Wash dry fruit all-in-one of fruit
Technical Field
The invention belongs to the technical field of fruit processing, and particularly relates to a fruit washing and drying integrated machine.
Background
China is a large fruit producing country, and a large amount of pesticides are needed for preventing and treating fruit diseases and insect pests every year. Although the pesticide has great effect on the yield and quality of fruits, the harm caused by the residual pesticide is not negligible. At present, the annual dosage of Chinese pesticides is 80-100 ten thousand tons, which is the first place in the world. On average, we eat 5-7 grams of pesticide per person per day. There are studies that show that: the malignant cancer of nearly 4 generations is related to the overproof pesticide residue of fruits and vegetables. Wherein the annual usage amount of the virulent organophosphorus pesticides accounts for about 70 percent, and the milligram organophosphorus pesticides can be used for people and livestock in dead areas. When the pesticide remains in a certain amount in the human body and is not decomposed by the human body, various pathological changes inevitably occur.
Therefore, in the fruit processing and production process, fruits must be cleaned, and the cleanliness of the fruits directly influences the processing quality of the fruits, so that the health of consumers is influenced. Traditional fruit washing is put into a big iron box with fruit, artifical manual washing again, and the manual cleaning fruit is by operating personnel's hand and fruit friction to make earth and pesticide on the fruit separate with fruit, the fruit after wasing then takes out fruit from big iron box through the manual work. Problems with this approach are: 1. the labor intensity of workers is high, the cleaning efficiency is low, and the cleaning machine is not suitable for large-batch production and processing; 2. residual medicines and stains on fruits cannot be effectively cleaned, and the expected cleaning effect cannot be achieved; 3. the cleaned fruits are not dried or dried, so that secondary pollution is easy to occur, and subsequent storage and transportation are not facilitated.
Disclosure of Invention
The invention aims to provide a fruit washing and drying integrated machine, which aims to solve the problems that the fruit washing effect is poor, secondary pollution is easily caused when no drying is carried out, the follow-up storage and transportation are not facilitated, and the production efficiency is low due to the fact that discharging depends on workers.
In order to achieve the purpose, the basic scheme of the invention is as follows: an integrated machine for washing and drying fruits comprises a rotary drum, wherein a feed inlet and a water outlet are formed in one end of the rotary drum, two slide rods are arranged on the side wall of the rotary drum, two arc magnets which are connected with the slide rods in a sliding manner are arranged on the outer side of the rotary drum, electromagnets are arranged on the outer sides of the arc magnets, the arc magnets are connected with a plurality of rubber plugs, the rubber plugs are connected with elastic hairbrushes, a plurality of through holes for the elastic hairbrushes to reciprocate are formed in the side wall of the rotary drum, a discharge door is arranged at one end, away from the feed inlet, of the rotary drum, one side of the discharge door is hinged with the rotary drum, a discharge switch capable of opening and closing the discharge door is arranged on the discharge door, magnets are arranged on the discharge switch, the rotary drum is driven by a driving mechanism, the driving mechanism, output shaft one side is equipped with the second pushing equipment that enables the rotary drum downward sloping, output shaft one end is connected with the transmission shaft through the universal joint, be equipped with a plurality of initiative umbrella tooth on the transmission shaft, initiative umbrella tooth one side is equipped with the driven umbrella tooth that meshes with it, driven umbrella tooth is connected with the driven shaft, be equipped with the flabellum on the driven shaft, the flabellum below is equipped with the stoving case, stoving case upper portion opening, the lower part is equipped with the discharge gate, stoving case lateral wall is connected with the minor axis, the minor axis is connected with the third pushing equipment that enables the slope of stoving case, one side that the stoving case is close to the rotary drum is equipped with the feeding door that can form the passageway with the discharge gate cooperation and supply fruit to pass through, feeding door one.
