CN108590509A - Balance expansion full water pressure cutting arrangement for soft or hard stratum - Google Patents
Balance expansion full water pressure cutting arrangement for soft or hard stratum Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 305
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- 238000005553 drilling Methods 0.000 claims abstract description 352
- 239000002689 soil Substances 0.000 claims abstract description 91
- 238000010276 construction Methods 0.000 claims abstract description 28
- 239000010720 hydraulic oil Substances 0.000 claims description 326
- 239000003921 oil Substances 0.000 claims description 49
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- 230000002706 hydrostatic effect Effects 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 38
- 238000005755 formation reaction Methods 0.000 abstract description 38
- 239000011435 rock Substances 0.000 abstract description 10
- 230000000116 mitigating effect Effects 0.000 abstract description 2
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/02—Fluid rotary type drives
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B44/02—Automatic control of the tool feed
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
- E21B49/003—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells by analysing drilling variables or conditions
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Abstract
本发明提供一种用于软硬地层的平衡伸缩式全水压钻切装置,属于地下工程岩土体钻进、切割和地下工程防灾减灾技术领域。该装置包括动力系统,传感系统,控制系统,增压系统,平衡伸缩系统,排泥系统,支撑保护系统,高压管道系统,钻切系统。本发明装置能提供超强高水压作为钻切动力源,能精准钻切不同的软硬地层;能实现定量化控制钻切头切入硬土层区域内的钻切力并实时增加,可以使处于软土层区域内的钻切力保持恒定,保证整个钻切施工的稳定性、精准性;能快速定量化反馈钻切面不同区域软硬地层的钻切力,为确保地下工程钻切施工不出现桩位偏差等提供信息保障。
The invention provides a balanced telescopic full-hydraulic drilling and cutting device for soft and hard formations, belonging to the technical fields of rock and soil drilling and cutting in underground engineering and disaster prevention and mitigation in underground engineering. The device includes a power system, a sensor system, a control system, a booster system, a balance expansion system, a mud discharge system, a support protection system, a high-pressure pipeline system, and a drilling and cutting system. The device of the present invention can provide super-high water pressure as the power source for drilling and cutting, and can accurately drill and cut different soft and hard strata; it can realize quantitative control and real-time increase of the drilling and cutting force of the drilling and cutting head when it cuts into the hard soil layer, and can make The drilling and cutting force in the soft soil layer area remains constant to ensure the stability and accuracy of the entire drilling and cutting construction; it can quickly and quantitatively feed back the drilling and cutting force of soft and hard strata in different areas of the drilling cutting surface, in order to ensure that the drilling and cutting construction of underground engineering does not Provide information guarantee in case of pile position deviation.
Description
技术领域technical field
本发明属于地下工程岩土体钻进、切割和地下工程防灾减灾技术领域,尤其是涉及一种用于软硬地层的平衡伸缩式全水压钻切装置。The invention belongs to the technical field of underground engineering rock and soil drilling, cutting and underground engineering disaster prevention and mitigation, and in particular relates to a balanced telescopic full hydraulic pressure drilling and cutting device for soft and hard strata.
背景技术Background technique
地下工程钻切施工的主要难点是如何快速钻切穿越各类复杂多变的工程地质,特别是钻切穿越软硬不均的工程地质。这是由于软硬不均地层是一种非均质地层,地质复杂多变,具有地形地貌起伏多变、地层岩性复杂多样的特点。在这种类型的地层中进行地下工程施工,不同于单一的软地层和硬地层,由于软地层和硬地层的刚度差异大,钻切速度以及软硬不同地层对钻切刀具的反作用力不相等,致使软硬地层可钻切性不同于单一的软地层和硬地层,导致钻切施工面的钻切力比在单一软地层和硬地层中更难控制,因而在地下工程建设过程中经常出现桩位偏差、桩身混凝土离析松散、裂缝、夹泥以及地表沉降、地下管线破坏、地表建筑物倾斜或倒塌等质量事故。现有的用于软硬地层施工的钻进装置主要有超大直径的盾构刀盘、盾构刮刀、盾构机刀具、PDC钻头、物探冲刮钻头等,现有的用于软硬地层施工的切割装置主要是嵌岩桩气压控制式切割,但超大直径的盾构刀盘、盾构刮刀、盾构机刀具等盾构类钻进装置体型庞大、造价昂贵,PDC钻头、物探冲刮钻头等工程勘察类钻进装置成孔直径小、刀翼分布角度和切削齿分布设置不合理,嵌岩桩气压控制式切割软硬地层时切割面钻切力不能随地层变化而实时变化,功能性有待提高。因此,现有的软硬地层施工成孔装置,主要是单一的钻入装置和切割装置,缺少同时兼具钻进、切割功能于一体的复合型钻切装置。The main difficulty in the drilling and cutting construction of underground engineering is how to quickly drill and cut through various complex and changeable engineering geology, especially the engineering geology with uneven softness and hardness. This is because the stratum with uneven hardness and softness is a kind of heterogeneous stratum with complex and changeable geology, which has the characteristics of undulating topography and landform, and complex and diverse stratum lithology. Underground engineering construction in this type of formation is different from a single soft formation and hard formation. Due to the large difference in stiffness between the soft formation and the hard formation, the drilling and cutting speed and the reaction force of the drilling and cutting tool on different soft and hard formations are not equal. , so that the drillability of soft and hard formations is different from that of single soft and hard formations, resulting in the drilling and cutting force of the drilling construction surface is more difficult to control than in single soft and hard formations, so it often occurs in the process of underground engineering construction Quality accidents such as pile position deviation, loose pile concrete segregation, cracks, mud inclusions, surface settlement, underground pipeline damage, and surface buildings tilting or collapsing. Existing drilling devices for soft and hard formation mainly include super large diameter shield cutter head, shield scraper, shield machine tool, PDC bit, geophysical scour bit, etc. The cutting device is mainly rock-socketed pile air-pressure-controlled cutting, but shield drilling devices such as super-large-diameter shield cutterhead, shield scraper, shield machine tool, etc. are bulky and expensive. Drilling devices such as engineering survey drilling devices have small hole diameters, blade distribution angles and cutter distribution settings are unreasonable, and when rock-socketed piles are controlled by air pressure to cut soft and hard strata, the cutting force of the cutting surface cannot change in real time with the stratum. needs improvement. Therefore, existing soft and hard stratum construction pore-forming device mainly is single drilling device and cutting device, lacks the compound type drilling and cutting device that simultaneously has both drilling, cutting function in one.
中国专利CN106907158A一种用于软硬不均地层的超大直径盾构钻切系统,包括大型刀盘、中型刀盘、小型刀盘,辐条、面板、滚刀、切刀、先行刀、中心刀、搅拌棒、减速器、液压马达、动力传送装置、护盾和螺旋出土装置,但是该钻切系统布设方式为多层刀盘空间交错分布,造价昂贵,当刀盘遇软硬地层进行钻进施工时,由于受限于盾构前端刀盘为整体结构,仅能通过控制各类刀盘驱使盾构钻入软硬区,难以有效控制软硬不同地层施工时各地层对应切割面的钻切力,同时也不能切割软硬地层中的硬地层。Chinese patent CN106907158A is a super-large diameter shield drilling and cutting system for soft and hard uneven strata, including large cutterhead, medium cutterhead, small cutterhead, spokes, panels, hobs, cutters, leading cutters, center cutters, Stirring rods, reducers, hydraulic motors, power transmission devices, shields, and screw excavation devices, but the layout of the drilling and cutting system is that the multi-layer cutter head space is staggered, and the cost is expensive. When the cutter head encounters soft and hard strata for drilling construction However, due to the limitation of the overall structure of the front cutter head of the shield machine, the shield machine can only be driven into soft and hard areas by controlling various cutter heads, and it is difficult to effectively control the drilling and cutting forces of the corresponding cutting surfaces in different layers of soft and hard layers. , At the same time, it cannot cut hard formations in soft and hard formations.
中国专利CN206495679U一种在软硬不均地层中使用的盾构刮刀,包括刀体,在刀体的上面一侧边上设有刃口,在刀体上部的斜面上设有安装孔,在刀体的背部设有硬质合金,在刀体的刃口部位设有耐磨合金层,但是该盾构刮刀主要是增强其在不良地层中的抗冲击性能,且成本高,无法保证软硬地层施工时主体结构的精准度,不能用于钻切软硬地层中的岩土体。Chinese patent CN206495679U is a kind of shield scraper used in soft and hard uneven formations. There is a hard alloy on the back of the body, and a wear-resistant alloy layer on the cutting edge of the cutter body. However, the shield scraper is mainly to enhance its impact resistance in bad formations, and the cost is high, so it cannot guarantee the protection of soft and hard formations. The accuracy of the main structure during construction cannot be used for drilling and cutting rock and soil in soft and hard formations.
中国专利CN204552753U一种适用于软硬不均地层的盾构机刀具,包括安装在刀盘上的多个刀具组合,刀具组合包括滚刀和切削刀,滚刀的轴部安装有传感器,滚刀后部固定安装在刀盘上,切削刀后部通过具有液压伸缩装置的基座安装在刀盘上,基座可沿着盾构机轴向前后移动,但是该盾构机刀具由于受限于盾构前端刀盘为整体结构,仅能通过控制滚刀和切削刀钻入岩土体,不能精准调节软地层、硬地层、软硬相互地层等各类不同地层施工时盾构刀盘钻入面的钻入力,且成本高,也不能切割软硬地层中的硬地层。Chinese patent CN204552753U is a shield machine tool suitable for soft and hard uneven strata, including multiple tool combinations installed on the cutter head. The tool combination includes hobs and cutting knives. The shaft of the hob is equipped with sensors. The rear part is fixedly installed on the cutter head, and the rear part of the cutter is installed on the cutter head through a base with a hydraulic expansion device. The base can move back and forth along the shield machine axis, but the shield machine tool is limited The front cutterhead of the shield machine is an integral structure, which can only be drilled into the rock and soil by controlling the hob and cutter, and cannot accurately adjust the penetration of the shield cutterhead during construction in various strata such as soft stratum, hard stratum, and soft-hard stratum. The drilling force of the surface is high, and the cost is high, and the hard formation in the soft and hard formation cannot be cut.
中国专利CN203891774U一种适于软硬交错地层的五刀翼PDC钻头,包括钻头本体及凸设于钻头本体冠部的五个刀翼,刀翼之间形成用于排出杂物的数个沟槽,该钻头通过调整刀翼的分布角度以及刀翼上的主切削齿分布来钻孔,当遇软硬地层时,刀翼上的主切削齿不能随着地层的变化以调整主切削齿的钻力,无法保证软硬地层中主体结构的受力均匀性,不能用于岩土体中软硬地层的钻进和切割。Chinese patent CN203891774U is a five-blade PDC drill bit suitable for soft and hard formations, including a drill body and five blades protruding from the crown of the drill body, and several grooves for discharging debris are formed between the blades , the drill bit drills holes by adjusting the distribution angle of the blade and the distribution of the main cutting teeth on the blade. It cannot guarantee the stress uniformity of the main structure in soft and hard formations, and cannot be used for drilling and cutting in soft and hard formations in rock and soil.
中国专利CN106223855A一种用于嵌岩桩软硬不均地层的气压控制式切岩装置,包括切岩护筒、锥形切削刀具系统、齿形切削刀具系统、振动传感系统、气压传感系统、气压囊系统、高压水管、多径接驳器、隔振弹簧、钻杆、气压控制器、振动控制器、高压水泵、电缆线、强力胶粘剂、气压流量控制器、气压稳固螺栓、橡胶减震垫、隔振紧固螺栓、固位销钉。该装置主要是针对软硬岩切岩时的受力情况,对钻空的软岩保持恒压,对未全部切入的硬岩施加气压,但是该装置无法解决遇软地层、硬地层、软硬交互地层等不同地层切割面的切割力实时调整问题,同时也无法解决软硬地层切割时切屑的快速排出,特别是不能切割硬地层,无法保持切割装置的受力均匀性。Chinese patent CN106223855A is an air pressure-controlled rock cutting device for rock-socketed piles with uneven hardness and softness, including a rock cutting casing, a conical cutting tool system, a toothed cutting tool system, a vibration sensing system, and an air pressure sensing system , air bag system, high-pressure water pipe, multi-path connector, vibration isolation spring, drill pipe, air pressure controller, vibration controller, high-pressure water pump, cable, strong adhesive, air pressure flow controller, air pressure fixing bolt, rubber shock absorber Pads, vibration isolation fastening bolts, retaining pins. This device is mainly aimed at the stress situation when cutting soft and hard rocks. It maintains constant pressure on the soft rocks that are drilled and applies air pressure to the hard rocks that are not fully cut. The problem of real-time adjustment of the cutting force on the cutting surface of different formations such as strata, and the rapid discharge of chips when cutting soft and hard formations cannot be solved, especially hard formations cannot be cut, and the force uniformity of the cutting device cannot be maintained.
发明内容Contents of the invention
为了克服上述现有技术的不足,本发明的目的是提供一种用于软硬地层的平衡伸缩式全水压钻切装置,该装置具有钻切力均匀、成孔精度高、成本低、钻切速度快、钻切力大的特点。In order to overcome the deficiencies in the prior art above, the object of the present invention is to provide a balanced telescopic full hydraulic drilling and cutting device for soft and hard formations, which has the advantages of uniform drilling and cutting force, high hole forming precision, low cost, and It has the characteristics of fast cutting speed and high cutting force.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种用于软硬地层的平衡伸缩式全水压钻切装置,包括动力系统,传感系统,控制系统,增压系统,平衡伸缩系统,排泥系统,支撑保护系统,高压管道系统,钻切系统。A balanced telescopic full hydraulic drilling and cutting device for soft and hard formations, including a power system, a sensor system, a control system, a booster system, a balanced telescopic system, a mud discharge system, a support protection system, a high-pressure pipeline system, a drill cut system.
