CN108585425A - Clamshell type press filtration sludge dehydration device - Google Patents
Clamshell type press filtration sludge dehydration device Download PDFInfo
- Publication number
- CN108585425A CN108585425A CN201810484791.8A CN201810484791A CN108585425A CN 108585425 A CN108585425 A CN 108585425A CN 201810484791 A CN201810484791 A CN 201810484791A CN 108585425 A CN108585425 A CN 108585425A
- Authority
- CN
- China
- Prior art keywords
- press filtration
- filter plate
- opposite opened
- tailgate
- head plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001914 filtration Methods 0.000 title claims abstract description 151
- 239000010802 sludge Substances 0.000 title claims abstract description 100
- 230000018044 dehydration Effects 0.000 title claims abstract description 45
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 34
- 239000010959 steel Substances 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 239000004744 fabric Substances 0.000 claims description 36
- 238000005201 scrubbing Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 27
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 2
- 238000009958 sewing Methods 0.000 claims description 2
- 210000005239 tubule Anatomy 0.000 claims 1
- 238000000034 method Methods 0.000 description 8
- 239000010801 sewage sludge Substances 0.000 description 8
- 238000007906 compression Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 235000013358 Solanum torvum Nutrition 0.000 description 1
- 240000002072 Solanum torvum Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- -1 i.e. Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001141 propulsive effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/32—Removal of the filter cakes
- B01D25/38—Removal of the filter cakes by moving parts, e.g. scrapers, contacting stationary filter elements sprayers
- B01D25/383—Brushes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Filtration Of Liquid (AREA)
Abstract
The invention discloses a kind of clamshell type press filtration sludge dehydration devices, including actuating unit, support column (22), press filtration head plates (11), multiple middle filter plates (13) and press filtration tailgate (14), the support column (22) is placed through successively in the press filtration head plates (11), multiple middle filter plates (13) and press filtration tailgate (14), and the actuating unit generates extruding force to press filtration head plates (11) and transmits extruding force successively;The dehydration device further includes opposite opened cylindrical cavity (7), the opposite opened cylindrical cavity (7) is by being divided into two semi-cylindrical shaped structure compositions of both sides, under press filtration state, described two semi-cylindrical shaped structures enclose the press filtration head plates (11), multiple middle filter plates (13) and press filtration tailgate (14) in wherein, to form multiple press filtration chambers between the support column (22), press filtration head plates (11), middle filter plate (13) and press filtration tailgate (14);It is equipped with flexible water drainage bundle of capillary tubes (12) between the press filtration head plates (11) and middle filter plate (13), between adjacent middle filter plate (13), between middle filter plate (13) and press filtration tailgate (14);The steel wire (23) is equipped between adjacent two boards in press filtration head plates (11), middle filter plate (13) and press filtration tailgate (14).The present invention have the advantages that few easy workout part, dehydrated sludge moisture content it is relatively low, squeezing after easily dump and cleaning.
Description
Technical field
The present invention relates to sewage sludge process field, specifically a kind of clamshell type press filtration sludge dehydration device.
Background technology
Sludge high-moisture percentage is the bottleneck for restricting specific resistance to filtration, and the high sludge of moisture content is not only bulky, but also
Contained a large amount of organic matters, heavy metal and harmful microorganism is also easy corruption or can be discharged into environment, and causes secondary pollution, to dirt
The subsequent landfill of mud, burning, recycling etc. all adversely affect.Therefore, deeply dehydrating sludge minimizing is sludge
Primary and foremost purpose is handled, minimizing is to realize the basis of sludge other " three change ", and sludge is more dry, is disposed to subsequent processing more advantageous.
The common dehydration equipment of early stage sludge has plate and frame filter press, drum centrifuge and belt type filter filter press, through these
After equipment dehydration, moisture percentage in sewage sludge generally in 75%-80%, these sludge because moisture content is excessively high, and cause transport inconvenient and at
This is higher, and drying time can not be caused long in landfill yard Direct Disposal, the large amount of organic that contains in sludge and abundant
The nutrients such as N P and K, perishable generation stench cause environmental pollution.
It is currently on the market diaphragm plate frame filter press with more deep dehydration device for sludge, but in dehydration, efficiency
Relatively low, squeeze pressure is only 1.6MPa, and squeezing is injected sewage inside diaphragm plate frame by high-pressure hydraulic pump, and bulging diaphragm reduces
Filter chamber area, diaphragm plate frame are squeezed by the plastic deformation of sheet frame;Diaphragm plate frame compression ratio is small, and the opposite work period is long.In addition,
On the market common elasticity squeezing sheet frame structure structurally, filter plate is all the injection molding module of an entirety, and filter plate is easy
Impaired deformation, and the filter plate after damage needs integral replacing so that maintenance cost is higher, it is often more important that, due to structure
Feature and squeeze pressure be not high, the currently employed diaphragm plate frame filter press may by municipal sludge press dewatering to 60% or so,
It is reduced much than plate and frame filter press moisture content before, main cause is because diaphragm bulging generates twice pressing to sludge, i.e.,
Sludge press filtration chamber is variable chamber, but the equipment needs to add the lime and molysite of over dry mud amount 30% or so, to big
The big amount for increasing sludge, and the meeting such as the lime added and iron chloride processing disposition subsequent to sludge brings unfavorable shadow
It rings, violates the minimizing of specific resistance to filtration and innoxious principle.
