CN108576264A - Tea production equipment - Google Patents
Tea production equipment Download PDFInfo
- Publication number
- CN108576264A CN108576264A CN201810292064.1A CN201810292064A CN108576264A CN 108576264 A CN108576264 A CN 108576264A CN 201810292064 A CN201810292064 A CN 201810292064A CN 108576264 A CN108576264 A CN 108576264A
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- Prior art keywords
- sieve plate
- collecting
- tealeaves
- tea
- sieve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/08—Oxidation; Fermentation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/14—Tea preparations, e.g. using additives
Abstract
The present patent application discloses Tea Production equipment, including hanger bracket and is suspended on hanger bracket and at least three sieve plates of setting stacked on top of one another;Hanger bracket is equipped with the motor that sieve plate can be driven to shake;It is equipped with the villus that sieve pore and static electrification erect vertically on each sieve plate;The distribution of villus gradually becomes close on each sieve plate from top to bottom;It is connected with collecting net below the sieve plate of the bottom;It is communicated with collecting pipe on each sieve plate;Collecting pipe is used for collecting the tealeaves on sieve plate in communication, and it is open end that both ends one end of collecting pipe, which is blind end one end, and the collecting bag for collecting tealeaves is communicated on the open end of collecting pipe;The collecting bag being connected to respectively with collecting pipe from top to bottom entangles the bagging to be formed including at least three layers by the collecting bag of lower section successively.
Description
Technical field
The present invention relates to tea processing field, and in particular to a kind of Tea Production equipment.
Background technology
Black tea closes area originating from Ming Dynasty's mid-term (about 16th century) Fujian Province Wuyi Mountain paulownia wood, and earliest kind is known as positive mountain
Microspecies.The trade of the 17th century, China and European Countries makes black tea sell to the states such as Britain, Holland, deep to be liked by European, especially
Be Britain imperial family noble surpasses other drinks to the hobby of black tea.Nowadays, black tea has become global tea-drinking, accounts for global tea
70% in sales volume.
From tea making technology, black tea is generally divided into souchong, congou tea and broken black tea three classes.Souchong and effort
Black tea is all that the tender leaf of tea tree is taken to process, and broken black tea is then that the old leaf of both fronts is process.Added with tender leaf in price
The souchong and congou tea of work are more much higher than the broken black tea processed with old leaf.Broken black tea is processed into tiny tea dust, mostly with
It packs based on tea bag.And inherently a kind of representative of low-end product of bag tea, old leaf, which is processed into bag tea, to be promoted
It is worth.In addition, because old leaf is different with the process time of tender leaf, therefore carry out separating processing after often picking, make in this way
The overall processing time of tealeaves on same tea tree is elongated, is unfavorable for improving production efficiency, saves production cost.Moreover, being
It can obtain without mixing, purity high tender leaf, often using artificial picking when picking, this is extremely unfavorable for mechanization
Production, hinders the raising of production efficiency, cannot meet huge tealeaves demand.
In order to comprehensively utilize the different various tealeaves of old tender degree, applicant's synchronization has applied for that black tea integration is processed
Technique, the application are exactly the Tea Production equipment for being used for completing black tea integration processing technology.
Invention content
The invention is intended to provide a kind of Tea Production equipment, can be sieved comprising old tender variety classes and classification with reaching
Tealeaves.
Scheme one:Tea Production equipment, including hanger bracket and be suspended on hanger bracket and setting stacked on top of one another at least three
A sieve plate;Hanger bracket is equipped with the motor that sieve plate can be driven to shake;It is equipped with sieve pore on each sieve plate and static electrification is stood vertically
The villus risen;The distribution of villus gradually becomes close on each sieve plate from top to bottom;It is connected with collecting net below the sieve plate of the bottom;
It is communicated with collecting pipe on each sieve plate;Collecting pipe is used for collecting the tealeaves on sieve plate in communication, the both ends one of collecting pipe
It is open end that end, which is blind end one end, and the collecting bag for collecting tealeaves is communicated on the open end of collecting pipe;Divide from top to bottom
The collecting bag not being connected to collecting pipe entangles the bagging to be formed including at least three layers by the collecting bag of lower section successively.
Principle and effect:
All mixing tealeaves including old leaf, tender leaf by machinery acquisition are put into the sieve plate of top,
It drives sieve plate to shake with motor, tealeaves is allow to be moved to sieve pore position with the shaking of sieve plate, the tealeaves for keeping tea milli less exists
It is dropped in next layer of sieve plate in the case of the villus absorption that do not established.Tealeaves is tenderer, and tea milli is more, easier to be had
The villus absorption blocking of electrostatic.Very sparse villus can adsorb the tealeaves more than tea milli, and the few tealeaves of tea milli can only be from sieve pore
In fall.Sieve plate from top to bottom, villus distribution is more and more, therefore can adsorb the tea that tea milli gradually tails off from top to bottom
Leaf is sieved according to the gradual ageing sequence of tealeaves from top to bottom.And the article completely without tea milli, it is such as identical as tealeaves
The orchid that season generates will leak out to enter in collecting net from the sieve plate of the bottom to be collected.
