CN108588497A - A kind of preparation method of the special karmalloy of resistance wire - Google Patents

A kind of preparation method of the special karmalloy of resistance wire Download PDF

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Publication number
CN108588497A
CN108588497A CN201810528506.8A CN201810528506A CN108588497A CN 108588497 A CN108588497 A CN 108588497A CN 201810528506 A CN201810528506 A CN 201810528506A CN 108588497 A CN108588497 A CN 108588497A
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Prior art keywords
karmalloy
temperature
preparation
hours
raw material
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CN201810528506.8A
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谢玲
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DANYANG SHUGUANG NICKEL MATERIALS Co Ltd
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DANYANG SHUGUANG NICKEL MATERIALS Co Ltd
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Priority to CN201810528506.8A priority Critical patent/CN108588497A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/058Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Furnace Details (AREA)

Abstract

A kind of preparation method of the special karmalloy of resistance wire of the present invention, steps are as follows:1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:2)Part material is carried out high-temperature baking processing by pretreatment of raw material;3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and the Ni added and Cr smelts, and is eventually adding the lime for accounting for molten metal 5.8wt%;4)Slag making;5)Deoxidation;6)Gren rod;7)Annealing;8)Rinsing;9)Multi pass drawing is carried out after rinsing obtains karmalloy.For the present invention by carrying out previously baked processing to raw material, cooperation slag making, deoxidation can efficiently reduce the non-metallic inclusion in aluminium alloy.The lectrothermal alloy wire prepared using the method for the present invention, field trash total amount reduce 30%, and field trash pattern tends to be regular, and size also greatly reduces.

