CN108582309A - Integrated glued jigsaw of large format furniture component and preparation method thereof - Google Patents

Integrated glued jigsaw of large format furniture component and preparation method thereof Download PDF

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Publication number
CN108582309A
CN108582309A CN201810356470.XA CN201810356470A CN108582309A CN 108582309 A CN108582309 A CN 108582309A CN 201810356470 A CN201810356470 A CN 201810356470A CN 108582309 A CN108582309 A CN 108582309A
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CN
China
Prior art keywords
unit piece
material unit
column material
jigsaw
isosceles trapezoid
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CN201810356470.XA
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Chinese (zh)
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CN108582309B (en
Inventor
徐伟
方晓阳
李荣荣
吴智慧
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Nanjing Forestry University
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Nanjing Forestry University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/10Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting

Abstract

The present invention relates to a kind of integrated glued jigsaw of large format furniture component, are made of right-angled trapezium post material unit piece, rhombus column material unit piece and isosceles trapezoid column material unit piece;Each two trapezoidal column material composes trapezoidal column material unit piece component by upper bottom surface;Integrated jigsaw both ends are right-angled trapezium post material unit piece component, and middle part is rhombus column material unit piece component and isosceles trapezoid column material unit piece.Preparation method includes:Log screening, the machine-shaping of column material unit piece, the processing of column material unit piece and preparation integrate jigsaw.Advantage:1)Using technical scheme, the practical efficiency higher of small dimension wood;2)Pass through the form of embedded rhombus column material unit piece among trapezoidal column material unit piece component, sliding situation of the adjacent special-shaped unit piece of effective restraint during jigsaw, planing amount increases caused by avoiding the dislocation of single layer abnormal shape unit piece, adjacent cells part bevel edge side is combined without tongue-and-groove simultaneously, reduces timber loss;3)More internal stress inside special-shaped jigsaw unit piece release log, plate dimensional stability is more preferable after integrating gluing.

Description

Integrated glued jigsaw of large format furniture component and preparation method thereof
Technical field
The present invention is integrated glued jigsaw of a kind of large format furniture component and preparation method thereof, belongs to small diameter timber allotype unit The integrated glued jigsaw technical field of part.
Background technology
With the implementation of China's project on protection of natural forest resources, large diameter wood raw material imbalance between supply and demand becomes clear day by day.Manually Path through the woods grade timber accounting in entire timber resources is increasing.But that there is utilization rates is low for small diameter grade timber, easy to crack The defects of deformation, mechanical strength are low, and unit size is limited.How to innovate small diameter grade wood utilization method, develop novel saw lumber with Integrated bonding technique is to solve small diameter grade log efficiently to utilize problem effective way contradictory with timber supply and demand is alleviated.
Currently, making large format square bar using undersized log, plank first is made in undersized log subdivision, passes through broach, gluing etc. The longitudinal spelling length of process realization, lateral spelling is wide and is laminated spelling thickness, obtains large format jigsaw.Integrated adhesive members can not only retain solid wood Native texture, while can evade that small dimension wood size is small and the unstable defect of Wood Properties Within.However spelling currently on the market Plate is largely traditional flat spelling mode, and the plank obtained after being sawed under small dimension wood is much sharp rib flash plate, if treating selvedge list is made First plate, then flat spelling is carried out, need both sides edging at bevel edge material, hence it is evident that reduce the volume recovery of small dimension wood.Also patent proposes " different Type unit circuit board ", i.e. jigsaw unit piece cross section are trapezoidal, triangle or diamond shape, and spelling wide mode has directly oblique spell or in list Element side mortice opening and tenon carry out matching and spell width.It directly tiltedly spells and is easy to occur between adjacent cells part during spelling width Inconsistent phenomenon is slided, leads to difference in height occur to increase surplus of scraping, increases timber loss.The side of the latter's mortice opening and tenon Method also wastes material to a certain extent, while processing technology is complicated.
