CN108582767A - A kind of unsupported 3D printing method - Google Patents

A kind of unsupported 3D printing method Download PDF

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Publication number
CN108582767A
CN108582767A CN201810286604.5A CN201810286604A CN108582767A CN 108582767 A CN108582767 A CN 108582767A CN 201810286604 A CN201810286604 A CN 201810286604A CN 108582767 A CN108582767 A CN 108582767A
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China
Prior art keywords
photosensitive resin
workpiece
printing
unsupported
layer
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Application number
CN201810286604.5A
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Chinese (zh)
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CN108582767B (en
Inventor
杜晖
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Wuxi Projection 3d Digital Technology Co Ltd
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Wuxi Projection 3d Digital Technology Co Ltd
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Priority to CN201810286604.5A priority Critical patent/CN108582767B/en
Publication of CN108582767A publication Critical patent/CN108582767A/en
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Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing

Abstract

The invention discloses a kind of unsupported 3D printing methods, using high viscosity, mobility are very poor under room temperature, are close to or up to approximate gel state resin, the photosensitive resin layer being superimposed in the height direction is handled using successively cured mode, illuminated photosensitive resin is formed by curing workpiece, it is changed into approximate gel after the cooling of not illuminated photosensitive resin around solidfied material, workpiece portion is wrapped;The Method of printing replaces the Solid support during traditional prints using uncured approximate gel photosensitive resin around workpiece, forming objects quality is high, surface treatment is convenient, whole printing process does not generate waste material simultaneously, it is heated after the completion of printing, then uncured resin is heated is changed into recycling after liquid, and cured resin keeps solid shape to be used.The method significantly reduces raw materials for production cost, simplifies photocuring 3D printing process, improves production efficiency.

