CN108587670A - A kind of oil sands bitumen extraction element and method based on the extraction of thermokalite water - Google Patents

A kind of oil sands bitumen extraction element and method based on the extraction of thermokalite water Download PDF

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CN108587670A
CN108587670A CN201810703364.4A CN201810703364A CN108587670A CN 108587670 A CN108587670 A CN 108587670A CN 201810703364 A CN201810703364 A CN 201810703364A CN 108587670 A CN108587670 A CN 108587670A
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pipeline
water
outlet
sand
jacket type
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沈剑
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Ningbo University of Technology
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Ningbo University of Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/04Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

A kind of the oil sands bitumen extraction element and method based on the extraction of thermokalite water of the present invention, using by ore crusher, first mixing channel, first jacket type screw conveyor, second jacket type screw conveyor, settling tank, second mixing channel, defecator, extractant recovery tower, condenser, centrifuge, neutralization chamber, sand storage tank, boiler, evaporator, the device that crystallization kettle and relevant feedstocks pipeline and the pipeline for connecting the above equipment form, pass through mixing, helical feed, sedimentation, extraction, rectifying, it neutralizes, it burns, evaporation, the operations such as crystallization, reduce the discharge of waste water, improve the quality of pitch.

Description

A kind of oil sands bitumen extraction element and method based on the extraction of thermokalite water
Technical field
The present invention relates to petroleum refining and separation technology field more particularly to a kind of oil sands bitumens based on the extraction of thermokalite water Extraction element and method.
Background technology
Oil-sand is a kind of unconventional energy resource risen in recent years, because it contains bitumen therefore is also designated as pitch Sand.Oil-sand is mostly black or grey black, is a kind of mixture by material compositions such as sand grains, pitch, clay particles, mean containing The sedimentary rock of pitch or other mink cell focuses.World economy to energy demand be continuously increased and the continuous consumption of conventional oil resource Non-conventional oil resource is set to receive more and more attention;In addition International Petroleum Price is hovered in a high position for a long time, oil-sand will be in future It will be occupied an important position in energy resource structure.China's oil-sand resource is abundant, and oil-sand geological resources are 59.7 hundred million tons, mining resources Amount is 22.58 hundred million tons.China's oil-sand is widely distributed, oil content is medium, oily preferable, and exploration prospect is very considerable.Have in China For a little area oil-sand oil contents 12% or more, oil product is preferable, and in-depth study, rational development and utilization are carried out to oil-sand resource, There is important strategic importance to Chinese energy safety.
There are two types of methods for oil-sand exploitation:For the oil-sand mine that underground is buried, typically to underground inject steam or hot-air, Even solvent makes oil-sand viscous crude reduce viscosity, have mobility, can be separated from gravel (solid mineral grain), then use It is pumped to ground, this extracts viscous crude technique on the spot for the underground of oil-sand.Oil-sand mine close to earth's surface be typically have an opencast mining of it is fuel-displaced Sand, then detached viscous crude and gravel using oil-sand separation technology on ground.The main of pitch is extracted from opencast oil-sand Method has thermokalite washing process, solvent extraction technology, thermal cracking process etc. several,(Application number 201510999342.3, Yi Zhongqin The method of aqueous reversible solvent assisting oil-sand separation;A kind of oil-sand continuous separation technologies of 201410699046 .7 of application number;Application A kind of number oil-sand Atmospheric vacuum destructive distillation complex solvent extraction device and methods of 201510245619 .3).Industrial use is compared at present Ripe is thermokalite WATER-WASHING METHOD, which first crushes oil-sand, be re-fed into heat alkali liquid and be mixed, then into mixed serum Being passed through gas makes in pitch flotation, after collecting pitch and alkane dilution being added to reduce its viscosity, is sent to refinery and is refined Obtain various oil products.The technical operation is simple, but has the disadvantage that and technical bottleneck:Water consumption is big, at high energy consumption, tailing Manage that extremely difficult, environmental pollution is serious.The method for finding separation pitch in the slave oil-sand of environmental protection, economy, sustainable development is compeled In the eyebrows and eyelashes.
Invention content
The present invention for solve the above-mentioned state of the art provide a kind of oil sands bitumen extraction element extracted based on thermokalite water and Method can reduce discharge of wastewater, reduce solid waste pollutant level, improve asphalt quality.
