CN108581614A - A kind of machine tooling waste material collection device - Google Patents
A kind of machine tooling waste material collection device Download PDFInfo
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- CN108581614A CN108581614A CN201810744878.4A CN201810744878A CN108581614A CN 108581614 A CN108581614 A CN 108581614A CN 201810744878 A CN201810744878 A CN 201810744878A CN 108581614 A CN108581614 A CN 108581614A
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- filter screen
- rose box
- settling tank
- deflector
- filter
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- 239000002699 waste material Substances 0.000 title claims abstract description 44
- 241000220317 Rosa Species 0.000 claims abstract 13
- 239000010865 sewage Substances 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 16
- 238000000926 separation method Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 230000002045 lasting effect Effects 0.000 abstract 1
- 239000002244 precipitate Substances 0.000 abstract 1
- 238000004062 sedimentation Methods 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种收集装置，特别涉及一种机床加工用废料收集装置。The invention relates to a collecting device, in particular to a waste collecting device for machine tool processing.
背景技术Background technique
机床(英文名称：machinetool)是指制造机器的机器，亦称工作母机或工具机，习惯上简称机床。一般分为金属切削机床、锻压机床和木工机床等。现代机械制造中加工机械零件的方法很多：除切削加工外，还有铸造、锻造、焊接、冲压、挤压等，但凡属精度要求较高和表面粗糙度要求较细的零件，一般都需在机床上用切削的方法进行最终加工。机床在国民经济现代化的建设中起着重大作用。机床在工作时，产生废屑和废液，直接流出机床，容易脏污机床及车间，现有的收集装置较为简单，无法对废屑和废液进行收集和分离，后续处理起来较为麻烦，不够环保。Machine tool (English name: machine tool) refers to a machine that manufactures a machine, also known as a machine tool or machine tool, and is customarily referred to as a machine tool. Generally divided into metal cutting machine tools, forging machine tools and woodworking machine tools. There are many ways to process mechanical parts in modern machinery manufacturing: in addition to cutting, there are also casting, forging, welding, stamping, extrusion, etc. The final machining is done by cutting on the machine tool. Machine tools play an important role in the modernization of the national economy. When the machine tool is working, waste chips and waste liquid are generated, which flow directly out of the machine tool, which is easy to contaminate the machine tool and the workshop. The existing collection device is relatively simple and cannot collect and separate the waste chips and waste liquid. The subsequent processing is more troublesome and not enough Environmental friendly.
发明内容Contents of the invention
本发明的目的在于提供一种机床加工用废料收集装置，以解决上述背景技术中提出的无法对机床产生的废屑和废液进行分类处理的问题。The object of the present invention is to provide a waste material collection device for machine tool processing, so as to solve the problem that the waste chips and waste liquid generated by the machine tool cannot be sorted and processed in the above-mentioned background technology.
为实现上述目的，本发明提供如下技术方案：一种机床加工用废料收集装置，包括过滤箱和沉淀箱，所述过滤箱内部的底端设有第一过滤网，所述过滤箱一侧的两端开设有凹槽，所述过滤箱的一侧设有导流板，所述导流板的两侧分别通过旋钮与所述凹槽的侧壁连接，所述过滤箱的正下方设有所述沉淀箱，所述沉淀箱内壁顶部的边侧设有若干个限位块，所述限位块上搭设有第二过滤网，所述沉淀箱正面的一侧设有溢流管，所述沉淀箱正面的另一侧设有导流管，所述沉淀箱的底端设有排污管，所述沉淀箱底端的四角均固定设有支撑柱，所述支撑柱的底端设有带刹片的万向轮。In order to achieve the above object, the present invention provides the following technical solutions: a waste collection device for machine tool processing, including a filter box and a sedimentation box, a first filter screen is provided at the bottom of the filter box, and a filter on one side of the filter box Both ends are provided with grooves, one side of the filter box is provided with a deflector, the two sides of the deflector are respectively connected to the side walls of the groove through knobs, and a For the settling tank, several limit blocks are arranged on the top side of the inner wall of the settling tank, and a second filter screen is set up on the limit block, and an overflow pipe is provided on one side of the front of the settling tank, so that The other side of the front of the sedimentation tank is provided with a diversion pipe, the bottom of the sedimentation tank is provided with a sewage pipe, and the four corners of the bottom of the sedimentation tank are fixed with supporting columns, and the bottom of the supporting columns is provided with a belt brake. piece of caster.