By collecting pipe, the tealeaves taken can will be screened out on each sieve plate when tilting sieve plate and be collected, and
By tilt collecting pipe the tealeaves in collecting pipe can be sent to respectively in each collecting bag again, the collecting bag being connected to from top to bottom according to
Secondary to be entangled by following collecting bag, in finally formed bagging, tender tea is in most the inside, and half old leaf tea is in centre, and old leaf tea is most
Outside is conducive to the tealeaves that these are packaged together and are separated and carries out collective's processing, in this way without damaging respective tea
The taste of leaf, instead because the mutual fusion in common processing improves the quality of tealeaves.
Meanwhile the present invention can utilize tea milli number, Tea Production equipment quickly and accurately sieved, and people is reduced
Taking for work identification, improves production efficiency.
Scheme two:On the basis of scheme one further, being connected between adjacent two layers sieve plate can slide with respect to sieve plate
Slide post.
Motor drive sieve plate shake when because on every layer of sieve plate slide post and sieve plate relative motion, can make up and down set
The multiple sieve plates set shake each other, can accelerate the breakneck acceleration of tealeaves.Slide post, which not only acts as, accelerates slosh frequency
Effect also acts the effect of connection support, makes entire sieve-plate structure not only unify but also can shake respectively to accelerate tealeaves travelling sieve
Speed is selected,
Scheme three:On the basis of scheme two further, the slide post is scalable.
Slide post can adjust height, by the height of adjusting slide post, can make sieve plate or collecting pipe run-off the straight,
Convenient tea leaf can more be rapidly performed by transmission.
Scheme four:On the basis of scheme one further, the bottom end of the hanger bracket is provided with below all sieve plates
Pedestal, the pedestal be equipped with upward face sieve plate blowing hair-dryer.
Hair-dryer successively air-dries old leaf, half old leaf and tender leaf from off line up-draught, wherein old leaf, half old leaf and
The wind-force size that tender leaf receives is sequentially reduced, just consistent with the processing dynamics that they should be subject to.
Scheme five:On the basis of scheme one further, the collecting bag uses acid and alkali-resistance heat-resisting material.
As tealeaves is operated together when collecting bag is processed below, because of collecting bag acid and alkali-resistance high temperature resistant itself, institute
With in these operations collecting bag with can not being affected complete load tealeaves work.
Scheme six:On the basis of scheme one further, it is provided with below all sieve plates for shearing cutting for bagging
Cutting apparatus.
By shear, bagging can be sheared off one by one to form the tea bag inner core for filling multilayer tealeaves.
Scheme seven:On the basis of scheme six further, shear includes placing groove, and the side wall of placing groove is equipped with window
Mouthful, the top of placing groove is equipped with the sliding rail of annular, and the top surface of sliding rail is equipped with the cutter for being used for cutting bagging and is slided for cutter
Dynamic sliding slot.
The bagging for filling tealeaves cut can be taken out from the window of placing groove, it can by the cutter on sliding rail
It by bagging and is separated together with sliding rail.
Description of the drawings
Fig. 1 is the structural schematic diagram of Tea Production apparatus embodiments of the present invention.
Fig. 2 is the structural schematic diagram of the shear in Tea Production apparatus embodiments of the present invention.
Specific implementation mode
Reference numeral in Figure of description includes:Pedestal 1, support column 2, suspension plate 3, the first sieve plate 4, the second sieve plate 5,
Third sieve plate 6, slide post 7, sliding slot 8, villus 9, sieve pore 10, collecting net 11, motor 12, electrostatic generator 13, the first collecting pipe
14, the second collecting pipe 15, third collecting pipe 16, the first collecting bag 17, the second collecting bag 18, third collecting bag 19, shear
20, handle 201, cutter 202, railing 203, sliding rail 204, placing groove 205.
As shown in Figure 1, Tea Production equipment includes hanger bracket and is suspended on hanger bracket and three of setting stacked on top of one another
Sieve plate.Three sieve plates are followed successively by the first sieve plate 4, the second sieve plate 5 and third sieve plate 6 from top to bottom;The lower section of third sieve plate 6 be equipped with
The collecting net 11 that third sieve plate 6 bottom surface four angle is quickly connected by shackle member respectively, this collecting net 11 cover all
Three sieve plates 6 will be all attached to from the orchid fallen in the sieve pore 10 of third sieve plate 6 in the collecting net 11.