动力系统包括排泥管转动器、清泥刀转动器;传感系统包括液压传感器、土压传感器;控制系统包括控制箱、线路保护管、排泥管转动器导线、清泥刀转动器导线、液压油泵传感器导线、土压传感器导线、土压控制模块、液压控制模块;增压系统包括液压油增压器、储水池、泥浆沉淀池、水压增压器;平衡伸缩系统包括平衡弹簧、液压油伸缩臂;排泥系统包括主排泥管、吸泥机、吸泥软管、清泥刀;支撑保护系统包括外保护管、第一填充剂、软管固定盘、第二填充剂、清泥刀固定杆、液压油盘支撑柱、分水盘支撑柱、刀盘防脱钩盘、齿轮、填充层、钻盘箱体;高压管道系统包括液压油管、液压油分油环、高压水分水环、高压水管、高压软管;钻切系统包括刀盘、圆形钻切头。The power system includes the mud discharge pipe rotator and the mud cleaning knife rotator; the sensing system includes the hydraulic pressure sensor and the earth pressure sensor; the control system includes the control box, the line protection tube, the mud discharge pipe rotator wire, the mud cleaning knife rotator wire, Hydraulic oil pump sensor wires, earth pressure sensor wires, earth pressure control module, hydraulic control module; booster system includes hydraulic oil booster, water storage tank, mud sedimentation tank, water pressure booster; balance telescopic system includes balance spring, hydraulic The oil telescopic arm; the mud discharge system includes the main mud discharge pipe, the dredge machine, the mud suction hose, and the mud cleaning knife; the support and protection system includes the outer protection pipe, the first filler, the hose fixed plate, the second filler, the cleaner Trowel fixing rod, hydraulic oil pan support column, water separator support column, cutter head anti-decoupling disc, gear, filling layer, drill disc box; high pressure pipeline system includes hydraulic oil pipe, hydraulic oil separator ring, high pressure water water ring, High-pressure water pipes, high-pressure hoses; drilling and cutting system includes cutter head, circular drilling and cutting head.
排泥系统中的主排泥管设在整个装置的轴心,主排泥管的上端管口通过软吸泥管连接吸泥机,同时吸泥软管的出泥口与泥浆沉淀池连通,吸泥机设置在地面上用以吸入地下钻切施工的泥浆,并通过主排泥管吸到吸泥软管内,最后被吸到地面上的泥浆沉淀池中。主排泥管的下端管口通过支撑保护系统中的清泥刀固定杆将清泥刀固定在主排泥管的内壁,以清除主排泥管管口的淤泥。同时清泥刀与清泥刀转动器的输出轴连接,并在清泥刀转动轴的带动下下转动。The main mud discharge pipe in the mud discharge system is set at the axis of the whole device. The upper end of the main mud discharge pipe is connected to the dredge machine through a soft mud suction pipe, and at the same time, the mud outlet of the mud suction hose is connected to the mud sedimentation tank. The dredge is installed on the ground to suck the mud for underground drilling and cutting construction, and suck it into the mud suction hose through the main mud discharge pipe, and finally be sucked into the mud sedimentation tank on the ground. The lower end nozzle of the main mud discharge pipe is fixed on the inner wall of the main mud discharge pipe by the mud removal knife fixing rod in the support protection system to remove the silt at the main mud discharge pipe nozzle. Simultaneously, the mud cleaning knife is connected with the output shaft of the mud cleaning knife rotator, and rotates under the drive of the mud cleaning knife rotating shaft.
主排泥管的上端安装有排泥管转动器,排泥管转动器控制主排泥管的转动,主排泥管的下端外周设置有齿轮,齿轮与刀盘咬合,刀盘下设圆形钻切头。A mud discharge pipe rotator is installed on the upper end of the main mud discharge pipe, and the mud discharge pipe rotator controls the rotation of the main mud discharge pipe. The outer periphery of the lower end of the main mud discharge pipe is provided with a gear, which is engaged with the cutter head. Drill cutting head.
增压系统中的液压油增压器固定在地面,液压油增压器、液压油管、液压油分油环、液压油伸缩臂依次连接,当液压油增压后,首先通过液压油管输送至液压油分油环,进而输送至平衡伸缩系统中的液压油伸缩臂中,目的是给液压油伸缩臂提供液压油;平衡弹簧的上端与液压油伸缩臂的下端连接,平衡弹簧的下端连在刀盘上;平衡弹簧和液压油伸缩臂用来缓冲机体的震动和控制所有刀盘的伸出与回缩。液压油管采用金属管,用于利用液压油增压器将液压油导入液压油分油环中。The hydraulic oil booster in the pressurization system is fixed on the ground, and the hydraulic oil booster, hydraulic oil pipe, hydraulic oil separator ring, and hydraulic oil telescopic arm are connected in sequence. When the hydraulic oil is pressurized, it is first sent to the hydraulic oil separator through the hydraulic oil pipe. The oil ring is then sent to the hydraulic oil telescopic arm in the balance telescopic system, the purpose is to provide hydraulic oil to the hydraulic oil telescopic arm; the upper end of the balance spring is connected to the lower end of the hydraulic oil telescopic arm, and the lower end of the balance spring is connected to the cutter head ; The balance spring and the hydraulic oil telescopic arm are used to buffer the vibration of the body and control the extension and retraction of all cutter heads. The hydraulic oil pipe adopts a metal pipe, which is used to guide the hydraulic oil into the hydraulic oil separation ring by using the hydraulic oil booster.
液压油传感器安装在液压油分油环和液压油伸缩臂的连接处,液压油传感器、液压油增压器分别通过液压油泵传感器导线与液压控制模块连接,液压油传感器用于感应钻切力的平衡,以及实时反馈各类钻切信息给控制箱中的液压控制模块,以控制液压油伸缩臂的伸缩。The hydraulic oil sensor is installed at the junction of the hydraulic oil separator ring and the hydraulic oil telescopic arm. The hydraulic oil sensor and the hydraulic oil booster are respectively connected to the hydraulic control module through the hydraulic oil pump sensor wires. The hydraulic oil sensor is used to sense the balance of drilling and cutting forces. , and real-time feedback of various drilling and cutting information to the hydraulic control module in the control box to control the expansion and contraction of the hydraulic oil telescopic arm.
储水池和水压增压器也固定在地面,储水池、水压增压器、高压水管、高压水分水环、高压软管依次连接,高压软管的末端出水口连接在刀盘上,从储水池中把水增压后,通过高压管道系统中的高压水管输送到高压水分水环中,然后将高压软管中的高压水输送到钻切系统中的刀盘中,最后,高压水通过刀盘钻切相应的软硬土层以完成钻切施工。高压水分水环和高压水管采用高强度的合金材料,其目的是耐高压和防锈蚀。The water storage tank and the water pressure booster are also fixed on the ground. The water storage tank, the water pressure booster, the high-pressure water pipe, the high-pressure moisture water ring, and the high-pressure hose are connected in sequence. After the water is pressurized in the storage tank, it is sent to the high-pressure water ring through the high-pressure water pipe in the high-pressure pipeline system, and then the high-pressure water in the high-pressure hose is sent to the cutter head in the drilling and cutting system, and finally, the high-pressure water passes through The cutter head drills and cuts the corresponding soft and hard soil layers to complete the drilling and cutting construction. The high-pressure water ring and the high-pressure water pipe are made of high-strength alloy materials, which are designed to withstand high pressure and prevent corrosion.
主排泥管的下部位于转盘箱体中,转盘箱体设置于地下,转盘箱体的底部设置有填充层,填充层中填充有第二填充剂,液压油分油环和高压水分水环位于转盘箱体中;软管固定盘水平安装在钻盘箱体内壁上,且位于高压水分水环和填充层之间;软管固定盘上开设有孔用于穿设并固定高压软管;液压油盘支撑柱采用高强度金属材料,其支撑于液压油分油环与软管固定盘之间,用以固定液压油分油环;分水盘支撑柱采用高强度金属,其支撑于高压水分水环与软管固定盘之间,以共同固定高压水分水环;刀盘防脱钩盘设置在钻盘箱体的侧壁末端,以保护刀盘,确保在平衡伸缩系统中各类液压油伸缩臂上下伸缩时不会掉落;填充层置于刀盘上方,用于缓冲压力和保护土压传感器;钻盘箱体采用高硬度的金属材料,以减少钻切施工时箱体的磨耗性。The lower part of the main mud discharge pipe is located in the turntable box, the turntable box is set underground, the bottom of the turntable box is provided with a filling layer, the filling layer is filled with the second filler, the hydraulic oil separation ring and the high-pressure moisture water ring are located on the turntable In the box body; the hose fixing plate is installed horizontally on the inner wall of the drilling disc box, and is located between the high-pressure water water ring and the filling layer; the hose fixing plate is provided with holes for passing and fixing the high-pressure hose; the hydraulic oil The disc support column is made of high-strength metal material, which is supported between the hydraulic oil separator ring and the hose fixed disc to fix the hydraulic oil separator ring; the water separator support column is made of high-strength metal, which is supported between the high-pressure moisture water ring and the The hoses are fixed between the disks to jointly fix the high-pressure water ring; the cutter head anti-decoupling disk is set at the end of the side wall of the drill head box to protect the cutter head and ensure that various hydraulic oil telescopic arms are stretched up and down in the balanced telescopic system The filling layer is placed above the cutter head to buffer the pressure and protect the earth pressure sensor; the drill head box is made of high-hardness metal material to reduce the wear of the box during drilling and cutting.
土压传感器安装在刀盘上方的第二填充剂填充的填充层中,土压传感器通过土压传感器导线与土压控制模块连接,同时土压控制模块还分别与水压增压器、液压油增压器连接,土压传感器用于感应软硬土层的钻切压力并反馈给控制箱里中的土压控制模块,当感应到软硬不均的地层时,控制箱中的土压控制模块会实时接收到反馈信息,然后根据反馈信息调节增压系统中的水压增压器,使其加强水压力输出,同时调节平衡伸缩系统,控制液压油伸缩臂上下伸缩,使钻切系统中的刀盘对相应的软硬不均地层进行精准伸缩;当感应到硬土层时,土压控制模块会依据反馈信息对硬土层加压钻进;当感应到软土层时,土压控制模块会依据反馈信息对软土层保持恒定压力;同时系统中的平衡弹簧会依据反馈信息进行相应区域刀盘的伸缩,确保钻切系统中的刀盘处于平衡,确保钻切施工钻切力的均匀性,保证施工质量。The earth pressure sensor is installed in the filling layer filled with the second filler above the cutter head. The earth pressure sensor is connected to the earth pressure control module through the earth pressure sensor wire, and the earth pressure control module is also connected to the water pressure booster, hydraulic oil The supercharger is connected, and the earth pressure sensor is used to sense the cutting pressure of soft and hard soil layers and feed back to the earth pressure control module in the control box. When sensing uneven hard and soft layers, the earth pressure control module in the control box The module will receive the feedback information in real time, and then adjust the hydraulic pressure booster in the booster system according to the feedback information to enhance the water pressure output, and at the same time adjust the balance telescopic system to control the hydraulic oil telescopic arm to expand and contract up and down, so that the drilling and cutting system The cutter head can accurately expand and contract the corresponding soft and hard uneven strata; when the hard soil layer is sensed, the earth pressure control module will pressurize the hard soil layer to drill according to the feedback information; when the soft soil layer is sensed, the earth pressure control module will The control module will maintain a constant pressure on the soft soil layer according to the feedback information; at the same time, the balance spring in the system will expand and contract the cutter head in the corresponding area according to the feedback information, so as to ensure that the cutter head in the drilling and cutting system is in balance and ensure the drilling and cutting force of the drilling and cutting construction. The uniformity ensures the construction quality.
控制系统中的控制箱固定于地面上,控制箱内部设置有液压控制模块和土压控制模块,液压控制模块和土压控制模块用于接收与处理置于地下的传感系统传来的钻切信息,然后根据反馈信息对应调节动力系统、增压系统、排泥系统和平衡伸缩系统工作;线路保护管采用高韧性的塑料管,其主要作用是将排泥管转动器导线与钻盘箱体中的清泥刀转动器导线、液压油泵传感器导线、土压传感器导线汇聚后与控制箱连接。The control box in the control system is fixed on the ground. The control box is equipped with a hydraulic control module and an earth pressure control module. The hydraulic control module and the earth pressure control module are used to receive and process the drilling and cutting data from the sensor system placed underground. information, and then adjust the work of the power system, booster system, mud discharge system and balance telescopic system according to the feedback information; The wires of the clearing knife rotator, the wires of the hydraulic oil pump sensor, and the wires of the earth pressure sensor in the center are connected to the control box after being converged.
支撑保护系统的外保护管和第一填充剂的主要功能是保证钻盘箱体的安全;外保护管采用高强度的合金钢,其位于转盘箱体的上方,并套设于主排泥管、线路保护管、液压油管、高压水管外,第一填充剂填充除通往地面通道以外的全部管道空隙。The main function of the outer protection tube and the first filler supporting the protection system is to ensure the safety of the drilling panel box; the outer protection tube is made of high-strength alloy steel, which is located above the turntable box and is sleeved on the main mud discharge pipe , line protection pipes, hydraulic oil pipes, and high-pressure water pipes, the first filler fills all the pipe voids except the passage leading to the ground.
在优选的实施方式中,排泥管转动器带动主排泥管左右30°转动,主排泥管带动全部刀盘呈左右30°转动。In a preferred embodiment, the mud discharge pipe rotator drives the main mud discharge pipe to rotate left and right by 30°, and the main mud discharge pipe drives all the cutter heads to rotate left and right by 30°.
作为举例而非限定,刀盘包括一号刀盘、二号刀盘、三号刀盘、四号刀盘、五号刀盘、六号刀盘、七号刀盘、八号刀盘。By way of example and not limitation, the cutterheads include cutterhead No. 1, cutterhead No. 2, cutterhead No. 3, cutterhead No. 4, cutterhead No. 5, cutterhead No. 6, cutterhead No. 7, and cutterhead No. 8.