Description

A kind of unsupported 3D printing method
Technical field
The present invention relates to 3D printing field more particularly to a kind of unsupported 3D printing methods.
Background technology
3D printing is as a kind of rapid shaping technique, and rapid rising, quickly grows in recent years.Compared to traditional processing Mode, 3D printing can efficiently construct the three-dimensional model of framework complexity with lower cost, thus be widely used in industry The every field such as design, building, automobile, aerospace, medical treatment, military project.
Most common 3D printing method can be divided into FDM (fused glass pellet), SLS (powder materials according to its principle difference Expect selective laser sintering) and SLA (photosensitive resin selectively cures).Wherein FDM technology uses curled hair shape raw material, and price is just Preferably, but its shaping speed is slow and precision is low, and workpiece surface needs follow-up polishing treatment;The same table of workpiece made by SLS technologies Face is second-rate, and needs longer preheating, cooling time before and after processing, the high power laser equipment cost used and maintenance Cost is high;And SLA technology shaping speed is fast, job stability is strong, while also having high precision, thus its application prospect The most extensively.For 3D printing, since manufactured workpiece comes in every shape, so generally requiring additionally to add in printing Support section ensures that workpiece posture is stablized, and this considerably increases the costs of later stage workpiece processing, while also constraining molding Precision.It is therefore necessary to invent a kind of unsupported 3D printing method.
Invention content
Goal of the invention:In order to overcome the deficiencies in the prior art, the present invention to provide a kind of unsupported 3D printing side Method.
Technical solution:To achieve the above object, a kind of unsupported 3D printing method of the invention, using successively photocuring Mode the photosensitive resin layer being superimposed in the height direction is handled, illuminated photosensitive resin is formed by curing workpiece, work It is changed into approximate gel after the cooling of not illuminated photosensitive resin around part, workpiece is wrapped.
Further, determine that workpiece puts orientation relative to print platform before carrying out 3D printing operation;By model edge If the short transverse of print platform is successively divided into dry chip, the sectional view of every layer of slice is obtained.
Further, when carrying out 3D printing, the photosensitive resin layer is laid on print platform;Each photosensitive resin The thickness of layer is identical as the corresponding thickness of slice, and cross section is more than corresponding be sliced;Every layer heated by photosensitive resin layer after be laid with It forms, curing process is carried out using curing light source, the shape size that curing light source is irradiated is consistent with corresponding serial section;Gu When changing completion, with the reduction of temperature, uncured photosensitive resin is changed into approximate gel.
Further, after every layer of photosensitive resin completes photocuring, mobile print platform or curing light source make curing light source arrive Distance at the top of photosensitive resin layer is always kept in a fixed state value.
Further, the photosensitive resin is arranged by the way of spraying on print platform after the heating.
Further, after the completion of spraying, photosensitive resin layer upper surface is scratched using scraper plate.
Further, after the completion of printing, the workpiece wrapped up by approximate gel photosensitive resin is obtained, workpiece and approximation are coagulated Colloidal resin heats, and is recycled to the heated photosensitive resin for being changed into liquid, and cleaned to workpiece.
Further, several layers of photosensitive resin are first laid on print platform before printing workpiece, wait for that its cooling transformation is It is used as place mat after approximate gel state, the operation of printing workpiece is then carried out on the place mat.
Advantageous effect:A kind of unsupported 3D printing method of the present invention, using solidification light by the way of successively printing Source produces workpiece, and it is fixed to play the role of support for uncured approximate gel photosensitive resin around workpiece;The Method of printing Without the Solid support during traditional prints, forming objects quality is high, and surface treatment is convenient, while whole printing process is not Waste material is generated, is heated after the completion of printing, then uncured resin is heated is changed into recycling after liquid, cured tree Fat keeps solid shape to be used.The method significantly reduces raw materials for production cost, simplifies photocuring 3D printing process, carries High production efficiency.
Description of the drawings
Attached drawing 1 is without support 3D printing flow chart;
Attached drawing 2 is hollow triangular prism Workpiece structure schematic diagram;
Attached drawing 3 is that workpiece puts orientation schematic diagram;
Attached drawing 4 is that model cutting is layered schematic diagram;
Attached drawing 5 is sectional view change schematic diagram;
Attached drawing 6 is photosensitive resin layer and serial section overlapping dimension relational graph;
Attached drawing 7 is printing effect schematic diagram.
Specific implementation mode
The present invention is further described below in conjunction with the accompanying drawings.
A kind of unsupported 3D printing method, the photosensitive tree by the way of successively photocuring to being superimposed in the height direction Lipid layer is handled, and illuminated photosensitive resin is formed by curing workpiece, is turned after the cooling of not illuminated photosensitive resin around workpiece Become approximate gel, workpiece is wrapped.Raw material used by 3D printing as be used as photo-curing polyurethane resin or The resin or oligomer of the other high functionalities of person are that high viscosity is difficult to flow at normal temperatures, when being heated to certain temperature Its viscosity is greatly lowered afterwards, can restore high viscosity again again after being re-cooled to room temperature, i.e., approximate gel.
Determine that workpiece puts orientation relative to print platform before carrying out 3D printing operation;By model along print platform If short transverse is successively divided into dry chip, the sectional view of every layer of slice is obtained.
When carrying out 3D printing, the photosensitive resin layer is laid on print platform;The thickness of each photosensitive resin layer It is identical as the corresponding thickness of slice, and cross section is more than corresponding be sliced;Every layer heated by photosensitive resin layer after be laid with, use Curing light source carries out curing process, and the shape size that curing light source is irradiated is consistent with corresponding serial section;When solidification is completed, With the reduction of temperature, uncured photosensitive resin is changed into approximate gel.
After every layer of photosensitive resin completes photocuring, mobile print platform or curing light source make curing light source to photosensitive resin The distance at layer top is always kept in a fixed state value.
The photosensitive resin is arranged by the way of spraying on print platform after the heating.
After the completion of spraying, photosensitive resin layer upper surface is scratched using scraper plate.
After the completion of printing, the workpiece wrapped up by approximate gel photosensitive resin is obtained, by workpiece and approximate gelatinous resin Heating is recycled the heated photosensitive resin for being changed into liquid, and is cleaned to workpiece.
Several layers of photosensitive resin are first laid on print platform before printing workpiece, wait for that its cooling transformation is approximate gel It is used as place mat after state, the operation of printing workpiece is then carried out on the place mat.
As shown in the flow chart of attached drawing 1, this method can be summarized as following steps:
Step 1 imports the model file of workpiece in corresponding software, adjusts the pendulum for determining model relative to print platform Put orientation;If the short transverse by model along print platform is successively divided into dry chip, the sectional view of every layer of slice is obtained;