Hanger bracket includes the pedestal 1 of installation on the ground, and the support column 2 being connect with pedestal 1 is in what support column 2 was connect
Horizontally disposed suspension plate 3.The top of suspension plate 3 be equipped with for drive sieve plate shake motor 12 and for generating electrostatic
Electrostatic generator 13.
It is provided with the villus 9 that circular sieve pore 10 and static electrification erect vertically on each sieve plate;From top to bottom three
The distribution of villus 9 gradually becomes close on sieve plate;The lower section that collecting net 11 is connected to the sieve plate of the bottom is used for receiving from the bottom
The old leaf that falls down of sieve plate.Circular sieve pore 10 can be to avoid collide with damage of the tealeaves in dropping process.
There are two slide post 7, the first sieve plate 4 and the second sieve plates 5 and second for connection between suspension plate 3 and the first sieve plate 4
It is separately connected between sieve plate 5 and third sieve plate 6 there are four slide post 7, the prior art is provided with energy in each slide post 7
The screw element for enough extending slide post 7, rotates forward single slide post 7, slide post 7 can be made elongated, rotate backward slide post
7, so that slide post 7 is shortened.It is provided with the sliding slot 8 slided along slide post 7 for sieve plate on each sieve plate.Wherein suspension plate 3 and
It is only opened on the diagonal there are two sliding slot 8 between one sieve plate 4, also only there are two slide post 7 between suspension plate 3 and the first sieve plate 4,
Facilitate tealeaves being put on the first sieve plate 4 and proceeds by screening.
Specifically, in screening, motor 12 drives sieve plate to shake, and tealeaves is allow to be moved to sieve pore with the shaking of sieve plate
10 positions, the tealeaves for keeping tea milli less are dropped in the case where the villus 9 that do not established adsorbs in next layer of sieve plate.Tealeaves
Tenderer, tea milli is more, the easier absorption blocking of villus 9 for being had electrostatic.Very sparse villus 9 can adsorb the tea more than tea milli
Leaf, and the few tealeaves of tea milli can only be fallen from sieve pore 10.Sieve plate from top to bottom, villus 9 be distributed it is more and more, therefore from upper
To the lower tealeaves that can be adsorbed tea milli and gradually tail off, i.e., sieved according to the gradual ageing sequence of tealeaves from top to bottom.
The old leaf of completely no tea milli is entered in collecting net 11 from leakage in the sieve plate of the bottom and is collected.Utilize the more of tea milli
Few, Tea Production equipment is quickly and accurately sieved, and is reduced taking for manual identified, is improved production efficiency.
There are one collecting pipes in a tubular form for connection on the left side of each sieve plate, for example, the first sieve plate 4 puts in the first collection
In pipe 14, the first collecting pipe 14 is provided on the one side of the first sieve plate 4 slides into the first collection for the tealeaves in the first sieve plate 4
The rectangular aperture of pipe 14, the second collecting pipe 15 and third collecting pipe 16 are also same setting.
Sieve plate, is directly integrally tilted to the left just by the height of all slide posts 7 of adjustment collecting pipe offside after the completion of screening
Each tealeaves can be poured into corresponding collecting pipe, in addition the orchid one in the collecting net 11 of 6 lower section of third sieve plate
The collection of four classification is rapidly completed altogether.Facilitate quickly to collect the different tealeaves of old tender degree and facilitate subsequent operation, operates
It is efficient and convenient.
Be connected between adjacent two layers sieve plate can with respect to the slide post 7 that sieve plate slides, when motor 12 drives sieve plate to shake, because
For the relative motion of slide post 7 and sieve plate on every layer of sieve plate, multiple sieve plates setting up and down can be made to shake each other, it can be with
Accelerate the breakneck acceleration of tealeaves.Slide post 7 not only acts as the effect for accelerating slosh frequency, also acts the effect of connection support,
Make entire sieve-plate structure not only unify but also can shake respectively to accelerate tealeaves shake breakneck acceleration,
Each collecting pipe is connected with collecting bag, and the one end of collecting pipe far from collecting bag is blind end, close by adjusting
Collecting pipe closes the slide post 7 at end position, and the tealeaves in all collecting pipes is made all to slide into collecting bag.Again because of all receipts
Collect one, bag, one, set formation bagging, third collecting bag 19 entangles the second collecting bag 18, and the second collecting bag 18 entangles the first collection
Bag 17, the tealeaves filled from each collecting bag in this way, the tealeaves being formed in bagging between different layers, the bottom end of bagging are to tie up
The blind end of guy tightening, the top strap of all collecting bags or buckle are socketed in the open end of each collecting pipe in bagging
On.
The shear 20 for shearing bagging is provided on pedestal 1.