相应的,液压传感器包括第一液压油传感器、第二液压油传感器、第三液压油传感器、第四液压油传感器、第五液压油传感器、第六液压油传感器、第七液压油传感器、第八液压油传感器;液压油伸缩臂包括第一液压油伸缩臂、第二液压油伸缩臂、第三液压油伸缩臂、第四液压油伸缩臂、第五液压油伸缩臂、第六液压油伸缩臂、第七液压油伸缩臂、第八液压油伸缩臂。Correspondingly, the hydraulic pressure sensor includes a first hydraulic oil sensor, a second hydraulic oil sensor, a third hydraulic oil sensor, a fourth hydraulic oil sensor, a fifth hydraulic oil sensor, a sixth hydraulic oil sensor, a seventh hydraulic oil sensor, an eighth hydraulic oil sensor Hydraulic oil sensor; the hydraulic oil telescopic arm includes the first hydraulic oil telescopic arm, the second hydraulic oil telescopic arm, the third hydraulic oil telescopic arm, the fourth hydraulic oil telescopic arm, the fifth hydraulic oil telescopic arm, and the sixth hydraulic oil telescopic arm , The seventh hydraulic oil telescopic arm, the eighth hydraulic oil telescopic arm.
进一步,第一液压油传感器安装在液压油分油环和第一液压油伸缩臂上的连接处、第二液压油传感器安装在液压油分油环和第二液压油伸缩上的连接处、第三液压油传感器安装在液压油分油环和第三液压油伸缩臂上的连接处、第四液压油传感器安装在液压油分油环和第四液压油伸缩臂上的连接处、第五液压油传感器安装在液压油分油环和第五液压油伸缩臂上的连接处、第六液压油传感器安装在液压油分油环和第六液压油伸缩臂上的连接处、第七液压油传感器安装在液压油分油环和第七液压油伸缩臂上的连接处、第八液压油传感器安装在液压油分油环和第八液压油伸缩臂上的连接处。以上若干液压油传感器安装主要用于感应钻切力的平衡,以及实时反馈各类钻切信息给控制箱中的液压控制模块,以控制其对应的第一液压油伸缩、第二液压油伸缩臂、第三液压油伸缩臂、第四液压油伸缩臂、第五液压油伸缩臂、第六液压油伸缩臂、第七液压油伸缩臂、第八液压油伸缩臂等伸缩臂的伸缩。Further, the first hydraulic oil sensor is installed at the connection between the hydraulic oil separator ring and the first hydraulic oil telescopic arm, the second hydraulic oil sensor is installed at the connection between the hydraulic oil separator ring and the second hydraulic oil telescopic arm, and the third hydraulic oil The oil sensor is installed at the connection between the hydraulic oil separator ring and the third hydraulic oil telescopic arm, the fourth hydraulic oil sensor is installed at the connection between the hydraulic oil separator ring and the fourth hydraulic oil telescopic arm, and the fifth hydraulic oil sensor is installed at The connection between the hydraulic oil distribution ring and the fifth hydraulic oil telescopic arm, the sixth hydraulic oil sensor is installed at the connection between the hydraulic oil distribution ring and the sixth hydraulic oil telescopic arm, and the seventh hydraulic oil sensor is installed on the hydraulic oil distribution ring The joint with the seventh hydraulic oil telescopic arm, and the eighth hydraulic oil sensor are installed at the joint between the hydraulic oil separator ring and the eighth hydraulic oil telescopic arm. The installation of the above hydraulic oil sensors is mainly used to sense the balance of drilling and cutting force, and to feed back various drilling and cutting information to the hydraulic control module in the control box in real time to control the corresponding first hydraulic oil telescopic arm and the second hydraulic oil telescopic arm , The third hydraulic oil telescopic arm, the fourth hydraulic oil telescopic arm, the fifth hydraulic oil telescopic arm, the sixth hydraulic oil telescopic arm, the seventh hydraulic oil telescopic arm, the eighth hydraulic oil telescopic arm and other telescopic arms.
相应的,平衡弹簧包括第一平衡弹簧、第二平衡弹簧、第三平衡弹簧、第四平衡弹簧、第五平衡弹簧、第六平衡弹簧、第七平衡弹簧、第八平衡弹簧。Correspondingly, the balance spring includes a first balance spring, a second balance spring, a third balance spring, a fourth balance spring, a fifth balance spring, a sixth balance spring, a seventh balance spring, and an eighth balance spring.
进一步,第一平衡弹簧的上端与第一液压油伸缩臂的下端连接,其下端连在一号刀盘上;第二平衡弹簧的上端与第二液压油伸缩臂的下端连接,其下端连在二号刀盘上;第三平衡弹簧的上端与第三液压油伸缩臂的下端连接,其下端连在三号刀盘上;第四平衡弹簧的上端与第四液压油伸缩臂的下端连接,其下端连在四号刀盘上;第五平衡弹簧的上端与第五液压油伸缩臂的下端连接,其下端连在五号刀盘上;第六平衡弹簧的上端与第六液压油伸缩臂的下端连接,其下端连在六号刀盘上;第七平衡弹簧套的上端与第七液压油伸缩臂的下端连接,其下端连在七号刀盘上;第八平衡弹簧的上端第八液压油伸缩臂的下端连接,其下端连在八号刀盘上。所有的平衡弹簧和液压油伸缩臂用来缓冲机体的震动和控制所有刀盘的伸出与回缩。Further, the upper end of the first balance spring is connected to the lower end of the first hydraulic oil telescopic arm, and its lower end is connected to the No. 1 cutterhead; the upper end of the second balance spring is connected to the lower end of the second hydraulic oil telescopic arm, and its lower end is connected to the On the No. 2 cutter head; the upper end of the third balance spring is connected to the lower end of the third hydraulic oil telescopic arm, and its lower end is connected to the No. 3 cutter head; the upper end of the fourth balance spring is connected to the lower end of the fourth hydraulic oil telescopic arm, Its lower end is connected to the No. 4 cutter head; the upper end of the fifth balance spring is connected to the lower end of the fifth hydraulic oil telescopic arm, and its lower end is connected to the No. 5 cutter head; the upper end of the sixth balance spring is connected to the sixth hydraulic oil telescopic arm. The lower end is connected to the No. 6 cutter head; the upper end of the seventh balance spring sleeve is connected to the lower end of the seventh hydraulic oil telescopic arm, and its lower end is connected to the No. 7 cutter head; the upper end of the eighth balance spring is the eighth The lower end of the hydraulic oil telescopic arm is connected, and its lower end is connected on the No. 8 cutter head. All balance springs and hydraulic oil telescopic arms are used to buffer the vibration of the machine body and control the extension and retraction of all cutter heads.
相应的,高压软管包括第一高压软管、第二高压软管、第三高压软管、第四高压软管、第五高压软管、第六高压软管、第七高压软管、第八高压软管。Correspondingly, the high-pressure hose includes a first high-pressure hose, a second high-pressure hose, a third high-pressure hose, a fourth high-pressure hose, a fifth high-pressure hose, a sixth high-pressure hose, a seventh high-pressure hose, a Eight high pressure hoses.
进一步,第一高压软管与一号刀盘连接,第二高压软管与二号刀盘连接,第三高压软管与三号刀盘连接,第四高压软管与四号刀盘连接,第五高压软管与五号刀盘连接,第六高压软管与六号刀盘连接,第七高压软管与七号刀盘连接,第八高压软管与八号刀盘连接。Further, the first high-pressure hose is connected to the No. 1 cutterhead, the second high-pressure hose is connected to the No. 2 cutterhead, the third high-pressure hose is connected to the No. 3 cutterhead, and the fourth high-pressure hose is connected to the No. 4 cutterhead. The fifth high-pressure hose is connected with the No. 5 cutterhead, the sixth high-pressure hose is connected with the No. 6 cutterhead, the seventh high-pressure hose is connected with the No. 7 cutterhead, and the eighth high-pressure hose is connected with the No. 8 cutterhead.
相应的,土压传感器包括第一土压传感器、第二土压传感器、第三土压传感器、第四土压传感器、第五土压传感器、第六土压传感器、第七土压传感器、第八土压传感器。Correspondingly, the earth pressure sensor includes a first earth pressure sensor, a second earth pressure sensor, a third earth pressure sensor, a fourth earth pressure sensor, a fifth earth pressure sensor, a sixth earth pressure sensor, a seventh earth pressure sensor, a Eight earth pressure sensors.
进一步,第一土压传感器安装在一号刀盘上方的第二填充剂填充的填充层中,第二土压传感安装在二号刀盘上方的第二填充剂填充的填充层中,第三土压传感器安装在三号刀盘上方的第二填充剂填充的填充层中,第四土压传感器安装在四号刀盘上方的第二填充剂填充的填充层中,第五土压传感器安装在五号刀盘上方的第二填充剂填充的填充层中,第六土压传感安装在六号刀盘上方的第二填充剂填充的填充层中,第七土压传感器安装在七号刀盘上方的第二填充剂填充的填充层中,第八土压传感器安装在八号刀盘上方的第二填充剂填充的填充层中。以上若干土压传感器全都用于感应软硬土层的钻切压力并反馈给控制箱里中的土压控制模块;当感应到软硬不均的地层时,控制箱中的土压控制模块会实时接收到反馈信息,然后根据反馈信息调节增压系统中的水压增压器,使其加强水压力输出,同时调节平衡伸缩系统,控制对应的液压油伸缩臂上下伸缩,使钻切系统中的一号刀盘、二号刀盘、三号刀盘、四号刀、五号刀盘、六号刀盘、七号刀盘、八号刀盘对相应的软硬不均地层进行精准伸缩;当感应到硬土层时,会依据反馈信息对硬土层加压钻进;当感应到软土层时,会依据反馈信息对软土层保持压力恒定;系统中的平衡弹簧会依据反馈信息进行相应区域刀盘的伸缩,确保钻切系统中的所有刀盘处于平衡,确保钻切施工钻切力的均匀性,保证施工质量。Further, the first earth pressure sensor is installed in the filling layer filled with the second filler above the No. 1 cutterhead, and the second earth pressure sensor is installed in the filling layer filled with the second filler above the No. 2 cutterhead. Three earth pressure transducers were installed in the second filler-filled fill layer above cutterhead No. 3, fourth earth pressure transducers were installed in the second filler-filled fill layer above cutterhead No. Installed in the second filler-filled fill layer above cutter head No. 5, the sixth earth pressure sensor was installed in the second filler-filled fill layer above cutter head No. 6, and the seventh earth pressure sensor was installed in the seventh In the second filler-filled pack above cutterhead No. 8, an eighth earth pressure sensor is installed in the second filler-filled pack above cutterhead No. 8. The above earth pressure sensors are all used to sense the drilling and cutting pressure of soft and hard soil layers and feed back to the earth pressure control module in the control box; Receive the feedback information in real time, and then adjust the hydraulic booster in the booster system according to the feedback information to strengthen the water pressure output, and at the same time adjust the balance telescopic system to control the corresponding hydraulic oil telescopic arm to expand and contract up and down, so that the drilling and cutting system The No. 1 cutterhead, No. 2 cutterhead, No. 3 cutterhead, No. 4 cutterhead, No. 5 cutterhead, No. 6 cutterhead, No. 7 cutterhead, and No. 8 cutterhead can precisely expand and contract the corresponding soft and hard uneven strata ;When the hard soil layer is sensed, the hard soil layer will be pressurized and drilled according to the feedback information; when the soft soil layer is sensed, the pressure on the soft soil layer will be kept constant according to the feedback information; the balance spring in the system will Information to expand and contract the cutter head in the corresponding area, to ensure that all the cutter heads in the drilling and cutting system are in balance, to ensure the uniformity of the drilling and cutting force during the drilling and cutting construction, and to ensure the construction quality.
作为举例而非限定,圆形钻切头包括第一圆形钻切头、第二圆形钻切头、第三圆形钻切头、第四圆形钻切头、第五圆形钻切头、第六圆形钻切头、第七圆形钻切头、第八圆形钻切头、第九圆形钻切头、第十圆形钻切头、第十一圆形钻切头、第十二圆形钻切头、第十三圆形钻切头、第十四圆形钻切头、第十五圆形钻切头、第十六圆形钻切头、第十七圆形钻切头、第十八圆形钻切头、第十九圆形钻切头、第二十圆形钻切头、第二十一圆形钻切头、第二十二圆形钻切头、第二十三圆形钻切头、第二十四圆形钻切头、第二十五圆形钻切头、第二十六圆形钻切头、第二十七圆形钻切头、第二十八圆形钻切头、第二十九圆形钻切头、第三十圆形钻切头、第三十一圆形钻切头、第三十二圆形钻切头、第三十三圆形钻切头、第三十四圆形钻切头、第三十五圆形钻切头、第三十六圆形钻切头、第三十七圆形钻切头、第三十八圆形钻切头、第三十九圆形钻切头、第四十圆形钻切头、第四十一圆形钻切头、第四十二圆形钻切头、第四十三圆形钻切头、第四十四圆形钻切头、第四十五圆形钻切头、第四十六圆形钻切头、第四十七圆形钻切头、第四十八圆形钻切头。As an example without limitation, the circular drilling head includes a first circular drilling head, a second circular drilling head, a third circular drilling head, a fourth circular drilling head, and a fifth circular drilling head. Head, the sixth round cutting head, the seventh round cutting head, the eighth round cutting head, the ninth round cutting head, the tenth round cutting head, the eleventh round cutting head , the twelfth round drill head, the thirteenth round drill head, the fourteenth round drill head, the fifteenth round drill head, the sixteenth round drill head, the seventeenth round Shaped cutting head, eighteenth round cutting head, nineteenth round cutting head, twenty-first round cutting head, twenty-first round cutting head, twenty-second round cutting head head, the twenty-third round drill head, the twenty-fourth round drill head, the twenty-fifth round drill head, the twenty-sixth round drill head, the twenty-seventh round drill head Head, the twenty-eighth round cutting head, the twenty-ninth round cutting head, the thirtieth round cutting head, the thirty-first round cutting head, the thirty-second round cutting head , The thirty-third round drill head, the thirty-fourth round drill head, the thirty-fifth round drill head, the thirty-sixth round drill head, the thirty-seventh round drill head , the thirty-eighth round drill head, the thirty-ninth round drill head, the fortieth round drill head, the forty-first round drill head, the forty-second round drill head, The forty-third round drill head, the forty-fourth round drill head, the forty-fifth round drill head, the forty-six round drill head, the forty-seventh round drill head, Forty-eighth circular drill cutting head.