Currently there is a kind of superelevation compression elasticity to squeeze sludge dewatering equipment, which includes mainly high-voltage oil cylinder, superelevation press filtration
The compositions such as plate, matching board, spring medium, filter cloth specialized, tailgate, push plate, girder, the super-pressure squeezing sheet frame include filter frame, filter plate,
Filter cloth, operating room, spring and piston plate, spring are set between filter frame and filter plate, piston plate setting operating room and filter plate it
Between so that filter plate generates compression by piston plate to operating room.Rammer board dehydration is broadly divided into two-stage, and the first order is
Filter chamber is transported material to by feed pump, charging while is separated by solid-liquid separation by the pressure of feed pump, i.e., primary filtering is de-
Water;The second level is elastic squeezing, and one end of equipment is fixed, and the other end applies ambient pressure by hydraulic cylinder, is passed by elasticity
Power apparatus (spring) compresses chamber space and carries out squeezing progress second dehydration to material.By carrying out super-pressure squeezing to sludge,
In 5MPa or so, high-pressure oil pump needs to provide the pressure of 25-30MPa or so squeeze pressure, can moisture percentage in sewage sludge be down to 50%
Left and right.Equally, which is realized by the way that spring is arranged to realize the change to sludge pressing chamber volume
Super-pressure squeezes, and since spring often completes the processes such as elongation-compression, needs to bear alternating load, spring is easy to happen fatigue
It destroys, spring is a kind of vulnerable part, and 10-20 high-strength spring is needed between every group of sheet frame, and 50-100 block sheet frames then need
Will nearly 1000-2000 high-strength spring, moreover, also needed to when squeezing spring the elastic force for overcoming spring initial work
Actual squeeze pressure is smaller than the pressure that superpressure oil pump is supplied to suffered by sludge when, twice pressing.For example, charging pressure
Power be 1MPa when, spring must be provided more than 1MPa elastic force so that the maximization that chamber can be kept between filter plate and filter frame, when into
At the end of material squeezing, when high-pressure pump carries out second of high-pressure compressing to sludge, it is necessary to overcome spring to start possessed elastic force,
This partial pressure is the pressure of consumption, is less than actual pressure to pressure caused by sludge so as to cause high-pressure pump.
It is on original diaphragm plate frame filter press that existing market, which also has a kind of super-pressure diaphragm plate frame filter press, the equipment,
Upgrading, the water by injecting 10MPa in diaphragm provides the nearly pressure of 10MPa to sludge, and is two level expressing process,
Feed pressure is begun through, highly pressurised liquid is then injected in diaphragm, carrying out bulging to diaphragm further presses sludge
Dehydration is squeezed, municipal moisture percentage in sewage sludge can be down to 50% or so after equipment dehydration.There are a main problems to be for the equipment
Diaphragm influences the problem of the service life of diaphragm under so high pressure and large deformation.
By analyzing above, it can be seen that realize that the deep dehydration of sludge has to realize sludge pressing chamber volume
Changeability, while to sludge carry out high-pressure compressing.Either diaphragm plate frame filter press or superelevation compression elasticity squeezer all has
There is the changeability of sludge pressing chamber, but there are following main problems for deep dehydration device for sludge at present:(1) commonly
The sludge pressing pressure of diaphragm plate frame filter press is smaller, and super-pressure diaphragm plate frame filter press squeeze pressure is enough, but diaphragm
Service life is not high;(2) superelevation compression elasticity squeezer is the variation of realization sludge pressing chamber volume by spring, and spring is fragile
And a large amount of squeeze pressure can be consumed;(3) pressure is bigger, and the sludge on being tightly attached to filter plate is more solid, is easy to form one
The closely knit sludge blanket of layer, the sludge blanket are bonded on filter cloth, increase moisture and resistance is discharged, influence dehydrating effect;(4) due to sewage
High-compressibility, high-moisture percentage and the sewage sludge that sludge has contain capillary water, adsorb sludge dewatering caused by water and internal water
Difficult feature, to use mechanical pressure completely be difficult to sludge progress high depth dehydration so that moisture percentage in sewage sludge reach one compared with
Low level.In addition, the dehydration device of the prior art is unfavorable for dump and cleaning.
Invention content
In view of this, the present invention it is existing for the above-mentioned prior art vulnerable part is more, dehydrated sludge moisture content is still higher,
After squeezing the technical issues of difficult cleaning, propose a kind of few easy workout part, dehydrated sludge moisture content be relatively low, after squeezing easily
The clamshell type press filtration sludge dehydration device of dump and cleaning.
Technical solution of the invention is to provide a kind of clamshell type press filtration sludge dehydration device with lower structure, including
Actuating unit, support column, press filtration head plates, multiple middle filter plates and press filtration tailgate, the support column are placed through the press filtration successively
In first plate, multiple middle filter plates and press filtration tailgate, the actuating unit generates extruding force and transmits successively and squeezes to press filtration head plates
Power;The dehydration device further includes opposite opened cylindrical cavity, and the opposite opened cylindrical cavity is by being divided into two of both sides
Semi-cylindrical shaped structure composition, under press filtration state, described two semi-cylindrical shaped structures are by the press filtration head plates, multiple middle filter plates
It is enclosed in wherein with press filtration tailgate, it is multiple to be formed between the support column, press filtration head plates, middle filter plate and press filtration tailgate
Press filtration chamber;Between the press filtration head plates and middle filter plate, between adjacent middle filter plate, between middle filter plate and press filtration tailgate
It is equipped with flexible water drainage bundle of capillary tubes;
The steel wire is equipped between adjacent two boards in press filtration head plates, middle filter plate and press filtration tailgate;It waits for
After processing sludge enters press filtration chamber, the steel wire is tightened to carry out range line to adjacent two boards;In pressure-filtering process, the oil
Cylinder acts on the press filtration head plates through intermediate pressure transmission plate, and the steel wire releases tensioned state;During dump, the oil cylinder
It pulls back, the steel wire is tightened again, while flexible water drainage bundle of capillary tubes gradually stretches, and makes mud cake to destroy the structure inside mud cake
It falls.