As shown in Fig. 2, shear 20 includes cylindrical placing groove 205, it is provided with for tea on the side wall of placing groove 205
The window that packet inner core takes out is inlaid with the sliding rail 204 of annular on the top of placing groove 205, cutter is provided on the top surface of sliding rail 204
The sliding slot 8 of 202 slidings, the left end of cutter 202 are hinged on 204 top of sliding rail by screw, and the right end of cutter 202 is slided by sliding block
It is dynamic to be connected on sliding rail 204.The groove moved for sliding block is provided on the bottom surface of cutter 202, so cutter 202 is when mobile
It waits, the top of sliding block is extend into groove, and the bottom end of sliding block is extend into sliding slot 8, and sliding block is moved along sliding slot 8 on sliding block
When, it can make sliding block that cutter be driven to be moved on sliding rail top surface, so that sliding block is moved relative to cutter 202,202 energy of cutter
It is enough to be moved relative to sliding rail 204, enable cutter 202 that bagging to be pushed against on the not opening side wall of placing groove 205, or push against
On the top surface of sliding rail 204, cutter 202 can be made to cut off bagging.
In order to which when cutter 202 cuts off bagging and tea bag inner core, remaining tealeaves will not leak out in bagging, in tea bag
Tealeaves in core will not overflow.The railing 203 to link with cutter 202 is connected in the top of cutter 202, in order to make railing
203 more stable movements are connected with supporting block between railing 203 and the top of cutter 202, and supporting block is in up-small and down-big
Prismatoid structure has very strong by force effect.The width of railing 203 is more than cutter 202, and railing 203 clamps bagging one step ahead,
The tealeaves in bagging is set not fallen under following.
Railing 203 and cutter 202 are fitted with snap ring, buckle or other clamping pieces on the medial surface of bagging,
It is clamped with rope on the clamping piece of such as snap ring etc, bagging can be tightened using rope.We claim this that rope has been clamped
Part be rope clamping part, the rope ends of rope clamping part all spill, and worker is facilitated directly to tighten bagging.It cuts
The sharp end of knife 202 is higher than on its rope clamping part, i.e., 202 sharp end of cutter is placed exactly between two rope clamping parts.When
After having tightened rope on two positions above and below bagging, cutter 202 compresses sliding rail 204, by the set of the bagging of top and lower section
Bag separates.The wherein bagging of lower section, is filled with various tealeaves according to the height of placing groove 205, forms tea bag inner core.
Hair-dryer and heat source are all disposed on the bottom plate of hanger bracket bottom end, and heat source is arranged in hair-dryer.
The wind blown out every time can be controlled according to the adjustment of heat source temperature, can accurately be selected in baking step
Temperature and the wilting speed that is.
Collecting net 11 and tea bag inner core carry out the operation of multiple steps with tealeaves together, because its raw material acid and alkali-resistance is resistance to
High temperature, so collecting net 11 and tea bag inner core are completed to load the work of tealeaves in which can not be affected in these operations.
The black tea integration processing technology carried out using above equipment, is included the following steps:
Tealeaves and orchid picks by step 1, picking together, and cleaning cleans;Wherein, the tealeaves picked back includes
Old leaf, half old leaf and tender leaf.
Cleaned tealeaves and orchid, are put into Tea Production equipment as shown in Figure 1 by step 2, screening and wilting together
On, start motor 12, motor 12 drives all sieve plates in Tea Production equipment to start to shake, will uniformly be put during shaking
The tealeaves and orchid set in the first sieve plate 4 are sieved, by the number of tea milli on tealeaves by the tealeaves screened out with from upper
Gradual ageing sequence is laminated respectively down spreads on corresponding sieve plate, and orchid is located at because no tea milli is directly fallen on by sieve
In the collecting net 11 of 6 lower section of third sieve plate;The mistake that hair-dryer below Tea Production equipment is sieved in the shake of Tea Production equipment
The tealeaves on every layer of sieve plate is carried out in journey to air-dry wilting;Because completely without tea milli on orchid, orchid is finally fallen by sieve
In collecting net 11 below to all sieve plates, and the tea of tender leaf milli is most, and the tea of old leaf milli is minimum, therefore, from top to bottom first
What is divided on sieve plate 4 is tender leaf, and what is divided on the second sieve plate 5 is half old leaf, and what is divided on third sieve plate 6 is old leaf.
Step 3 collects tealeaves and orchid, and the height of all slide posts in the collecting pipe other side 7 is turned up, keeps all sieve plates equal
It is tilted down towards the collecting pipe direction being arranged on the sieve plate;Motor 12 drives each sieve plate shake that will be sieved on each sieve plate
Tealeaves out is collected into respectively in the coconnected collecting pipe of the sieve plate;Meanwhile collecting net 11 is collapsed, it will fall in collecting net 11
Orchid collect;Using each sieve plate tilt get up make the tealeaves on respective sieve plate under the action of gravity and vibration force all
It slides into and is arranged in the collecting pipe of this sieve plate leftward position, therefore tender leaf is all collected into the first collecting pipe 14, half old leaf
It is collected into the second collecting pipe 15, old leaf is collected into third collecting pipe 16.