The working principle of the basic scheme is as follows: clean water and fruit get into the rotary drum from the feed inlet, starter motor, and the motor output shaft passes through the universal joint and drives the pivot rotation, and the pivot drives the rotary drum and rotates, and at this moment, arc magnet is adsorbed on its lateral wall by the rotary drum, and the through-hole of rotary drum is plugged up to the rubber buffer on the arc magnet, and rolling fruit is washd in the rotary drum to the elastic brush. After cleaning is completed, the rotary drum stops rotating, water in the rotary drum flows out from the water outlet, the first material pushing mechanism and the second material pushing mechanism are started, the first material pushing mechanism acts on the rotary shaft, the second material pushing mechanism acts on the output shaft, and the motor output shaft and the rotary shaft and the output shaft and the transmission shaft are connected through universal joints, the universal joints can change the angle to realize power transmission, so that the first material pushing mechanism acts on the rotary shaft and drives one end of the rotary drum to incline upwards, the second material pushing mechanism acts on the output shaft and drives the other end of the rotary drum to incline downwards, the rotary drum inclines towards one end of the discharge door, and smooth discharge of fruits from the discharge door of the. Open ejection of compact switch and feed switch simultaneously, discharge door and feeding gate are opened, because all be equipped with magnet on discharge door and the feeding gate, under the inter attraction of magnet, discharge door and feeding gate mutually support and form a passageway that supplies fruit to pass through in the rotary drum, and fruit gets into the stoving case through this passageway.
At this moment, discharge door and feeding door are closed, switch on, the electro-magnet circular telegram, the electro-magnet has magnetism, thereby attract the arc magnet in the rotary drum outside, arc magnet and slide bar relative slip drive the elasticity brush through the rubber buffer and remove to the rotary drum outside, the elasticity brush is in removing the dirts such as mud on the in-process with its brush and giving and popping out to the rotary drum in, then wash totally through the clear water, avoid remaining too much dirts on the elasticity brush, not only rinse thoroughly to fruit, still can cause secondary pollution's problem to fruit, the realization that just can be fine through the switching on/off of electro-magnet is to the washing of elasticity brush. When the rotary drum rotated, the rotary drum drove the transmission shaft through the output shaft and rotated, and the transmission shaft drove flabellum above the driven shaft through the meshing of initiative bevel gear and driven bevel gear and rotates and blow to weather the fruit that gets into the stoving incasement, so that the storage and the transportation of fruit. After surface moisture of the fruits in the drying box is dried, the third pushing mechanism is started, the third pushing mechanism drives the drying box to incline towards the discharge port through the short shaft, so that the fruits can be automatically discharged from the discharge port, and the labor intensity is reduced.
The beneficial effect of this basic scheme lies in:
1. compared with the prior art, this device is through setting up the electro-magnet in the rotary drum outside, utilizes the magnet to break through the power supply and break off the power supply and drives the magnet reciprocating motion who is connected with elastic brush for elastic brush gives popping out the foul such as mud on its brush at the removal in-process, avoids remaining too much foul on the elastic brush, not only rinse thoroughly fruit, still can cause secondary pollution's problem to fruit.
2. Through in the pivot, output shaft and minor axis one side set up first pushing equipment respectively, second pushing equipment and third pushing equipment, and all be connected through the universal joint between motor output shaft and pivot and between output shaft and the transmission shaft, utilize the universal joint can the variable angle realize power transmission, make first pushing equipment and second pushing equipment act on simultaneously and drive the rotary drum to its discharge door one end slope, be convenient for fruit follow the smooth ejection of compact of rotary drum discharge door, third pushing equipment passes through the minor axis and drives the stoving case towards the discharge gate slope, aspect fruit is from discharge gate automatic discharge, reduce the human labor.
3. This device is equipped with discharge door and magnet at the rotary drum tip, and the one side that the stoving case is close to the rotary drum is equipped with feeding door and magnet, through discharge switch and feeding switch's switching control for discharge door and feeding door are connected under the effect of magnet inter attraction and are formed a passageway that supplies fruit to pass through in the rotary drum, make things convenient for fruit directly to enter into the stoving incasement from the rotary drum of washing usefulness, and need not manual operation, use manpower sparingly, improve production efficiency.