It being obliquely installed as optional, described steel wire, both ends are connected in the different radial edges of respective plate,
During dump, when the steel wire is tightened, the rotation of press filtration head plates is driven by the support column, and drive step by step by the steel wire
The middle filter plate deflects.
As optional, the opposite opened cylindrical cavity being equipped in rack for the sliding of described two semi-cylindrical shaped structures is led
Rail is locked after described two semi-cylindrical shaped folding structures by locking device;The locking device is opposite opened cylindrical chamber
Body locking device guide rail, which is provided with two matched snap-in structures of semi-cylindrical shaped structure, slide the opposite opened cylinder
Shape cavity locking device guide rail, and be sticked on the opposite opened cylindrical cavity.
It is connected with motor as optional, described support column, the motor completes dump for driving support column to rotate
Afterwards, press filtration head plates, middle filter plate, press filtration tailgate and flexible water drainage bundle of capillary tubes are cleaned using cleaning mechanism, it is described
Support column is described after the press filtration head plates, middle filter plate and the press filtration tailgate that drive thereon rotate by a certain angle under motor driving
Cleaning mechanism carries out secondary scrub.
Press filtration head plates, the middle filter plate that connecting pin as optional, described flexible water drainage bundle of capillary tubes is installed at it
Or it arranges in groined type on press filtration tailgate.
Include tube bank package filter cloth, flexible water suction silk and sealing filter as optional, described flexible water drainage bundle of capillary tubes
Cloth, the tube bank wrap up filter cloth and wrap more than the one group flexible silk that absorbs water to form a flexible water drainage bundle of capillary tubes, institute
Water when the flexible water suction silk stated is used to carry out absorbing squeezing between filter plates at different levels inside sludge, the sealing filter cloth are that sewing exists
The filter cloth at flexible water drainage bundle of capillary tubes both ends, while being sewn on the filter cloth of filter plate surface, flexible water drainage bundle of capillary tubes is completed with this
With the sealing of filter plate surface filter cloth.
As optional, mutually matched sealed groove and sealing are respectively equipped at the fastening of described two semi-cylindrical shaped structures
Raised line is equipped with corresponding locking device groove at the fastening of described two semi-cylindrical shaped structures, for the opposite opened cylindrical shape
Cavity locking device guide rail engages;Cylinder interface is equipped on the lateral surface of described two semi-cylindrical shaped structures, the cylinder connects
Mouth is connected with cylinder, in the presence of cylinder so that described two semi-cylindrical shaped structures are sliding on opposite opened cylindrical cavity guide rail
It is dynamic to be fastened with realizing.
It is equipped with rotating fixed disk, key and axial threaded hole as optional, described support column, the rotation is fixed
More telescopic bolts on plate are threadably secured with the respective screw hole on press filtration head plates to be connect, so that the press filtration is first
Plate is with the equidirectional rotation of support column, and the keyway on the key and middle filter plate is fitted close in clean operation, so that intermediate
Filter plate is mutually screwed with the equidirectional rotation of support column, the axial threaded hole and the threaded post of motor, and motor drives support column to turn
It is dynamic.
Include desilting scrubbing brush pedestal as optional, described cleaning mechanism, the scrubbing brush floor installation that desilts is in cleaner
On structure guide rail, and with the cleaning mechanism guide rail slidable connection;After dump, the scrubbing brush pedestal that desilts declines drive thereon
Desilt scrubbing brush decline, with realize to press filtration head plates, middle filter plate, press filtration tailgate and the cleaning of flexible water drainage bundle of capillary tubes;
Described to desilt after scrubbing brush pedestal drops to designated position, the scrubbing brush that desilts laterally is moved along the guide rail desilted on scrubbing brush pedestal
It is dynamic.
As optional, the oil cylinder is installed on fixed support plate, and fixed support plate is mounted in rack, and press filtration tailgate is solid
Due on support column, the intermediate pressure transmission plate, press filtration head plates and intermediate filter press plate are that can axially slide with the support column
Dynamic connection.
