperature program that diesel fuel temperature, quality assurance meet matching demand, by the constant temperature management and control with diesel oil, starting
Machine fuel filler quality adjustment is stablized in 0.79~0.84cm3In range, maximum is played under consumption minimization index to ensure
Power efficiency and minimum discharge index promote the realization in green power source.
In the present invention, constant temperature rational management, fuel oil quality are stablized:After engine start operating, when the second oil temperature sensor
It detects engine fuel inlet temperature, stablizes in 0.79~0.84cm less than diesel quality3When demand, thermostat temperature data letter
Processing module is ceased, the temperature difference is compared out according to the temperature data detected from the second oil temperature sensor, according to the temperature for comparing acquisition
Degree difference output low level, promotes temperature control processing module to have high potential output, supply to be built in constant temperature oil water separator water accumulating cup
The work of far-infrared ceramic heater, force far-infrared ceramic heater to release high warm light wave, be forced through constant temperature grease
The diesel oil of separator is quickly heated, stable quality matches needed for changing with power in range, so that engine
Maximum power efficiency is played under consumption minimization index, effectively checked diesel quality it is exceeded caused by burning it is insufficient, useless
Gas discharges the generation of exceeded pollution environment serious phenomenon.
Specific implementation mode
In order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, it will use below specific
Embodiment and attached drawing, the technical solution protected to the present invention are clearly and completely described, it is clear that implementation disclosed below
Example is only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiment in this patent, the common skill in this field
All other embodiment that art personnel are obtained without making creative work belongs to the model of this patent protection
It encloses.
The present embodiment provides a kind of diesel engine fuel-firing constant-temperature purification manage system, such as Fig. 1, shown in Fig. 2, including:Oil
Case 50, A sections of heat radiation petroleum pipelines 2, coarse filtration assembly 3 export tube assembly 9, B sections of heat radiation petroleum pipelines 12, oil water separator 51, C
Section heat radiation petroleum pipeline 24, oil transportation pump group part 52, D sections of heat radiation petroleum pipelines 25, cleaner assembly 26, E sections of heat radiation petroleum pipelines
29, clarifier 53, F sections of heat radiation petroleum pipelines 34, H sections of heat radiation petroleum pipelines 35, oil return pipe 42 and temperature conditioning unit;
50 bottom of fuel tank is equipped with oil outlet, and oil outlet is equipped with infrared heater 1, fuel tank oil temperature sensor and the first oil temperature
Sensor T01, fuel tank oil temperature sensor and infrared heater 1 are arranged inside fuel tank 50;First oil temperature sensor T01 settings
Outside fuel tank 50;
A sections of 2 input terminals of heat radiation petroleum pipeline are connect with fuel tank oil outlet, and A sections of 2 output ends of heat radiation petroleum pipeline and coarse filtration are total
It is connected at 3 imports;One end of output tube assembly 9 is connect with the outlet of coarse filtration assembly 3, exports the other end and B sections of heat of tube assembly 9
The input terminal connection of petroleum pipeline 12 is radiated, the output end of B sections of heat radiation petroleum pipelines 12 is connect with the input terminal of oil water separator 51,
The output end of oil water separator 51 is connect with C sections of 24 input terminals of heat radiation petroleum pipeline, C sections of 24 output ends of heat radiation petroleum pipeline with it is defeated
52 input terminal of oil pump component connects, and the second oil temperature sensor T02 is connected on the input terminal of oil transportation pump group part 52;Oil transportation pump group part
52 output end connects the input terminal of D sections of heat radiation petroleum pipelines 25, and the output end of D sections of heat radiation petroleum pipelines 25 connects filter group
26 input terminal of part, 26 output end of cleaner assembly connect E sections of 29 input terminals of heat radiation petroleum pipeline, and E sections of heat radiation petroleum pipelines 29 are defeated
Outlet is connect with 53 import of clarifier, and the outlet of clarifier 53 is connect with F sections of 34 input terminals of heat radiation petroleum pipeline, and F sections of heat radiations are defeated