It is a kind of oil sands bitumen based on the extraction of thermokalite water that the present invention, which solves technical solution used by above-mentioned technical problem, Extraction element, including ore crusher(1), the first mixing channel(2), the first jacket type screw conveyor(3), the second jacket type spiral shell Revolve conveyer(4), settling tank(5), the second mixing channel(6), defecator(7), extractant recovery tower(8), condenser(9), centrifugation Machine(10), neutralization chamber(11), sand storage tank(12), boiler(13), evaporator(14), crystallization kettle(15)And relevant feedstocks pipeline and Connect the pipeline of the above equipment;
First jacket type screw conveyor(3)With the second jacket type screw conveyor(4)Structure it is identical, be equipped with import, go out Mouth, chuck import and jacket outlet;Settling tank(5)Top be equipped with row's pitch mouth, side centre position is equipped with import and water goes out Mouth, bottom are equipped with sediment ejection opening;Defecator(7)Equipped with import, oil phase outlet and water phase outlet;Extractant recovery tower(8)Equipped with into Mouthful, tower top outlet, tower reactor outlet;Centrifuge(10)Equipped with import, discharge outlet and sediment ejection opening;Boiler(13)Equipped with husky import, sand Outlet, is internally provided with heating coil, the both ends of heating coil are respectively water inlet and steam (vapor) outlet, use natural gas for fuel; Evaporator(14)It is interior be equipped with evaporation coil, the both ends of evaporation coil are respectively steam inlet and condensation-water drain, be additionally provided with import, Concentrated solution outlet, indirect steam outlet;Crystallization kettle(15)Equipped with mother liquor import, salt outlet and waste liquid outlet;
Ore crusher(1)Pass through pipeline and the first mixing channel(2)Connection;First mixing channel(2)Pass through pipeline and the first threeway It is divided into two-way pipeline after connection, all the way pipeline and the first jacket type screw conveyor(3)Inlet communication, another way pipeline and Two jacket type screw conveyors(4)Outlet;First jacket type screw conveyor(3)Outlet pass through pipeline and the two or three It is divided into two-way pipeline after leading to, all the way pipeline and settling tank(5)Inlet communication, another way pipeline and the second jacket type spiral Conveyer(4)Inlet communication;Settling tank(5)Row's pitch mouth pass through pipeline and the second mixing channel(6)Connection;Settling tank(5) Water out be connected to third threeway by pipeline after be divided into the first and second pipelines, the first pipeline and the second mixing channel(6)Even Logical, the second pipeline is divided into the third and fourth pipeline, third pipeline and the second jacket type helical feed after being connected to the 4th threeway Machine(4)Jacket outlet connection, the 4th pipeline is divided into the 5th and the 6th pipeline after being connected to the 5th threeway, the 5th pipeline and the One mixing channel(2)Connection, the 6th pipeline are to supplement buck pipeline;Settling tank(5)Sediment ejection opening pass through pipeline and sand storage tank (12)Connection;Second mixing channel(6)Pass through pipeline and defecator(7)Inlet communication;Defecator(7)Water phase outlet pass through pipe Line and centrifuge(10)Inlet communication;Defecator(7)Oil phase outlet pass through pipeline and extractant recovery tower(8)Import connect It is logical;Extractant recovery tower(8)Tower top outlet pass through pipeline and the second mixing channel(6)Connection, in extractant recovery tower(8)With Two mixing channels(6)Between pipeline on be provided with condenser(9);Extractant recovery tower(8)Tower reactor outlet be pitch discharge Mouthful;Centrifuge(10)Sediment ejection opening pass through pipeline and sand storage tank(12)Connection, discharge outlet pass through pipeline and neutralization chamber(11)Connection; Neutralization chamber(11)Pass through pipeline and evaporator(14)Inlet communication;Sand storage tank(12)Pass through pipeline and boiler(13)Husky import Connection;Boiler(13)Steam (vapor) outlet pass through pipeline and evaporator(14)Steam inlet connection, water inlet pass through pipeline with steam Send out device(14)Condensation-water drain connection;Evaporator(14)Concentrated solution outlet pass through pipeline and crystallization kettle(15)Mother liquor import Connection, indirect steam outlet pass through pipeline and the first jacket type screw conveyor(3)Chuck inlet communication;First jacket type spiral shell Revolve conveyer(3)Jacket outlet pass through pipeline and the second jacket type screw conveyor(4)Chuck inlet communication;Crystallization kettle (15)Waste liquid outlet pass through pipeline and the first mixing channel(2)Connection.
Using a kind of oil sands bitumen that the oil sands bitumen extraction element based on the extraction of thermokalite water extracted based on thermokalite water Extracting method is that oil-sand raw material is sent into ore crusher(1)It is crushed, broken oil-sand raw material enters the first mixing channel (2);Recirculated water from the 5th pipeline and come from crystallization kettle(15)Waste liquid also enter the first mixing channel(2);Oil-sand raw material follows Ring water and waste liquid are in the first mixing channel(2)Mixture is obtained after middle mixing, mixture enters the first threeway and pressed from both sides with from second Shell type screw conveyor(4)Cycle mixture mixing after pass through the first jacket type screw conveyor(3)Obtain pretreatment material;In advance Processing material is divided into first and second strands of pretreatment material, and first strand of pretreatment material enters settling tank(5), second strand pre-processes material and passes through Second jacket type screw conveyor(4)After obtain cycle mixture;The mixture of mixture, cycle mixture and the two is passing through When crossing the first and second jacket type screw conveyors, oil-sand particle surface is attached under the collective effect of chuck heating and screw extruding The pitch sheds into water;First and second jacket type screw conveyors and connecting pipeline constitute the circulatory system, can To increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5)Middle sedimentation, split-phase, top Obtain primary bitumen, middle part obtains water, bottom obtains rough sand, primary bitumen enter the second mixing channel(6), water passes through third threeway After be divided into first and second strands of water, first strand of water enters the second mixing channel(6), the second water stock is into the 4th threeway and from second Jacket type screw conveyor(4)Condensed water mixing after enter back into the 5th threeway with supplement buck be mixed to get recirculated water, rough sand It is discharged into sand storage tank(12);Carry out condenser(9)Extractant also enter the second mixing channel(6);Extractant is toluene and dichloromethane The mixture of alkane;Primary bitumen, first strand of water and extractant are in the second mixing channel(6)It is inside stirred and enters back into defecator(7) Split-phase is carried out, oil phase and water phase are obtained;Oil phase is the mixture of primary bitumen and extractant, and the water phase is water and a small amount of fine sand Mixture;Oil phase enters extractant recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;Extractant into Enter condenser(9)Condense to 25 DEG C;Water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, it is husky that fine sand enters storage Tank(12), alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;Brine enters evaporator(14) Evaporation obtains indirect steam and concentrate, and concentrate enters crystallization kettle(15)Cooling, crystallization obtain salt and waste water, and indirect steam is logical Cross the first jacket type screw conveyor(3)Chuck layer, then pass through the second jacket type screw conveyor(4)Chuck layer obtain it is cold Condensate;Sand storage tank(12)In sand enter boiler(13)Burner hearth by flame incineration, the pitch of burn-up grains of sand remained on surface obtains Boiler is discharged in dry gravel, the dry gravel(13);Boiler(13)In heating coil generate steam enter evaporator (14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In heating coil be vaporized into steam.