进一步,一号刀盘下设第一圆形钻切头、第二圆形钻切头、第三圆形钻切头、第四圆形钻切头、第五圆形钻切头、第六圆形钻切头,二号刀盘下设第七圆形钻切头、第八圆形钻切头、第九圆形钻切头、第十圆形钻切头、第十一圆形钻切头、第十二圆形钻切头,三号刀盘下设第十三圆形钻切头、第十四圆形钻切头、第十五圆形钻切头、第十六圆形钻切头、第十七圆形钻切头、第十八圆形钻切头,四号刀盘下设第十九圆形钻切头、第二十圆形钻切头、第二十一圆形钻切头、第二十二圆形钻切头、第二十三圆形钻切头、第二十四圆形钻切头,五号刀盘下设第二十五圆形钻切头、第二十六圆形钻切头、第二十七圆形钻切头、第二十八圆形钻切头、第二十九圆形钻切头、第三十圆形钻切头,六号刀盘下设第三十一圆形钻切头、第三十二圆形钻切头、第三十三圆形钻切头、第三十四圆形钻切头、第三十五圆形钻切头、第三十六圆形钻切头,七号刀盘下设第三十七圆形钻切头、第三十八圆形钻切头、第三十九圆形钻切头、第四十圆形钻切头、第四十一圆形钻切头、第四十二圆形钻切头,八号刀盘下设第四十三圆形钻切头、第四十四圆形钻切头、第四十五圆形钻切头、第四十六圆形钻切头、第四十七圆形钻切头、第四十八圆形钻切头。Further, the first circular cutting head, the second circular cutting head, the third circular cutting head, the fourth circular cutting head, the fifth circular cutting head, the sixth Round cutting head, the seventh round cutting head, the eighth round cutting head, the ninth round cutting head, the tenth round cutting head, the eleventh round cutting head are set under the second cutter head Cutting head, the twelfth round cutting head, the thirteenth round cutting head, the fourteenth round cutting head, the fifteenth round cutting head, the sixteenth round cutting head Drilling head, 17th circular drilling head, 18th circular drilling head, 19th circular drilling head, 20th round drilling head, 21st The round cutting head, the twenty-second round cutting head, the twenty-third round cutting head, the twenty-fourth round cutting head, the twenty-fifth round cutting head under the fifth cutter head Head, the twenty-sixth round cutting head, the twenty-seventh round cutting head, the twenty-eighth round cutting head, the twenty-ninth round cutting head, the thirtieth round cutting head , under the No. 6 cutterhead, there are 31st circular drilling head, 32nd circular drilling head, 33rd circular drilling head, 34th circular drilling head, 30th circular drilling head There are five round drill heads, thirty-six round drill heads, No. 7 cutter head with thirty-seventh round drill heads, thirty-eighth round drill heads, Cutting head, the fortieth circular drilling and cutting head, the forty-first round drilling and cutting head, the forty-second round drilling and cutting head, the forty-third round drilling and cutting head, the fourth There are fourteen round cutting heads, forty-fifth round cutting heads, forty-six round cutting heads, forty-seventh round cutting heads, and forty-eighth round cutting heads.
在优选的实施方式中,八个刀盘均呈45°分布,所有钻切头呈三层分布,由外向内布置,最外层设三个钻切头,第二层设两个钻切头,最内层设一个钻切头,其中最外层的三个钻切头均匀分布,第二层的两个钻切头和最内层的一个钻切头呈金字塔分布。所有刀盘和钻切头全部采用高强度的硬质合金钢。In a preferred embodiment, the eight cutterheads are all distributed at 45°, and all the cutting heads are distributed in three layers, arranged from outside to inside, with three cutting heads on the outermost layer and two cutting heads on the second layer , the innermost layer is provided with a cutting head, in which the three cutting heads in the outermost layer are evenly distributed, and the two cutting heads in the second layer and the cutting head in the innermost layer are distributed in a pyramid. All cutter heads and cutting heads are made of high-strength hard alloy steel.
作为举例而非限定,液压油盘支撑柱包括第一液压油盘支撑柱、第二液压油盘支撑柱、第三液压油盘支撑柱、第四液压油盘支撑柱、第五液压油盘支撑柱、第六液压油盘支撑柱、第七液压油盘支撑柱、第八液压油盘支撑柱;液压油盘支撑柱全部采用高强度金属材料,共同固定液压油分油环。As an example and not limitation, the hydraulic oil pan support column includes a first hydraulic oil pan support column, a second hydraulic oil pan support column, a third hydraulic oil pan support column, a fourth hydraulic oil pan support column, and a fifth hydraulic oil pan support column. Column, the sixth hydraulic oil pan support column, the seventh hydraulic oil pan support column, and the eighth hydraulic oil pan support column; the hydraulic oil pan support columns are all made of high-strength metal materials to jointly fix the hydraulic oil separator ring.
作为举例而非限定,分水盘支撑柱包括第一分水盘支撑柱、第二分水盘支撑柱、第三分水盘支撑柱、第四分水盘支撑柱、第五分水盘支撑柱、第六分水盘支撑柱、第七分水盘支撑柱、第八分水盘支撑柱;分水盘支撑柱都采用高强度金属,以共同固定高压水分水环。By way of example and not limitation, the water diversion pan support column includes a first water diversion pan support column, a second water diversion pan support column, a third water diversion pan support column, a fourth water diversion pan support column, and a fifth water diversion pan support column. Column, the sixth water distribution plate support column, the seventh water distribution plate support column, the eighth water distribution plate support column; the water distribution plate support column is all made of high-strength metal to jointly fix the high-pressure water ring.
作为举例而非限定,清泥刀固定杆包括第一清泥刀固定杆、第二清泥刀固定杆、第三清泥刀固定杆。所有清泥刀固定杆共同将清泥刀固定在主排泥管内壁,以清除管口的淤泥。As an example without limitation, the mud cleaning knife fixing rod includes a first mud cleaning knife fixing rod, a second mud cleaning knife fixing rod, and a third mud cleaning knife fixing rod. All the mud cleaning knife fixing rods jointly fix the mud cleaning knife on the inner wall of the main mud discharge pipe to remove the mud at the nozzle.
本发明实现的机理为:The mechanism that the present invention realizes is:
液压油增压器、储水池、泥浆沉淀池、水压增压器、控制箱、吸泥机全部固定在地面上;动力系统中的排泥管转动器安装在主排泥管上端,先带动主排泥管转动,然后再带动钻切系统中的全部刀盘转动;水压增压器、高压水管、高压水分水环、高压软管依次连接,增压系统的水压增压器把水加压后,高压水通过高压水管、高压水分水环、高压软管输送到刀盘处,进一步刀盘上开设有出水孔,高压水通过对应的刀盘出水孔钻切相应的软硬土层以完成钻切施工。排泥系统中的吸泥机吸出钻进过程中产生的泥浆,依次通过主排泥管、吸泥软管吸到地面上的泥浆沉淀池中;传感系统的所有土压传感器给控制系统反馈软硬地层钻切面的实时钻切力信息,以调整动力系统、排泥系统、增压系统的工作状态;支撑保护系统中的外保护管与钻盘箱体连接,保护外保护管中的管道。钻盘箱体中的全部液压油传感器位于液压油分油环上所有的液压油伸缩臂连接处,所有液压油盘支撑柱把液压油分油环支撑在钻盘箱体中;高压水分水环位于液压油分油环下端,高压水管将地面上的高压水引进高压水分水环,再通过全部高压软管引进所有刀盘中,所有土压传感器安装在刀盘内的填充层中,一个刀盘安装一个土压传感器,所有高压水钻切头在全部刀盘最下方,与土层接触;刀盘遇到软硬不均地层时,通过不同区域钻切面的钻切力大小实时调整平衡伸缩系统中对应区域的液压油伸缩臂伸缩,以适应钻切施工时钻切位置的均匀性,当遇硬土层时,硬土钻切面的钻切力大于软土钻切面的钻切力,此时硬土钻切面对应的平衡伸缩系统会调高钻切力钻切入土,软土钻切面对应的平衡伸缩系统会保持恒定的钻切力,确保整个刀盘在不同软硬钻切区域的均匀性,反之,当遇软土层时,软土钻切面的钻切力大于硬土钻切面的钻切力。The hydraulic oil booster, water storage tank, mud sedimentation tank, water pressure booster, control box, and dredger are all fixed on the ground; the mud discharge pipe rotator in the power system is installed on the upper end of the main mud discharge pipe, and first drives The main mud discharge pipe rotates, and then drives all the cutterheads in the drilling and cutting system to rotate; the hydraulic booster, high-pressure water pipe, high-pressure water water ring, and high-pressure hose are connected in sequence, and the hydraulic booster of the booster system turns the water After pressurization, the high-pressure water is transported to the cutter head through the high-pressure water pipe, high-pressure water ring, and high-pressure hose. Further, there are water outlet holes on the cutter head, and the high-pressure water drills and cuts the corresponding soft and hard soil layers through the corresponding cutter head water outlet holes. To complete the drilling and cutting construction. The mud suction machine in the mud discharge system sucks out the mud generated during the drilling process, and then sucks it into the mud sedimentation tank on the ground through the main mud discharge pipe and mud suction hose in turn; all the earth pressure sensors of the sensor system give feedback to the control system Real-time drilling and cutting force information on the drilling surface of soft and hard formations to adjust the working status of the power system, mud discharge system, and pressurization system; the outer protection tube in the support protection system is connected with the drilling disc box to protect the pipeline in the outer protection tube . All hydraulic oil sensors in the drill panel box are located at the joints of all hydraulic oil telescopic arms on the hydraulic oil separator ring, and all hydraulic oil pan support columns support the hydraulic oil separator ring in the drill panel box; the high-pressure water ring is located at the hydraulic oil At the lower end of the oil separation ring, the high-pressure water pipe introduces the high-pressure water on the ground into the high-pressure water ring, and then introduces it into all cutterheads through all high-pressure hoses. All soil pressure sensors are installed in the filling layer in the cutterhead, and one cutterhead is installed Earth pressure sensor, all cutting heads of high-pressure water drilling are at the bottom of all cutterheads, in contact with the soil layer; when the cutterhead encounters soft and hard uneven strata, the corresponding area in the telescopic system can be adjusted in real time through the cutting force of the drilling cutting surface in different areas The hydraulic oil telescopic arm is stretched to adapt to the uniformity of the drilling and cutting position during the drilling and cutting construction. When encountering hard soil layers, the cutting force of the hard soil drilling cutting surface is greater than that of the soft soil drilling cutting surface. At this time, the hard soil drilling The balanced telescopic system corresponding to the cutting surface will increase the drilling cutting force to drill into the soil, and the balanced telescopic system corresponding to the soft soil drilling cutting surface will maintain a constant drilling cutting force to ensure the uniformity of the entire cutterhead in different soft and hard drilling cutting areas. On the contrary, When encountering the soft soil layer, the drilling cutting force of the soft soil drilling cutting surface is greater than that of the hard soil drilling cutting surface.
本发明与现有技术相比,具有以下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1.本发明装置采用全水压式复合钻切系统,能提供超强高水压作为钻切动力源,能精准钻切不同的软硬地层。在本发明实施例中,本发明设8个刀盘共48把圆形钻切头,8个刀盘均呈45°分布,通过增压系统,同时将增压后的液压油输送至平衡伸缩系统,将增压后的水通过高压管道系统中的高压水管输送到高压水分水环中,进而将对应高压软管中的高压水依次对应输送到钻切系统中的相应刀盘,通过对应刀盘带动各类圆形钻切头工作,能有效钻切不同的软硬地层。1. The device of the present invention adopts a full hydraulic composite drilling and cutting system, which can provide super high water pressure as a drilling and cutting power source, and can accurately drill and cut different soft and hard formations. In the embodiment of the present invention, the present invention has 8 cutterheads with a total of 48 circular drilling and cutting heads, and the 8 cutterheads are all distributed at 45°. Through the pressurization system, the pressurized hydraulic oil is delivered to the balance telescopic system, the pressurized water is transported to the high-pressure water ring through the high-pressure water pipe in the high-pressure pipeline system, and then the high-pressure water in the corresponding high-pressure hose is sequentially transported to the corresponding cutter head in the drilling and cutting system. The disc drives all kinds of circular drilling and cutting heads to work, which can effectively drill and cut different soft and hard formations.
2.本发明装置采用平衡伸缩式控制模式,即采用将若干平衡弹簧套在对应液压油伸缩臂上,并将其上端连在液压油分油环上,下端连在对应刀盘上,通过平衡弹簧和液压油伸缩臂控制8个刀盘区域内的相应钻切头的伸出与回缩,实现精准控制钻切面8个刀盘区域内钻切头的伸缩,实现定量化控制钻切头切入硬土层区域内的钻切力能实时增加,而处于软土层区域内的钻切力保持恒定,保证整个钻切施工的稳定性、精准性。2. The device of the present invention adopts a balanced telescopic control mode, that is, a number of balance springs are set on the corresponding hydraulic oil telescopic arm, and the upper end is connected to the hydraulic oil oil separation ring, and the lower end is connected to the corresponding cutter head. and the hydraulic oil telescopic arm to control the extension and retraction of the corresponding drilling and cutting heads in the 8 cutter head areas, so as to realize the precise control of the expansion and contraction of the drilling and cutting heads in the 8 cutter head areas of the drilling cutting surface, and realize the quantitative control of the drilling and cutting heads cutting into the hard The drilling and cutting force in the soil layer area can be increased in real time, while the drilling and cutting force in the soft soil layer area remains constant, ensuring the stability and accuracy of the entire drilling and cutting construction.