34 output end of oil pipe is connect with the oil return input terminal of oil transportation pump group part 52, the oil return output end of oil transportation pump group part 52 and H sections of hot spokes
The connection of 35 input terminal of petroleum pipeline is penetrated, H sections of 35 output ends of heat radiation petroleum pipeline are connect with 51 oil return input terminal of oil water separator, grease
51 oil return output end of separator connects the oil revolving end 16 of fuel tank 50 by oil return pipe 42;
A sections of 2 input terminals of heat radiation petroleum pipeline are equipped with primary heater electrode 61 by the position of near infrared heater 1;Coarse filtration
Assembly 3 is internally provided with secondary heater 62, and B sections of 12 input terminals of heat radiation petroleum pipeline are equipped with third heater 63, oil water separator
51 are internally provided with the 4th heater 22, and the input terminal of C sections of heat radiation petroleum pipelines 24 is equipped with the 5th heater 65, and D sections of heat radiations are defeated
25 output end of oil pipe is equipped with the 6th heater 66, and E sections of 29 input terminals of heat radiation petroleum pipeline are equipped with the 7th heater 67, F sections of hot spokes
It penetrates 34 input terminal of petroleum pipeline and is equipped with the 8th heater 68, H sections of 35 output ends of heat radiation petroleum pipeline are equipped with the 9th heater 69;
Temperature conditioning unit includes:Temperature control processing module 17 and temperature acquisition module 18;
Temperature acquisition module 18 respectively with fuel tank oil temperature sensor, the first oil temperature sensor T01 and the second oil temperature sensor
T02 connections, temperature acquisition module 19 obtain fuel tank oil outlet oil temperature by the first oil temperature sensor T01, pass through the second oil temperature
Sensor T02 obtains the input end oil temperature of oil transportation pump group part 52, obtains oil temperature in fuel tank by fuel tank oil temperature sensor, and will
The oil temperature of acquisition is transmitted to temperature control processing module 17;
Temperature acquisition module 18, infrared heater 1, primary heater electrode 61, secondary heater 62, third heater
63, the 4th heater 22, the 5th heater 65, the 6th heater 66, the 7th heater 67, the 9th heater 69 and the 8th plus
Hot device 68 is connect with temperature control processing module 18 respectively, and temperature control processing module 18 is used for the fuel tank oil outlet oil temperature that will obtain and defeated
The input end oil temperature of oil pump component 52 is compared with predetermined threshold value respectively, when the oil temperature of acquisition is not in preset threshold range
When, temperature control processing module controls infrared heater 1, primary heater electrode 61, secondary heater 62, third heater respectively
63, the 4th heater 22, the 5th heater 65, the 6th heater 66, the 7th heater 67, the 9th heater 69 and the 8th plus
Hot device 68 is opened, and is heated to the oil temperature in system, when the oil temperature in system reaches in preset threshold range, stops adding
Heat.
In the present embodiment, temperature conditioning unit further includes:Knob 96 is arranged in display screen 99, diesel oil rank, for occurring in system
When leak current fault, earth leakage protective leakage protection module 97 is carried out to system and for when short trouble occurs in heater,
The heater short circuit protection module 98 that system is protected;
Diesel oil rank setting knob 96 is connect with temperature control processing module 17, and diesel oil rank setting knob 96 is for being arranged system
In current diesel oil rank, and by current diesel oil class transport in setting system to temperature control processing module;
Temperature control processing module 17 is connect with display screen 99, the operation of oil temperature and display system for showing current system
Parameter;Modbus protocol communications are used between temperature control processing module 17 and display 99;
Temperature control processing module 17 includes:Reservoir, EEPROM registers, microcontroller and SCM peripheral circuit;Storage
Device stocking system data parameters, the control instruction of microcontroller and preservation are passed by the first oil temperature sensor T01 and the second oil temperature
The temperature parameter of sensor T02 inductions;Infrared heater 1 uses far-infrared thermal radiation device;Microcontroller uses STC15W404AS monolithics
Machine.