Step 4 makes tea bag inner core, and each height for collecting the slide post 7 at duct occlusion, which is turned up, to be made on each sieve plate
The open end of collecting pipe towards collecting pipe tilts down, and motor 12 drives all collection tube vibrations to pour into the tealeaves in collecting pipe
In the collecting bag being connected to each collecting pipe, collected respectively with the first collecting pipe 14, the second collecting pipe 15 and third from top to bottom
The first collecting bag 17, the second collecting bag 18 and the third collecting bag 19 that pipe 16 is connected to are socketed each other, the first collecting bag 17 dress
In the second collecting bag 18, the second collecting bag 18 is mounted in third collecting bag 19;As tealeaves is poured into each collection by collecting pipe
Form that an internal layer is filled with tender leaf, middle layer is filled with half old leaf, outer layer is filled with three layers of bagging of old leaf in bag, with shear 20
Tea bag inner core is formed after the bagging for filling tealeaves is quantified shearing sealing according to the volume size of placing groove 205.
As shown in Fig. 2, the cutter 202 on shear 20 has certain thickness, it is sharp in the top edge of cutter 202
Section is used for cutting off the bagging on the top and top of tea bag inner core, passes through the workpiece clamp of buckle etc on the lower edge of cutter 202
Tightly there is the rope for bondage tea bag inner core.It is filled up in bagging in various tealeaves, and the bagging for filling tealeaves is made to take placing groove
After 205, is exerted oneself to close to the direction of 205 side wall of placing groove by the shear 20 mounted on 205 top of placing groove, make cutter
Bagging is clamped between 202 and 205 side wall of placing groove, before cutter 202 and 205 side wall of placing groove clamp bagging, on cutter 202
At first the railing 203 of side clamps the bagging of 202 top of cutter with 205 side wall one of placing groove.Railing 203 is on the side of bagging
Also clamping has rope, is respectively tightened two positions up and down of bagging with the rope on the rope and cutter 202 on railing 203,
Then handle 201 is held again, and cutter 202 is moved towards close to the direction of 205 side wall of placing groove firmly, passes through 202 cutting edge of a knife or a sword of cutter
Sharp section is by cut-out among two positions tightened of bagging, in this way, the part that rope is tied up in 202 lower section of cutter forms in tea bag
Core, the part that rope is tied up in the top of cutter 202 remain able to continue to fill tealeaves and form new tea bag inner core.
Rope for tightening tea bag inner core uses same acidproof base material with the raw material rope for forming collecting net 11.
Step 5 is rubbed, and tea bag inner core is placed in rolling machine, using 5-6min is rubbed clockwise, rubs pressure
The clarification limewash of tea bag inner core weight 1-3% is added thereto while rubbing for 3.3-4.2N, and is warming up to temperature
It it is 85-95 DEG C, after adjustment moisture is 40-50%, for use;
Step 6, water-removing:Tea bag inner core made from step 5 is placed in the steam inactivation machine that temperature is 85-95 DEG C and is finished
4-6s is handled, after water-removing is completed, and is used clarification limewash sprinkling, the clarification lime water of sprinkling is that tea bag inner core is total
The 0.5-1.3% of weight, for use;
Step 7:Fermentation:The processed tea bag inner core of step 6 is put into fermentation vat and is fermented, humidity control when fermentation
For system in 55-60%, temperature is 42-46 DEG C, and tea bag inner core is rotated turning and throwing once every 1 hour during the fermentation;Continuously into
After throwing processing 23 times is turned in row fermentation, temperature when will carry out last time fermentation, and adjust last time fermentation process is 60-70
DEG C, fermentation time 1-2h;
Step 8:Orchid packs, and orchid is fitted into the 4th collecting bag than 19 bore bigger of third collecting bag, and the 4th receives
The both ends of collection bag are tightened with rope;
Step 9;Tea bag is formed, the 4th collecting bag filled with orchid is opened, tea bag inner core is placed into the 4th collecting bag
In, the rope at tea bag inner core both ends is unlocked, a rope is reinstated into the both ends that tea bag inner core is open with the 4th collecting bag one respectively
It tightens, forms tea bag;
There are two open end, the two open ends are tightened with a rope tea bag tool of formation respectively, unlock the rope of one end
Rope will can respectively load tender in the inside the first collecting bag 17, the second collecting bag 18, third collecting bag 19 and the 4th collecting bag
Leaf, half old leaf, old leaf and orchid are poured out together, form a well-bedded tea volume, not only good-looking, moreover it is possible to because hot water according to
Secondary orchid, old leaf, half old leaf and the tender leaf of impregnating forms the abundant mouthfeel of level.Tightened by a rope, make to tear open tea volume when
It waits, it is easy to operate, tealeaves is wrapped up by tea bag, the taste fusion between each level tealeaves can not only be deepened, moreover it is possible in tea bag
It plays a protective role to the tealeaves of the inside after being completely formed.