As an improvement, 20 ~ 200 mesh of grain diameter of the broken oil-sand raw material.
As an improvement, the temperature of the pretreatment material is 90 ~ 98 DEG C.
As an improvement, the volume flow ratio of first and second strands of pretreatment material is 1:3~10.
As an improvement, the volume flow ratio in first and second strands of water is 1:2~5.
As an improvement, the mass ratio of the indirect steam and concentrate is 1 ~ 2:1.
It improves again, the mass ratio of toluene and dichloromethane is 2 ~ 5 in the extractant:1.
It is further improved, is for 5 ~ 8% sodium hydroxide and mass fraction containing mass fraction in the supplement buck 0.5 ~ 1.5% neopelex.
Compared with the prior art, the advantages of the present invention are as follows:1, one is formed using two jacket type screw conveyors to follow Loop system is acted on using chuck heating and screw extrusion, improves the removal effect of middle pitch;2, by being followed to alkali waste water Ring utilizes, and the means such as evaporation, concentration, crystallization eliminate the discharge of waste water;3, crude asphalt is handled using extraction-rectification, be stripped of Fine sand in pitch, the quality for improving pitch.
Description of the drawings
Fig. 1 is a kind of flow diagram of oil sands bitumen extraction element extracted based on thermokalite water of the present invention.
Wherein:1 is ore crusher, and 2 be the first mixing channel, and 3 be the first jacket type screw conveyor, and 4 be the second chuck Formula screw conveyor, 5 be settling tank, and 6 be the second mixing channel, and 7 be defecator, and 8 be extractant recovery tower, and 9 be condenser, and 10 are Centrifuge, 11 be neutralization chamber, and 12 be sand storage tank, and 13 be boiler, and 14 be evaporator, and 15 be crystallization kettle.
Specific implementation mode
Below in conjunction with attached drawing 1, by embodiment, present invention is further described in detail.
Embodiment 1
It is a kind of oil sands bitumen extraction based on the extraction of thermokalite water that the present invention, which solves technical solution used by above-mentioned technical problem, Device, including ore crusher(1), the first mixing channel(2), the first jacket type screw conveyor(3), the second jacket type spiral transferring Send machine(4), settling tank(5), the second mixing channel(6), defecator(7), extractant recovery tower(8), condenser(9), centrifuge (10), neutralization chamber(11), sand storage tank(12), boiler(13), evaporator(14), crystallization kettle(15)And relevant feedstocks pipeline and company Connect the pipeline of the above equipment;First jacket type screw conveyor(3)With the second jacket type screw conveyor(4)Structure it is identical, It is equipped with import, outlet, chuck import and jacket outlet;Settling tank(5)Top be equipped with row's pitch mouth, side interposition installs There are import and water out, bottom to be equipped with sediment ejection opening;Defecator(7)Equipped with import, oil phase outlet and water phase outlet;Extractant recycles Tower(8)Equipped with import, tower top outlet, tower reactor outlet;Centrifuge(10)Equipped with import, discharge outlet and sediment ejection opening;Boiler(13)If There are husky import, husky outlet, is internally provided with heating coil, the both ends of heating coil are respectively water inlet and steam (vapor) outlet, using day Right gas is fuel;Evaporator(14)Interior to be equipped with evaporation coil, the both ends of evaporation coil are respectively steam inlet and condensation-water drain, It is additionally provided with import, concentrated solution outlet, indirect steam outlet;Crystallization kettle(15)Equipped with mother liquor import, salt outlet and waste liquid outlet;Mine Stone crusher(1)Pass through pipeline and the first mixing channel(2)Connection;First mixing channel(2)After being connected to the first threeway by pipeline It is divided into two-way pipeline, all the way pipeline and the first jacket type screw conveyor(3)Inlet communication, another way pipeline and the second chuck Formula screw conveyor(4)Outlet;First jacket type screw conveyor(3)Outlet be connected to the second threeway by pipeline After be divided into two-way pipeline, pipeline and settling tank all the way(5)Inlet communication, another way pipeline and the second jacket type screw conveyor (4)Inlet communication;Settling tank(5)Row's pitch mouth pass through pipeline and the second mixing channel(6)Connection;Settling tank(5)Water go out Mouth is divided into the first and second pipelines, the first pipeline and the second mixing channel after being connected to third threeway by pipeline(6)Connection, second Pipeline is divided into the third and fourth pipeline, third pipeline and the second jacket type screw conveyor after being connected to the 4th threeway(4)'s Jacket outlet is connected to, and the 4th pipeline is divided into the 5th and the 6th pipeline after being connected to the 5th threeway, the 5th pipeline is mixed with first Slot(2)Connection, the 6th pipeline are to supplement buck pipeline;Settling tank(5)Sediment ejection opening pass through pipeline and sand storage tank(12)Connection; Second mixing channel(6)Pass through pipeline and defecator(7)Inlet communication;Defecator(7)Water phase outlet by pipeline with centrifugation Machine(10)Inlet communication;Defecator(7)Oil phase outlet pass through pipeline and