The hot optical wavelength radiation heater of far infrared is a kind of energization radiation hot light wave of far infrared, and surface temperature is low, is powered only
Hot light wave radius is discharged up to 6~24cm aluminium oxide ceramics bodies.
Far-infrared thermal radiation device is aluminium oxide ceramics cylinder far infrared radiator, and energization can discharge the hot light wave of far infrared
Carbon nickel material, be printed on alumina ceramic plate, using identical aluminium oxide ceramics by the carbon nickel material of printing be compounded in middle part,
Through forming frock compacting, high temperature sintering, just constitutes and adapt to the special heat radiator of inflammable oil heating.It is powered and discharges infrared hot light
Wave, surface temperature are low, do not damage oil molecule;Power consumption is low, hot transfer efficient is up to 97%.Compared with common metal heater, tool
There is the features such as distinct energy conservation and environmental protection, optical wavelength radiation heating, insulating properties is high, service life is long.
Modbus communication protocols are used between temperature controller and display, implementation is shaken hands automatically, when not shaking hands correctly, is shown
Show that device shows "-" in flowing water.After shaking hands successfully, engine inlet temperature and fuel-tank outlet temperature are shown respectively.
After EEPROM registers complete signal storage, display automatically exits from setting state, shows currently use bavin immediately
Oil temperature.After replacing diesel number, flicking is answered to select recognition button, EEPROM registers are according to the information of acquisition, automatic identification
Go out regulation and control temperature instruction, temperature controller just according to regulation and control temperature instruction, carries out the energization of heat radiation part, fever time and release temperature
Management and control, form are as shown below.
As shown in figure 3, will execute data password is written microcontroller, when microcontroller the 7th, the instruction of 9 foot data informations, with write-in
Data password it is inconsistent when, microcontroller both calculates data difference automatically, is exported by data command by 18,19,20 pins
The level converted out drives triode Q1/Q2/Q3 conducting states, changes power Q1/ by the change of triode ON state
Thus the size of Q5/Q6 output ends, output current promotes far infrared heating device AZ/BZ/CZ to release the heat for ensureing that oil temperature is constant
Light wave is so far obtaining ideal constant temperature management using diesel oil.
Supply engine fuel oil temperature height, the height for determining digital module temperature controller output time, exporting current potential;Number
Module temperature controller does not receive oil temperature data information, and microcontroller closes output and enters dormant state, i.e.,:Sensor damage is checked
Security risk caused by long-time heating caused by the failures such as bad, open circuit.
When any heat radiation part or heat radiation part working power circuit, by heater short circuit protection module bonding over the ground
The moment of appearance, magnetosensitive original paper are just connected by the interference of anomalous field, and output high level closes STC15W404AS monolithics
Machine, like as it has often been said that " computer crash ", checked therefrom overcurrent initiation uneasy total failure occur.
In the present embodiment, temperature conditioning unit may be implemented, when short circuit, electric leakage occurs in the output source electrode loaded line of a certain element
The moment of failure, leakage protection module or heater short circuit protection module magnetosensitive original paper just source output magnetic field mutation conducting
High level is exported, diesel oil rank and database are closed, forces temperature data comparing module to lose the job level and close, causes work(
Rate output module component enters stationary state, has checked failure propagation.The moment of magnetosensitive original paper conducting, load circuit dynamic are examined
Disconnected module translates failure code, is directly shown on the table by display.
Such as:Fuel oil constant-temperature purification management system fuel tank preheats, short circuit occurs in constant temperature management load or circuit has electric leakage event
Hinder the moment occurred, by having different magnetic variation on the harness of magnetosensitive device, is influenced and be connected by different magnetic variation, load circuit dynamic diagnosis
Module translates Er0 error code immediately.