Reduce workpiece as possible when workpiece is put puts height to reduce the laying number of plies of resin, to reduce printing step Suddenly, printing effect is improved;Meanwhile because the precision of light source irradiation image determines the printing precision of horizontal direction, and photosensitive tree The thickness of lipid layer determines the printing precision of short transverse, so when the machining accuracy difference of both direction, is put in design Detail section can be placed in orientation with high accuracy and be completed when orientation, so that it is guaranteed that the workpiece quality printed is best.
Photosensitive resin layer is laid on print platform by step 2 using spraying equipment, and the spraying effect depending on resin is selected Scraper plate carries out blade coating in photosensitive resin layer upper surface keeps its holding smooth, to improve printing precision;Each photosensitive resin The thickness of layer is identical as the corresponding thickness of slice, and cross section is more than corresponding be sliced;
Several layers of photosensitive resin are first laid on print platform before printing workpiece, wait for that its cooling transformation is approximate gel It is used as place mat after state, the operation of printing workpiece is then carried out on the place mat;Continue to be laid with above approximate gel place mat Photosensitive resin layer often lays one layer of photosensitive resin layer with regard to carrying out curing process to the resin layer using curing light source, cures light Source institute's shot shape is consistent with corresponding serial section, at it after this layer of uncured region cooling transformation is approximate gel state Continue to be laid with next layer of photosensitive resin in top;
The part meeting cooling transformation of uncured light source irradiation in photosensitive resin layer is approximate gel state, thus will be internal Cured part is surrounded, play the role of support it is fixed, then, new one layer of photosensitive resin layer continue superposition is laid on On last layer resin layer, cured photosensitive resin is interconnected to form workpiece shapes in adjoined resin layers;It is laid with resin and light is solid The process staggered cycles of change carry out, and are completed until workpiece prints.
Step 3, after every layer of photosensitive resin completes photocuring, mobile print platform or curing light source make curing light source to light Distance at the top of quick resin layer is always kept in a fixed state value;
So that the distance at the top of curing light source to photosensitive resin layer is fixed can reach to avoid the figure projected from curing light source Magnification ratio changes when resin surface, then curing light source only needs the section according to different slices under fixed magnification ratio Figure changes light, avoids the process of cumbersome transmitting pantography adjustment, simplifies printing flow, improves production effect Rate;
Here preferentially curing light source position is selected to fix, moves the mode of print platform to realize curing light source to photosensitive tree Distance at the top of lipid layer is always fixed value;Advantage relative to mobile curing light source by the way of mobile print platform exists In:Motionless according to print platform, the scheme of curing light source movement, then top layer's resin height is continuing to increase, so spraying Equipment and scraper plate are also required to same curing light source and do synchronizing moving together;And moved according to print platform, curing light source is motionless Scheme, then can enable and be in sustained height at the top of top layer resin, so spraying equipment and scraper plate need not therewith together It moves up and down, this just enormously simplifies operating procedure, is also beneficial to machining accuracy and keeps stablizing.
Step 4 after the completion of printing, obtains the workpiece wrapped up by approximate gel photosensitive resin, by workpiece heat, to turning The photosensitive resin for becoming liquid is recycled, and is cleaned to workpiece.
It is illustrated by taking hollow triangular prism workpiece as shown in Fig. 2 as an example below:
The model file of hollow triangular prism workpiece is imported in corresponding software, as shown in Fig. 3, determines model by step 1 Orientation is put relative to print platform;As shown in figure 4, the short transverse by model along print platform is successively divided into several cut Piece then obtains the sectional view of every layer of slice, and the face that dotted line is constituted in figure is divisional plane;As attached drawing 5 (a) show starting The sectional view of (first layer) section;Then divisional plane rises, shown in gained sectional view such as attached drawing 5 (b) and attached drawing 5 (c) by Gradual change is big, then obtains the maximum cross-section figure as shown in attached drawing 5 (d);Divisional plane continues to rise, such as attached drawing 5 (e) and attached drawing 5 (f) shown in, interface figure tapers into;Finally all sectional views are superimposed, with the face of this photosensitive resin layer for determining laying Product size.(for photosensitive resin layer area not less than the sectional area after superposition, as shown in Fig. 6, peripheral bold box indicates that printing is flat Taiwan area domain, internal dashed graph represent the sum of serial section superposition, and solid line figure represents photosensitive resin layer area.)
Photosensitive resin layer is laid on print platform by step 2 using spraying equipment, then using scraper plate in photosensitive tree Lipid layer upper surface, which carries out blade coating, keeps its holding smooth;The thickness of each photosensitive resin layer is identical as the corresponding thickness of slice, And cross section is more than corresponding be sliced;
Several layers of photosensitive resin are first laid on print platform before printing workpiece, wait for that its cooling transformation is approximate gel It is used as place mat after state, the operation of printing workpiece is then carried out on the place mat;Continue to be laid with above approximate gel place mat Photosensitive resin layer often lays one layer of photosensitive resin layer with regard to carrying out curing process to the resin layer using curing light source, cures light Source institute's shot shape is consistent with corresponding serial section, at it after this layer of uncured region cooling transformation is approximate gel state Continue to be laid with next layer of photosensitive resin in top;It is completed until workpiece prints;
It is printing effect schematic diagram as shown in Fig. 7, base platform indicates print platform, tablet top solid region domain representation Approximate gel photosensitive resin, dashed region indicate the workpiece being made of the photosensitive resin Jing Guo curing process.
Step 3, when every layer of photosensitive resin complete photocuring and rest part resin to turn table be approximate gel state after, move Dynamic print platform makes the height at the top of curing light source to photosensitive resin layer be restored to the position before printing, then proceeds with and beats Print.
Step 4 after the completion of printing, obtains the workpiece wrapped up by approximate gel photosensitive resin, by workpiece heat, then work The approximate gelatinous resin wrapped up around part, which can be heated, is re-converted to liquid, and the photosensitive resin of this operative liquid can gather up It recycles, to improve the utilization rates of raw material, reduces production cost;Finally to workpiece cleaned to obtain it is clean at Product, print procedure terminate.
The Method of printing is replaced using uncured approximate gel photosensitive resin around workpiece during traditional prints Solid support, forming objects quality is high, and surface treatment is convenient, while whole printing process does not generate waste material, after the completion of printing It is heated, then uncured resin is heated is changed into recycling after liquid, and cured resin keeps solid shape to carry out It uses.The method significantly reduces raw materials for production cost, simplifies photocuring 3D printing process, improves production efficiency.
The above is only a preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (8)