extractant recovery tower(8)Inlet communication;Extraction Agent recovery tower(8)Tower top outlet pass through pipeline and the second mixing channel(6)Connection, in extractant recovery tower(8)With the second mixing Slot(6)Between pipeline on be provided with condenser(9);Extractant recovery tower(8)Tower reactor outlet be pitch outlet;Centrifugation Machine(10)Sediment ejection opening pass through pipeline and sand storage tank(12)Connection, discharge outlet pass through pipeline and neutralization chamber(11)Connection;Neutralization chamber (11)Pass through pipeline and evaporator(14)Inlet communication;Sand storage tank(12)Pass through pipeline and boiler(13)Husky inlet communication; Boiler(13)Steam (vapor) outlet pass through pipeline and evaporator(14)Steam inlet connection, water inlet passes through pipeline and evaporator (14)Condensation-water drain connection;Evaporator(14)Concentrated solution outlet pass through pipeline and crystallization kettle(15)Mother liquor import connect Logical, indirect steam outlet passes through pipeline and the first jacket type screw conveyor(3)Chuck inlet communication;First jacket type spiral Conveyer(3)Jacket outlet pass through pipeline and the second jacket type screw conveyor(4)Chuck inlet communication;Crystallization kettle(15) Waste liquid outlet pass through pipeline and the first mixing channel(2)Connection.
Using a kind of oil sands bitumen that the oil sands bitumen extraction element based on the extraction of thermokalite water extracted based on thermokalite water Extracting method is that oil-sand raw material is sent into ore crusher(1)It being crushed, the grain diameter of broken oil-sand raw material is 20 mesh, Broken oil-sand raw material enters the first mixing channel(2);Recirculated water from the 5th pipeline and come from crystallization kettle(15)Waste liquid Also enter the first mixing channel(2);Oil-sand raw material, recirculated water and waste liquid are in the first mixing channel(2)Mixture is obtained after middle mixing, is mixed Close material into the first threeway and with from the second jacket type screw conveyor(4)Cycle mixture mixing after pass through the first chuck Formula screw conveyor(3)Obtain pretreatment material;The temperature of pretreatment material is 98 DEG C;Pretreatment material is divided into first and second bursts of pre- places The volume flow ratio of reason material, first and second strands of pretreatment material is 1:10, first strand of pretreatment material enters settling tank(5), second Stock pretreatment material passes through the second jacket type screw conveyor(4)After obtain cycle mixture;Mixture, cycle mixture and two The mixture of person is when by the first and second jacket type screw conveyors, under the collective effect of chuck heating and screw extruding The pitch of oil-sand particle surface attachment sheds into water;First and second jacket type screw conveyors and connecting pipeline composition The circulatory system can increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5)In sink Drop, split-phase, top obtains primary bitumen, middle part obtains water, bottom obtains rough sand, and primary bitumen enters the second mixing channel(6), water By being divided into first and second strands of water after third threeway, the volume flow ratio of first and second strands of water is 1:5, first strand of water enters Second mixing channel(6), the second water stock is into the 4th threeway and comes from the second jacket type screw conveyor(4)Condensed water mixing after Enter back into the 5th threeway and be mixed to get recirculated water with supplement buck, supplement the sodium hydroxide for being 5% containing mass fraction in buck and The neopelex that mass fraction is 1.5%;Rough sand is discharged into sand storage tank(12);Carry out condenser(9)Extractant also into Enter the second mixing channel(6);Extractant is the mixture of toluene and dichloromethane, and the mass ratio of wherein toluene and dichloromethane is 2:1;Primary bitumen, first strand of water and extractant are in the second mixing channel(6)It is inside stirred and enters back into defecator(7)Divided Phase obtains oil phase and water phase;Oil phase is the mixture of primary bitumen and extractant, and the water phase is the mixing of water and a small amount of fine sand Object;Oil phase enters extractant recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;Extractant enters condensation Device(9)Condense to 25 DEG C;Water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, fine sand enters sand storage tank (12), alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;Brine enters evaporator(14)It steams It sends out and obtains indirect steam and concentrate, the mass ratio of indirect steam and concentrate is 1:1, concentrate enters crystallization kettle(15)Drop Temperature, crystallization obtain salt and waste water, and indirect steam passes through the first jacket type screw conveyor(3)Chuck layer, then pass through second folder Shell type screw conveyor(4)Chuck layer obtain condensed water;Sand storage tank(12)In sand enter boiler(13)Burner hearth by flame It burns, the pitch of burn-up grains of sand remained on surface obtains dry gravel, and boiler is discharged in the dry gravel(13);Boiler(13)In The steam that heating coil generates enters evaporator(14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In Heating coil is vaporized into steam.