Using the above structure, compared with prior art, the present invention has the following advantages:(1) opposite opened that this programme uses
Cylindrical cavity compared to the chamber of traditional sludge dehydration device while can obtain very big squeezing space, in
Structure can also be regarded as into one by one between multiple plates that press filtration head plates, polylith middle filter plate and the press filtration tailgate that portion uses are formed
Independent press filtration chamber can transmit power block-by-block in squeezing from press filtration head plates, form multi-chamber squeezing;(2) our
The encapsulation scheme that case uses is that the sealed groove of opposite opened cylindrical cavity and sealed batten is mutually embedding, and close in groove placement
Strip of paper used for sealing, accordingly even when cavity wall stress slightly deforms and can also avoid leakage mud as far as possible in expressing process, while this cavity is by first plate
Head and the tail sealing is carried out with tailgate, chamber or multi-chamber the leakage mud compared to same pressing quantity thereof greatly reduce;(3) after in squeezing
It when the phase, since pressure is very big, results in that the sludge being tightly attached on filter plate is very solid, is easy to form one layer of closely knit sludge
Layer, the sludge blanket are bonded on filter cloth, increase moisture and resistance is discharged, influence dehydrating effect, therefore this programme uses flexible row
Water bundle of capillary tubes absorbs the moisture inside sludge, the moisture that sludge is flowed out when can more effectively absorb squeezing between filter plates at different levels
Secondary back is prevented, and it is embedded in inside sludge in squeezing for flexible water drainage bundle of capillary tubes, filter plate of pulling back is completed in squeezing
When the gradual Hui Zhi of flexible water drainage bundle of capillary tubes, the structure that can be destroyed inside mud cake makes sludge is more convenient to fall;Sludge is thick
Degree is huge on dehydrating effect influence, and thick sludge blanket moisture percentage in sewage sludge rate is apparently higher than thin sludge blanket, is because inside thick sludge blanket
Moisture discharge resistance is big, and moisture is not easy to be discharged, can be by sludge internal water using the flexible capillaries beam being arranged inside sludge
Divide through the bundle of capillary tubes discharge through sludge blanket, substantially reduces moisture percentage in sewage sludge, improve dehydrating effect;(4) press filtration head plates and
Middle filter plate can rotate so that it can rotate by a certain angle with support column after the completion of primary cleaning, and progress is cleared up for the second time,
Clean up the sludge of flexible water drainage bundle of capillary tubes side, such design can preferably clean up flexible water drainage bundle of capillary tubes,
Sludge in filter plate filter cloth and support column;(5) steel wire described in is for ensureing that the distance of adjacent filter plate does not exceed one and sets
Definite value, while press filtration head plates and middle filter plate at different levels can also be helped to be resetted after squeezing or when dump.
Description of the drawings
Fig. 1 is the front view of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 2 is the axonometric drawing of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 3 is the 3-D view of the support column of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 4 is the 3-D view of the opposite opened cylindrical cavity of clamshell type press filtration sludge dehydration device of the present invention;
The structural schematic diagram of Fig. 5 structures between the original state plate of clamshell type press filtration sludge dehydration device of the present invention;
The structural schematic diagram of Fig. 6 structures between the working condition plate of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 7 is the 3-D view of the flexible water drainage bundle of capillary tubes of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 8 is the front view of the flexible water drainage bundle of capillary tubes of clamshell type press filtration sludge dehydration device of the present invention;
Fig. 9 is the structure that the flexible water drainage bundle of capillary tubes filter cloth surface of clamshell type press filtration sludge dehydration device of the present invention seals
Schematic diagram.
As shown, 1, oil cylinder, 2, fixed support plate, 3, oil cylinder lock, 4, intermediate pressure transmission plate, 5, opposite opened cylindrical shape
Cavity locking device, 6, bolt, 7, opposite opened cylindrical cavity, 8, desilt scrubbing brush, 9, desilt scrubbing brush pedestal, 10, cleaning mechanism
Guide rail, 11, press filtration head plates, 12, flexible water drainage bundle of capillary tubes, 13, middle filter plate, 14, press filtration tailgate, 15, opposite opened cylindrical shape
Cavity locking device guide rail, 16, opposite opened cylindrical cavity guide rail, 17, cylinder, 18, plunger pump, 19, motor, 20, rack,
21, opposite opened cylindrical cavity support plate, 22, support column, 23, steel wire.
Specific implementation mode
The invention will be further described in the following with reference to the drawings and specific embodiments.
The present invention covers any replacement, modification, equivalent method and scheme made in the spirit and scope of the present invention.For
So that the public is had thorough understanding to the present invention, is described in detail concrete details in following present invention preferred embodiment, and
Description without these details can also understand the present invention completely for a person skilled in the art.In addition, the attached drawing of the present invention
In be explained herein for the needs of signal not being drawn to scale accurately completely.
As shown in Figure 1, the clamshell type press filtration sludge dehydration device of the present invention is illustrated, including:Oil cylinder 1, fixed support plate
2, oil cylinder lock 3, intermediate pressure transmission plate 4, opposite opened cylindrical cavity locking device 5, bolt 6, opposite opened cylindrical cavity 7,
It desilts scrubbing brush 8, desilt scrubbing brush pedestal 9, cleaning mechanism guide rail 10, press filtration head plates 11, flexible water drainage bundle of capillary tubes 12, middle filter plate
13, press filtration tailgate 14, opposite opened cylindrical cavity locking device guide rail 15, opposite opened cylindrical cavity guide rail 16, cylinder 17, column
Plug pump 18, motor 19, rack 20, opposite opened cylindrical cavity support plate 21, support column 22 and steel wire 23, the oil cylinder 1 are consolidated
Determine the actuating unit that support plate 2, oil cylinder lock 3 and intermediate pressure transmission plate 4 form to be mounted in rack 20, the actuating unit
Pressure is provided by oil cylinder, and pressure is divided into two parts by intermediate pressure transmission plate, press filtration head plates 11 is promoted, this power
Mechanism may also help in cleaning of filter plate mechanism after the completion of squeezing.