3.本发明装置把所有土压传感器安装在刀盘内的填充层中,一个刀盘安设一个土压传感器,所有高压水复合型钻切头全部设在刀盘最下方,与不同类型的软硬地层直接接触,能快速定量化反馈钻切面不同区域软硬地层的钻切力,为确保地下工程钻切施工不出现桩位偏差等提供信息保障。3. The device of the present invention installs all soil pressure sensors in the filling layer in the cutter head, one earth pressure sensor is installed on one cutter head, and all high-pressure water composite drilling and cutting heads are all arranged at the bottom of the cutter head. Direct contact with soft and hard formations can quickly and quantitatively feed back the cutting force of soft and hard formations in different areas of the drilling cut surface, providing information guarantee for ensuring that there is no pile position deviation in underground engineering drilling and cutting construction.
附图说明Description of drawings
图1为本发明实施例所述用于软硬地层的平衡伸缩式全水压钻切装置的主视结构剖面图。Fig. 1 is a front structural cross-sectional view of a balanced telescopic full hydraulic drilling and cutting device for soft and hard formations according to an embodiment of the present invention.
图2为图1主视结构的线路布设示意图。Fig. 2 is a schematic diagram of circuit layout of the structure in front view of Fig. 1 .
图3为图1逆时针转动30°的剖面图。Fig. 3 is a cross-sectional view of Fig. 1 rotated 30° counterclockwise.
图4为图1逆时针转动60°的剖面图。Fig. 4 is a cross-sectional view of Fig. 1 rotated 60° counterclockwise.
图5为图1逆时针转动90°的剖面图。Fig. 5 is a cross-sectional view of Fig. 1 rotated 90° counterclockwise.
图6为本发明实施例所述用于软硬地层的平衡伸缩式全水压钻切装置遇软硬地层时主视结构刀盘伸缩状态的剖面示意图。Fig. 6 is a schematic cross-sectional view of the expansion and contraction state of the structural cutterhead from the main view when the balanced telescopic full hydraulic drilling and cutting device for soft and hard formations according to the embodiment of the present invention encounters soft and hard formations.
图7为本发明实施例所述支撑保护系统中齿轮的安装示意图。Fig. 7 is a schematic diagram of gear installation in the support and protection system according to the embodiment of the present invention.
图8为图1中A-A`切线的俯视图。Fig. 8 is a top view of A-A' tangent line in Fig. 1 .
图9为图1中B-B`切线的俯视图。Fig. 9 is a top view of the B-B' tangent line in Fig. 1 .
图10为图1中C-C`切线的俯视图。Fig. 10 is a top view of the line C-C' in Fig. 1 .
图11为本发明实施例所述清泥刀的示意图。Fig. 11 is a schematic diagram of a mud cleaning knife according to an embodiment of the present invention.
其中:101为排泥管转动器、102为清泥刀转动器、201为第一液压油传感器、202为第二液压油传感器、203为第三液压油传感器、204为第四液压油传感器、205为第五液压油传感器、206为第六液压油传感器、207为第七液压油传感器、208为第八液压油传感器、209为第一土压传感器、210为第二土压传感器、211为第三土压传感器、212为第四土压传感器、213为第五土压传感器、214为第六土压传感器、215为第七土压传感器、216为第八土压传感器、301为控制箱、302为线路保护管、303为排泥管转动器导线、304为清泥刀转动器导线、305为液压油泵传感器导线、306为土压传感器导线、307为土压控制模块、308为液压控制模块、401为液压油增压器、402为储水池、403为泥浆沉淀池、404为水压增压器、501为第一平衡弹簧、502为第二平衡弹簧、503为第三平衡弹簧、504为第四平衡弹簧、为505第五平衡弹簧、506为第六平衡弹簧、507为第七平衡弹簧、508为第八平衡弹簧、509为第一液压油伸缩臂、510为第二液压油伸缩臂、511为第三液压油伸缩臂、512为第四液压油伸缩臂、513为第五液压油伸缩臂、514为第六液压油伸缩臂、515为第七液压油伸缩臂、516为第八液压油伸缩臂、601为主排泥管、602为吸泥机、603为吸泥软管、604为清泥刀、701为外保护管、702为第一填充剂、703为软管固定盘、704为第二填充剂、705为第一清泥刀固定杆、706为第二清泥刀固定杆、707为第三清泥刀固定杆、708为第一液压油盘支撑柱、709为第二液压油盘支撑柱、710为第三液压油盘支撑柱、711为第四液压油盘支撑柱、712为第五液压油盘支撑柱、713为第六液压油盘支撑柱、714为第七液压油盘支撑柱、715为第八液压油盘支撑柱、716为第一分水盘支撑柱、717为第二分水盘支撑柱、718为第三分水盘支撑柱、719为第四分水盘支撑柱、720为第五分水盘支撑柱、721为第六分水盘支撑柱、722为第七分水盘支撑柱、723为第八分水盘支撑柱、724为刀盘防脱钩盘、725为齿轮、726为填充层、727为钻盘箱体、801为液压油管、802为液压油分油环、803为高压水分水环、804为高压水管、805为第一高压软管、806为第二高压软管、807为第三高压软管、808为第四高压软管、809为第五高压软管、810为第六高压软管、811为第七高压软管、812为第八高压软管、901为一号刀盘、902为二号刀盘、903为三号刀盘、904为四号刀盘、905为五号刀盘、906为六号刀盘、907为七号刀盘、908为八号刀盘、909为第一圆形钻切头、910为第二圆形钻切头910、911为第三圆形钻切头911、912为第四圆形钻切头912、913为第五圆形钻切头913、914为第六圆形钻切头914、915为第七圆形钻切头915、916为第八圆形钻切头916、917为第九圆形钻切头917、918为第十圆形钻切头918、919为第十一圆形钻切头919、920为第十二圆形钻切头920、921为第十三圆形钻切头921、922为第十四圆形钻切头922、923为第十五圆形钻切头923、924为第十六圆形钻切头924、925为第十七圆形钻切头925、926为第十八圆形钻切头926、927为第十九圆形钻切头927、928为第二十圆形钻切头928、929为第二十一圆形钻切头929、930为第二十二圆形钻切头930、931为第二十三圆形钻切头931、932为第二十四圆形钻切头、933为第二十五圆形钻切头、934为第二十六圆形钻切头、935为第二十七圆形钻切头、936为第二十八圆形钻切头、937为第二十九圆形钻切头、938为第三十圆形钻切头、939为第三十一圆形钻切头、940为第三十二圆形钻切头、941为第三十三圆形钻切头、942为第三十四圆形钻切头、943为第三十五圆形钻切头、944为第三十六圆形钻切头、945为第三十七圆形钻切头、946为第三十八圆形钻切头、947为第三十九圆形钻切头、948为第四十圆形钻切头、949为第四十一圆形钻切头、950为第四十二圆形钻切头、951为第四十三圆形钻切头、952为第四十四圆形钻切头、953为第四十五圆形钻切头、954为第四十六圆形钻切头、955为第四十七圆形钻切头、956为第四十八圆形钻切头、1001为硬土层、1002为软土层。Among them: 101 is the mud discharge pipe rotator, 102 is the mud cleaning knife rotator, 201 is the first hydraulic oil sensor, 202 is the second hydraulic oil sensor, 203 is the third hydraulic oil sensor, 204 is the fourth hydraulic oil sensor, 205 is the fifth hydraulic oil sensor, 206 is the sixth hydraulic oil sensor, 207 is the seventh hydraulic oil sensor, 208 is the eighth hydraulic oil sensor, 209 is the first earth pressure sensor, 210 is the second earth pressure sensor, 211 is The third earth pressure sensor, 212 is the fourth earth pressure sensor, 213 is the fifth earth pressure sensor, 214 is the sixth earth pressure sensor, 215 is the seventh earth pressure sensor, 216 is the eighth earth pressure sensor, 301 is the control box , 302 is the line protection tube, 303 is the lead wire of the mud discharge pipe rotator, 304 is the lead wire of the mud cutter rotator, 305 is the lead wire of the hydraulic oil pump sensor, 306 is the lead wire of the earth pressure sensor, 307 is the earth pressure control module, 308 is the hydraulic control Module, 401 is a hydraulic oil booster, 402 is a water storage tank, 403 is a mud sedimentation tank, 404 is a water pressure booster, 501 is a first balance spring, 502 is a second balance spring, 503 is a third balance spring, 504 is the fourth balance spring, 505 is the fifth balance spring, 506 is the sixth balance spring, 507 is the seventh balance spring, 508 is the eighth balance spring, 509 is the first hydraulic oil telescopic arm, 510 is the second hydraulic oil Telescopic arm, 511 is the third hydraulic oil telescopic arm, 512 is the fourth hydraulic oil telescopic arm, 513 is the fifth hydraulic oil telescopic arm, 514 is the sixth hydraulic oil telescopic arm, 515 is the seventh hydraulic oil telescopic arm, 516 is The eighth hydraulic oil telescopic arm, 601 is the main mud discharge pipe, 602 is the dredge machine, 603 is the mud suction hose, 604 is the mud cleaning knife, 701 is the outer protection tube, 702 is the first filler, 703 is the hose Fixed plate, 704 is the second filler, 705 is the first mud cleaning knife fixing rod, 706 is the second mud cleaning knife fixing rod, 707 is the third mud cleaning knife fixing rod, 708 is the first hydraulic oil pan support column, 709 is the second hydraulic oil pan support column, 710 is the third hydraulic oil pan support column, 711 is the fourth hydraulic oil pan support column, 712 is the fifth hydraulic oil pan support column, 713 is the sixth hydraulic oil pan support column, 714 is the seventh hydraulic oil pan support column, 715 is the eighth hydraulic oil pan support column, 716 is the first water distribution pan support column, 717 is the second water distribution pan support column, 718 is the third water distribution pan support column, 719 is the fourth water distribution plate support column, 720 is the fifth water distribution plate support column, 721 is the sixth water distribution plate support column, 722 is the seventh water distribution plate support column, 723 is the eighth water distribution plate support column, 724 is the cutter head anti-decoupling disc, 725 is the gear, 726 is the filling layer, 727 is the drill box, 801 is the hydraulic oil pipe, 802 is the hydraulic oil separation ring, 803 is the high-pressure water ring, 804 is the high-pressure water pipe, and 805 is the The first high-pressure hose, 806 is the second high-pressure hose, 807 is the third high-pressure hose, 808 is the fourth high-pressure hose, 809 is the first The fifth high-pressure hose, 810 is the sixth high-pressure hose, 811 is the seventh high-pressure hose, 812 is the eighth high-pressure hose, 901 is the first cutterhead, 902 is the second cutterhead, 903 is the third cutterhead, 904 is No. 4 cutterhead, 905 is No. 5 cutterhead, 906 is No. 6 cutterhead, 907 is No. 7 cutterhead, 908 is No. 8 cutterhead, 909 is the first round drilling and cutting head, 910 is the second round Shape drilling cutting head 910,911 is the 3rd circular drilling cutting head 911,912 is the 4th circular drilling cutting head 912,913 is the 5th circular drilling cutting head 913,914 is the 6th circular drilling cutting head 914, 915 is the seventh circular drilling and cutting head 915,916 is the eighth circular drilling and cutting head 916,917 is the ninth circular drilling and cutting head 917,918 is the tenth circular drilling and cutting head 918,919 is the eleventh circle Shape drilling cutting head 919,920 is the twelfth circular drilling cutting head 920,921 is the thirteenth circular drilling cutting head 921,922 is the fourteenth circular drilling cutting head 922,923 is the fifteenth circular drilling head Cutting head 923,924 is the sixteenth circular drilling cutting head 924,925 is the seventeenth circular drilling cutting head 925,926 is the eighteenth circular drilling cutting head 926,927 is the nineteenth circular drilling cutting head 927,928 are the twentieth circular drilling and cutting head 928,929 are the twenty-first circular drilling and cutting head 929,930 are the twenty-second circular drilling and cutting head 930,931 are the twenty-third circular drilling and cutting Heads 931 and 932 are the twenty-fourth round drill head, 933 is the twenty-fifth round drill head, 934 is the twenty-sixth round drill head, and 935 is the twenty-seventh round drill head , 936 is the twenty-eighth round drill head, 937 is the twenty-ninth round drill head, 938 is the thirtieth round drill head, 939 is the thirty-first round drill head, 940 is The thirty-second round drill head, 941 is the thirty-third round drill head, 942 is the thirty-fourth round drill head, 943 is the thirty-fifth round drill head, 944 is the third 16 round drill heads, 945 is the 37th round drill head, 946 is the 38th round drill head, 947 is the 39th round drill head, 948 is the 40th round 949 is the 41st round drill head, 950 is the 42nd round drill head, 951 is the 43rd round drill head, 952 is the 44th round drill head Cutting head, 953 is the forty-fifth round drill head, 954 is the forty-sixth round drill head, 955 is the forty-seventh round drill head, 956 is the forty-eighth round drill head , 1001 is a hard soil layer, and 1002 is a soft soil layer.
具体实施方式Detailed ways
下面将结合具体实施例及其附图对本发明提供的用于软硬地层的平衡伸缩式全水压钻切装置的技术方案作进一步说明。结合下面说明,本发明的优点和特征将更加清楚。The technical solution of the balanced telescopic full hydraulic drilling and cutting device for soft and hard formations provided by the present invention will be further described below in conjunction with specific embodiments and accompanying drawings. The advantages and features of the present invention will become clearer in conjunction with the following description.