Embodiment 2
The device of embodiment 2 is same as Example 1.
Using a kind of oil sands bitumen that the oil sands bitumen extraction element based on the extraction of thermokalite water extracted based on thermokalite water Extracting method is that oil-sand raw material is sent into ore crusher(1)It is crushed, 200 mesh of grain diameter of broken oil-sand raw material, Broken oil-sand raw material enters the first mixing channel(2);Recirculated water from the 5th pipeline and come from crystallization kettle(15)Waste liquid Also enter the first mixing channel(2);Oil-sand raw material, recirculated water and waste liquid are in the first mixing channel(2)Mixture is obtained after middle mixing, is mixed Close material into the first threeway and with from the second jacket type screw conveyor(4)Cycle mixture mixing after pass through the first chuck Formula screw conveyor(3)Obtain pretreatment material;The temperature of pretreatment material is 95 DEG C;Pretreatment material is divided into first and second bursts of pre- places The volume flow ratio of reason material, first and second strands of pretreatment material is 1:3, first strand of pretreatment material enters settling tank(5), second strand Pretreatment material passes through the second jacket type screw conveyor(4)After obtain cycle mixture;Mixture, cycle mixture and the two Mixture by the first and second jacket type screw conveyors when, chuck heating and screw extruding collective effect under oil The pitch of sand particle surface attachment sheds into water;First and second jacket type screw conveyors and connecting pipeline constitute The circulatory system can increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5)In sink Drop, split-phase, top obtains primary bitumen, middle part obtains water, bottom obtains rough sand, and primary bitumen enters the second mixing channel(6), water By being divided into first and second strands of water after third threeway, the volume flow ratio of first and second strands of water is 1:2, first strand of water enters Second mixing channel(6), the second water stock is into the 4th threeway and comes from the second jacket type screw conveyor(4)Condensed water mixing after Enter back into the 5th threeway and be mixed to get recirculated water with supplement buck, supplement the sodium hydroxide for being 8% containing mass fraction in buck and The neopelex that mass fraction is 0.5%;Rough sand is discharged into sand storage tank(12);Carry out condenser(9)Extractant also into Enter the second mixing channel(6);Extractant is the mixture of toluene and dichloromethane, and the mass ratio of wherein toluene and dichloromethane is 3:1;Primary bitumen, first strand of water and extractant are in the second mixing channel(6)It is inside stirred and enters back into defecator(7)Divided Phase obtains oil phase and water phase;Oil phase is the mixture of primary bitumen and extractant, and the water phase is the mixing of water and a small amount of fine sand Object;Oil phase enters extractant recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;Extractant enters condensation Device(9)Condense to 25 DEG C;Water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, fine sand enters sand storage tank (12), alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;Brine enters evaporator(14)It steams It sends out and obtains indirect steam and concentrate, the mass ratio of indirect steam and concentrate is 2:1, concentrate enters crystallization kettle(15)Drop Temperature, crystallization obtain salt and waste water, and indirect steam passes through the first jacket type screw conveyor(3)Chuck layer, then pass through second folder Shell type screw conveyor(4)Chuck layer obtain condensed water;Sand storage tank(12)In sand enter boiler(13)Burner hearth by flame It burns, the pitch of burn-up grains of sand remained on surface obtains dry gravel, and boiler is discharged in the dry gravel(13);Boiler(13)In The steam that heating coil generates enters evaporator(14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In Heating coil is vaporized into steam.
Embodiment 3
The device of embodiment 3 is same as Example 1.