4. This device has the transmission shaft at output shaft end connection, and the transmission shaft drives the flabellum rotation above the driven shaft through the meshing of initiative umbrella tooth and driven umbrella tooth and bloies to weather the fruit that gets into the stoving incasement, so that the storage and the transportation of fruit.
Furthermore, the first material pushing mechanism, the second material pushing mechanism and the third material pushing mechanism all comprise air cylinders, piston rods of the air cylinders are connected with first wedge blocks, shaft sleeves are sleeved on the rotating shaft, the output shaft and the short shaft, and second wedge blocks capable of abutting against the first wedge blocks are arranged on the shaft sleeves. The cylinder is started, the cylinder piston rod drives the first wedge block to abut against the second wedge block on the shaft sleeve, so that the inclination of the rotary drum and the drying box is realized, the pushing mechanism is simple in structure, automatic fruit discharging is facilitated, and the labor intensity is reduced.
Further, the side of feed door and discharge door all is equipped with the wedge baffle that is used for preventing fruit from dropping. When ejection of compact switch and feed switch are in the off-state, the wedge baffle of discharge door side stretches into inside the rotary drum, the wedge baffle of feed door side stretches into inside the stoving incasement portion, when ejection of compact switch and feed switch open, opening of discharge door and feed door, and under magnet inter attraction, the discharge door is connected with the feed door and is formed a passageway that supplies fruit to pass through in the rotary drum, and the wedge baffle blocks in the both sides of passageway, prevent that fruit from dropping down from the passageway, the ejection of compact of just so having guaranteed fruit is smooth and easy. The wedge-shaped baffle is arranged into a wedge shape, so that the wedge-shaped baffle is prevented from being inconsistent with the end part of the rotary drum or the side wall of the drying box when the wedge-shaped baffle rotates along with the discharge door or the feeding door, and the wedge-shaped baffle cannot be rotated out.
Furthermore, a groove is arranged on the sliding rod, and a ball clamped into the groove is connected to the arc-shaped magnet. After the arc magnet is attracted by the electromagnet, the round ball on the arc magnet slides relative to the sliding rod, and the friction force between the arc magnet and the sliding rod can be reduced by the round ball.
Furthermore, the inside screen cloth that is equipped with of stoving incasement portion, the screen cloth both sides all are connected with the bull stick of being connected with stoving case lateral wall rotation, and one of them bull stick passes stoving case lateral wall and is connected with the rotation handle. The fruit that gets into the stoving case drops and can filters on the screen cloth, avoids fruit directly to get into stoving case tip and piles up for fruit is dried incompletely. After drying the surface moisture of the fruit in the drying box, the rotating handle is rotated to turn over the screen, so that the fruit can be conveniently discharged from the screen.
Furthermore, ejection of compact switch and feed switch all include the handle and change the hole, and the handle is connected with the bull stick, and the bull stick tip passes and changes the hole and rotate with rotary drum tip and stoving case lateral wall and be connected, and the bull stick end connection has the separation blade that can support rotary drum tip and stoving case lateral wall. The handle is rotated for the bull stick drives the separation blade and rotates, and the separation blade no longer supports rotary drum tip and stoving case lateral wall, and discharge door and feed gate open, this feed switch and ejection of compact switch simple structure facilitate the use.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the fruit washing and drying integrated machine of the present invention.
Detailed Description
The present invention will be described in further detail below by way of specific embodiments:
the reference numbers in figure 1 of the specification include: the device comprises a motor 1, a universal joint 2, a shaft sleeve 3, a rotating shaft 4, a first material pushing mechanism 5, a second material pushing mechanism 6, a third material pushing mechanism 7, a feeding hole 8, a water outlet 9, an electromagnet 10, a sliding rod 11, a rubber plug 12, an arc-shaped magnet 13, an elastic brush 14, a discharging door 15, a magnet 16, a wedge-shaped baffle 17, a feeding door 18, an output shaft 19, a transmission shaft 20, a driving bevel gear 21, a driven bevel gear 22, a driven shaft 23, fan blades 24, a rotating drum 25 and a drying box 26.