Invention content
Proposed by the present invention is integrated glued jigsaw of a kind of large format furniture component and preparation method thereof, and its object is to solve Certainly small dimension wood makes the shortcomings of integrated timber utilization rate is low, and processing technology is complicated and furniture component structural behaviour is unstable, provides A kind of timber utilization rate is higher, processing efficiency higher, structural behaviour the are more stable integrated glued jigsaw of large format furniture component and Preparation method.
Technical solution of the invention:The integrated glued jigsaw of large format furniture component, is made of three kinds of column material unit pieces, The column material unit piece includes the right-angled trapezium post material unit piece that cross section is right-angled trapezium, the rhombus column material that cross section is diamond shape Unit piece and the isosceles trapezoid column material unit piece that cross section is isosceles trapezoid;Each two isosceles trapezoid column material is symmetrical above and below, passes through Upper bottom surface composes isosceles trapezoid column material unit piece component, and each two right-angled trapezium post material unit piece is symmetrical above and below, right-angle side pair Together, right-angled trapezium post material unit piece component is composed by upper bottom surface;The both ends of the integrated glued jigsaw of large format furniture component are The section bevel edge waist length of two groups of right-angled trapezium post material unit piece components, right-angled trapezium post material unit piece is cut with rhombus column material unit piece The face length of side is identical, integrate jigsaw middle part be rhombus column material unit piece component and isosceles trapezoid column material unit piece, it is two neighboring etc. Rhombus column material unit piece is inserted between waist trapezoidal column material unit piece component, the rhombus column material unit piece section length of side is cut with isosceles trapezoid Face waist length is identical;Rhombus column material unit is inserted between right-angled trapezium post material unit piece component and isosceles trapezoid column material unit piece component Part;Rhombus column material unit piece is fixed with right-angled trapezium post material unit piece, isosceles trapezoid column material unit piece gluing respectively.
Preparation method includes the following steps:
(1)Log screens;
(2)Column material unit piece machine-shaping;
(3)The processing of column material unit piece;
(4)It prepares and integrates jigsaw.
Beneficial effects of the present invention:
1)The practical efficiency and volume recovery higher of small dimension wood, caused by timber loss it is less, under the processing of special-shaped unit piece uses Sawing mode, optimization processing technology, material use are more efficient;
2)Component is composed by upper and lower trapezoidal column material unit piece upper bottom surface, the form of the embedded rhombus column material unit piece in centre has Effect restricts the sliding situation that adjacent special-shaped unit piece occurs during jigsaw, avoids caused by the dislocation of single layer abnormal shape unit piece Planing amount increases, while adjacent cells part bevel edge side is combined without tongue-and-groove, reduces timber loss;
3)Smaller special-shaped jigsaw unit piece releases more internal stress inside log, harmomegathus coefficient smaller, between adjacent panel Glue area it is larger, integrate it is glued after plate dimensional stability it is more preferable, jigsaw quality higher.
4)The two end face wood grains and color change of entire solid wood jigsaw are more jumped, it appears that and it is more beautiful, it plays Certain dicoration.
Description of the drawings
Attached drawing 1 is to saw schematic diagram under the quartering.
Attached drawing 2 is right-angled trapezium post material unit piece and right-angled trapezium post material unit piece modular construction glued together signal Figure.
Attached drawing 3 is rhombus column material unit piece structural schematic diagram.
Attached drawing 4 is isosceles trapezoid column material unit piece and isosceles trapezoid column material unit piece modular construction glued together signal Figure.
Attached drawing 5 is the integrated glued jigsaw structural schematic diagram of large format furniture component.