The flexible water drainage bundle of capillary tubes 12 includes tube bank package filter cloth 12-1, flexible water drainage capillary 12-2 and close
Filter cloth 12-3 is sealed, one group of 7 flexible water drainage capillary 12-2 is wrapped to form one by tube bank package filter cloth 12-1
Flexible water drainage bundle of capillary tubes 12, the flexible water drainage capillary 12-2 are done by possessing preferable water imbibition and flexible material
At Filamentous water suction silk, water when being squeezed for absorbing between filter plate at different levels inside sludge, the sealing filter cloth 12-3 is
The filter cloth at 12 both ends of flexible water drainage bundle of capillary tubes is sewed, while being sewn on the filter cloth of filter plate surface, flexible water drainage is completed with this
The sealing of bundle of capillary tubes 12 and filter plate surface filter cloth, arrangement of the flexible water drainage bundle of capillary tubes between plate are in groined type, i.e.,
In vertical and horizontal regularly arranged, such arrangement method can clear up the sludge on flexible water drainage bundle of capillary tubes surface with mechanism convenient for cleaning.
The clamshell type press filtration sludge dehydration device further includes multistage filter plate mechanism, opposite opened cylindrical cavity, cavity
Closing device, steel wire, rotating mechanism and cleaning mechanism, press filtration head plates 11, polylith middle filter plate 13 and the press filtration tailgate 14
The multistage filter plate mechanism of composition is mounted on support column 22, and press filtration head plates 11, middle filter plate 13 and press filtration tailgate 14 are by metal
Material is made, and all there are one the holes of 100mm at the center of every block of plate, to be easily installed on support column 22, the middle filter plate
13 include keyway 13-1, surface filter cloth 13-2, apopore 13-3 and o-ring groove 13-4, and the keyway 13-1 is being squeezed
Realize that middle filter plate 13 is rotated with angle in the same direction with support column 22 with the key 22-2 cooperations of support column 22 in cleaning operation after,
Middle filter plate 13 turns due to own wt or does not turn less when preventing support column 22 from rotating, and the surface filter cloth 13-2 is mounted on
The two sides of middle filter plate 13, to be currently being widely used common filtering filter cloth, the water that sludge pressing comes out when for absorbing squeezing
And reinforce lining cloth made of high intensity and high water-permeability material by inside Water transport to filter plate, also having padded one layer under filter cloth
To protect filter cloth not to be damaged under high pressure, the apopore 13-3 is being squeezed for the water being transmitted to inside filter plate to be discharged
After can ventilate and blow away the sludge little particle that filter cloth surface attaches, the o-ring groove 13-4 is after the upper sealing ring of set
It can be fitted closely with chamber wall, be equivalent to and form multiple independent press filtration chambers, the o-ring groove 13-4 of every piece of filter plate is
Two leakproofness enhanced with this between each piece of filter plate, prevent sludge pressing comes out between filter plates at different levels flow to upper level or under
Level-one.
The opposite opened cylindrical cavity 7 includes snap-in groove 7-1, sealed groove 7-2, sealed batten 7-3 and cylinder
Interface 7-4, the snap-in groove 7-1 are fitted close with opposite opened cylindrical cavity locking device 5 for absorbing expressing process
The power expanded outwardly inside middle chamber, the shape of chinese word Ji slot formed by the sealed groove 7-2 of left valve and the sealed batten 7-3 of right valve can
It prevents from leaking mud, the opposite opened cylindrical cavity 7, filter plate mechanism and support at chamber or more closure to increase cavity seal
The open-close type cylindrical cavity that column 22 forms is mounted in rack 20, and compared to the chamber of traditional sludge dehydration device, it is
The chamber wall that overall chamber is made of opposite opened cylindrical cavity 7, the lid by press filtration head plates 11 as cavity, by press filtration tailgate
14 pedestal as cavity, such structure is while can obtain very big squeezing space, the internal press filtration used
Structure can also be regarded as into independent one by one between multiple plates that first plate 11, polylith middle filter plate 13 and press filtration tailgate 14 are formed
Press filtration chamber can transmit power block-by-block from press filtration head plates 11 in squeezing, form Multistage squeezing, such chamber
Dump can be facilitated, and the demolition and maintenance of filter plate are also very convenient.
The opposite opened cylindrical cavity locking device 5, opposite opened cylindrical cavity locking device guide rail 15, opposite opened
The chamber closing device that cylindrical cavity guide rail 16 and cylinder 17 form is mounted in rack 20, the beam worker before squeezing starts
When making, the cylinder 17 for being mounted on 20 both sides of rack is acted opposite opened cylindrical cavity 7 along opposite opened cylindrical cavity guide rail
16 shift designated position onto, after about 7 opposite opened cylindrical cavity closes up, are mounted on the opposite opened cylinder of 20 top and bottom of rack
Buckle 5 is caught in by the action of shape cavity locking device guide rail 15 along the snap-in groove 7-1 of opposite opened cylindrical cavity 7, realization pair
The closure of open type cylindrical cavity.
The steel wire 23 is located by connecting by 3 U-shaped columns, is mounted on the tow sides of press filtration head plates and middle filter plate, pressure
It filters the front of tailgate and two kinds of working conditions are tightened and unclamped to the back side of intermediate pressure transmission plate, steel wire 23, when necessary
It can remove, the steel wire 23 when oil cylinder 1 acts in intermediate pressure transmission plate 4 is in an open state, and unclamps steel wire, oil cylinder stopping action
Steel wire 23 in intermediate pressure transmission plate 4 starts lock-out state when pulling back, taut wire and pull back press filtration head plates 11 and it is at different levels in
Between filter plate 13 until resetting, while filter plate is pulled back, it is gradual to be embedded in flexible water drainage bundle of capillary tubes 12 inside mud cake
It stretches and becomes original shape again, the structure that can be destroyed inside mud cake with this makes mud cake fall.