作为本发明的一种优选技术方案，所述过滤箱侧板的顶部开设有把手槽，所述过滤箱的底端的四角均固定设有限位柱。As a preferred technical solution of the present invention, the top of the side plate of the filter box is provided with a handle groove, and the four corners of the bottom end of the filter box are fixed with limiting posts.
作为本发明的一种优选技术方案，所述沉淀箱顶端的四角固定开设有限位孔，所述限位孔的直径大于所述限位柱的直径，所述限位孔的内部嵌设有所述限位柱。As a preferred technical solution of the present invention, the four corners of the top of the settling tank are fixed with a limit hole, the diameter of the limit hole is larger than the diameter of the limit post, and the inside of the limit hole is embedded with the The limit column.
作为本发明的一种优选技术方案，所述第一过滤网的网孔大于所述第二过滤网的网孔，所述第一过滤网的面积等于所述第二过滤网的面积，所述第一过滤网与所述过滤箱底端呈度倾斜状，所述第一过滤网靠近所述导流板的一端固定高度高于远离所述导流板的一端固定高度。As a preferred technical solution of the present invention, the mesh of the first filter is larger than the mesh of the second filter, the area of the first filter is equal to the area of the second filter, the The first filter screen is inclined to the bottom end of the filter box, and the fixed height of the end of the first filter screen close to the deflector is higher than the fixed height of the end far away from the deflector.
作为本发明的一种优选技术方案，所述排污管呈L形，所述排污管的排污口处设有可拆卸的密封盖。As a preferred technical solution of the present invention, the sewage discharge pipe is L-shaped, and a detachable sealing cover is provided at the sewage discharge outlet of the sewage discharge pipe.
与现有技术相比，本发明的有益效果是：本发明一种机床加工用废料收集装置，通过设有万向轮，易于移动，使用起来较为省时省力，通过设有过滤箱，在过滤箱内部设有第一过滤网，能够用于分离废液和废屑，易于对废屑进行回收，较为环保，通过设有导流板，易于导流第一过滤网上的废屑，从而易于快速取出废屑，便于持续分离，通过沉淀箱内部设有的第二过滤网，能够过滤废液中的细小废屑，从而易于对废液进行回收利用，较为环保，废液流入到沉淀箱中沉淀，澄清的溶液通过溢流管流出，在清洁时，通过排污管排出沉淀的灰尘等杂质，通过设有导流管，能够将水溶液导入到沉淀箱中，对沉淀箱的箱体进行清洁，整体结构简单，造价低廉，实用性强，易于推广。Compared with the prior art, the beneficial effects of the present invention are: a waste collection device for machine tool processing of the present invention is easy to move by being equipped with universal wheels, and saves time and effort in use; There is a first filter screen inside the box, which can be used to separate waste liquid and waste chips, and it is easy to recycle the waste chips, which is more environmentally friendly. Through the deflector, it is easy to guide the waste chips on the first filter screen, so that it is easy and fast Take out the waste to facilitate continuous separation. Through the second filter screen inside the sedimentation tank, it can filter the fine waste in the waste liquid, so that it is easy to recycle the waste liquid, which is more environmentally friendly. The waste liquid flows into the sedimentation tank for precipitation , the clarified solution flows out through the overflow pipe. During cleaning, the precipitated dust and other impurities are discharged through the sewage pipe. The water solution can be introduced into the sedimentation tank through the guide pipe, and the box of the sedimentation tank is cleaned. The structure is simple, the cost is low, the practicability is strong, and it is easy to popularize.
附图说明Description of drawings
图1为本发明主视结构示意图；Fig. 1 is a schematic diagram of the main view structure of the present invention;
图2为本发明的过滤箱结构示意图；Fig. 2 is the structural representation of filter case of the present invention;
图3为本发明的沉淀箱结构示意图；Fig. 3 is the structural representation of sedimentation tank of the present invention;
图4为本发明的沉淀箱局部结构示意图。Fig. 4 is a schematic diagram of the partial structure of the settling tank of the present invention.