Using a kind of oil sands bitumen that the oil sands bitumen extraction element based on the extraction of thermokalite water extracted based on thermokalite water Extracting method is that oil-sand raw material is sent into ore crusher(1)It is crushed, 100 mesh of grain diameter of broken oil-sand raw material, Broken oil-sand raw material enters the first mixing channel(2);Recirculated water from the 5th pipeline and come from crystallization kettle(15)Waste liquid Also enter the first mixing channel(2);Oil-sand raw material, recirculated water and waste liquid are in the first mixing channel(2)Mixture is obtained after middle mixing, is mixed Close material into the first threeway and with from the second jacket type screw conveyor(4)Cycle mixture mixing after pass through the first chuck Formula screw conveyor(3)Obtain pretreatment material;The temperature of pretreatment material is 90 DEG C;Pretreatment material is divided into first and second bursts of pre- places The volume flow ratio of reason material, first and second strands of pretreatment material is 1:8, first strand of pretreatment material enters settling tank(5), second strand Pretreatment material passes through the second jacket type screw conveyor(4)After obtain cycle mixture;Mixture, cycle mixture and the two Mixture by the first and second jacket type screw conveyors when, chuck heating and screw extruding collective effect under oil The pitch of sand particle surface attachment sheds into water;First and second jacket type screw conveyors and connecting pipeline constitute The circulatory system can increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5)In sink Drop, split-phase, top obtains primary bitumen, middle part obtains water, bottom obtains rough sand, and primary bitumen enters the second mixing channel(6), water By being divided into first and second strands of water after third threeway, the volume flow ratio of first and second strands of water is 1:2 ~ 5, first strand of water into Enter the second mixing channel(6), the second water stock is into the 4th threeway and comes from the second jacket type screw conveyor(4)Condensed water mixing After enter back into the 5th threeway and be mixed to get recirculated water with supplement buck, supplement the sodium hydroxide for being 6% containing mass fraction in buck The neopelex for being 1% with mass fraction;Rough sand is discharged into sand storage tank(12);Carry out condenser(9)Extractant also into Enter the second mixing channel(6);Extractant is the mixture of toluene and dichloromethane, and the mass ratio of wherein toluene and dichloromethane is 5:1;Primary bitumen, first strand of water and extractant are in the second mixing channel(6)It is inside stirred and enters back into defecator(7)Divided Phase obtains oil phase and water phase;Oil phase is the mixture of primary bitumen and extractant, and the water phase is the mixing of water and a small amount of fine sand Object;Oil phase enters extractant recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;Extractant enters condensation Device(9)Condense to 25 DEG C;Water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, fine sand enters sand storage tank (12), alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;Brine enters evaporator(14)It steams It sends out and obtains indirect steam and concentrate, the mass ratio of indirect steam and concentrate is 1.5:1, concentrate enters crystallization kettle(15) Cooling, crystallization obtain salt and waste water, and indirect steam passes through the first jacket type screw conveyor(3)Chuck layer, then pass through second Jacket type screw conveyor(4)Chuck layer obtain condensed water;Sand storage tank(12)In sand enter boiler(13)Burner hearth it is fiery Flame burns, and the pitch of burn-up grains of sand remained on surface obtains dry gravel, and boiler is discharged in the dry gravel(13);Boiler(13)In Heating coil generate steam enter evaporator(14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In Heating coil be vaporized into steam.
Embodiment 4
The device of embodiment 4 is same as Example 1.
Using a kind of oil sands bitumen that the oil sands bitumen extraction element based on the extraction of thermokalite water extracted based on thermokalite water Extracting method is that oil-sand raw material is sent into ore crusher(1)It is crushed, 80 mesh of grain diameter of broken oil-sand raw material, is broken Oil-sand raw material after broken enters the first mixing channel(2);Recirculated water from the 5th pipeline and come from crystallization kettle(15)Waste liquid Into the first mixing channel(2);Oil-sand raw material, recirculated water and waste liquid are in the first mixing channel(2)Mixture is obtained after middle mixing, is mixed Material into the first threeway and with from the second jacket type screw conveyor(4)Cycle mixture mixing after pass through the first jacket type Screw conveyor(3)Obtain pretreatment material;The temperature of pretreatment material is 96 DEG C;Pretreatment material is divided into first and second bursts of pretreatments The volume flow ratio of material, first and second strands of pretreatment material is 1:4, first strand of pretreatment material enters settling tank(5), second strand pre- Processing material passes through the second jacket type screw conveyor(4)After obtain cycle mixture;Mixture, cycle mixture and the two Mixture is when by the first and second jacket type screw conveyors, the oil-sand under the collective effect of chuck heating and screw extruding The pitch of particle surface attachment sheds into water;First and second jacket type screw conveyors and connecting pipeline are constituted and are followed Loop system can increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5)Middle sedimentation, Split-phase, top obtains primary bitumen, middle part obtains water, bottom obtains rough sand, and primary bitumen enters the second mixing channel(6), water is logical It is divided into first and second strands of water after crossing third threeway, the volume flow ratio of first and second strands of water is 1:3, first strand of water enters the Two mixing channels(6), the second water stock is into the 4th threeway and comes from the second jacket type screw conveyor(4)Condensed water mixing after again It is mixed to get recirculated water into the 5th threeway and supplement buck, supplements the sodium hydroxide for being 7% containing mass fraction in buck and matter Measure the neopelex that score is 1.2%;Rough sand is discharged into sand storage tank(12);Carry out condenser(9)Extractant also enter Second mixing channel(6);Extractant be toluene and dichloromethane mixture, wherein the mass ratio of toluene and dichloromethane be 2 ~ 5:1;Primary bitumen, first strand of water and extractant are in the second mixing channel(6)It is inside stirred and enters back into defecator(7)Divided Phase obtains oil phase and water phase;Oil phase is the mixture of primary bitumen and extractant, and the water phase is the mixing of water and a small amount of fine sand Object;Oil phase enters extractant recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;Extractant enters condensation Device(9)Condense to 25 DEG C;Water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, fine sand enters sand storage tank (12), alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;Brine enters evaporator(14)It steams It sends out and obtains indirect steam and concentrate, the mass ratio of indirect steam and concentrate is 1:1, concentrate enters crystallization kettle(15)Drop Temperature, crystallization obtain salt and waste water, and indirect steam passes through the first jacket type screw conveyor(3)Chuck layer, then pass through second folder Shell type screw conveyor(4)Chuck layer obtain condensed water;Sand storage tank(12)In sand enter boiler(13)Burner hearth by flame It burns, the pitch of burn-up grains of sand remained on surface obtains dry gravel, and boiler is discharged in the dry gravel(13);Boiler(13)In The steam that heating coil generates enters evaporator(14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In Heating coil is vaporized into steam.