Step 10:Drying, the tea bag formed in step 9 is put into dryer from 40 DEG C and at the uniform velocity rises to 190 DEG C, is made
Stop drying when the moisture of orchid is 5%;Orchid is most easily dried when outermost layer, drying, when moisture contains in orchid
When amount is 1%, the tealeaves on the inside of orchid is also oven-dried after preserving necessary moisture completely;
Step 11:Sterilizing:Tealeaves in drying and processing step is placed in far-infrared baking case and carries out sterilization treatment 2-
3s so that stop when orchid moisture is 2-3% from the tea bag taken out in far-infrared baking case.
Old leaf and tender leaf are tedded, sieved simultaneously, is then rubbed, is fermented together;Old leaf is all in whole process
It is trapped among outside tender leaf and does identical operation;The substances such as the tea perfume given out in tender leaf pass to old leaf by venthole and process case
In, so that old leaf is stained with the faint scent of tender leaf.And during the fermentation, tender leaf can also absorb the perfume (or spice) of old leaf during the fermentation
Gas keeps fragrance taste of tender leaf etc. more thick and heavy;The fragrance that old leaf can similarly absorb tender leaf in fermentation makes its smell, taste
Road etc. all becomes more excellent.
Orchid is compared to tealeaves, and taste can change after fermentation, therefore orchid only operates with together with tea bag inner core after fermentation,
Dry together during, the fragrance of orchid can infiltrate in tealeaves, and the black tea of taste fusion itself can be made to increase
Garland is fragrant, and overall taste is more mellow and full full.
The overall processing time of black tea processing can not only be saved by doing so, moreover it is possible to improve the quality of old leaf, while basis
Old leaf, the difference of tender leaf processing and the black tea that allows tender leaf to process has different tastes.Why in the past cannot be by old leaf
It is carried out at the same time processing with tender leaf, still, using this method, is used because of the time that bad grasp old leaf and tender leaf are processed respectively
Old leaf wraps up tender leaf and carries out various operations, and the processing dynamics that old leaf is subject to is all bigger than tender leaf, and during the fermentation by tender leaf elder generation
It takes out.And old leaf and tender leaf are completely separable in the stage of tedding, behind be all by old leaf group and tender leaf group in a manner of into
Row processing, therefore can accurately ensure the difference process operation of old leaf and tender leaf.
Wherein, when wilting, the Tea Production equipment of use includes hanger bracket and is suspended on hanger bracket on successively
Multiple sieve plates of lower setting, two sieve plates are slidably connected by slide post 7 each other;On the surface of sieve plate from top to bottom successively
9 layers progressively longer of villus of 9 length of villous is set;The electrostatic generator of each sieve plate static electrification can be made by being provided on hanger bracket
13, and drive the motor 12 of each sieve plate shaking.
It is less in old leaf because having tea person of outstanding talent on tender leaf, and do not have on orchid, when tealeaves and orchid are given birth to from tealeaves together
When production equipment moves from top to bottom, the tealeaves of the only bold and unconstrained fewer or no tea milli of tea can not just be come by being established because of electrostatic
The influence of villus 9 dropped on next sieve plate from sieve pore 10.The classification of tealeaves is realized during tedding.And each
Collecting net 11 that is tiling on sieve plate and being hung below the last one sieve plate will can directly screen out the tealeaves at different levels taken
Carry out packing processing.11 high temperature resistant of collecting net, acid-fast alkali-proof can directly participate in each step processing of tealeaves, in this way can not only
Enough work in-processes quickly distinguish all kinds of tealeaves, to grasp processing dynamics, moreover it is possible to because of collision etc. when avoiding the scattered processing of tealeaves
Reason and destroy leaf.Finally make each tea leaf quality processed that can accordingly be improved, and saves the overall processing time.
Above example is to have done detailed deciphering to the main technical solution of the present invention and illustrated, which part relates to
And the prior art and common knowledge part are not explained in detail it, the objective of technical scheme of the present invention seeks to carry
Old leaf and tender leaf can be processed simultaneously for one kind, effectively improve old leaf quality, shorten the process time of tealeaves entirety, drop
The black tea integration processing technology of the cost of manufacture of low tealeaves.
By the way that clarification limewash and sodium bicarbonate solution are added during rubbing, the leaching of tealeaves benefit materials is effectively improved
Extracting rate so that the polyphenol substance in tealeaves is saved from damage and is prevented from losing, then by preparation process to extracting
The substance come is added, and improves its content, and according to this metabolism between man and nature during, the case where physicochemical environment influences it,
And then the nutriment in abundant tealeaves so that the polyphenol substance content in tealeaves is relatively high.