图中：1、过滤箱；2、沉淀箱；3、凹槽；4、第一过滤网；5、导流板；6、旋钮；7、溢流管；8、导流管；9、第二过滤网；10、限位块；11、限位孔；12、限位柱；13、排污管；14、支撑柱；15、万向轮。In the figure: 1. filter box; 2. sedimentation box; 3. groove; 4. first filter; 5. deflector; 6. knob; 7. overflow pipe; 8. guide pipe; Two filter screens; 10, limit block; 11, limit hole; 12, limit column; 13, sewage pipe; 14, support column; 15, universal wheel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-4，本发明提供了一种机床加工用废料收集装置，包括过滤箱1和沉淀箱2，过滤箱1内部的底端设有第一过滤网4，过滤箱1一侧的两端开设有凹槽3，过滤箱1的一侧设有导流板5，导流板5的两侧分别通过旋钮6与凹槽3的侧壁连接，过滤箱1的正下方设有沉淀箱2，沉淀箱2内壁顶部的边侧设有若干个限位块10，限位块10上搭设有第二过滤网9，沉淀箱2正面的一侧设有溢流管7，沉淀箱2正面的另一侧设有导流管8，沉淀箱2的底端设有排污管13，沉淀箱2底端的四角均固定设有支撑柱14，支撑柱14的底端设有带刹片的万向轮15。Please refer to Fig. 1-4, the present invention provides a kind of machine tool processing waste material collecting device, comprise filter box 1 and settling box 2, the bottom end of filter box 1 interior is provided with the first filter net 4, filter box 1 side There are grooves 3 at both ends, and a deflector 5 is provided on one side of the filter box 1, and the two sides of the deflector 5 are respectively connected to the side walls of the groove 3 through knobs 6, and a sedimentation filter is provided directly below the filter box 1. Case 2, the side of the top of the inner wall of the settling box 2 is provided with several limit blocks 10, the limit block 10 is provided with a second filter screen 9, one side of the settling box 2 front is provided with an overflow pipe 7, and the settling box 2 The other side of the front is provided with a diversion pipe 8, the bottom of the sedimentation tank 2 is provided with a sewage pipe 13, and the four corners of the bottom of the sedimentation tank 2 are fixed with supporting columns 14, and the bottom of the supporting columns 14 is provided with brake pads. Universal wheel 15.
优先的，过滤箱1侧板的顶部开设有把手槽，过滤箱1的底端的四角均固定设有限位柱12，通过设有把手槽，易于手持，通过设有限位柱12，易于嵌入在限位孔11内，使过滤箱1更加稳定，使用起来较为安全。Preferably, the top of the side plate of the filter box 1 is provided with a handle groove, and the four corners of the bottom of the filter box 1 are fixed with a limit column 12, which is easy to hold by being provided with a handle groove, and is easy to be embedded in a limit column by being provided with a limit column 12. In the bit hole 11, the filter box 1 is more stable and safer to use.
优先的，沉淀箱2顶端的四角固定开设有限位孔11，限位孔11的直径大于限位柱12的直径，限位孔11的内部嵌设有限位柱12，通过设有限位孔11，嵌设限位柱12，使过滤箱1与沉淀箱2相对较为稳定。Preferably, the four corners of the top of the settling tank 2 are fixedly provided with a limit hole 11, the diameter of the limit hole 11 is greater than the diameter of the limit column 12, the inside of the limit hole 11 is embedded with a limit column 12, by being provided with a limit hole 11, A limit column 12 is embedded to make the filter box 1 and the sedimentation box 2 relatively stable.