Claims (9)

1. a kind of oil sands bitumen extraction element based on the extraction of thermokalite water, including ore crusher(1), the first mixing channel(2), One jacket type screw conveyor(3), the second jacket type screw conveyor(4), settling tank(5), the second mixing channel(6), defecator (7), extractant recovery tower(8), condenser(9), centrifuge(10), neutralization chamber(11), sand storage tank(12), boiler(13), evaporation Device(14), crystallization kettle(15)And the pipeline of relevant feedstocks pipeline and the above equipment of connection;
The first jacket type screw conveyor(3)With the second jacket type screw conveyor(4)Structure it is identical, be equipped with into Mouth, outlet, chuck import and jacket outlet;The settling tank(5)Top be equipped with row's pitch mouth, side centre position is equipped with Import and water out, bottom are equipped with sediment ejection opening;The defecator(7)Equipped with import, oil phase outlet and water phase outlet;Described Extractant recovery tower(8)Equipped with import, tower top outlet, tower reactor outlet;The centrifuge(10)Equipped with import, discharge outlet and row Husky mouth;The boiler(13)Equipped with husky import, husky outlet, it is internally provided with heating coil, the both ends of heating coil are respectively water Import and steam (vapor) outlet, use natural gas for fuel;The evaporator(14)It is interior to be equipped with evaporation coil, the both ends of evaporation coil Respectively steam inlet and condensation-water drain are additionally provided with import, concentrated solution outlet, indirect steam outlet;The crystallization kettle (15)Equipped with mother liquor import, salt outlet and waste liquid outlet;
The ore crusher(1)Pass through pipeline and the first mixing channel(2)Connection;First mixing channel(2)Pass through pipe Line is divided into two-way pipeline after being connected to the first threeway, all the way pipeline and the first jacket type screw conveyor(3)Inlet communication, separately Pipeline and the second jacket type screw conveyor all the way(4)Outlet;The first jacket type screw conveyor(3)Go out Mouth is divided into two-way pipeline after being connected to the second threeway by pipeline, all the way pipeline and settling tank(5)Inlet communication, another way pipe Line and the second jacket type screw conveyor(4)Inlet communication;The settling tank(5)Row's pitch mouth pass through pipeline and second Mixing channel(6)Connection;The settling tank(5)Water out be connected to third threeway by pipeline after be divided into the first and second pipes Line, the first pipeline and the second mixing channel(6)Connection, the second pipeline are divided into the third and fourth pipeline after being connected to the 4th threeway, Third pipeline and the second jacket type screw conveyor(4)Jacket outlet connection, the 4th pipeline is divided into after being connected to the 5th threeway At the 5th and the 6th pipeline, the 5th pipeline and the first mixing channel(2)Connection, the 6th pipeline are to supplement buck pipeline;Described Settling tank(5)Sediment ejection opening pass through pipeline and sand storage tank(12)Connection;Second mixing channel(6)Pass through pipeline and defecator (7)Inlet communication;The defecator(7)Water phase outlet pass through pipeline and centrifuge(10)Inlet communication;Described Defecator(7)Oil phase outlet pass through pipeline and extractant recovery tower(8)Inlet communication;The extractant recovery tower(8) Tower top outlet pass through pipeline and the second mixing channel(6)Connection, in extractant recovery tower(8)With the second mixing channel(6)Between Condenser is provided on pipeline(9);The extractant recovery tower(8)Tower reactor outlet be pitch outlet;It is described from Scheming(10)Sediment ejection opening pass through pipeline and sand storage tank(12)Connection, discharge outlet pass through pipeline and neutralization chamber(11)Connection;It is described Neutralization chamber(11)Pass through pipeline and evaporator(14)Inlet communication;The sand storage tank(12)Pass through pipeline and boiler(13) Husky inlet communication;The boiler(13)Steam (vapor) outlet pass through pipeline and evaporator(14)Steam inlet connection, water into Mouth passes through pipeline and evaporator(14)Condensation-water drain connection;The evaporator(14)Concentrated solution outlet by pipeline with Crystallization kettle(15)Mother liquor inlet communication, indirect steam outlet pass through pipeline and the first jacket type screw conveyor(3)Chuck Inlet communication;The first jacket type screw conveyor(3)Jacket outlet pass through pipeline and the second jacket type helical feed Machine(4)Chuck inlet communication;The crystallization kettle(15)Waste liquid outlet pass through pipeline and the first mixing channel(2)Connection.