Specific implementation mode
The integrated glued jigsaw of large format furniture component, is made of, the column material unit piece includes cross three kinds of column material unit pieces Section is that the right-angled trapezium post material unit piece of right-angled trapezium, the rhombus column material unit piece that cross section is diamond shape and cross section are isosceles Trapezoidal isosceles trapezoid column material unit piece;Each two isosceles trapezoid column material is symmetrical above and below, composes isosceles trapezoid by upper bottom surface Column material unit piece component, each two right-angled trapezium post material unit piece is symmetrical above and below, right-angle side is aligned, and is composed directly by upper bottom surface Angle trapezoidal column material unit piece component;The both ends of the integrated glued jigsaw of large format furniture component are two groups of right-angled trapezium post material unit pieces The section bevel edge waist length of component, right-angled trapezium post material unit piece is identical as the rhombus column material unit piece section length of side, integrates jigsaw Middle part be rhombus column material unit piece component and isosceles trapezoid column material unit piece, two neighboring isosceles trapezoid column material unit piece component it Between be inserted into rhombus column material unit piece, the rhombus column material unit piece section length of side is identical as isosceles trapezoid section waist length;Right-angled trapezium post Rhombus column material unit piece is inserted between material unit piece component and isosceles trapezoid column material unit piece component;Rhombus column material unit piece is distinguished It is fixed with right-angled trapezium post material unit piece, isosceles trapezoid column material unit piece gluing.
The bevel edge angle of the right-angled trapezium post material unit piece and isosceles trapezoid column material unit piece is all 45 °, the diamond shape Column material unit piece section is square.
After the rhombus column material unit piece is by processing leftover pieces spreading, precisely it is processed by four side moulder.
Preparation method includes the following steps:
(1)Log screens;
(2)Column material unit piece machine-shaping;
(3)The processing of column material unit piece;
(4)It prepares and integrates jigsaw.
The step(1)Log screens:Classify to small dimension wood log, chooses the similar small dimension wood log of curvature, it is former When the wooden bending degree reaches 20mm-25mm, blocked in knee.
The step(2)Column material unit piece machine-shaping:Log averagely cuts open into the quartering, obtains fan-shaped plank, fanning strip Material removes bark using band sawing machine, obtains triangular element, then triangular element is cutd open into cross section with horizontal band sawing machine saw and is The trapezoidal column material unit piece of right-angled trapezium or isosceles trapezoid, right-angled trapezium post material unit piece and isosceles trapezoid column material unit piece High, bevel edge waist is grown identical;The section length of side, which is produced, with four side moulder grows identical rhombus column material unit with isosceles trapezoid section bevel edge waist Part.
The step(3)The processing of column material unit piece:Drying steps(2)Obtained column material unit piece is handled, is used after dry Pneumatic shear machine rejects arithmetic for lumber surface defects', and the progress horizontal direction milling of trapezoidal element part is then referred to tenon, requires to be indulged according to jigsaw To spreading, suitable reference plane is then selected to carry out plane milling sanding.
The step(4)It prepares and integrates jigsaw:Two right-angled trapezium post material unit pieces are chosen first, give one of right angle The inclined-plane of the upper bottom surface of trapezoidal column material unit piece and all right-angled trapezium post material unit pieces is glued, each two right-angled trapezium post material Symmetrical above and below, right-angle side alignment, right-angled trapezium post material unit piece component, two groups of edge cells parts of jigsaw are composed by upper bottom surface All it is right-angled trapezium post material unit piece component;Suitable isosceles trapezoid column material unit piece is chosen according to furniture component width requirement, Upper bottom surface to isosceles trapezoid column material unit piece and inclined-plane sizing, each two isosceles trapezoid column material unit piece is symmetrical above and below, passes through Upper bottom surface composes isosceles trapezoid column material unit piece component;It is inserted into diamond shape between two neighboring isosceles trapezoid column material unit piece component Column material unit piece is also inserted into diamond shape between the right-angled trapezium post material unit piece component and isosceles trapezoid column material unit piece component at both ends Column material unit piece is clamped pressure to jigsaw both sides and top respectively with fixture, side pressure 0.6Mpa-1.2Mpa, just Surface pressure is 0.4Mpa-0.6Mpa, and pressurize to adhesive is fully cured, and then carries out displaying health, and large format furniture structure is made The integrated glued jigsaw of part.