If short circuit or circuit, which occurs, in fuel oil constant-temperature purification management system pipeline road leak current fault, through magnetosensitive device
There is abnormal magnetic variation on harness, is influenced conducting by mutation magnetic, load circuit dynamic diagnosis module translates Er1 error code immediately.
Wherein, the use of magnetosensitive original paper and the setting of error code and abort situation prompt, i.e.,:If display breaks down
Code, it has been determined that short circuit or leak current fault occurs in oil tank heating load, and innovative point is that abort situation is facilitated to search, exclude.Secondly
It is after power output module a certain cell source load breaks down, is supported the locking of circuit dynamic diagnosis module, closes output,
Have no effect on the normal work of the source electrode output and load of another two unit.
In the present embodiment, temperature conditioning unit may be implemented, when elegant (data occurs in the temperature data that a certain sensor detects
It is unintelligible), temperature data comparing module closes corresponding constant temperature data handler immediately, and power output module is forced to lose
Corresponding control load data chain and close output, be stopped by the load circuit dead electricity of sensor communication, meanwhile, constant temperature
Processing data information module translates the error code of faulty sensor, walks about display in display number window.If sensor goes out
Existing open fault, constant temperature processing data information module translate error code immediately;If detection efficiency, constant temperature number are lost in sensor damage
Error code is translated immediately according to message processing module;When the moment that sensor breaks down, power output module closes output immediately.
In the present embodiment, temperature conditioning unit further includes:Diesel oil rank setup module 91, oily heating starting temperature setting module
92, oil temperature upper limit value setup module 93 and tank temperature threshold setting module 94;
Diesel oil rank setup module 91, oily heating starting temperature setting module 92, oil temperature upper limit value setup module 93 and
Tank temperature threshold setting module 94 is connect with temperature control processing module 17 respectively, for the supplemental characteristic of setting to be transmitted to temperature control
Processing module;
Diesel oil rank setup module is used for the rank of diesel oil in setting system, and the rank of diesel oil includes:5# diesel oil, 0# bavins
Oil, -10# diesel oil, -20# diesel oil, -35# diesel oil, -50# diesel oil;
Oily heating starting temperature setting module is used to be arranged the heating starting temperature of each rank diesel oil;It is 5# bavins in system
When oily, oil temperature is set to heater start temperature less than 7 DEG C before system startup;When being 0# diesel oil in system, before system starts
It sets oil temperature to heater start temperature less than 5 DEG C;When being -10# diesel oil in system, oil temperature is less than -4 DEG C before system startup
It is set as heater start temperature;When being -20# diesel oil in system, oil temperature is set to heater less than -13 DEG C before system startup
Start-up temperature;When being -35# diesel oil in system, oil temperature is set to heater start temperature less than -28 DEG C before system startup;System
When being -50# diesel oil in system, oil temperature is set to heater start temperature less than -43 DEG C before system startup;
Oil temperature upper limit value setup module is used to be arranged the heating upper limit value of each rank diesel oil;
When in system being 5# diesel oil, and when system oil temperature is heated above 8 DEG C, stop respectively in fuel tank and petroleum pipeline
Diesel oil is heated;
When in system being 0# diesel oil, and when system oil temperature is heated above 7 DEG C, stop respectively in fuel tank and petroleum pipeline
Diesel oil is heated;
When in system being -10# diesel oil, and when system oil temperature is heated above -3 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -20# diesel oil, and when system oil temperature is heated above -12 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -35# diesel oil, and when system oil temperature is heated above -27 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
When in system being -50# diesel oil, and when system oil temperature is heated above -42 DEG C, stop respectively to fuel tank and petroleum pipeline
Interior diesel oil is heated;
Tank temperature threshold setting module is used to be arranged the temperature controlling range of each rank diesel oil in fuel tank;
Here petroleum pipeline includes:B sections of heat radiation petroleum pipelines of A sections of heat radiation petroleum pipelines, C sections of heat radiation petroleum pipelines, D sections of heat
Radiate petroleum pipeline, E sections of heat radiation petroleum pipelines, F sections of heat radiation petroleum pipelines, H sections of heat radiation petroleum pipelines, oil return pipe (42).Also include
Other petroleum pipelines in system.