Description

A kind of preparation method of the special karmalloy of resistance wire
Technical field
The present invention is more particularly directed to a kind of preparation methods of the special karmalloy of resistance wire.
Background technology
Electrothermal alloy refers to the electric resistance alloy that heater is made using the resistance characteristic of metal.It is widely used in various industrial electros The electrical heating elements of stove, furnace for testing room and household electrical appliance.
When electric current I when resistance R by generating Joule heat.Electrothermal alloy is exactly to be converted to thermal characteristics using this electric energy Electric resistance alloy.The application of either industrial production or daily life, electric heater is all very extensive, and exothermic material is electricity Thermalloy.The electrothermal alloy generally smaller temperature-coefficient of electrical resistance with higher resistivity and stabilization, can be generated by electric current Higher heat and the power stablized.
It is also higher and higher for the alloy material requirement of resistance wire with the development of electric heater industry, more and more Research staff focuses on developing a kind of high temperature oxidation resistance, corrosion resistance, elevated temperature strength, service life, the equal energy of processing performance Enough the alloy material with excellent effect is researched and developed.
Invention content
The present invention proposes a kind of preparation method of the special karmalloy of resistance wire regarding to the issue above.
Specific technical solution is as follows:
A kind of preparation method of the special karmalloy of resistance wire, which is characterized in that steps are as follows:
1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:
C:≤0.08%; Si:0.75~1.6%; Mn: ≤0.6%;
P: 0.02%; S: ≤0.015%; Cr:28~31%;
Al:≤0.5%; Fe:≤1.0%;
Surplus is Ni and inevitable impurity;
2)Part material is carried out high-temperature baking processing, Si by pretreatment of raw material:350 DEG C~450 DEG C are toasted 5 hours; Mn:350 DEG C~450 DEG C toast 5 hours;Cr:650 DEG C~730 DEG C are toasted 8 hours;Al:700 DEG C~800 DEG C are toasted 8 hours;Fe:350℃ ~450 DEG C are toasted 5 hours;Ni:700 DEG C~800 DEG C are toasted 8 hours;
3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and smelting temperature control exists 1300 DEG C~1640 DEG C, duration of heat 30min adds step 1)Ni and the Cr smelting temperature of preparation keep 1300 DEG C~1640 DEG C, continue 30~40min of smelting, obtain molten metal at this time, the lime for accounting for molten metal 5.8wt% is added, be warming up to 1600 DEG C~ 1650 DEG C, keep 2~3min;
4)The fluorite material slag making for accounting for molten metal 3.2wt%, 1~2min of recovery time is added in slag making in intermediate frequency furnace;
5)Aluminium lime is added in intermediate frequency furnace and carries out deoxidation for deoxidation, and the addition of aluminium lime is 2.7~3.5Kg/t, deaeration time For 30~60min;
6)Gren rod:1300 DEG C~1440 DEG C of hot-rolled temperature, 1480 DEG C of start rolling temperature, finishing temperature are 1350 DEG C;
7)Annealing, in vacuum heat treatment furnace, vacuum degree 1 × 10-3~3 × 10-3Pa, 1200 DEG C~1300 DEG C of annealing temperature, 2~8H of annealing heat preservation;
8)Rinsing:Blank after gren rod, annealing is subjected to washing 1~2 time;
9)Multi pass drawing is carried out after rinsing obtains karmalloy.
Further, the fluorite is 700 DEG C~800 DEG C using preceding needing to carry out baking processing, baking temperature, and the time is 6~8H.
Further, the aluminium lime is 750 DEG C~780 DEG C using preceding needing to carry out baking processing, baking temperature, the time For 7~8.5H.
Compared with prior art, beneficial effects of the present invention are:
Karmalloy finished product prepared by the present invention has higher mechanical property, temperature in use and service life.Increase Cr Content, Cr can form Cr2O3 oxidation films, the high-temperature oxidation resistance of product can be effectively improved, to carry at high temperature The service life of high product;By carrying out previously baked processing to raw material, cooperation slag making, deoxidation can effectively subtract the present invention Non-metallic inclusion in few aluminium alloy.The lectrothermal alloy wire prepared using the method for the present invention, field trash total amount are reduced 30%, field trash pattern tends to be regular, and size also greatly reduces.
Specific implementation mode
It is clear to make technical scheme of the present invention be more clear, below the present invention is described further, it is any to this The technical characteristic of inventive technique scheme carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within the scope of the present invention.
Embodiment 1
A kind of preparation method of the special karmalloy of resistance wire, which is characterized in that steps are as follows:
1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:
C: 0.04%; Si:1% ; Mn: 0.5%;
P: 0.02%; S:0.01%; Cr:30%;
Al:0.3%; Fe:0.5%; Ni:67%
Surplus is inevitable impurity;
2)Part material is carried out high-temperature baking processing, Si by pretreatment of raw material:400 DEG C are toasted 5 hours; Mn:400 DEG C of bakings 5 Hour;Cr:700 DEG C are toasted 8 hours;Al:750 DEG C are toasted 8 hours;Fe:400 DEG C are toasted 5 hours;Ni:800 DEG C are toasted 8 hours;