The present invention fundamentally solves because the annual time of picking tea-leaves is inadequate, cause tealeaves quickly aging and be difficult to be utilized
Technical barrier, while also the difficulty of tea picking greatly being reduced so that when tea picking, do not sticking to fresh tender leaf tea so that
Green range of picking tea-leaves expands, and has widened the offer range of raw material, thereby reduces the cost of tealeaves making.And old leaf
It is not wasted, or as the low sides tealeaves such as bag tea, but is becoming intact medium of shape after processed
Tealeaves is sold.Old leaf after processed, although it is fresh and tender without tender leaf, but because it has been infected with what tender leaf was distributed and was secreted
Fragrance and polyphenol substance all have a distinct increment compared to the old leaf color, smell and taste individually processed, effectively increase the quality of old leaf.
The present invention also to the physicochemical environment that is carried out in fermentation process and turns over the technical characteristic of technological means when throwing processing
Controlled, so ensure the completeness of fermentation and turning over throw the substance that is added in the process can adequately with aldehydes matter into
Row microcosmic biochemical reaction, and then ensure content of the aldehydes matter in tealeaves, improve the health nutrient value of tealeaves.
And by during sterilization packaging, carrying out specially treated to tealeaves, while adding enzyme so that tealeaves is impregnating drink
Used time, can thoroughly be absorbed by the body its nutritional benefit so that the leaching rate of nutrient is higher.
Using same breed, same time, the tea tree of the homalographic in the identical same tea hill of upgrowth situation respectively into
The operation of the process operation of the black tea integration processing technology of row this programme and existing common black tea integration processing technology (divides
It is other that old leaf and tender leaf are operated).
Comparative example 1:Old leaf is processed into broken black tea.
Comparative example 2:Give up old leaf not having to, only processes tender leaf.
By obtaining following comparing result.
Table 1
As can be seen from the above table, significantly shorter than existing using the embodiment overall processing time of processing technology of the present invention
Processing technology.It is primarily due to not have to waste the too many time when picking tea-leaves by this processing technology, passes through tealeaves
Production equipment automatic sieving while wilting, has saved the time of manual identified old leaf tender leaf.And together for tender leaf old leaf
The overall processing time, review comparative example 1 because the limitation of old leaf and the processing dynamics of tender leaf be allowed to even if the same period not
It is processed on same tool, shortens the regular hour, but early period picks the basis for identifying that the time of waste can not make up
On, the processing needs increase of old leaf is shredded and etc., therefore overall time is still longer.More importantly produce in this way
Old leaf can only become low-end product, can not increase its economic value.
For tender leaf, by choosing specific working process parameter so that the nutrient in dark brownish green is controlled effectively,
And then the harmful substance in tealeaves is discharged in preparation process, it would be beneficial to which the substances such as substance, i.e. tea polyphenols are converted and protected
Stay, and then improve the tea polyphenols in the black tea prepared and the like matter (polymerized polyphenolic) content relatively high, enhancing
The healthcare function of tealeaves.According to the black tea of the test present invention 16- can be improved compared with the polyphenol substance content in conventional black
19%.
For old leaf, the old leaf that the content of polyphenol substance can be obtained than other processing methods in the present embodiment improves
40-50%.The old leaf that the present invention makes will not become the end of chopping again, and the various old leaf that the present invention produces have tender leaf
Fragrance and be secreted as polyphenol substance etc benefit materials, smell, mouthfeel and color are improved, in addition old leaf itself
The case where leaf after shaping, shape and color taste has, and overall effect is significantly better than individually processing old leaf, effectively improves old
Leaf quality can effectively promote its economic value.
It is exactly the tealeaves between old leaf and tender leaf in fact for half old leaf, this is according to Tea Production equipment second
The tealeaves that sieve plate 5 screens.Because the present invention is the old tender degree of difference come out by Tea Production equipment automatic sieving
Old leaf, in common processing, within almost the same process time, the present invention can show that the quality much segmented is different
Tealeaves.And this point is needed to expend a large amount of sieving time early period and could be completed for existing processing technology.Importantly,
The tealeaves of various old tender degree in the present invention not only effectively shortens the overall processing time by common processing step, also passes through
The setting of tea bag inner core and a variety of different technological parameters make the tealeaves of each classification in process be obtained for and are suitble to it
The processing dynamics of processing can also effectively improve the benefit materials attachment degree of old leaf when the benefit materials of tender leaf leach, and improve old
The quality of leaf.