1. a kind of unsupported 3D printing method, it is characterised in that:To folding in the height direction by the way of successively photocuring The photosensitive resin layer added is handled, and illuminated photosensitive resin is formed by curing workpiece, not illuminated photosensitive tree around workpiece It is changed into approximate gel after fat cooling, workpiece is wrapped.
2. a kind of unsupported 3D printing method according to claim 1, it is characterised in that:Before carrying out 3D printing operation Determine that workpiece puts orientation relative to print platform;Short transverse by model along print platform is successively divided into several cut Piece obtains the sectional view of every layer of slice.
3. a kind of unsupported 3D printing method according to claim 2, it is characterised in that:It is described when carrying out 3D printing Photosensitive resin layer is laid on print platform;The thickness of each photosensitive resin layer is identical as the corresponding thickness of slice, and horizontal Section is more than corresponding be sliced;Every layer heated by photosensitive resin layer after be laid with, using curing light source carry out curing process, solidification The shape size that light source is irradiated is consistent with corresponding serial section;When solidification is completed, with the reduction of temperature, uncured light Quick resin is changed into approximate gel.
4. a kind of unsupported 3D printing method according to claim 3, it is characterised in that:Every layer of photosensitive resin completes light After solidification, mobile print platform or curing light source make the distance at the top of curing light source to photosensitive resin layer be always kept in a fixed state value.
5. a kind of unsupported 3D printing method according to claim 3, it is characterised in that:The photosensitive resin is heating It is arranged on print platform by the way of spraying afterwards.
6. a kind of unsupported 3D printing method according to claim 5, it is characterised in that:After the completion of spraying, using scraping Plate scratches photosensitive resin layer upper surface.
7. a kind of unsupported 3D printing method according to claim 1, it is characterised in that:After the completion of printing, obtain by The workpiece of approximate gel photosensitive resin package, workpiece and approximate gelatinous resin are heated, to the heated light for being changed into liquid Quick resin is recycled, and is cleaned to workpiece.
8. a kind of unsupported 3D printing method according to claim 1, it is characterised in that:It is first being beaten before printing workpiece Several layers of photosensitive resin are laid on print platform, place mat are used as after its cooling transformation is approximate gel state, then in the place mat On carry out printing workpiece operation.
CN201810286604.5A 2018-03-30 2018-03-30 Unsupported 3D printing method Expired - Fee Related CN108582767B (en)