3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and smelting temperature control exists 1500 DEG C, duration of heat 30min adds step 1)Ni and the Cr smelting temperature of preparation are kept for 1500 DEG C, continue to smelt 30min obtains molten metal at this time, and the lime for accounting for molten metal 5.8wt% is added, and is warming up to 1600 DEG C, keeps 3min;
4)The fluorite material slag making for accounting for molten metal 3.2wt%, recovery time 1min is added in slag making in intermediate frequency furnace;The fluorite uses Preceding needs carry out baking processing, and baking temperature is 750 DEG C, time 8H;
5)Aluminium lime is added in intermediate frequency furnace and carries out deoxidation for deoxidation, and the addition of aluminium lime is 2.9Kg/t, and deaeration time is 50min;The aluminium lime is 750 DEG C DEG C using preceding needing to carry out baking processing, baking temperature, time 8H
6)Gren rod:1300 DEG C~1440 DEG C of hot-rolled temperature, 1480 DEG C of start rolling temperature, finishing temperature are 1350 DEG C;
7)Annealing, in vacuum heat treatment furnace, 1 × 10-3Pa of vacuum degree, 1250 DEG C of annealing temperature, annealing heat preservation 7H;
8)Rinsing:Blank after gren rod, annealing is subjected to washing 1 time;
9)Multi pass drawing is carried out after rinsing obtains karmalloy.
Embodiment 2
A kind of preparation method of the special karmalloy of resistance wire, which is characterized in that steps are as follows:
1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:
C: 0.08%; Si: 1.6% ; Mn: 0.6%;
P: 0.02%; S: 0.015%; Cr: 31%;
Al:0.5%; Fe: 1.0%; Ni: 63%
Surplus is inevitable impurity;
2)Part material is carried out high-temperature baking processing, Si by pretreatment of raw material:450 DEG C are toasted 5 hours; Mn:450 DEG C of bakings 5 hours;Cr:730 DEG C are toasted 8 hours;Al:800 DEG C are toasted 8 hours;Fe:450 DEG C are toasted 5 hours;Ni:800 DEG C of bakings 8 Hour;
3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and smelting temperature is controlled 1640 DEG C, duration of heat 30min adds step 1)Ni and the Cr smelting temperature of preparation are kept for 1640 DEG C, continue to smelt 40min, this When obtain molten metal, the lime for accounting for molten metal 5.8wt% is added, is warming up to 1650 DEG C, keeps 3min;
4)The fluorite material slag making for accounting for molten metal 3.2wt%, recovery time 2min is added in slag making in intermediate frequency furnace;The fluorite uses Preceding needs carry out baking processing, and baking temperature is 800 DEG C, time 8H;
5)Aluminium lime is added in intermediate frequency furnace and carries out deoxidation for deoxidation, and the addition of aluminium lime is 3.5Kg/t, and deaeration time is 60min;The aluminium lime is 780 DEG C using preceding needing to carry out baking processing, baking temperature, time 8.5H
6)Gren rod:1440 DEG C of hot-rolled temperature, 1480 DEG C of start rolling temperature, finishing temperature are 1350 DEG C;
7)Annealing, in vacuum heat treatment furnace, 3 × 10-3Pa of vacuum degree, 1300 DEG C of annealing temperature, annealing heat preservation 8H;
8)Rinsing:Blank after gren rod, annealing is subjected to washing 2 times;
9)Multi pass drawing is carried out after rinsing obtains karmalloy.
Embodiment 3
A kind of preparation method of the special karmalloy of resistance wire, which is characterized in that steps are as follows:
1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:
C:0.01%; Si:0.75% ; Mn:0.1 %;
P:0.02%; S:0.005%; Cr:28%;
Al:0.1%; Fe:0.1%; Ni:65%
Surplus is inevitable impurity;
2)Part material is carried out high-temperature baking processing, Si by pretreatment of raw material:350 DEG C are toasted 5 hours; Mn:350 DEG C of bakings 5 Hour;Cr:650 DEG C are toasted 8 hours;Al:700 DEG C are toasted 8 hours;Fe:350 DEG C are toasted 5 hours;Ni:700 DEG C are toasted 8 hours;
3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and smelting temperature control exists 1300 DEG C, duration of heat 30min adds step 1)Ni and the Cr smelting temperature of preparation are kept for 1300 DEG C, continue to smelt 30min obtains molten metal at this time, and the lime for accounting for molten metal 5.8wt% is added, and is warming up to 1600 DEG C, keeps 2min;
4)The fluorite material slag making for accounting for molten metal 3.2wt%, recovery time 1min is added in slag making in intermediate frequency furnace;The fluorite makes Baking processing is carried out with preceding needs, baking temperature is 700 DEG C, time 6H
5)Aluminium lime is added in intermediate frequency furnace and carries out deoxidation for deoxidation, and the addition of aluminium lime is 2.7Kg/t, and deaeration time is 30min;The aluminium lime is 750 DEG C using preceding needing to carry out baking processing, baking temperature, time 7H
6)Gren rod:1300 DEG C of hot-rolled temperature, 1480 DEG C of start rolling temperature, finishing temperature are 1350 DEG C;
7)Annealing, in vacuum heat treatment furnace, 1 × 10-3Pa of vacuum degree, 1200 DEG C of annealing temperature, annealing heat preservation 2H;
8)Rinsing:Blank after gren rod, annealing is subjected to washing 1 time;
9)Multi pass drawing is carried out after rinsing obtains karmalloy.
The performance indicator of the nichrome of embodiment 1-3
Embodiment 1 Embodiment 2 Embodiment 3
Highest uses Warm degree DEG C 1400 1200 1150
Density g/cm3 8.4 8.2 8.1
20 DEG C of mm2/m of resistivity 1.42±0.05 1.22±0.05 1.21±0.05
Fusing point DEG C 1550 1400 1300
Tensile strength Mpa 637~784 637~784 588~735
Elongation percentage % > 25 > 20 > 12
Section Shou Shrink rates % 65~75 65~75 65~75
Number of bends > 10 > 9 > 9
Quick life experiment DEG C/h 1250/100 1150/100 1150/100