It is described to desilt scrubbing brush 8, desilt scrubbing brush pedestal 9 and cleaning mechanism that cleaning mechanism guide rail 10 forms is mounted on rack
On 20, the scrubbing brush pedestal 9 that desilts drops to specified altitude assignment after dump by cleaning mechanism guide rail 10, after first dressing
Former height is gone back up to, is re-lowered to specified altitude assignment when clear up for second, the scrubbing brush 8 that desilts is desilting scrubbing brush pedestal
Left and right action is carried out along the guide rail for desilting scrubbing brush pedestal 9 after 9 arrival specified altitude assignments, rotation is used in second of clean operation
The rotating mechanism that rotation mechanism, the motor 19 and support column 22 form is mounted in rack 20, and the support column 22 includes
Rotating fixed disk 22-1, key 22-2 and the fixed 4 telescopic bolts of threaded hole 22-3, the rotating fixed disk 22-1
6 are harmonious with 4 threaded holes on press filtration head plates 11, and actuating unit acts again pushes press filtration head plates 11 and middle filter plate at different levels,
The sludge being attached on support column 22, key 22-2 and centre have been crushed while each middle filter plate 13 is pushed at keyway 13-1
Keyway 13-1 tight closures on filter plate 13 so that press filtration head plates 11 and middle filter plate 13 can be with the equidirectional same angles of support column 22
Rotation, the threaded hole 22-3 are harmonious with the screw thread in 19 shaft of motor, and motor 19 drives support column 22 to rotate 90 degree, branch
Dagger 22 carries out second of clean operation after driving press filtration head plates 11 and middle filter plate 13 to rotate 90 degree.
In the press filtration stage, first press filtration is kept, release, and two filter press plates are opposite to be turned round, and flexibility tube bank generates torsion, and it is dynamic to carry out torsion
Make, torsional direction toggles, press filtration again, multiple alternate cycles, realizes press filtration and torsion collaboration dehydration.It is adopted between two boards
It is connected with steel wire, steel wire is tiltedly to setting so that relative twisting movement can be generated between two boards, " twisting a towel " is similar to and is discharged
Effect.
Present apparatus operation principle is as follows:It starts to work into before mud (upper a cycle dump cleaning terminates), device is in
Original state:I.e. oil cylinder is in original state, and chamber is in the open state, and opposite opened cylindrical cavity is located at rack both sides, respectively
Steel wire between grade filter plate and in intermediate pressure transmission plate is in and stretches all in lock-out state, steel wire and flexible water drainage bundle of capillary tubes
State.Start the new round work period at this time, be mounted on rack both sides cylinder movement by opposite opened cylindrical cavity along right
Open type cylindrical cavity guide rail shifts designated position onto, after opposite opened cylindrical cavity or so closes up, is mounted on frame top and bottom
Buckle is caught in by the opposite opened cylindrical cavity locking device guide rail action in portion along the snap-in groove of opposite opened cylindrical cavity,
The closure for realizing opposite opened cylindrical cavity, entire chamber upper and lower opening is locked.Plunger pump is from the note mud mouth on press filtration tailgate
Note mud, when sludge fills out the space half height of press filtration tailgate and upper level middle filter plate, sludge stream to upper level plate spacing,
Entire chamber is gradually filled up with this.When chamber fills up sludge, the steel wire in intermediate pressure transmission plate is closed locking state and is started
Opening state, oil cylinder start action and push intermediate pressure transmission plate, transfer force to after intermediate pressure transmission plate by intermediate pressure
Pressure is divided into two parts and is promoted to press filtration head plates by transmission plate, and press filtration head plates can sludge be simultaneously between stripper plate while promoting
Next piece of middle filter plate is transferred force to, is squeezed step by step with this, until press filtration head plates are pushed at its maximum displacement, opposite opened at this time
Cylindrical cavity locking device guide rail starts, and buckle is extracted out from snap-in groove, when buckle extraction finishes exhaust hood retraction will
Opposite opened cylindrical cavity is pulled back along opposite opened cylindrical cavity guide rail to rack both sides, opens intermediate pressure transmission plate later
On steel wire lock-out state, remove the propulsive force of oil cylinder, while intermediate pressure transmission plate is pulled back pull press filtration head plates and
Middle filter plates at different levels, the flexible water drainage bundle of capillary tubes that filter plate has been embedded in inside mud cake when pulling, which gradually stretches, becomes original shape again,
The structure destroyed inside mud cake makes mud cake fall.Indicate that dump terminates when press filtration head plates return to initial position, at this time cleaner
Structure action carries out first time clean operation, while being passed through high pressure gas in the pipeline of the outer apopore of tailgate connection and blowing away filter cloth
The sludge little particle that surface attaches.Desilt scrubbing brush pedestal and specified altitude assignment dropped to by cleaning mechanism guide rail after dump, except
Scrubbing brush is desilted after mud plate brush pedestal arrival specified altitude assignment and carries out left and right action along the guide rail for desilting scrubbing brush pedestal, brushes away flexible row
Water bundle of capillary tubes, filter plate surface filter cloth and support column surface sludge, desilt after 20 periods of scrubbing brush sweeping action for the first time
Clean operation terminates, and desilts scrubbing brush and returns to initial position, clean frame goes back up to specified altitude assignment along track, opens intermediate pressure at this time
The lock-out state of steel wire in power transmission plate, actuating unit acts again promotes press filtration head plates and middle filter plate at different levels, Jiang Gezhong
Between filter plate the sludge of attachment on the support columns has been crushed while be pushed at keyway, key is closely closed with the keyway on middle filter plate
It closes, motor drives support column along rotating clockwise 90 degree, and support column drives press filtration head plates and middle filter plate to rotate 90 degree, Zhi Houkai
The opening state of the steel wire in intermediate pressure transmission plate is opened, oil pump is stopped, clear after filter plates at different levels are pulled back to maximum position
Clean mechanism acts again carries out second of clean operation, and cleaning mechanism resets after the completion of second of clean operation, in finally opening
Between steel wire in pressure transmitting plates lock-out state, actuating unit acts again promotes press filtration head plates and middle filter plate at different levels, key
With the keyway tight closure on middle filter plate, motor drives support column to rotate 90 degree in the counterclockwise direction, and support column drives press filtration
First plate and middle filter plate rotate counterclockwise 90 degree, are then turned on the opening state of the steel wire in intermediate pressure transmission plate, and oil pump stops
Only work, filter plates at different levels pulled back reset, at this time a work period complete.