需要说明的是,本发明的实施例有较佳的实施性,并非是对本发明任何形式的限定。本发明实施例中描述的技术特征或者技术特征的组合不应当被认为是孤立的,它们可以被相互组合从而达到更好的技术效果。本发明优选实施方式的范围也可以包括另外的实现,且这应被本发明实施例所属技术领域的技术人员所理解。It should be noted that the embodiments of the present invention have better implementability and are not intended to limit the present invention in any form. The technical features or combinations of technical features described in the embodiments of the present invention should not be regarded as isolated, and they can be combined with each other to achieve better technical effects. The scope of the preferred embodiment of the present invention may also include other implementations, and this should be understood by those skilled in the art to which the embodiments of the present invention pertain.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限定。因此,示例性实施例的其它示例可以具有不同的值。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values.
本发明的附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的,并非是限定本发明可实施的限定条件。任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的效果及所能达成的目的下,均应落在本发明所揭示的技术内容所能涵盖的范围内。且本发明附图中所出现的相同标号代表相同的特征或者部件,可应用于不同实施例中。The drawings of the present invention are all in a very simplified form and use inaccurate proportions, and are only used for the purpose of conveniently and clearly assisting in illustrating the embodiments of the present invention, and are not intended to limit the conditions for the implementation of the present invention. Any structural modification, change in proportion or size adjustment shall fall within the scope covered by the technical content disclosed in the present invention without affecting the effect and purpose of the present invention. And the same symbols appearing in the drawings of the present invention represent the same features or components, and can be applied in different embodiments.
实施例Example
图1~图11所示,一种用于软硬地层的平衡伸缩式全水压钻切装置,包括:动力系统,传感系统,控制系统,增压系统,平衡伸缩系统,排泥系统,支撑保护系统,高压管道系统,钻切系统。As shown in Figures 1 to 11, a balanced telescopic full hydraulic drilling and cutting device for soft and hard formations, including: power system, sensor system, control system, booster system, balanced telescopic system, mud discharge system, Support protection system, high pressure pipeline system, drilling and cutting system.
动力系统包括:排泥管转动器101、清泥刀转动器102。The power system includes: a mud discharge pipe rotator 101 and a mud cleaning knife rotator 102 .
传感系统包括:第一液压油传感器201、第二液压油传感器202、第三液压油传感器203、第四液压油传感器204、第五液压油传感器205、第六液压油传感器206、第七液压油传感器207、第八液压油传感器208、第一土压传感器209、第二土压传感器210、第三土压传感器211、第四土压传感器212、第五土压传感器213、第六土压传感器214、第七土压传感器215、第八土压传感器216。The sensing system includes: a first hydraulic oil sensor 201, a second hydraulic oil sensor 202, a third hydraulic oil sensor 203, a fourth hydraulic oil sensor 204, a fifth hydraulic oil sensor 205, a sixth hydraulic oil sensor 206, a seventh hydraulic oil sensor Oil sensor 207, eighth hydraulic oil sensor 208, first earth pressure sensor 209, second earth pressure sensor 210, third earth pressure sensor 211, fourth earth pressure sensor 212, fifth earth pressure sensor 213, sixth earth pressure sensor sensor 214 , seventh earth pressure sensor 215 , and eighth earth pressure sensor 216 .
控制系统包括:控制箱301、线路保护管302、排泥管转动器导线303、清泥刀转动器导线304、液压油泵传感器导线305、土压传感器导线306、土压控制模块307、液压控制模块308。The control system includes: control box 301, line protection pipe 302, mud discharge pipe rotator wire 303, mud cleaning knife rotator wire 304, hydraulic oil pump sensor wire 305, earth pressure sensor wire 306, earth pressure control module 307, hydraulic control module 308.
增压系统包括:液压油增压器401、储水池402、泥浆沉淀池403、水压增压器404。The pressurization system includes: a hydraulic oil booster 401 , a water storage tank 402 , a mud sedimentation tank 403 , and a water pressure booster 404 .
平衡伸缩系统包括:第一平衡弹簧501、第二平衡弹簧502、第三平衡弹簧503、第四平衡弹簧504、第五平衡弹簧505、第六平衡弹簧506、第七平衡弹簧507、第八平衡弹簧508、第一液压油伸缩臂509、第二液压油伸缩臂510、第三液压油伸缩臂511、第四液压油伸缩臂512、第五液压油伸缩臂513、第六液压油伸缩臂514、第七液压油伸缩臂515、第八液压油伸缩臂516。The balance telescopic system includes: the first balance spring 501, the second balance spring 502, the third balance spring 503, the fourth balance spring 504, the fifth balance spring 505, the sixth balance spring 506, the seventh balance spring 507, the eighth balance spring Spring 508, first hydraulic oil telescopic arm 509, second hydraulic oil telescopic arm 510, third hydraulic oil telescopic arm 511, fourth hydraulic oil telescopic arm 512, fifth hydraulic oil telescopic arm 513, sixth hydraulic oil telescopic arm 514 , the seventh hydraulic oil telescopic arm 515 , the eighth hydraulic oil telescopic arm 516 .
排泥系统6,包括:主排泥管601、吸泥机602、吸泥软管603、清泥刀604。The mud discharge system 6 includes: a main mud discharge pipe 601 , a dredge suction machine 602 , a mud suction hose 603 , and a mud cleaning knife 604 .
支撑保护系统7,包括:外保护管701、第一填充剂702、软管固定盘703、第二填充剂704、第一清泥刀固定杆705、第二清泥刀固定杆706、第三清泥刀固定杆707、第一液压油盘支撑柱708、第二液压油盘支撑柱709、第三液压油盘支撑柱710、第四液压油盘支撑柱711、第五液压油盘支撑柱712、第六液压油盘支撑柱713、第七液压油盘支撑柱714、第八液压油盘支撑柱715、第一分水盘支撑柱716、第二分水盘支撑柱717、第三分水盘支撑柱718、第四分水盘支撑柱719、第五分水盘支撑柱720、第六分水盘支撑柱721、第七分水盘支撑柱722、第八分水盘支撑柱723、刀盘防脱钩盘724、齿轮725、填充层726、钻盘箱体727。The support and protection system 7 includes: an outer protective tube 701, a first filler 702, a hose fixing disc 703, a second filler 704, a first mud cleaning knife fixing rod 705, a second mud cleaning knife fixing rod 706, a third Cleaning knife fixing rod 707, first hydraulic oil pan support column 708, second hydraulic oil pan support column 709, third hydraulic oil pan support column 710, fourth hydraulic oil pan support column 711, fifth hydraulic oil pan support column 712, the sixth hydraulic oil pan support column 713, the seventh hydraulic oil pan support column 714, the eighth hydraulic oil pan support column 715, the first water distribution pan support column 716, the second water distribution pan support column 717, the third sub Drain pan support column 718, fourth water distribution pan support column 719, fifth water distribution pan support column 720, sixth water distribution pan support column 721, seventh water distribution pan support column 722, eighth water distribution pan support column 723 , cutter head anti-decoupling disc 724, gear 725, filling layer 726, drilling disc casing 727.
高压管道系统8,包括:液压油管801、液压油分油环802、高压水分水环803、高压水管804、第一高压软管805、第二高压软管806、第三高压软管807、第四高压软管808、第五高压软管809、第六高压软管810、第七高压软管811、第八高压软管812。High-pressure pipeline system 8, including: hydraulic oil pipe 801, hydraulic oil separation ring 802, high-pressure water water ring 803, high-pressure water pipe 804, first high-pressure hose 805, second high-pressure hose 806, third high-pressure hose 807, fourth High-pressure hose 808 , fifth high-pressure hose 809 , sixth high-pressure hose 810 , seventh high-pressure hose 811 , and eighth high-pressure hose 812 .
钻切系统包括:一号刀盘901、二号刀盘902、三号刀盘903、四号刀盘904、五号刀盘905、六号刀盘906、七号刀盘907、八号刀盘908、第一圆形钻切头909、第二圆形钻切头910、第三圆形钻切头911、第四圆形钻切头912、第五圆形钻切头913、第六圆形钻切头914、第七圆形钻切头915、第八圆形钻切头916、第九圆形钻切头917、第十圆形钻切头918、第十一圆形钻切头919、第十二圆形钻切头920、第十三圆形钻切头921、第十四圆形钻切头922、第十五圆形钻切头923、第十六圆形钻切头924、第十七圆形钻切头925、第十八圆形钻切头926、第十九圆形钻切头927、第二十圆形钻切头928、第二十一圆形钻切头929、第二十二圆形钻切头930、第二十三圆形钻切头931、第二十四圆形钻切头932、第二十五圆形钻切头933、第二十六圆形钻切头934、第二十七圆形钻切头935、第二十八圆形钻切头936、第二十九圆形钻切头937、第三十圆形钻切头938、第三十一圆形钻切头939、第三十二圆形钻切头940、第三十三圆形钻切头941、第三十四圆形钻切头942、第三十五圆形钻切头943、第三十六圆形钻切头944、第三十七圆形钻切头945、第三十八圆形钻切头946、第三十九圆形钻切头947、第四十圆形钻切头948、第四十一圆形钻切头949、第四十二圆形钻切头950、第四十三圆形钻切头951、第四十四圆形钻切头952、第四十五圆形钻切头953、第四十六圆形钻切头954、第四十七圆形钻切头955、第四十八圆形钻切头956。The drilling and cutting system includes: No. 1 cutter head 901, No. 2 cutter head 902, No. 3 cutter head 903, No. 4 cutter head 904, No. 5 cutter head 905, No. 6 cutter head 906, No. 7 cutter head 907, and No. 8 cutter Disc 908, the first round cutting head 909, the second round cutting head 910, the third round cutting head 911, the fourth round cutting head 912, the fifth round cutting head 913, the sixth round cutting head Round cutting head 914, seventh round cutting head 915, eighth round cutting head 916, ninth round cutting head 917, tenth round cutting head 918, eleventh round cutting head Head 919, the twelfth circular drilling head 920, the thirteenth circular drilling head 921, the fourteenth circular drilling head 922, the fifteenth circular drilling head 923, the sixteenth circular drilling head Head 924, the seventeenth round drill head 925, the eighteenth round drill head 926, the nineteenth round drill head 927, the twentieth round drill head 928, the twenty-first round drill Cutting head 929, the twenty-second circular drilling and cutting head 930, the twenty-third circular drilling and cutting head 931, the twenty-fourth circular drilling and cutting head 932, the twenty-fifth circular drilling and cutting head 933, the second The sixteenth round drill head 934, the twenty-seventh round drill head 935, the twenty-eighth round drill head 936, the twenty-ninth round drill head 937, the thirtieth round drill head 938, the 31st circular drilling head 939, the 32nd circular drilling head 940, the 33rd circular drilling head 941, the 34th circular drilling head 942, the 35th Round cutting head 943, thirty-sixth round cutting head 944, thirty-seventh round cutting head 945, thirty-eighth round cutting head 946, thirty-ninth round cutting head 947 , The fortieth round drill head 948, the forty-first round drill head 949, the forty-second round drill head 950, the forty-third round drill head 951, the forty-fourth round head Drilling head 952 , forty-fifth round cutting head 953 , forty-sixth round cutting head 954 , forty-seventh round cutting head 955 , forty-eighth round cutting head 956 .
此外,土层系统10,包括:硬土层1001、软土层1002。In addition, the soil layer system 10 includes: a hard soil layer 1001 and a soft soil layer 1002 .