Claims (3)

1. a kind of preparation method of the special karmalloy of resistance wire, which is characterized in that steps are as follows:
1)It is calculated by the weight percent of karmalloy material ingredient and carries out raw material preparation:
C:≤0.08%; Si:0.75~1.6%; Mn: ≤0.6%;
P: 0.02%; S: ≤0.015%; Cr:28~31%;
Al:≤0.5%; Fe:≤1.0%;
Surplus is Ni and inevitable impurity;
2)Part material is carried out high-temperature baking processing, Si by pretreatment of raw material:350 DEG C~450 DEG C are toasted 5 hours; Mn:350 DEG C~450 DEG C toast 5 hours;Cr:650 DEG C~730 DEG C are toasted 8 hours;Al:700 DEG C~800 DEG C are toasted 8 hours;Fe:350℃ ~450 DEG C are toasted 5 hours;Ni:700 DEG C~800 DEG C are toasted 8 hours;
3)It will be by step 1)The raw material other than Cr and Ni prepared, which is fitted into intermediate frequency furnace, to be smelted, and smelting temperature control exists 1300 DEG C~1640 DEG C, duration of heat 30min adds step 1)Ni and the Cr smelting temperature of preparation keep 1300 DEG C~1640 DEG C, continue 30~40min of smelting, obtain molten metal at this time, the lime for accounting for molten metal 5.8wt% is added, be warming up to 1600 DEG C~ 1650 DEG C, keep 2~3min;
4)The fluorite material slag making for accounting for molten metal 3.2wt%, 1~2min of recovery time is added in slag making in intermediate frequency furnace;
5)Aluminium lime is added in intermediate frequency furnace and carries out deoxidation for deoxidation, and the addition of aluminium lime is 2.7~3.5Kg/t, deaeration time For 30~60min;
6)Gren rod:1300 DEG C~1440 DEG C of hot-rolled temperature, 1480 DEG C of start rolling temperature, finishing temperature are 1350 DEG C;
7)Annealing, in vacuum heat treatment furnace, vacuum degree 1 × 10-3~3 × 10-3Pa, 1200 DEG C~1300 DEG C of annealing temperature, 2~8H of annealing heat preservation;
8)Rinsing:Blank after gren rod, annealing is subjected to washing 1~2 time;
9)Multi pass drawing is carried out after rinsing obtains karmalloy.
2. a kind of preparation method of the special karmalloy of resistance wire as claimed in claim 5, it is characterized in that, the firefly Stone is 700 DEG C~800 DEG C using preceding needing to carry out baking processing, baking temperature, and the time is 6~8H.
3. a kind of preparation method of the special karmalloy of resistance wire as claimed in claim 5, it is characterized in that, the aluminium Lime is 750 DEG C~780 DEG C using preceding needing to carry out baking processing, baking temperature, and the time is 7~8.5H.
CN201810528506.8A 2018-05-29 2018-05-29 A kind of preparation method of the special karmalloy of resistance wire Pending CN108588497A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023008A (en) * 2018-10-09 2018-12-18 盐城市星凯环保科技股份有限公司 A kind of formula and its preparation process of electrothermal alloy resistant to high temperature
CN110349722A (en) * 2019-07-12 2019-10-18 南京萨特科技发展有限公司 A kind of heat treatment method of alloy fled rheostat
WO2021243980A1 (en) * 2020-06-02 2021-12-09 常熟市梅李合金材料有限公司 Process for producing high resistance nickel-chromium electrothermal alloy

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102191409A (en) * 2011-04-22 2011-09-21 江苏新华合金电器有限公司 New high-resistance electrical heating alloy material and preparation method thereof
CN102206773A (en) * 2011-04-22 2011-10-05 江苏新华合金电器有限公司 High-resistance electrothermal alloy material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102191409A (en) * 2011-04-22 2011-09-21 江苏新华合金电器有限公司 New high-resistance electrical heating alloy material and preparation method thereof
CN102206773A (en) * 2011-04-22 2011-10-05 江苏新华合金电器有限公司 High-resistance electrothermal alloy material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
(美)杜邦等: "《镍基合金焊接冶金和焊接性》", 31 May 2014, 上海科学技术文献出版社 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023008A (en) * 2018-10-09 2018-12-18 盐城市星凯环保科技股份有限公司 A kind of formula and its preparation process of electrothermal alloy resistant to high temperature
CN110349722A (en) * 2019-07-12 2019-10-18 南京萨特科技发展有限公司 A kind of heat treatment method of alloy fled rheostat
CN110349722B (en) * 2019-07-12 2021-04-30 南京萨特科技发展有限公司 Heat treatment method of alloy resistor
WO2021243980A1 (en) * 2020-06-02 2021-12-09 常熟市梅李合金材料有限公司 Process for producing high resistance nickel-chromium electrothermal alloy

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Application publication date: 20180928