As shown in fig. 1, the fruit washing and drying integrated machine comprises a rotary drum 25, one end of the rotary drum 25 is provided with a feed inlet 8 and a water outlet 9, the side wall of the rotary drum 25 is provided with two slide bars 11, the outer side of the rotary drum 25 is provided with two arc-shaped magnets 13 which are slidably connected with the slide bars 11, the slide bars 11 are provided with grooves, the arc-shaped magnets 13 are connected with round balls clamped into the grooves, the outer side of the arc-shaped magnets 13 is provided with electromagnets 10, the arc-shaped magnets 13 are connected with a plurality of rubber plugs 12, the rubber plugs 12 are connected with elastic hairbrushes 14, the side wall of the rotary drum 25 is provided with a plurality of through holes for the elastic hairbrushes 14 to reciprocate, one end of the rotary drum 25 far away from the feed inlet 8 is provided with a discharge door 15, one side of the; the driving mechanism comprises a motor 1, an output shaft of the motor is connected with a rotating shaft 4 through a universal joint 2, one end of the rotating shaft 4 is connected with one end of a rotating drum 25, a first material pushing mechanism 5 capable of enabling the rotating drum 25 to incline upwards is arranged on one side of the rotating shaft 4, one end, away from the motor 1, of the rotating drum 25 is connected with an output shaft 19, and a second material pushing mechanism 6 capable of enabling the rotating drum 25 to incline downwards is arranged on one side of the output shaft; one end of the output shaft 19 is connected with a transmission shaft 20 through a universal joint 2, the transmission shaft 20 is provided with a plurality of driving bevel gears 21, one side of each driving bevel gear 21 is provided with a driven bevel gear 22 meshed with the driving bevel gear, the driven bevel gear 22 is connected with a driven shaft 23, the driven shaft 23 is provided with fan blades 24, and a drying box 26 is arranged below each fan blade 24; the upper part of the drying box 26 is provided with an opening, a screen is arranged in the drying box 26, two sides of the screen are both connected with rotating rods which are rotatably connected with the side wall of the drying box 26, one of the rotating rods penetrates through the side wall of the drying box 26 and is connected with a rotating handle, the lower part of the drying box is provided with a discharge hole, the side wall of the drying box 26 is connected with a short shaft, the short shaft is connected with a third material pushing mechanism 7 which can enable the drying box 26 to incline, one side of the drying box 26, which is close to the rotating drum 25, is provided with a feed door 18 which can be matched with the discharge door 15 to form a channel for fruits to pass through, one side of the feed door 18 is hinged with the drying box 26, the feed door 18 is provided with a feed switch which can open; the discharging switch and the feeding switch both comprise handles and rotating holes, the handles are connected with rotating rods, the end parts of the rotating rods penetrate through the rotating holes and are rotatably connected with the end parts of the rotating drums 25 and the side walls of the drying boxes 26, and the end parts of the rotating rods are connected with blocking pieces capable of abutting against the end parts of the rotating drums 25 and the side walls of the drying boxes 26; the first material pushing mechanism 5, the second material pushing mechanism 6 and the third material pushing mechanism 7 respectively comprise an air cylinder, a piston rod of the air cylinder is connected with a first wedge block, the rotating shaft 4, the output shaft 19 and the short shaft are respectively sleeved with a shaft sleeve 3, and the shaft sleeve 3 is provided with a second wedge block capable of abutting against the first wedge block.