When being 5# diesel oil in fuel tank, ranging from 13 ± 2 DEG C of fuel tank Oil-temperature control;
When being 0# diesel oil in system, ranging from 8 ± 2 DEG C of fuel tank Oil-temperature control;
When being -10# diesel oil in system, ranging from 0 ± 2 DEG C of fuel tank Oil-temperature control;
When being -20# diesel oil in system, ranging from -10 ± 2 DEG C of fuel tank Oil-temperature control;
When being -35# diesel oil in system, ranging from -25 ± 2 DEG C of fuel tank Oil-temperature control;
When being -50# diesel oil in system, ranging from -40 ± 2 DEG C of fuel tank Oil-temperature control.
In the present embodiment, temperature conditioning unit further includes:Oil transfer pump input terminal oil temperature threshold control block 95;
Oil transfer pump input terminal oil temperature threshold control block is connect with temperature control processing module, is used for oil transfer pump input terminal oil temperature
Threshold packet transmission is to temperature control processing module;
Oil transfer pump input terminal oil temperature threshold control block be used for be arranged each rank diesel oil oil transfer pump input terminal oil temperature
Threshold value;
When being 5# diesel oil in fuel tank, ranging from 50 ± 2 DEG C of oil water separator Oil-temperature control;
When being 0# diesel oil in system, ranging from 40 ± 2 DEG C of oil water separator Oil-temperature control;
When being -10# diesel oil in system, ranging from 30 ± 2 DEG C of oil water separator Oil-temperature control;
When being -20# diesel oil in system, ranging from -6 ± 2 DEG C of oil water separator Oil-temperature control;
When being -35# diesel oil in system, ranging from -18 ± 2 DEG C of oil water separator Oil-temperature control;
When being -50# diesel oil in system, ranging from -35 ± 2 DEG C of oil water separator Oil-temperature control.
In the present embodiment, the temperature conditioning unit internal element that diesel engine fuel-firing constant-temperature purification manages system uses asynchronous string
Row (UART) communication completion data exchange realizes that number shows and has on-off model to be diagnosed to be fault category by charactron,
Fault category is shown on the table with code form, and warning etc. is made to operator,
According to diesel oil GB19147-2016 quality standards to cold filter plugging point, condensation point and quality, root as defined in each label diesel oil
It is programmed into reservoir according to diesel engine GB/T18297-2001 Bench Experimental Study standard particular requirements, is realized different
Under temperature condition, constant temperature management is implemented to each label diesel oil.Constant temperature management work process is as follows;Connect temperature conditioning unit work electricity
Source, display are lighted, and temperature conditioning unit realizes asynchronous serial communication.Dynamic select button is touched, user, which selects, is using diesel oil mark
Number, and show that selection diesel number correctness, then flicking select button are handled through temperature control after about 3s is subject to confirmation through display
It is poor from the temperature of temperature sensor and the comparison data of predetermined threshold value that module compares out, when the oil temperature of acquisition is not in predetermined threshold value
When in range, temperature control processing module controls infrared heater 1 respectively, and primary heater electrode 61, secondary heater 62, third adds
Hot device 63, the 4th heater 22, the 5th heater 65, the 6th heater 66, the 7th heater 67, the 9th heater 69 and
Eight heaters 68 are opened, and are heated to the oil temperature in system, when the oil temperature in system reaches in preset threshold range, are stopped
Heating.