优先的，第一过滤网4的网孔大于第二过滤网9的网孔，第一过滤网4的面积等于第二过滤网9的面积，第一过滤网4与过滤箱1底端呈30度倾斜状，第一过滤网4靠近导流板5的一端固定高度高于远离导流板5的一端固定高度，能够过滤不同的废屑，使废液中的固体数量降低，便于回收废液，通过设有倾斜的第一过滤网4，防止在推送废屑时，使废液流出，保持机床和车间的清洁。Preferentially, the mesh of the first filter screen 4 is greater than the mesh of the second filter screen 9, the area of the first filter screen 4 is equal to the area of the second filter screen 9, the first filter screen 4 and the filter box 1 bottom are 30 The fixed height of the end of the first filter screen 4 close to the deflector 5 is higher than the fixed height of the end far away from the deflector 5, which can filter different wastes, reduce the amount of solids in the waste liquid, and facilitate the recovery of waste liquid , by providing the inclined first filter screen 4, it prevents the waste liquid from flowing out when the waste chips are pushed, so as to keep the machine tool and the workshop clean.
优先的，排污管13呈L形，排污管13的排污口处设有可拆卸的密封盖，方便开合密封盖，易于排污。Preferably, the sewage pipe 13 is L-shaped, and the sewage outlet of the sewage pipe 13 is provided with a detachable sealing cover, which is convenient for opening and closing the sealing cover, and is easy to discharge sewage.
具体使用时，本发明一种机床加工用废料收集装置，将装置通过万向轮15移动至适当的位置后，通过刹片将万向轮15固定，机床工作时产生的废液携带着废屑流入到过滤箱1中，通过第一过滤网4的过滤，将较大块的废屑过滤下，当第一过滤网4上的废屑较多影响过滤时，通过旋钮6将导流板5由凹槽3的内部旋出，在通过外界的刮板等其他工具将废屑刮离第一过滤网4，由导流板5导送到外界的回收箱中，易于持续过滤，一次过滤后的废液流入到沉淀箱2内，经过第二过滤网9的过滤，废液在沉淀箱2中沉积，并澄清，澄清的容易通过溢流管7流出，机床结束工作后，沉淀箱2内部的沉淀物，通过排污管13排出到沉淀物收集箱中，能够有效的保持机床及机床周边环境的清洁，在对过滤箱1和沉淀箱2进行清洁时，手持把手槽将过滤箱1取下，使限位柱12由限位孔11的内部抽出，清洁效果较好，且易于更换第一过滤网4和第二过滤网9。During specific use, the present invention is a waste material collection device for machine tool processing. After the device is moved to an appropriate position through the universal wheel 15, the universal wheel 15 is fixed by the brake pad, and the waste liquid generated during the operation of the machine tool carries waste chips. It flows into the filter box 1 and is filtered by the first filter screen 4 to filter the larger pieces of waste debris. When the waste debris on the first filter screen 4 is too much to affect the filtration, the deflector 5 It is screwed out from the inside of the groove 3, and the waste debris is scraped off the first filter screen 4 by other tools such as an external scraper, and is guided to the external recovery box by the deflector 5, which is easy to continue to filter. The waste liquid flows into the settling tank 2 and is filtered by the second filter screen 9. The waste liquid is deposited in the settling tank 2 and clarified. The clarified ones flow out through the overflow pipe 7. After the machine tool finishes working, the inside of the settling tank 2 The sediment is discharged into the sediment collection box through the sewage pipe 13, which can effectively keep the machine tool and the environment around the machine tool clean. When cleaning the filter box 1 and the sedimentation box 2, remove the filter box 1 with the handle tank , so that the limiting column 12 is drawn out from the inside of the limiting hole 11, the cleaning effect is better, and the first filter net 4 and the second filter net 9 are easy to replace.
在本发明的描述中，需要理解的是，术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top ", "inner", "front", "central", "both ends" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, or operate in a particular orientation, and thus should not be construed as limiting the invention.
此外，术语“第一”、“第二”、“第三”、“第四”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量，由此，限定有“第一”、“第二”、“第三”、“第四”的特征可以明示或者隐含地包括至少一个该特征。In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the number of indicated technical features, Thus, a feature defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
在本发明中，除非另有明确的规定和限定，术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, terms such as "installation", "installation", "connection", "fixation" and "rotation connection" should be interpreted in a broad sense unless otherwise clearly specified and limited, for example, it may be a fixed connection, or It can be a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; it can be the internal communication of two components or the interaction relationship between two components Unless otherwise clearly defined, those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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