本发明实现的机理为:The mechanism that the present invention realizes is:
液压油增压器401、储水池402、泥浆沉淀池403、水压增压器404、控制箱301、吸泥机602全部固定在地面上;动力系统中的排泥管转动器101安装在主排泥管601上端,先带动主排泥管601转动,然后再带动钻切系统9中的全部刀盘转动;水压增压器404、高压水管804、高压水分水环803、高压软管依次连通,增压系统的水压增压器404把水加压后,高压水通过高压水管804、高压水分水环803、所有高压软管输送到全部刀盘处,进而使全部的高压钻切头工作;排泥系统中的吸泥机602吸出钻进过程中产生的泥浆,依次通过主排泥管601、吸泥软管603吸到地面上的泥浆沉淀池403中;传感系统2的所有土压传感器给控制系统3反馈软硬地层钻切面的实时钻切力信息,以调整动力系统1、排泥系统6、增压系统4的工作状态;支撑保护系统7中的外保护管701与钻盘箱体727连接,保护外保护管701中的管道。钻盘箱体727中的全部液压油传感器位于液压油分油环802上所有的液压油伸缩臂连接处,所有液压油盘支撑柱把液压油分油环802支撑在钻盘箱体727中;高压水分水环803位于液压油分油环802下端,高压水管804将地面上的高压水引进高压水分水环803,再通过全部高压软管引进所有刀盘中,所有土压传感器安装在刀盘内的填充层726中,一个刀盘安装一个土压传感器,所有高压水钻切头在全部刀盘最下方,与土层接触;刀盘遇到软硬不均地层时,通过不同区域钻切面的钻切力大小实时调整平衡伸缩系统5中对应区域的液压油伸缩臂伸缩,以适应钻切施工时钻切位置的均匀性,当遇硬土层1001时,硬土钻切面的钻切力大于软土钻切面的钻切力,此时硬土钻切面对应的平衡伸缩系统会调高钻切力钻切入土,软土钻切面对应的平衡伸缩系统会保持恒定的钻切力,确保整个刀盘在不同软硬钻切区域的均匀性,反之,当遇软土层1002时,软土钻切面的钻切力大于硬土钻切面的钻切力。Hydraulic oil booster 401, water storage tank 402, mud sedimentation tank 403, water pressure booster 404, control box 301, dredger 602 are all fixed on the ground; the mud discharge pipe rotator 101 in the power system is installed on the main The upper end of the mud discharge pipe 601 first drives the main mud discharge pipe 601 to rotate, and then drives all the cutterheads in the drilling and cutting system 9 to rotate; the hydraulic booster 404, the high-pressure water pipe 804, the high-pressure moisture water ring 803, and the high-pressure hose are sequentially Connected, after the water pressure booster 404 of the pressurization system pressurizes the water, the high-pressure water is delivered to all cutterheads through the high-pressure water pipe 804, high-pressure water ring 803, and all high-pressure hoses, so that all high-pressure drilling and cutting heads work; the mud suction machine 602 in the mud discharge system sucks out the mud produced in the drilling process, and then sucks it into the mud settlement tank 403 on the ground through the main mud discharge pipe 601 and the mud suction hose 603 in turn; all of the sensor system 2 The earth pressure sensor feeds back the real-time cutting force information of the drilling surface in soft and hard formations to the control system 3, so as to adjust the working status of the power system 1, mud discharge system 6, and pressurization system 4; the outer protection tube 701 in the support protection system 7 and The drill box 727 is connected to protect the pipeline in the outer protective tube 701 . All the hydraulic oil sensors in the drill panel box 727 are located at the joints of all the hydraulic oil telescopic arms on the hydraulic oil separator ring 802, and all the hydraulic oil pan support columns support the hydraulic oil separator ring 802 in the drill panel box body 727; The water ring 803 is located at the lower end of the hydraulic oil separation ring 802. The high-pressure water pipe 804 introduces the high-pressure water on the ground into the high-pressure water water ring 803, and then introduces it into all the cutterheads through all the high-pressure hoses. All the earth pressure sensors are installed in the filling of the cutterhead. In layer 726, one cutterhead is equipped with an earth pressure sensor, and all high-pressure water drilling cutting heads are at the bottom of all cutterheads, in contact with the soil layer; when the cutterhead encounters soft and hard uneven strata, it passes through the cutting force of the drilling surface in different areas The size is adjusted in real time and the hydraulic oil telescopic arm in the corresponding area of the telescopic system 5 is telescopic to adapt to the uniformity of the drilling and cutting position during the drilling and cutting construction. When encountering the hard soil layer 1001, the drilling and cutting force of the hard soil drilling cutting surface is greater than that of the soft soil drilling The cutting force of the cutting surface, at this time, the balanced telescopic system corresponding to the hard soil drilling cutting surface will increase the drilling cutting force to drill into the soil, and the balanced telescopic system corresponding to the soft soil drilling cutting surface will maintain a constant drilling and cutting force to ensure that the entire cutter head is in different positions. The uniformity of the soft and hard drilling cutting area, on the contrary, when the soft soil layer 1002 is encountered, the drilling cutting force of the soft soil drilling cutting surface is greater than the drilling cutting force of the hard soil drilling cutting surface.
排泥管转动器101安装在主排泥管601的上端,排泥管转动器101为大功率电动机,以提供强劲动力,带动排泥系统中的主排泥管601左右30°转动The mud discharge pipe rotator 101 is installed on the upper end of the main mud discharge pipe 601, and the mud discharge pipe rotator 101 is a high-power motor to provide strong power to drive the main mud discharge pipe 601 in the mud discharge system to rotate by 30° left and right
传感系统中的第一液压油传感器201安装在液压油分油环802和第一液压油伸缩臂509上的连接处、第二液压油传感器202安装在液压油分油环802和第二液压油伸缩510上的连接处、第三液压油传感器203安装在液压油分油环802和第三液压油伸缩臂511上的连接处、第四液压油传感器204安装在液压油分油环802和第四液压油伸缩臂512上的连接处、第五液压油传感器205安装在液压油分油环802和第五液压油伸缩臂513上的连接处、第六液压油传感器206安装在液压油分油环802和第六液压油伸缩臂514上的连接处、第七液压油传感器207安装在液压油分油环802和第七液压油伸缩臂515上的连接处、第八液压油传感器208安装在液压油分油环802和第八液压油伸缩臂516上的连接处;以上若干液压油传感器安装主要用于感应钻切力的平衡,以及实时反馈各类钻切信息给控制箱301中的液压控制模块308,以控制其对应的第一液压油伸缩509、第二液压油伸缩臂510、第三液压油伸缩臂511、第四液压油伸缩臂512、第五液压油伸缩臂513、第六液压油伸缩臂514、第七液压油伸缩臂515、第八液压油伸缩臂516等伸缩臂的伸缩。The first hydraulic oil sensor 201 in the sensing system is installed at the joint between the hydraulic oil separator ring 802 and the first hydraulic oil telescopic arm 509, and the second hydraulic oil sensor 202 is installed at the joint between the hydraulic oil separator ring 802 and the second hydraulic oil telescopic arm 509. 510, the third hydraulic oil sensor 203 is installed on the hydraulic oil distribution ring 802 and the connection on the third hydraulic oil telescopic arm 511, the fourth hydraulic oil sensor 204 is installed on the hydraulic oil distribution ring 802 and the fourth hydraulic oil The joint on the telescopic arm 512, the joint where the fifth hydraulic oil sensor 205 is installed on the hydraulic oil separator ring 802 and the fifth hydraulic oil telescopic arm 513, the sixth hydraulic oil sensor 206 is installed on the hydraulic oil separator ring 802 and the sixth The joint on the hydraulic oil telescopic arm 514, the seventh hydraulic oil sensor 207 is installed on the joint of the hydraulic oil oil distribution ring 802 and the seventh hydraulic oil telescopic arm 515, the eighth hydraulic oil sensor 208 is installed on the hydraulic oil oil distribution ring 802 and The connection on the eighth hydraulic oil telescopic arm 516; the installation of the above hydraulic oil sensors is mainly used to sense the balance of drilling and cutting force, and to feed back various drilling and cutting information to the hydraulic control module 308 in the control box 301 in real time to control its Corresponding first hydraulic oil telescopic arm 509, second hydraulic oil telescopic arm 510, third hydraulic oil telescopic arm 511, fourth hydraulic oil telescopic arm 512, fifth hydraulic oil telescopic arm 513, sixth hydraulic oil telescopic arm 514, The expansion and contraction of telescopic arms such as the seventh hydraulic oil telescopic arm 515 and the eighth hydraulic oil telescopic arm 516.
第一土压传感器209安装在一号刀盘901上方的第二填充剂704填充的填充层726中,第二土压传感210安装在二号刀盘902上方的第二填充剂704填充的填充层726中,第三土压传感器211安装在三号刀盘903上方的第二填充剂704填充的填充层726中,第四土压传感器212安装在四号刀盘904上方的第二填充剂704填充的填充层726中,第五土压传感器213安装在五号刀盘905上方的第二填充剂704填充的填充层726中,第六土压传感214安装在六号刀盘906上方的第二填充剂704填充的填充层726中,第七土压传感器215安装在七号刀盘907上方的第二填充剂704填充的填充层726中,第八土压传感器216安装在八号刀盘908上方的第二填充剂704填充的填充层726中,以上若干土压传感器全都用于感应软硬土层的钻切压力并反馈给控制箱301里中的土压控制模块307,当感应到软硬不均的地层,控制箱301中的土压控制模块307会实时接收到信息,然后根据反馈信息调节增压系统中的水压增压器404,使其加强水压力输出,同时调节平衡伸缩系统,控制对应的液压油伸缩臂上下伸缩,使钻切系统9中的一号刀盘901、二号刀盘902、三号刀盘903、四号刀904、五号刀盘905、六号刀盘906、七号刀盘907、八号刀盘908中的对应的刀盘对相应的软硬不均地层进行精准伸缩;如果遇到硬土层,会依据反馈信息对硬土层1001加压钻进,而软土层对应的压力会保持恒定,系统中的平衡弹簧会依据反馈信息进行相应区域刀盘的伸缩,确保钻切系统9中的所有刀盘处于平衡,确保钻切施工钻切力的均匀性,保证施工质量。The first earth pressure sensor 209 is installed in the filling layer 726 filled with the second filler 704 above the No. 1 cutter head 901 , and the second earth pressure sensor 210 is installed in the layer 726 filled with the second filler 704 above the No. 2 cutter head 902 . In the filling layer 726, the third earth pressure sensor 211 is installed in the filling layer 726 filled with the second filler 704 above the No. In the filling layer 726 filled with agent 704, the fifth earth pressure sensor 213 is installed in the filling layer 726 filled with the second filler 704 above the fifth cutterhead 905, and the sixth earth pressure sensor 214 is installed on the sixth cutterhead 906 In the filling layer 726 filled with the second filler 704 above, the seventh earth pressure sensor 215 is installed in the filling layer 726 filled with the second filler 704 above the No. In the filling layer 726 filled with the second filler 704 above the No. cutter head 908, the above several earth pressure sensors are all used to sense the drilling and cutting pressure of the soft and hard soil layers and feed back to the earth pressure control module 307 in the control box 301, When sensing uneven soft and hard strata, the earth pressure control module 307 in the control box 301 will receive the information in real time, and then adjust the water pressure booster 404 in the booster system according to the feedback information to increase the water pressure output, At the same time, adjust the balance telescopic system, control the corresponding hydraulic oil telescopic arm to stretch up and down, so that the No. 1 cutter head 901, the No. 2 cutter head 902, the No. 3 cutter head 903, the No. 4 cutter 904, and the No. 905, No. 6 cutter head 906, No. 7 cutter head 907, and No. 8 cutter head 908 carry out precise expansion and contraction of the corresponding soft and hard uneven stratum; The soil layer 1001 is pressurized and drilled, and the pressure corresponding to the soft soil layer will remain constant. The balance spring in the system will expand and contract the cutterheads in the corresponding area according to the feedback information to ensure that all cutterheads in the drilling and cutting system 9 are in balance. The uniformity of drilling and cutting force in drilling and cutting construction ensures the construction quality.
控制系统3中的控制箱301固定于地面上,控制箱301内部设置有液压控制模块308和土压控制模块307,液压控制模块308和土压控制模块307用于接收与处理置于地下的传感系统传来的钻切信息,然后根据反馈信息对应调节动力系统、增压系统、排泥系统和平衡伸缩系统工作;线路保护管302采用高韧性的塑料管,其主要作用是将排泥管转动器导线303与钻盘箱体727中的清泥刀转动器导线304、液压油泵传感器导线305、土压传感器导线306汇聚后与控制箱301连接。The control box 301 in the control system 3 is fixed on the ground. A hydraulic control module 308 and an earth pressure control module 307 are arranged inside the control box 301. The hydraulic control module 308 and the earth pressure control module 307 are used to receive and process the transmission Drilling and cutting information from the sensing system, and then adjust the work of the power system, booster system, mud discharge system and balance telescopic system according to the feedback information; the line protection pipe 302 is made of high-toughness plastic pipe, and its main function is to connect the mud discharge pipe The rotator wire 303 is connected with the control box 301 after the trowel rotator wire 304 in the drilling disc casing 727, the hydraulic oil pump sensor wire 305, and the earth pressure sensor wire 306 converge.
增压系统中的液压油增压器401固定在地面,液压油增压器401、液压油管801、液压油分油环802、液压油伸缩臂依次连通,当液压油增压后,首先通过液压油管801输送至液压油分油环802,进而输送至平衡伸缩系统中的第一液压油伸缩臂509、第二液压油伸缩臂510、第三液压油伸缩臂511、第四液压油伸缩臂512、第五液压油伸缩臂513、第六液压油伸缩臂514、第七液压油伸缩臂515、第八液压油伸缩臂516中,目的是给液压油伸缩臂提供液压油。The hydraulic oil booster 401 in the pressurization system is fixed on the ground, the hydraulic oil booster 401, the hydraulic oil pipe 801, the hydraulic oil separator ring 802, and the hydraulic oil telescopic arm are connected in sequence. When the hydraulic oil is pressurized, it first passes through the hydraulic oil pipe 801 is sent to the hydraulic oil separator ring 802, and then sent to the first hydraulic oil telescopic arm 509, the second hydraulic oil telescopic arm 510, the third hydraulic oil telescopic arm 511, the fourth hydraulic oil telescopic arm 512, the Among the five hydraulic oil telescopic arms 513, the sixth hydraulic oil telescopic arms 514, the seventh hydraulic oil telescopic arms 515, and the eighth hydraulic oil telescopic arms 516, the purpose is to provide hydraulic oil to the hydraulic oil telescopic arms.
储水池402和水压增压器404也固定在地面,储水池402、水压增压器404、高压水管804、高压水分水环803、高压软管依次连通,从储水池402中把水增压后,通过高压管道系统中的高压水管804输送到高压水分水环803中,然后将第一高压软管805、第二高压软管806、第三高压软管807、第四高压软管808、第五高压软管809、第六高压软管810、第七高压软管811、第八高压软管812中的高压水依次对应输送到钻切系统9中的一号刀盘901、二号刀盘902、三号刀盘903、四号刀盘904、五号刀盘905、六号刀盘906、七号刀盘907、八号刀盘908中,最后,高压水通过对应的刀盘钻切相应的软硬土层以完成钻切施工。Water storage tank 402 and water pressure booster 404 are also fixed on the ground, and water storage tank 402, water pressure booster 404, high-pressure water pipe 804, high-pressure moisture water ring 803, and high-pressure hose are connected in sequence, and water is boosted from water storage tank 402. After pressing, it is transported to the high-pressure water ring 803 through the high-pressure water pipe 804 in the high-pressure pipeline system, and then the first high-pressure hose 805, the second high-pressure hose 806, the third high-pressure hose 807, and the fourth high-pressure hose 808 , the fifth high-pressure hose 809, the sixth high-pressure hose 810, the seventh high-pressure hose 811, and the eighth high-pressure hose 812 are sequentially delivered to the No. Cutter 902, No. 3 cutter 903, No. 4 cutter 904, No. 5 cutter 905, No. 6 cutter 906, No. 7 cutter 907, No. 8 cutter 908, and finally, high-pressure water passes through the corresponding cutter Drilling and cutting the corresponding soft and hard soil layers to complete the drilling and cutting construction.