Although embodiment is separately illustrated and is illustrated above, it is related to the common technology in part, in ordinary skill
Personnel apparently, can be replaced and integrate between the embodiments, be related to one of embodiment and the content recorded is not known, then
It can refer to another embodiment on the books.
Only preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This
Invention is not only limited to above example, and concrete structure is allowed to vary.In short, all guarantors in independent claims of the present invention
Various change is within the scope of the invention made by shield range.
Claims (10)
1. a kind of opposite opened press filtration sludge dehydration device, including oil cylinder (1), support column (22), press filtration head plates (11), multiple centres
Filter plate (13) and press filtration tailgate (14), the support column (22) are placed through the press filtration head plates (11), multiple middle filter plates successively
(13) and in press filtration tailgate (14), the oil cylinder generates extruding force to press filtration head plates (11) and transmits extruding force successively;Its feature
It is:The dehydration device further includes opposite opened cylindrical cavity (7), and the opposite opened cylindrical cavity (7) is by being divided into two
Two semi-cylindrical shaped structure compositions of side, under press filtration state, described two semi-cylindrical shaped structures by the press filtration head plates (11),
Multiple middle filter plates (13) and press filtration tailgate (14) are enclosed in wherein, in the support column (22), press filtration head plates (11), intermediate
Multiple press filtration chambers are formed between filter plate (13) and press filtration tailgate (14);In the press filtration head plates (11) and middle filter plate (13)
Between, between adjacent middle filter plate (13), between middle filter plate (13) and press filtration tailgate (14) be equipped with flexible water drainage capillary
Beam (12);
Described in being equipped between adjacent two boards in press filtration head plates (11), middle filter plate (13) and press filtration tailgate (14)
Steel wire (23);After pending mud enters press filtration chamber, the steel wire (23) is tightened to carry out range line to adjacent two boards;Pressure
During filter, the oil cylinder acts on the press filtration head plates (11) through intermediate pressure transmission plate (4), and the steel wire (23) releases taut
Tight state;During dump, the oil cylinder is pulled back, and the steel wire (23) is tightened again, while flexible water drainage bundle of capillary tubes (12)
It gradually stretches, so that mud cake is fallen to destroy the structure inside mud cake.
2. opposite opened press filtration sludge dehydration device according to claim 1, it is characterised in that:The steel wire (23) tilts
Setting, both ends are connected in the different radial edges of respective plate, during dump, when the steel wire (23) is tightened,
It drives press filtration head plates (11) to rotate by the support column (22), and the middle filter plate is driven by the steel wire (23) step by step
(13) it deflects.
3. opposite opened press filtration sludge dehydration device according to claim 1, it is characterised in that:It is equipped with and supplies in rack (20)
The opposite opened cylindrical cavity guide rail (16) of described two semi-cylindrical shaped structure slidings, in described two semi-cylindrical shaped folding structures
Afterwards, it is locked by locking device;The locking device be opposite opened cylindrical cavity locking device guide rail (15), which is provided with
Two matched snap-in structures of semi-cylindrical shaped structure slide the opposite opened cylindrical cavity locking device guide rail (15), and
It is sticked on the opposite opened cylindrical cavity (7).
4. opposite opened press filtration sludge dehydration device according to claim 2, it is characterised in that:The support column (22) and
Motor (19) connects, and the motor (19) is for driving support column (22) to rotate, after completing dump, using cleaning mechanism to pressure
The first plate (11) of filter, middle filter plate (13), press filtration tailgate (14) and flexible water drainage bundle of capillary tubes (12) are cleaned, the support
Column (22) drives press filtration head plates (11), middle filter plate (13) and press filtration tailgate (14) rotation thereon under motor (19) driving
After turning certain angle, the cleaning mechanism carries out secondary scrub.
5. opposite opened press filtration sludge dehydration device according to claim 4, it is characterised in that:The flexible water drainage capillary
It is in groined type on press filtration head plates (11), middle filter plate (13) or the press filtration tailgate (14) that the connecting pin of tube bank (12) is installed at it
Arrangement.