The step(4)It prepares and integrates in jigsaw, applied to isosceles trapezoid column material unit piece and right-angled trapezium post material unit piece When glue, glue-spread 250-320g/m2
Technical solution of the present invention is described further below in conjunction with the accompanying drawings:
As shown in Fig. 1, quartering subdivision is carried out to log according to log situation, obtains fan-shaped plank, then to fan-shaped plank into Row classification, then fan-shaped slab saw is cutd open into certain thickness trapezoidal plate.The advantage of doing so is that can not only reject some preciousnesses The rotten part of path wood species medulla can also reduce lateral taperingness, improve special-shaped unit piece board quality.And obtain Trapezoidal element part bevel edge angle of inclination size is unified, reduces the consistent process of the special-shaped unit piece bevel edge of control.
It obtains trapezoidal element part to be dried later, uses pneumatic shear machine to reject arithmetic for lumber surface defects' after dry, it then will be terraced Shape unit piece carries out horizontal direction milling and refers to tenon, requires to carry out Lengthwise joint according to jigsaw, suitable reference plane is then selected to carry out Dig milling sanding.
Due to carrying out quartering subdivision to log, obtained two trapezoidal bevel edge angles are 45 °, are interleave in just making The cross section of the unit piece entered is square, and the square length of side is equal with the trapezoidal hypotenuse length of side.
As shown in Fig. 2, one group of trapezoidal element part is first taken, by it from intermediate vertical profile, obtains two groups of right-angled trapezium unit pieces, Being placed on two edges of jigsaw facilitates fixture to be fixed.The upper bottom of wherein one right-angled trapezium unit piece is given by the way of showering The inclined-plane single spreading of face and two trapezoidal element parts, glue-spread are 250-320 g/m2
As shown in Fig. 3, the intermediate specification square plank unit piece being inserted into can utilize the leftover pieces of processing furniture to connect After length, precisely it is processed by four side moulder, manufacturing procedure convenience and high-efficiency.
As shown in Fig. 4, suitable one group of trapezoidal element part is chosen according to width requirement, respectively to the upper of wherein unit piece Bottom surface is glued and the sizing of all inclined-planes.
As shown in Fig. 5, two right-angled trapezium post material unit pieces are chosen first, give one of right-angled trapezium post material unit The inclined-plane of the upper bottom surface of part and all right-angled trapezium post material unit pieces is glued, and each two right-angled trapezium post material is symmetrical above and below, straight The arm of angle is aligned, and composes right-angled trapezium post material unit piece component by upper bottom surface, two groups of edge cells parts of jigsaw are all right angle ladders Shape column material unit piece component;Suitable isosceles trapezoid column material unit piece is chosen according to furniture component width requirement, gives isosceles trapezoid The upper bottom surface and inclined-plane of column material unit piece are glued, and each two isosceles trapezoid column material unit piece is symmetrical above and below, pass through upper bottom surface gluing At isosceles trapezoid column material unit piece component;Rhombus column material unit is inserted between two neighboring isosceles trapezoid column material unit piece component Part is also inserted into rhombus column material unit between the right-angled trapezium post material unit piece component and isosceles trapezoid column material unit piece component at both ends Part is clamped pressure, side pressure 0.6Mpa-1.2Mpa to jigsaw both sides and top respectively with fixture, and positive pressure is 0.4Mpa-0.6Mpa, pressurize to adhesive are fully cured, and then carry out displaying health, and large format furniture component collection plastic is made It is merged plate.