Present invention foundation GB19147-2016 quality standards tie cold filter plugging point, condensation point as defined in each label diesel oil
Close diesel engine GB/T18297-2001 Bench Experimental Study standards, the 6th article, the 6.5th section to diesel fuel temperature and relationship between quality
Particular requirement be programmed, reason essentially consists in the diesel oil of different labels, and quality has larger difference under same temperature condition
It is different, the voltage output dynamic parameter of temperature conditioning unit, it is necessary to needed according to the maximum fuel quality under diesel engine rated power,
Establishment regulation and control temperature programming, write-in reservoir form password.Knob is set by the diesel oil rank of temperature conditioning unit and searches out a certain bavin
The constant temperature management program of oil ga(u)ge number after being subject to confirmation, is just remembered by temperature data comparing module, and with from module sensors
Temperature data is compared, and the temperature data obtained by comparison is poor, is converted into the control level root of constant temperature processing data information
According to the height of control level, adjustment exports corresponding heating voltage, after the detection of load circuit dynamic diagnosis module, for far infrared
Line heat radiator does work, and releases satisfaction in the hot light wave temperature needed with diesel oil constant temperature, shown in following table.
Each label diesel oil constant temperature management data list
In the present embodiment, asynchronous serial (UART) communication:By fluctuating signal searching database data-link accuracy, ensure
Module sensors detection data is synchronised with database, heating temperature is reliable, power output is safe.
Cold start-up preheating temperature is accurate:When engine cold-start, when the first oil temperature sensor T01 and the second oil temperature sensor
T02 detect with diesel fuel temperature data, after temperature data comparing module and database compare, if the result of comparison is equal to
Or it is less than cold filter plugging point, low level is exported according to the temperature difference is compared, causing temperature control processing module has high potential output, constant-temperature purification pipe
Each heat radiation part of reason system, while the electric hot light wave of release is obtained, it is unimpeded by heat dilution, oil circuit less than the diesel oil of requirement.If
First oil temperature sensor T01 and the second oil temperature sensor T02 detect with diesel fuel temperature data, compare mould through temperature data
Block is compared with database, is obtained higher than 4 DEG C of cold filter plugging point as a result, temperature control processing module exports high level, is closed electrical heating, i.e.,:
Cut off fuel tank, each section of heat radiation petroleum pipeline and preheating type filter heating power supply.It is anti-then, then task.
In the present invention, constant temperature rational management, fuel oil quality are stablized:After engine start operating, when the second oil temperature sensor
T02 detects engine fuel inlet temperature, stablizes in 0.79~0.84cm less than diesel quality3When demand, thermostat temperature number
According to message processing module, the temperature difference is compared out according to the temperature data detected from the second oil temperature sensor T02, is obtained according to comparison
The temperature difference obtained exports low level, and temperature control processing module is promoted to have high potential output, supply to be built in constant temperature oil water separator product
Far-infrared ceramic heater work in cup forces far-infrared ceramic heater to release high warm light wave, is forced through perseverance
The diesel oil of warm oil water separator is quickly heated, stable quality matches needed for changing with power in range, so that
Engine plays maximum power efficiency under consumption minimization index, effectively checked diesel quality it is exceeded caused by burn and do not fill
Divide, exhaust gas discharges generation that is exceeded, polluting environment serious phenomenon.
Is write by the warm program of regulation and control and is write for the quality requirement of each label diesel oil according to diesel oil GB19147-2016 quality standards
Enter diesel oil rank and temperature data library, when using a certain label diesel oil instead, can be changed as long as knob is arranged by diesel oil rank,
Diesel oil rank and temperature data library are changed by voltage and shake frequency, the working condition of temperature data comparing module, just automatically and bavin
Oily rank is synchronised with temperature data library, so that power output module output state, has digital moduleization regulation and control temperature
Efficiency (see:Each label diesel oil constant temperature management data list).