2. the device using claim 1 carries out the oil sands bitumen extracting method extracted based on thermokalite water, it is characterized in that oil-sand is former Material is sent into ore crusher(1)It is crushed, broken oil-sand raw material enters the first mixing channel(2);From the 5th pipeline Recirculated water and come from crystallization kettle(15)Waste liquid also enter the first mixing channel(2);Oil-sand raw material, recirculated water and the waste liquid exists First mixing channel(2)Obtain mixture after middle mixing, the mixture enter the first threeway and with from the second jacket type spiral shell Revolve conveyer(4)Cycle mixture mixing after pass through the first jacket type screw conveyor(3)Obtain pretreatment material;Described is pre- Processing material is divided into first and second strands of pretreatment material, and first strand of pretreatment material enters settling tank(5), second strand pre-processes material and passes through Second jacket type screw conveyor(4)After obtain cycle mixture;The mixing of the mixture, cycle mixture and the two Object is when by the first and second jacket type screw conveyors, the oil-sand particle under the collective effect of chuck heating and screw extruding The pitch of surface attachment sheds into water;The first and second jacket type screw conveyors and connecting pipeline constitute The circulatory system can increase the residence time and then improve pitch removal effect;First strand of pretreatment material is in settling tank(5) Middle sedimentation, split-phase, top obtains primary bitumen, middle part obtains water, bottom obtains rough sand, and it is mixed that the primary bitumen enters second Close slot(6), the water enters the second mixing channel by being divided into first and second strands of water, first strand of water after third threeway(6), the Two water stocks enter the 4th threeway and come from the second jacket type screw conveyor(4)Condensed water mixing after enter back into the 5th threeway with Supplement buck is mixed to get recirculated water, and the rough sand is discharged into sand storage tank(12);Carry out condenser(9)Extractant also enter the Two mixing channels(6);The extractant is the mixture of toluene and dichloromethane;Primary bitumen, first strand of water and the extraction Take agent in the second mixing channel(6)It is inside stirred and enters back into defecator(7)Split-phase is carried out, oil phase and water phase are obtained;The oil It is mutually the mixture of primary bitumen and extractant, the water phase is the mixture of water and a small amount of fine sand;The oil phase enters extraction Take agent recovery tower(8)Rectifying is carried out, tower top obtains extractant, and tower reactor obtains pitch;The extractant enters condenser(9)It is cold It coagulates to 25 DEG C;The water phase enters centrifuge(10)Isolated fine sand and alkaline water are carried out, fine sand enters sand storage tank(12), Alkaline water enters neutralization chamber(11)It is neutralized to pH=7 with the hydrochloric acid of addition and obtains brine;The brine enters evaporator(14)It steams Hair obtains indirect steam and concentrate, and concentrate enters crystallization kettle(15)Cooling, crystallization obtain salt and waste water, and indirect steam passes through First jacket type screw conveyor(3)Chuck layer, then pass through the second jacket type screw conveyor(4)Chuck layer condensed Water;The sand storage tank(12)In sand enter boiler(13)Burner hearth by flame incineration, burn up the pitch of grains of sand remained on surface Dry gravel is obtained, boiler is discharged in the dry gravel(13);The boiler(13)In heating coil generate steam into Enter evaporator(14)Evaporation coil obtain condensed water, condensed water returns boiler(13)In heating coil be vaporized into steam.
3. according to the method described in claim 2, it is characterized in that the grain diameter 20 of the broken oil-sand raw material ~ 200 mesh.
4. according to the method described in claim 2, it is characterized in that the temperature of the pretreatment material is 90 ~ 98 DEG C.
5. according to the method described in claim 2, it is characterized in that the volume flow of first and second strands of pretreatment material Than being 1:3~10.
6. according to the method described in claim 2, it is characterized in that the volume flow ratio of first and second strands of water is 1:2 ~5。
7. according to the method described in claim 2, it is characterized in that the mass ratio of the indirect steam and concentrate be 1 ~ 2:1.
8. according to the method described in claim 2, it is characterized in that in the extractant quality of toluene and dichloromethane it Than being 2 ~ 5:1.
9. according to the method described in claim 2, it is characterized in that it is 5 ~ 8% to contain mass fraction in the supplement buck The neopelex that sodium hydroxide and mass fraction are 0.5 ~ 1.5%.
CN201810703364.4A 2018-06-30 2018-06-30 A kind of oil sands bitumen extraction element and method based on the extraction of thermokalite water Pending CN108587670A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925190A (en) * 2012-11-02 2013-02-13 天津大学 Method and device for separating oil and sand
CN208362258U (en) * 2018-06-30 2019-01-11 宁波工程学院 A kind of oil sands bitumen extraction element based on the extraction of thermokalite water

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925190A (en) * 2012-11-02 2013-02-13 天津大学 Method and device for separating oil and sand
CN208362258U (en) * 2018-06-30 2019-01-11 宁波工程学院 A kind of oil sands bitumen extraction element based on the extraction of thermokalite water

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Application publication date: 20180928