6. opposite opened press filtration sludge dehydration device according to claim 3, it is characterised in that:The flexible water drainage capillary
It includes tube bank package filter cloth (12-1), flexible water suction silk (12-2) and sealing filter cloth, tube bank package filter to restrain (12)
Cloth (12-1) wraps more than the one group flexible silk (12-2) that absorbs water to form a flexible water drainage bundle of capillary tubes (12), described
Water when flexibility water suction silk (12-2) is used to carry out absorbing squeezing between filter plates at different levels inside sludge, the sealing filter cloth are sewings
Filter cloth at flexible water drainage bundle of capillary tubes (12) both ends, while being sewn on the filter cloth of filter plate surface, flexible water drainage hair is completed with this
The sealing of tubule beam (12) and filter plate surface filter cloth.
7. opposite opened press filtration sludge dehydration device according to claim 2, it is characterised in that:Described two semi-cylindrical shaped knots
Mutually matched sealed groove (7-2) and sealed batten (7-3), described two semi-cylindrical shaped structures are respectively equipped at the fastening of structure
Fastening at be equipped with corresponding locking device groove (7-1), for the opposite opened cylindrical cavity locking device guide rail (15)
Engaging;Cylinder interface (7-4), cylinder interface (7-4) connection are equipped on the lateral surface of described two semi-cylindrical shaped structures
There is cylinder (17), so that described two semi-cylindrical shaped structures are in opposite opened cylindrical cavity guide rail under the action of cylinder (17)
(16) it slides on and is fastened with realizing.
8. opposite opened press filtration sludge dehydration device according to claim 2, it is characterised in that:On the support column (22)
Equipped with rotating fixed disk (22-1), key (22-2) and axial threaded hole (22-3), in the rotation fixed plate (22-1)
More telescopic bolts (6) are threadably secured with the respective screw hole on press filtration head plates (11) and connect, so that the press filtration
For first plate (11) with the equidirectional rotation of support column, the key (22-2) and the keyway on middle filter plate (13) are tight in clean operation
Close fit, so that middle filter plate (13) is with support column (22) equidirectional rotation, the axial threaded hole (22-3) and motor
(19) threaded post mutually screws, and motor (19) drives support column (22) to rotate.
9. opposite opened press filtration sludge dehydration device according to claim 4, it is characterised in that:The cleaning mechanism includes
Desilt scrubbing brush pedestal (9), the scrubbing brush pedestal (9) that desilts is installed on cleaning mechanism guide rail (10), and with the cleaning mechanism
Guide rail (10) slidable connection;After dump, the scrubbing brush that desilts of scrubbing brush pedestal (9) decline drive thereon that desilts declines, with
It realizes to press filtration head plates (11), middle filter plate (13), press filtration tailgate (14) and the cleaning of flexible water drainage bundle of capillary tubes (12);Institute
It states and desilts after scrubbing brush pedestal (9) drops to designated position, described to desilt scrubbing brush lateral along the guide rail desilted on scrubbing brush pedestal (9)
It is mobile.
10. opposite opened press filtration sludge dehydration device according to claim 9, it is characterised in that:The oil cylinder is installed on solid
Determine in support plate (2), fixed support plate (2) is mounted in rack (20), and press filtration tailgate (14) is fixed on support column (22), institute
Intermediate pressure transmission plate (4), press filtration head plates (11) and the intermediate filter press plate (13) stated and the support column (22) are that can axially slide
Dynamic connection.
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CN201810484791.8A CN108585425B (en) | 2018-05-20 | 2018-05-20 | Split type filter-pressing sludge dewatering device |
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CN201810484791.8A CN108585425B (en) | 2018-05-20 | 2018-05-20 | Split type filter-pressing sludge dewatering device |
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CN108585425A true CN108585425A (en) | 2018-09-28 |
CN108585425B CN108585425B (en) | 2020-12-25 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108409102A (en) * | 2018-05-20 | 2018-08-17 | 饶宾期 | Clamshell type multi-chamber press filtration sludge dehydration device |
CN116876248A (en) * | 2023-09-04 | 2023-10-13 | 江苏锐金钢丝绳索具有限公司 | Locking device for end connection of steel wire rope |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1112523A (en) * | 1994-01-12 | 1995-11-29 | 株式会社永冈 | Sludge dehydrating press and method for treating sludge |
CN205435091U (en) * | 2015-12-25 | 2016-08-10 | 瑞金盛源金属新材料有限责任公司 | Intelligent product pressure filter for copper |
CN206168012U (en) * | 2016-08-30 | 2017-05-17 | 河北派润实业有限公司 | Sludge press filtration equipment |
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2018
- 2018-05-20 CN CN201810484791.8A patent/CN108585425B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1112523A (en) * | 1994-01-12 | 1995-11-29 | 株式会社永冈 | Sludge dehydrating press and method for treating sludge |
CN205435091U (en) * | 2015-12-25 | 2016-08-10 | 瑞金盛源金属新材料有限责任公司 | Intelligent product pressure filter for copper |
CN206168012U (en) * | 2016-08-30 | 2017-05-17 | 河北派润实业有限公司 | Sludge press filtration equipment |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108409102A (en) * | 2018-05-20 | 2018-08-17 | 饶宾期 | Clamshell type multi-chamber press filtration sludge dehydration device |
CN108409102B (en) * | 2018-05-20 | 2024-06-07 | 湖南滇湘市政建设工程有限公司 | Split type multi-chamber pressure filtration sludge dewatering device |
CN116876248A (en) * | 2023-09-04 | 2023-10-13 | 江苏锐金钢丝绳索具有限公司 | Locking device for end connection of steel wire rope |
CN116876248B (en) * | 2023-09-04 | 2023-11-03 | 江苏锐金钢丝绳索具有限公司 | Locking device for end connection of steel wire rope |
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CN108585425B (en) | 2020-12-25 |
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