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Application Number Priority Date Filing Date Title
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CN108582767B CN108582767B (en) 2020-10-16

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109320185A (en) * 2018-11-09 2019-02-12 武汉理工大学 A kind of gel rubber material and preparation method thereof suitable for gypsum base material without support 3D printing
CN110328845A (en) * 2019-08-05 2019-10-15 吴振行 A kind of method of squash type 3D printing multiple material
CN110328841A (en) * 2019-08-05 2019-10-15 吴振行 A kind of squash type 3D color printing
CN110328842A (en) * 2019-08-05 2019-10-15 吴振行 A kind of squash type 3D printing method
CN110480792A (en) * 2019-08-01 2019-11-22 苏州铼赛智能科技有限公司 Manufacturing method, system, 3D printing equipment and image processing method
CN111361145A (en) * 2020-03-17 2020-07-03 华南理工大学 Multi-degree-of-freedom 3D printing method, device and system based on surface exposure
CN111923408A (en) * 2020-09-16 2020-11-13 佛山科学技术学院 Gel environment-based unsupported 3D printing system and method
CN112519203A (en) * 2020-12-02 2021-03-19 哈尔滨工业大学 Efficient nondestructive supporting method for surface projection photocuring 3D printing based on gray level exposure
CN113183459A (en) * 2021-05-31 2021-07-30 苏州铼赛智能科技有限公司 3D printing device, control method thereof and storage medium
CN113619115A (en) * 2021-08-12 2021-11-09 武汉阿尔法激光有限公司 Large-breadth 3D printing method and printing structure with variable size

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN105172143A (en) * 2015-09-18 2015-12-23 深圳市华星光电技术有限公司 3D printing machine and 3D printing method
CN106584847A (en) * 2015-10-19 2017-04-26 施乐公司 Printing process
CN107267386A (en) * 2017-07-17 2017-10-20 西安点云生物科技有限公司 A kind of 3D printing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105172143A (en) * 2015-09-18 2015-12-23 深圳市华星光电技术有限公司 3D printing machine and 3D printing method
CN106584847A (en) * 2015-10-19 2017-04-26 施乐公司 Printing process
CN107267386A (en) * 2017-07-17 2017-10-20 西安点云生物科技有限公司 A kind of 3D printing method

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109320185A (en) * 2018-11-09 2019-02-12 武汉理工大学 A kind of gel rubber material and preparation method thereof suitable for gypsum base material without support 3D printing
CN110480792A (en) * 2019-08-01 2019-11-22 苏州铼赛智能科技有限公司 Manufacturing method, system, 3D printing equipment and image processing method
CN110328845A (en) * 2019-08-05 2019-10-15 吴振行 A kind of method of squash type 3D printing multiple material
CN110328841A (en) * 2019-08-05 2019-10-15 吴振行 A kind of squash type 3D color printing
CN110328842A (en) * 2019-08-05 2019-10-15 吴振行 A kind of squash type 3D printing method
CN110328842B (en) * 2019-08-05 2022-05-17 吴振行 Extrusion type 3D printing method
CN111361145A (en) * 2020-03-17 2020-07-03 华南理工大学 Multi-degree-of-freedom 3D printing method, device and system based on surface exposure
CN111923408A (en) * 2020-09-16 2020-11-13 佛山科学技术学院 Gel environment-based unsupported 3D printing system and method
CN112519203A (en) * 2020-12-02 2021-03-19 哈尔滨工业大学 Efficient nondestructive supporting method for surface projection photocuring 3D printing based on gray level exposure
CN113183459A (en) * 2021-05-31 2021-07-30 苏州铼赛智能科技有限公司 3D printing device, control method thereof and storage medium
CN113619115A (en) * 2021-08-12 2021-11-09 武汉阿尔法激光有限公司 Large-breadth 3D printing method and printing structure with variable size

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