In the present embodiment, coarse filtration assembly 3 includes:Connecting pipe component 8 exports tube assembly 9, the first filter 71 and second
Filter 72;
First filter and the second filter are set up in parallel;Be equipped at the top of first filter filter import and
First connector;Filter outlet and the second connector are equipped at the top of second filter;The top of first filter and
Exhaust outlet 7 is respectively equipped at the top of second filter;
A sections of 2 output ends of heat radiation petroleum pipeline are connect with the 71 filter import of the first filter, connecting pipe component 8
First end is connect with the first connector of the first filter, the second end of connecting pipe component 8 and the second of the second filter
Filter import connects;The filter outlet of second filter is connect with 9 one end of output tube assembly, exports tube assembly 9
The other end is connect with the input terminal of B sections of heat radiation petroleum pipelines 12;
First filter is equipped with the first stainless steel filter core 4, and the first filtering shell is enclosed with outside the first stainless steel filter core 4
400;The bottom of first filter be equipped with the first filter core flange 6, the first filter core flange 6 respectively with the first stainless steel filter core 4
Bottom is connected with the sealed bottom of the first filtering shell 400;Secondary heater 62 is arranged on the first filter core flange 6, and second adds
Hot device 62 is arranged between the first stainless steel filter core 4 and the first filtering shell 400;The lateral surface of first filter core flange 6 is equipped with the
One aluminium oxide ceramics heat radiator connection electrode;
Second filter is equipped with the second stainless steel filter core 10, and the second filtering shell is enclosed with outside the second stainless steel filter core 10
Body 100;The bottom of second filter is equipped with the second filter core flange 101, and the second filter core flange 101 is filtered with the second stainless steel respectively
The bottom of core 10 is connected with the sealed bottom of the second filtering shell 100;Secondary heater 62 is arranged in the second filter core flange 101
On, secondary heater 62 is located between the second stainless steel filter core 10 and the second filtering shell 100;
The lateral surface of the lateral surface of first filter core flange 6 and the second filter core flange 101 is respectively equipped with secondary heater connection
Electrode 5;
Secondary heater 62 uses aluminium oxide ceramics heat radiator.
In the present embodiment, cleaner assembly 26 includes:Level-one fine filter 27, two level fine filter 28 and fine filter connection dress
Set 11;
Level-one fine filter 27 and two level fine filter 28 are connected to fine filter attachment device 11 respectively;Fine filter attachment device 11
Equipped with 26 output end of 26 input terminal of cleaner assembly and cleaner assembly;Diesel oil enters refined filtration by 26 input terminal of cleaner assembly
Device attachment device 11 enters level-one fine filter 27 by fine filter attachment device 11, enters by fine filter attachment device 11
Two level fine filter 28 is exported finally by 26 output end of cleaner assembly of fine filter attachment device 11;
Level-one fine filter 27 and two level fine filter 28 are respectively equipped with refined filtration heater;
Refined filtration heater is connect with temperature control processing module, and temperature control processing module controls the opening and closing of refined filtration heater.
In the present embodiment, clarifier 53 includes:Cleaning position 32, cleaning position 32 is equipped with clarifier import 30 and clarifier goes out
Mouth 33;Cleaning position 32 is fixedly provided with the strong chinaware of stainless steel 322;
The strong chinaware 322 of stainless steel is equipped with Stainless Steel Shell, and Stainless Steel Shell is fixedly provided with stainless steel Permanentmagnet bar.
In the present embodiment, oil water separator 51 includes:Filter core assembly and filter block assembly, filter block assembly are fixedly installed in described
The top of filter core assembly;As shown in Figure 4 and Figure 5.
The filter core assembly includes filter element shell 22A, filter core 23A and filter core inner support 24A, the top of the filter core assembly
Equipped with filter core assembly fuel feed hole and filter core assembly oil outlet, the filter core assembly fuel feed hole interface 4A and the filter core assembly oil inlet
Hole is connected to, and the filter core assembly oil outlet interface 5A is connected to the filter core assembly oil outlet;The lower part of the filter element shell 22A
Equipped with water accumulating cup 21;
21 inside the 4th heater 22 of setting of water accumulating cup and water level sensor 23;Water level sensor 23 and temperature control processing module
The water level of induction is transmitted to temperature control processing module by connection, water level sensor 23.