During specific implementation, send into inside rotary drum 25 with clean water and fruit from feed inlet 8, starter motor 1, motor output shaft passes through universal joint 2 and drives pivot 4 and rotate, and pivot 4 drives rotary drum 25 and rotates, and at this moment, arc magnet 13 is adsorbed on its lateral wall by rotary drum 25, and the through-hole of rotary drum 25 is plugged up to rubber buffer 12 on the arc magnet 13, and the rolling fruit washs in the elastic brush to rotary drum 25. After the cleaning is finished, the rotation drum 25 stops rotating, water in the rotation drum 25 flows out from the water outlet 9, the first material pushing mechanism 5 and the second material pushing mechanism 6 are started, the piston rod of the air cylinder drives the first wedge block to abut against the second wedge block on the shaft sleeve 3, so that the first pushing mechanism 5 acts on the rotating shaft 4, the second pushing mechanism 6 acts on the output shaft 19, because the output shaft of the motor is connected with the rotating shaft 4 and the output shaft 19 is connected with the transmission shaft 20 through the universal joint 2, the universal joint 2 can realize power transmission by changing the angle, so that the first material pushing mechanism 5 acts on the rotating shaft 4 and drives one end of the rotating drum 25 to incline upwards, the second material pushing mechanism 6 acts on the output shaft 19 and drives one end of the rotating drum 25 far away from the motor 1 to incline downwards, thereby realize that rotary drum 25 inclines towards the one end of keeping away from the motor, the automatic discharging of the discharge door department of the fruit follow rotary drum 25 tip of being convenient for reduces the human labor. The handle rotates simultaneously for the bull stick drives the separation blade and rotates, the separation blade no longer supports rotary drum 25 tip and stoving case 26 lateral wall, discharge door 15 and feed gate 18 are opened, because all be equipped with magnet 16 on discharge door 15 and the feed gate 18, under magnet 16's inter attraction, discharge door 15 and feed gate 18 mutually support and form a passageway that supplies fruit to pass through in the rotary drum 25, and wedge baffle 17 blocks in the both sides of passageway, prevent that fruit from dropping down from the passageway, just so guaranteed that the ejection of compact of fruit is smooth and easy. The wedge-shaped baffle 17 is wedge-shaped in order to prevent the wedge-shaped baffle 17 from abutting against the end of the drum 25 or the side wall of the drying box 26 when the wedge-shaped baffle 17 rotates with the discharge door 15 or the feed door 18, so that the wedge-shaped baffle 17 cannot rotate out.
Close ejection of compact switch and feed switch, inside wedge baffle 17 of discharge door 15 side stretched into rotary drum 25, inside wedge baffle 17 of feed door 18 side stretched into stoving case 26, at this moment, discharge door 15 and feed door 18 are closed, switch on, electro-magnet 10 circular telegram, electro-magnet 10 has magnetism to attract the arc magnet 13 in the rotary drum 25 outside, the ball on the arc magnet 13 begins to slide relative slide bar 11, the ball can reduce the frictional force between arc magnet 13 and the slide bar 11. The arc magnet 13 moves and drives the elastic brush 14 to move towards the outer side of the rotary drum 25 through the rubber plug 12, dirt such as sludge on the elastic brush 14 is ejected out of the rotary drum 25 in the moving process, then the dirt is washed clean through clear water, excessive dirt remained on the elastic brush 14 is avoided, not only is the fruit cleaned thoroughly, but also the problem of secondary pollution is caused to the fruit, and the cleaning of the elastic brush 14 can be well realized through the power-on and power-off of the electromagnet 10.
The fruit that gets into stoving case 26 drops and can filters on the screen cloth, avoids fruit directly to get into stoving case 26 bottom and piles up for fruit is dried incompletely. When the rotary drum 25 rotates, the rotary drum 25 drives the transmission shaft 20 to rotate through the output shaft 19, the transmission shaft 20 drives the fan blades 24 on the driven shaft 23 to rotate and blow air through the meshing of the driving bevel gears 21 and the driven bevel gears 22, so that the fruits entering the drying box 26 are dried, and the fruits can be stored and transported conveniently. After drying the surface moisture of the fruit in the drying box 26, the rotating handle is rotated to turn over the screen, so that the fruit can be conveniently discharged from the screen. And meanwhile, the third pushing mechanism 7 is started, the cylinder piston rod drives the first wedge block to abut against the second wedge block on the shaft sleeve 3, so that the first pushing mechanism 5 acts on the short shaft, the third pushing mechanism 7 drives the drying box 26 to incline towards the discharge port through the short shaft, fruits are automatically discharged from the discharge port, the manual labor is reduced, and the production efficiency is improved.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.