Embodiment 1
The method for preparing the integrated glued jigsaw of large format furniture component, includes the following steps:
A, classify first to log, the bending degree of observation small dimension wood log answers the small dimension wood that bending degree is larger Reach in bending degree and is blocked at 20-25mm;
B, and then according to log situation to log quartering subdivision is carried out, obtains fan-shaped plank, removes bark using band sawing machine, obtain To triangular element, then triangular element is split into trapezoid cross section unit piece using horizontal band sawing machine according to certain thickness.This The benefit that sample is done is can not only to propose some rotten parts of precious path wood species medulla, can also reduce lateral taperingness, Improve special-shaped unit piece board quality.And trapezoidal element part a pair of bevel edge angle of inclination size obtained is unified, reduces control The consistent process of special-shaped unit piece bevel edge angle.Centre be inserted into rhombus column material unit piece can be and trapezoidal element part material phase As timber or factory process leftover pieces be made;
C, it obtains trapezoidal element part to be dried later, uses pneumatic shear machine to reject arithmetic for lumber surface defects' after dry, it then will be trapezoidal Unit piece carries out horizontal direction milling and refers to tenon, requires to carry out Lengthwise joint according to jigsaw, suitable reference plane is then selected to be dug Milling sanding;
D, due to carrying out quartering subdivision to log, obtained two trapezoidal bevel edge angles are 45 °, just so that intermediate be inserted into The cross section of unit piece be square, the square length of side is equal with the trapezoidal hypotenuse length of side, the specification square that centre is inserted into It after sheet unit part can utilize the leftover pieces spreading of processing furniture, is precisely processed by four side moulder, manufacturing procedure is convenient Efficiently;
E, and then to jigsaw unit piece it is glued, first takes one group of trapezoidal element part, by it from intermediate vertical profile, obtain two groups of right-angled trapeziums Unit piece is placed on two edges of jigsaw and fixture is facilitated to be fixed.A wherein right-angled trapezium unit is given by the way of showering The inclined-plane single spreading of the upper bottom surface of part and two trapezoidal element parts, glue-spread are 250-320 g/m2, wanted further according to width It asks and chooses suitable one group of trapezoidal element part, give upper bottom surface sizing and the sizing of all inclined-planes of wherein unit piece respectively, place into Angular column material is combined into suitable width according to jigsaw size requirements.Pressure is clamped to jigsaw both sides and top respectively with fixture, Side pressure is 0.6Mpa-1.2Mpa, positive pressure 0.4Mpa-0.6Mpa, carries out displaying health after pressurize.

Claims (9)

1. the integrated glued jigsaw of large format furniture component, it is characterized in that being made of three kinds of column material unit pieces, the column material unit piece Including the right-angled trapezium post material unit piece, the rhombus column material unit piece that cross section is diamond shape and cross section that cross section is right-angled trapezium For the isosceles trapezoid column material unit piece of isosceles trapezoid;Each two isosceles trapezoid column material is symmetrical above and below, is composed by upper bottom surface Waist trapezoidal column material unit piece component, each two right-angled trapezium post material unit piece is symmetrical above and below, right-angle side is aligned, and passes through upper bottom surface glue Synthesize right-angled trapezium post material unit piece component;The both ends of the integrated glued jigsaw of large format furniture component are two groups of right-angled trapezium post materials The section bevel edge waist length of unit piece component, right-angled trapezium post material unit piece is identical as the rhombus column material unit piece section length of side, integrates The middle part of jigsaw is rhombus column material unit piece component and isosceles trapezoid column material unit piece, two neighboring isosceles trapezoid column material unit piece Rhombus column material unit piece is inserted between component, the rhombus column material unit piece section length of side is identical as isosceles trapezoid section waist length;Right angle Rhombus column material unit piece is inserted between trapezoidal column material unit piece component and isosceles trapezoid column material unit piece component;Rhombus column material unit Part is fixed with right-angled trapezium post material unit piece, isosceles trapezoid column material unit piece gluing respectively.
2. the integrated glued jigsaw of large format furniture component according to claim 1, it is characterized in that the right-angled trapezium post material The bevel edge angle of unit piece and isosceles trapezoid column material unit piece is all 45 °, and the rhombus column material unit piece section is square.
3. the integrated glued jigsaw of large format furniture component according to claim 1, it is characterized in that the rhombus column material unit After part is by processing leftover pieces spreading, precisely it is processed by four side moulder.
4. the method for preparing the integrated glued jigsaw of large format furniture component as described in claim 1, it is characterized in that including following Step:
(1)Log screens;
(2)Column material unit piece machine-shaping;
(3)The processing of column material unit piece;
(4)It prepares and integrates jigsaw.