平衡伸缩系统中的第一平衡弹簧501的上端与第一液压油伸缩臂509的下端连接,其下端连在一号刀盘901上;第二平衡弹簧502上端与第二液压油伸缩臂510的下端连接,其下端连在二号刀盘902上;第三平衡弹簧503上端与第三液压油伸缩臂511的下端连接,其下端连在三号刀盘903上;第四平衡弹簧504上端与第四液压油伸缩臂512的下端连接,其下端连在四号刀盘904上;第五平衡弹簧505上端与第五液压油伸缩臂513的下端连接,其下端连在五号刀盘905上;第六平衡弹簧506上端与第六液压油伸缩臂514的下端连接,其下端连在六号刀盘906上;第七平衡弹簧507上端与第七液压油伸缩臂515的下端连接,其下端连在七号刀盘907上;第八平衡弹簧508上端与第八液压油伸缩臂516的下端连接,其下端连在八号刀盘908上;所有的平衡弹簧和液压油伸缩臂用来缓冲机体的震动和控制所有刀盘的伸出与回缩。The upper end of the first balance spring 501 in the balance telescopic system is connected to the lower end of the first hydraulic oil telescopic arm 509, and its lower end is connected to the No. 1 cutterhead 901; the upper end of the second balance spring 502 is connected to the second hydraulic oil telescopic arm 510. The lower end is connected, and its lower end is connected on the No. 2 cutter head 902; the upper end of the third balance spring 503 is connected with the lower end of the third hydraulic oil telescopic arm 511, and its lower end is connected on the No. 3 cutter head 903; the upper end of the fourth balance spring 504 is connected with The lower end of the fourth hydraulic oil telescopic arm 512 is connected, and its lower end is connected to the No. 4 cutter head 904; the upper end of the fifth balance spring 505 is connected to the lower end of the fifth hydraulic oil telescopic arm 513, and its lower end is connected to the No. 5 cutter head 905 The upper end of the sixth balance spring 506 is connected to the lower end of the sixth hydraulic oil telescopic arm 514, and its lower end is connected to the No. 6 cutter head 906; the upper end of the seventh balance spring 507 is connected to the lower end of the seventh hydraulic oil telescopic arm 515, and its lower end Connected to the No. 7 cutter head 907; the upper end of the eighth balance spring 508 is connected to the lower end of the eighth hydraulic oil telescopic arm 516, and its lower end is connected to the No. 8 cutter head 908; all the balance springs and hydraulic oil telescopic arms are used for buffering Vibration of the body and control of extension and retraction of all cutterheads.
排泥系统中的主排泥管601设在整个装置的轴心,其上端管口通过软吸泥管603连接吸泥机602,通过固定在上端的排泥管转动器101控制其转动,其下端设置有齿轮725,齿轮725和所有的刀盘咬合;主排泥管601带动全部刀盘呈±30°转动;主排泥管601的最末端管口用支撑保护系统中的第一清泥刀固定杆705、第二清泥刀固定杆706、第三清泥刀固定杆707共同将清泥刀604固定在主排泥管601内壁,以清除管口的淤泥;吸泥机602设置在地面上用以吸入地下钻切施工的泥浆,并通过主排泥管601吸到吸泥软管603内,泥浆沉淀池403与吸泥软管603的出泥口连通,泥浆最后被吸到地面上的泥浆沉淀池403中。清泥刀604同时与清泥到转动轴102的输出轴连接,清泥刀转动器102为高速电动机,带动排泥系统中的清泥刀604高速转动。The main mud discharge pipe 601 in the mud discharge system is arranged at the axis of the whole device, and its upper nozzle is connected to the dredge 602 through a soft mud suction pipe 603, and its rotation is controlled by the mud discharge pipe rotator 101 fixed on the upper end. The lower end is provided with a gear 725, and the gear 725 is engaged with all the cutter heads; the main mud discharge pipe 601 drives all the cutter heads to rotate at ±30°; Knife fixed bar 705, the second clear mud knife fixed bar 706, the third clear mud knife fixed bar 707 jointly fix mud clear knife 604 on the main mud discharge pipe 601 inner wall, to remove the silt of nozzle; Suction machine 602 is arranged on The ground is used to suck the mud for underground drilling and cutting construction, and suck it into the mud suction hose 603 through the main mud discharge pipe 601. The mud sedimentation tank 403 is connected with the mud outlet of the mud suction hose 603, and the mud is finally sucked to the ground In the upper mud sedimentation tank 403. The mud cleaning knife 604 is connected with the output shaft of the mud cleaning to the rotating shaft 102 at the same time, and the mud cleaning knife rotator 102 is a high-speed motor, which drives the mud cleaning knife 604 in the mud discharge system to rotate at a high speed.
支撑保护系统的外保护管701和第一填充剂702的主要功能是保证钻盘箱体727的安全,外保护管701采用高强度的合金钢,第一填充剂702填充除通往地面通道以外的全部管道空隙,软管固定盘703焊接在钻盘箱体727内壁的高压水分水环803和刀盘上方的填充层726之间,在软管固定盘703上打孔用于安设第一高压软管805、第二高压软管806、第三高压软管807、第四高压软管808、第五高压软管809、第六高压软管810、第七高压软管811、第八高压软管812,其目的是起固定作用;第一液压油盘支撑柱708、第二液压油盘支撑柱709、第三液压油盘支撑柱710、第四液压油盘支撑柱711、第五液压油盘支撑柱712、第六液压油盘支撑柱713、第七液压油盘支撑714、第八液压油盘支撑柱715,全部采用高强度金属材料,其目的是共同固定液压油分油环802;第一分水盘支撑柱716、第二分水盘支撑柱717、第三分水盘支撑柱718、第四分水盘支撑柱719、第五分水盘支撑柱720、第六分水盘支撑柱721、第七分水盘支撑柱722、第八分水盘支撑柱723,都采用高强度金属,以共同固定高压水分水环803;刀盘防脱钩盘724位于钻盘箱体727的末端,以保护刀盘,确保在平衡伸缩系统中各类伸缩臂上下伸缩时不会掉落;填充层726置于刀盘上方,用于缓冲压力和保护第一土压传感器209、第二土压传感器210、第三土压传感器211、第四土压传感器212、第五土压传感器213、第六土压传感器214、第七土压传感器215、第八土压传感器216;钻盘箱体727采用高硬度的金属材料,以减少钻切施工时箱体的磨耗性。The main function of the outer protection tube 701 and the first filler 702 supporting the protection system is to ensure the safety of the drill panel box 727. The outer protection tube 701 is made of high-strength alloy steel, and the first filler 702 is filled except for the passage leading to the ground. The hose fixing plate 703 is welded between the high-pressure water water ring 803 on the inner wall of the drill box body 727 and the filling layer 726 above the cutterhead, and holes are drilled on the hose fixing plate 703 for installing the first High-pressure hose 805, second high-pressure hose 806, third high-pressure hose 807, fourth high-pressure hose 808, fifth high-pressure hose 809, sixth high-pressure hose 810, seventh high-pressure hose 811, eighth high-pressure hose Hose 812, its purpose is to play a fixed role; the first hydraulic oil pan support column 708, the second hydraulic oil pan support column 709, the third hydraulic oil pan support column 710, the fourth hydraulic oil pan support column 711, the fifth hydraulic oil pan support column The oil pan support column 712, the sixth hydraulic oil pan support column 713, the seventh hydraulic oil pan support column 714, and the eighth hydraulic oil pan support column 715 are all made of high-strength metal materials, and their purpose is to jointly fix the hydraulic oil separator ring 802; The first water distribution plate support column 716, the second water distribution plate support column 717, the third water distribution plate support column 718, the fourth water distribution plate support column 719, the fifth water distribution plate support column 720, the sixth water distribution plate The support column 721, the seventh water distribution plate support column 722, and the eighth water distribution plate support column 723 are all made of high-strength metal to jointly fix the high-pressure moisture water ring 803; end, to protect the cutter head, to ensure that all kinds of telescopic arms will not fall when stretching up and down in the balance telescopic system; the filling layer 726 is placed above the cutter head to buffer pressure and protect the first earth pressure sensor 209 and the second earth pressure sensor 209. The earth pressure sensor 210, the third earth pressure sensor 211, the fourth earth pressure sensor 212, the fifth earth pressure sensor 213, the sixth earth pressure sensor 214, the seventh earth pressure sensor 215, the eighth earth pressure sensor 216; 727 adopts high-hardness metal materials to reduce the abrasion of the box during drilling and cutting.
高压管道系统中的液压油管801采用金属管,用于利用液压油增压器401将液压油导入液压油分油环802中;高压水分水环803和高压水管804采用高强度的合金材料,其目的是耐高压和防锈蚀。The hydraulic oil pipe 801 in the high-pressure pipeline system is made of metal pipe, which is used to introduce the hydraulic oil into the hydraulic oil separator ring 802 by using the hydraulic oil booster 401; It is high pressure resistant and anti-rust.
钻切系统的一号刀盘901下设第一圆形钻切头909、第二圆形钻切头910、第三圆形钻切头911、第四圆形钻切头912、第五圆形钻切头913、第六圆形钻切头914,二号刀盘902下设第七圆形钻切头915、第八圆形钻切头916、第九圆形钻切头917、第十圆形钻切头918、第十一圆形钻切头919、第十二圆形钻切头920,三号刀盘903下设第十三圆形钻切头921、第十四圆形钻切头922、第十五圆形钻切头923、第十六圆形钻切头924、第十七圆形钻切头925、第十八圆形钻切头926,四号刀盘904下设第十九圆形钻切头927、第二十圆形钻切头928、第二十一圆形钻切头929、第二十二圆形钻切头930、第二十三圆形钻切头931、第二十四圆形钻切头932,五号刀盘905下设第二十五圆形钻切头933、第二十六圆形钻切头934、第二十七圆形钻切头935、第二十八圆形钻切头936、第二十九圆形钻切头937、第三十圆形钻切头938,六号刀盘906下设第三十一圆形钻切头939、第三十二圆形钻切头940、第三十三圆形钻切头941、第三十四圆形钻切头942、第三十五圆形钻切头943、第三十六圆形钻切头944,七号刀盘907下设第三十七圆形钻切头945、第三十八圆形钻切头946、第三十九圆形钻切头947、第四十圆形钻切头948、第四十一圆形钻切头949、第四十二圆形钻切头950,八号刀盘908下设第四十三圆形钻切头951、第四十四圆形钻切头952、第四十五圆形钻切头953、第四十六圆形钻切头954、第四十七圆形钻切头955、第四十八圆形钻切头956;八个刀盘均呈45°分布,所有钻切头呈三层分布,由外向内布置,最外层设三个钻切头,第二层设两个钻切头,最内层设一个钻切头,其中最外层的三个钻切头均匀分布,第二层的两个钻切头和最内层的一个钻切头呈金字塔分布。所有刀盘和钻切头全部采用高强度的硬质合金钢。The No. 1 cutter head 901 of the drilling and cutting system has a first circular drilling and cutting head 909, a second circular drilling and cutting head 910, a third circular drilling and cutting head 911, a fourth circular drilling and cutting head 912, and a fifth circular drilling and cutting head. Shape drilling and cutting head 913, the sixth circular drilling and cutting head 914, the seventh circular drilling and cutting head 915, the eighth circular drilling and cutting head 916, the ninth circular drilling and cutting head 917, the No. The tenth circular drilling and cutting head 918, the eleventh circular drilling and cutting head 919, the twelfth circular drilling and cutting head 920, the thirteenth circular drilling and cutting head 921 and the fourteenth circular Drilling and cutting head 922, fifteenth circular drilling and cutting head 923, sixteenth circular drilling and cutting head 924, seventeenth circular drilling and cutting head 925, eighteenth circular drilling and cutting head 926, No. 4 cutter head 904 Contains the nineteenth circular drilling head 927, the twentieth circular drilling head 928, the twenty-first circular drilling head 929, the twenty-second circular drilling head 930, the twenty-third circular Drilling and cutting head 931, the twenty-fourth circular drilling and cutting head 932, No. 5 cutter head 905 is provided with the twenty-fifth circular drilling and cutting head 933, the twenty-sixth circular drilling and cutting head 934, the twenty-seventh round Shape drill head 935, twenty-eighth round drill head 936, twenty-ninth round drill head 937, thirtieth round drill head 938, No. six cutter head 906 has a thirty-first circle Shaped cutting head 939, thirty-second round cutting head 940, thirty-third round cutting head 941, thirty-fourth round cutting head 942, thirty-fifth round cutting head 943, The thirty-sixth circular drilling and cutting head 944, the seventh cutter head 907 has the thirty-seventh circular drilling and cutting head 945, the thirty-eighth circular drilling and cutting head 946, and the thirty-ninth circular drilling and cutting head 947 , the 40th circular drilling head 948, the 41st circular drilling head 949, the 42nd circular drilling head 950, the 43rd circular drilling head 951 under the eighth cutter head 908 , The forty-fourth round drill head 952, the forty-fifth round drill head 953, the forty-sixth round drill head 954, the forty-seventh round drill head 955, the forty-eighth round Shaped cutting head 956; the eight cutter heads are distributed at 45°, and all the cutting heads are distributed in three layers, arranged from outside to inside, with three cutting heads on the outermost layer and two cutting heads on the second layer. The innermost layer is provided with a cutting head, wherein the three cutting heads of the outermost layer are evenly distributed, and the two cutting heads of the second layer and one cutting head of the innermost layer are distributed in a pyramid. All cutter heads and cutting heads are made of high-strength hard alloy steel.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is for those of ordinary skill in the art to understand and apply the present invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the embodiments herein. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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