Compared with prior art, the present invention the technique effect of the present invention is embodied in:
The manufacturing process steps of the present invention are simple, and technological process is long but process cycle is not grown;And because old leaf and tender leaf
It processes together, a variety of different tealeaves finished products can be come out in the same time, and reduce the tea picking in entire processing step
Difficulty and the source for enriching tea raw material, effectively reduce tea processing cost of manufacture.
In the process step of the invention, is operated together by increasing orchid in suitable step, Lan Xiang can be made to infiltrate
Tealeaves, synthesis fall still remaining bitter taste in old leaf, keep whole mouthfeel more fragrant and sweet mellow and full.And tender leaf leaches in process
Benefit materials all absorbed by old leaf, effectively increase the product quality of old leaf.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and characteristic are not made herein in scheme
Excessive description, technical field that the present invention belongs to is all before one skilled in the art know the applying date or priority date
Ordinary technical knowledge can know the prior art all in the field, and with using routine experiment hand before the date
The ability of section, one skilled in the art can improve in conjunction with self-ability and implement under the enlightenment that the application provides
This programme, some typical known features or known method should not implement the application as one skilled in the art
Obstacle.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, can also make
Go out several modifications and improvements, these should also be considered as protection scope of the present invention, these all do not interfere with the effect that the present invention is implemented
Fruit and patent practicability.The scope of protection required by this application should be based on the content of the claims, the tool in specification
The records such as body embodiment can be used for explaining the content of claim.
Claims (7)
1. Tea Production equipment, it is characterised in that:Including hanger bracket and be suspended on hanger bracket and setting stacked on top of one another at least
Three sieve plates;Hanger bracket is equipped with the motor that sieve plate can be driven to shake;It is equipped with sieve pore on each sieve plate and static electrification is vertical
The villus of standing;The distribution of villus gradually becomes close on each sieve plate from top to bottom;It is connected with collection below the sieve plate of the bottom
Net;It is communicated with collecting pipe on each sieve plate;Collecting pipe is used for collecting the tealeaves on sieve plate in communication, the both ends of collecting pipe
One end is that blind end one end is open end, and the collecting bag for collecting tealeaves is communicated on the open end of collecting pipe;From top to bottom
The collecting bag being connected to respectively with collecting pipe entangles the bagging to be formed including at least three layers by the collecting bag of lower section successively.
2. Tea Production equipment according to claim 1, it is characterised in that:Being connected between adjacent two layers sieve plate can be opposite
The slide post of sieve plate sliding.
3. Tea Production equipment according to claim 2, it is characterised in that:The slide post is scalable.
4. Tea Production equipment according to claim 1, it is characterised in that:The bottom end of the hanger bracket is provided with positioned at institute
There are the pedestal below sieve plate, the pedestal to be equipped with the hair-dryer of upward face sieve plate blowing.
5. Tea Production equipment according to claim 1, it is characterised in that:The collecting bag uses acid and alkali-resistance high temperature resistant material
Material.
6. Tea Production equipment according to claim 1, it is characterised in that:It is provided with below all sieve plates for cutting
Cut the shear of bagging.
7. Tea Production equipment according to claim 6, it is characterised in that:The shear includes placing groove, is placed
The side wall of slot is equipped with window, and the top of placing groove is equipped with the sliding rail of annular, and the top surface of sliding rail, which is equipped with, to be used for cutting bagging
Cutter and the sliding slot slided for cutter.
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CN201810292064.1A CN108576264A (en) | 2018-04-03 | 2018-04-03 | Tea production equipment |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104186742A (en) * | 2014-08-18 | 2014-12-10 | 贵州凤冈县仙人岭锌硒有机茶业有限公司 | Black tea preparation method capable of improving content of tea polyphenol |
CN205585229U (en) * | 2016-03-23 | 2016-09-21 | 贵州湄潭盛兴茶业有限公司 | Tea leaf drying machine |
CN106359686A (en) * | 2016-11-10 | 2017-02-01 | 贵州湄潭沁园春茶业有限公司 | Red tea processing technology |
CN106423835A (en) * | 2016-09-30 | 2017-02-22 | 道真仡佬族苗族自治县渝信有机茶叶有限公司 | Green tea screening device |
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2018
- 2018-04-03 CN CN201810292064.1A patent/CN108576264A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104186742A (en) * | 2014-08-18 | 2014-12-10 | 贵州凤冈县仙人岭锌硒有机茶业有限公司 | Black tea preparation method capable of improving content of tea polyphenol |
CN205585229U (en) * | 2016-03-23 | 2016-09-21 | 贵州湄潭盛兴茶业有限公司 | Tea leaf drying machine |
CN106423835A (en) * | 2016-09-30 | 2017-02-22 | 道真仡佬族苗族自治县渝信有机茶叶有限公司 | Green tea screening device |
CN106359686A (en) * | 2016-11-10 | 2017-02-01 | 贵州湄潭沁园春茶业有限公司 | Red tea processing technology |
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