5. the preparation method of the integrated glued jigsaw of large format furniture component according to claim 4, it is characterized in that the step Suddenly(1)Log screens:Classify to small dimension wood log, choose the similar small dimension wood log of curvature, log bending degree reaches When 20mm-25mm, blocked in knee.
6. the preparation method of the integrated glued jigsaw of large format furniture component according to claim 4, it is characterized in that the step Suddenly(2)Column material unit piece machine-shaping:Log averagely cuts open into the quartering, obtains fan-shaped plank, and fan-shaped plank is gone using band sawing machine Fall bark, obtains triangular element, then it is right-angled trapezium or isosceles that triangular element is cutd open into cross section with horizontal band sawing machine saw Trapezoidal trapezoidal column material unit piece, right-angled trapezium post material unit piece are identical as the height of isosceles trapezoid column material unit piece, bevel edge waist length; The section length of side, which is produced, with four side moulder grows identical rhombus column material unit piece with isosceles trapezoid section bevel edge waist.
7. the preparation method of the integrated glued jigsaw of large format furniture component according to claim 4, it is characterized in that the step Suddenly(3)The processing of column material unit piece:Drying steps(2)Obtained column material unit piece is handled, uses pneumatic shear machine to reject timber after dry Then the progress horizontal direction milling of trapezoidal element part is referred to tenon by surface defect, require to carry out Lengthwise joint according to jigsaw, then select Suitable reference plane carries out plane milling sanding.
8. the preparation method of the integrated glued jigsaw of large format furniture component according to claim 4, it is characterized in that the step Suddenly(4)It prepares and integrates jigsaw:Two right-angled trapezium post material unit pieces are chosen first, give one of right-angled trapezium post material unit piece Upper bottom surface and all right-angled trapezium post material unit pieces inclined-plane sizing, each two right-angled trapezium post material is symmetrical above and below, right angle Side is aligned, and right-angled trapezium post material unit piece component, the integrated glued jigsaw edge of large format furniture component are composed by upper bottom surface Two groups of unit pieces be all right-angled trapezium post material unit piece component;Suitable isosceles trapezoid is chosen according to furniture component width requirement Column material unit piece, upper bottom surface and inclined-plane to isosceles trapezoid column material unit piece are glued, on each two isosceles trapezoid column material unit piece It is lower symmetrical, isosceles trapezoid column material unit piece component is composed by upper bottom surface;Two neighboring isosceles trapezoid column material unit piece component Between be inserted into rhombus column material unit piece, the right-angled trapezium post material unit piece component at both ends and isosceles trapezoid column material unit piece component it Between be also inserted into rhombus column material unit piece, pressure is clamped to jigsaw both sides and top respectively with fixture, side pressure is 0.6Mpa-1.2Mpa, positive pressure 0.4Mpa-0.6Mpa, pressurize to adhesive are fully cured, and then carry out displaying health, The integrated glued jigsaw of large format furniture component is made.
9. the preparation method of the integrated glued jigsaw of large format furniture component according to claim 8, it is characterized in that the step Suddenly(4)It prepares and integrates in jigsaw, when being glued to isosceles trapezoid column material unit piece and right-angled trapezium post material unit piece, glue-spread is 250-320 g/m2
CN201810356470.XA 2018-04-19 2018-04-19 Large-breadth furniture component integrated glued jointed board and preparation method thereof Active CN108582309B (en)

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CN201309194Y (en) * 2008-11-21 2009-09-16 赵佳 Aslant-joint glued board
WO2011051794A2 (en) * 2009-10-30 2011-05-05 Nikolay Skuratov Semisolid wooden panel made of profiled wood sections glued together
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CN104842412A (en) * 2015-06-15 2015-08-19 北京林业大学 Special-shaped-element-based laminated jointed panel technology
CN208100614U (en) * 2018-04-19 2018-11-16 南京林业大学 The integrated glued jigsaw of large format furniture component

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