Filter block assembly includes filter block shell 1A and Thermodynamic valve, and it is total that the filter block shell 1A is equipped with input port 3A, filter core
At fuel feed hole interface 4A, filter core assembly oil outlet interface 5A, delivery outlet 6A, oil return opening 7A and thermovent 8A, the input port 3A
Be connected to by input channel 9A with the filter core assembly fuel feed hole interface 4A, the filter core assembly oil outlet interface 5A with it is described defeated
Outlet 6A is connected to by output channel 10A, it is characterised in that:The oil return opening 7A passes through drainback passage 11A and the heat power
Valve connects, and the thermovent 8A is connect by heat dissipation channel 12A with the Thermodynamic valve, and the input channel 9A is sharp again by heat
It is connect with the Thermodynamic valve with channel 13A;
The Thermodynamic valve includes that heat power spool 14A, heat power device and resetting spring 15A, the heat power device include
Interior heat power device shell 16A and catch bar 17A, the heat power device shell 16A equipped with the heat sensitive wax and filter block shell 1A
It is fixedly connected, the heat power device shell 16A is located in the output channel 10A;Heat power is equipped in the filter block shell 1A
Valve chamber 18A, the oil return opening 7A are connected to by the drainback passage 11A with the heat power valve chamber 18A, and the thermovent 8A is logical
It crosses the heat dissipation channel 12A to connect with the upper port of the heat power valve chamber 18A, the input channel 9A is sharp again by the heat
It is connect with the lower port of the heat power valve chamber 18A with channel 13A;The heat power spool 14A is slidably arranged on described
In heat power valve chamber 18A, the heat power spool 14A is fixedly connected with the catch bar 17A, and the resetting spring 15A is located at
Between the heat power spool 14A and the filter block shell 1A, the movement of the heat power spool 14A can open or close institute
State the upper port or lower port of heat power valve chamber 18A;
The first check valve 19A is equipped in the drainback passage 11A;The second check valve is equipped in the heat dissipation channel 12A
20A;Third check valve 21A is equipped in the input channel 9A.
When engine cold-start, if the oil temperature that thermostatic controller 27 detects is surveyed less than GB/T18297-2001 test stand performances
Test-object standard provides, then starts far-infrared ceramic heat radiator 26 to diesel heating, ensure engine cold-start diesel fuel supply it is sufficient,
Start smooth.
After engine cold-start operating, if GB/T18297-2001 platforms are not achieved in the oil temperature that thermostatic controller 27A is detected
The 6th article of frame performance test standard, the 6.5th section of regulation, then control far-infrared ceramic heat radiator 26A to diesel heating, make oil
Temperature is stablized in GB/T18297-2001 standard prescribed limits.
After engine cold-start operating, if the oil temperature in output channel 10 is tested less than GB/T18297-2001 test stand performances
The 6th article of standard, the 6.5th section of regulation, catch bar 17 are in retracted state under the action of resetting spring 15, at this time Thermodynamic valve
The upper port of room 18A is closed, lower port is opened, and be pumped to injection pump through oil transportation pays lubrication, radiates and take back machine to plunger matching parts
The high temperature diesel oil of tool heat recycles channel 13 through drainback passage 11, heat power valve chamber 18A, heat successively and enters input channel 9A,
Enter filter core 23A after being mixed with low temperature diesel oil, prevents low temperature diesel oil that oily wax crystal grain is precipitated and blocks filter core through-hole.When oil temperature is more than
When GB/T18297-2001 test stand performance testing standards provide, the heated generation machinery of heat sensitive wax in heat power device shell 16A is swollen
Expansive force makes catch bar 17A gradually stretch out, to be gradually opened the upper port of heat power valve chamber 18A and progressively close off Thermodynamic valve
The lower port of room, make all or part of high temperature diesel oil successively through drainback passage 11A, heat power valve chamber 18A, heat dissipation channel 12A and
It radiates into fuel tank.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, identical similar portion refers to mutually between each embodiment.